CN117005616A - Flexible steel columns integrated with building structures and installation methods thereof - Google Patents
Flexible steel columns integrated with building structures and installation methods thereof Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 55
- 239000010959 steel Substances 0.000 title claims abstract description 55
- 238000009434 installation Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000010276 construction Methods 0.000 claims abstract description 12
- 238000012937 correction Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims 3
- 229910001208 Crucible steel Inorganic materials 0.000 claims 2
- 238000005259 measurement Methods 0.000 claims 2
- 230000010354 integration Effects 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 claims 1
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- 238000005266 casting Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 7
- 239000011120 plywood Substances 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 2
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- 238000003032 molecular docking Methods 0.000 description 2
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/32—Columns; Pillars; Struts of metal
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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Abstract
本发明涉及一种建筑结构一体化的柔性钢柱及其安装方法,所属钢结构技术领域,包括桁架Ⅰ、桁架Ⅱ、桁架Ⅲ和桁架Ⅳ组成,所述的桁架Ⅰ与桁架Ⅱ、桁架Ⅱ与桁架Ⅲ、桁架Ⅲ与桁架Ⅳ间、桁架Ⅳ与桁架Ⅰ间均设有铸钢件,通过铸钢件将桁架Ⅰ、桁架Ⅱ、桁架Ⅲ与桁架Ⅳ上部间相连接固定,所述的桁架Ⅰ、桁架Ⅱ、桁架Ⅲ和桁架Ⅳ下端均设有埋件,采用埋件与混凝土结构连接固定。具有结构紧凑、可塑性强、施工精度高和安装快捷的特点。通过后补段杆件连接上部主结构及本钢柱,实现力的传递。整个结构拆分成若干吊装段在车间完成预拼装,现场根据吊装分段顺序依次安装到位焊接,缩减了现场施工安装的时间。
The invention relates to a flexible steel column integrated with building structures and an installation method thereof. It belongs to the technical field of steel structures and consists of a truss I, a truss II, a truss III and a truss IV. The truss I and the truss II, the truss II and the Steel castings are provided between truss III, truss III and truss IV, and between truss IV and truss I. The upper parts of truss I, truss II, truss III and truss IV are connected and fixed through steel castings. The truss I The lower ends of truss II, truss III and truss IV are all equipped with embedded parts, which are connected and fixed with the concrete structure. It has the characteristics of compact structure, strong plasticity, high construction precision and fast installation. The upper main structure and the steel columns are connected through the supplementary section rods to realize the transmission of force. The entire structure is divided into several hoisting sections and pre-assembled in the workshop. The hoisting sections are installed and welded in sequence on site, which reduces the time for on-site construction and installation.
Description
技术领域Technical field
本发明涉及钢结构技术领域,具体涉及一种建筑结构一体化的柔性钢柱及其安装方法。The invention relates to the technical field of steel structures, and in particular to a flexible steel column integrated with a building structure and an installation method thereof.
背景技术Background technique
常规管桁架支撑架采用规则的四角桁架结构作为安装过程中的受力支撑体系,属于临时施工措施。截面规则的钢柱,例如单一的圆柱、方柱主要功能是力的传递,在设计时常采用规则的截面形式,无法满足建筑结构上的造型需求。而管桁架结构具有受力性能稳定、经济效果好、造型美观等特点,常用于大型场馆等屋盖项目,但作为钢柱支撑结构比较少见。The conventional pipe truss support frame uses a regular four-corner truss structure as the stress support system during the installation process, which is a temporary construction measure. The main function of steel columns with regular cross-sections, such as single cylinders and square columns, is the transmission of force. Regular cross-section forms are often used in design, which cannot meet the modeling requirements of the building structure. The tube truss structure has the characteristics of stable stress performance, good economic effect, and beautiful appearance. It is often used in roof projects such as large venues, but it is relatively rare as a steel column support structure.
发明内容Contents of the invention
本发明主要解决现有技术中存在的不足,提供了一种建筑结构一体化的柔性钢柱及其安装方法,其具有结构紧凑、可塑性强、施工精度高和安装快捷的特点。通过后补段杆件连接上部主结构及本钢柱,实现力的传递。整个结构拆分成若干吊装段在车间完成预拼装,现场根据吊装分段顺序依次安装到位焊接,缩减了现场施工安装的时间。The present invention mainly solves the deficiencies in the existing technology and provides a flexible steel column integrated with the building structure and an installation method thereof, which has the characteristics of compact structure, strong plasticity, high construction accuracy and fast installation. The upper main structure and the steel columns are connected through the supplementary section rods to realize the transmission of force. The entire structure is divided into several hoisting sections and pre-assembled in the workshop. The hoisting sections are installed and welded in sequence on site, which reduces the time for on-site construction and installation.
本发明的上述技术问题主要是通过下述技术方案得以解决的:The above technical problems of the present invention are mainly solved through the following technical solutions:
一种建筑结构一体化的柔性钢柱,包括桁架Ⅰ、桁架Ⅱ、桁架Ⅲ和桁架Ⅳ组成,所述的桁架Ⅰ与桁架Ⅱ、桁架Ⅱ与桁架Ⅲ、桁架Ⅲ与桁架Ⅳ间、桁架Ⅳ与桁架Ⅰ间均设有铸钢件,通过铸钢件将桁架Ⅰ、桁架Ⅱ、桁架Ⅲ与桁架Ⅳ上部间相连接固定,所述的桁架Ⅰ、桁架Ⅱ、桁架Ⅲ和桁架Ⅳ下端均设有埋件,采用埋件与混凝土结构连接固定。根据不同造型要求钢柱通过不同数量的桁架进行组合。A flexible steel column integrated with the building structure, including a truss I, a truss II, a truss III and a truss IV. The truss I and the truss II, the truss II and the truss III, the truss III and the truss IV, and the truss IV and the truss IV. Steel castings are installed between truss I. The upper parts of truss I, truss II, truss III and truss IV are connected and fixed through steel castings. The lower ends of truss I, truss II, truss III and truss IV are all equipped with steel castings. Embedded parts are used to connect and fix the concrete structure. According to different modeling requirements, steel columns are combined with different numbers of trusses.
作为优选,所述的桁架Ⅰ、桁架Ⅱ、桁架Ⅲ和桁架Ⅳ组成的钢柱分成40个吊装分段,即分段1~分段20,每个分段均为一对。Preferably, the steel column composed of truss I, truss II, truss III and truss IV is divided into 40 lifting sections, namely section 1 to section 20, and each section is a pair.
作为优选,所述的桁架Ⅰ、桁架Ⅱ、桁架Ⅲ和桁架Ⅳ上端采用补杆件与上部结构连接。Preferably, the upper ends of the truss I, truss II, truss III and truss IV are connected to the upper structure using complementary rods.
作为优选,所述的桁架Ⅰ、桁架Ⅱ、桁架Ⅲ和桁架Ⅳ均由上弦杆、下弦杆和腹杆组成,当上弦杆、下弦形成杆间距离较近时设置钢板,采用钢板实现对上弦杆和下弦杆的腔体连接。Preferably, the truss I, truss II, truss III and truss IV are all composed of upper chord rods, lower chord rods and web rods. When the distance between the upper chord rods and the lower chord forming rods is close, a steel plate is provided, and the steel plate is used to realize the alignment of the upper chord rods. Connected to the cavity of the lower chord.
上弦杆、下弦杆和腹杆为圆管,根据不同规格的组成,箱型、H型截面也可能实现,因此,箱型、H型截面组成为替代方案。The upper chord, lower chord and web are round tubes. Depending on the composition of different specifications, box-shaped and H-shaped cross-sections are also possible. Therefore, box-shaped and H-shaped cross-sections are alternatives.
一种建筑结构一体化的柔性钢柱的安装方法,包括如下操作步骤:An installation method of flexible steel columns integrated with building structures, including the following steps:
第一步:吊装段车间拼装,桁架Ⅰ、桁架Ⅱ、桁架Ⅲ和桁架Ⅳ均设有10个吊装段。The first step: the hoisting section is assembled in the workshop. Truss I, truss II, truss III and truss IV each have 10 hoisting sections.
吊装段在车间拼装时,取相邻两根下弦杆中心端点中的三个点1、6、25定局部坐标平面作为车间胎架安装水平面,以此坐标系统统计出其他弦杆端点7、13、14、19、20及各个节点的定位坐标信息。When the hoisting section is assembled in the workshop, take three points 1, 6, and 25 among the center end points of the two adjacent lower chords to determine the local coordinate plane as the tire frame installation horizontal plane in the workshop. Use this coordinate system to calculate the other chord end points 7 and 13. , 14, 19, 20 and the positioning coordinate information of each node.
第二步:支撑架设置及卸载,便于钢柱安装时的校正与临时固定,沿钢柱吊装分段点设置相应的临时支撑架,共计24组。Step 2: Setting and unloading of support frames to facilitate correction and temporary fixation during installation of steel columns. Set corresponding temporary support frames along the lifting staging points of steel columns, a total of 24 groups.
第三步:吊装段现场拼装,使用汽车吊按照吊装段从下往下的顺序依次对称吊装,吊装段吊到就位上方200mm时,停机稳定,下方临时支撑架调节到位后用短立柱进行临时固定吊装段;上弦杆、下弦杆对接端采用双夹板连接固定,接着进行对接位置的焊接工作。Step 3: The hoisting section is assembled on site. Use a truck crane to lift the hoisting section symmetrically from bottom to bottom. When the hoisting section is hoisted to 200mm above the position, the machine will stop and stabilize. After the temporary support frame below is adjusted in place, use short columns to temporarily Fix the lifting section; the butt ends of the upper and lower chords are connected and fixed with double plywood, and then the welding work at the butt positions is carried out.
第四步:施工过程监测,现场对接点用激光全站仪进行定位,定位一榀后进行测量,拼装完一榀后进行测量,安装完4个吊装段后再测量,整个结构完成后最终进行复核;当实测空间位置与理论值出现较大偏差时,应及时调整。Step 4: Monitor the construction process. Use a laser total station to locate the docking points on site. Measure after positioning. Measure after assembling the first frame. Measure after installing the 4 hoisting sections. Finally, proceed after the entire structure is completed. Review; when there is a large deviation between the measured spatial position and the theoretical value, adjustments should be made in time.
作为优选,吊装段通过软件采集各个吊装段车间拼装坐标信息,车间预拼装验收合格后运至现场,在现场进行吊装段的拼装。As an option, the hoisting section collects the workshop assembly coordinate information of each hoisting section through software. After passing the pre-assembly acceptance in the workshop, it is transported to the site and the hoisting section is assembled on site.
作为优选,临时支撑架K的安装高度划分为三道;第一、第二道支撑架在钢柱安装到位,未与上部主体连接前先行卸载拆除;第三道支撑架在上部主体系统安装完成且钢柱与上部主体连接到位后分批对称拆除。As a preferred option, the installation height of the temporary support frame K is divided into three levels; the first and second support frames are installed in place on the steel columns and are unloaded and dismantled before being connected to the upper body; the third support frame is installed after the upper body system is completed After the steel columns and the upper body are connected in place, they are symmetrically removed in batches.
本发明能够达到如下效果:The present invention can achieve the following effects:
本发明提供了一种建筑结构一体化的柔性钢柱及其安装方法,与现有技术相比较,具有结构紧凑、可塑性强、施工精度高和安装快捷的特点。通过后补段杆件连接上部主结构及本钢柱,实现力的传递。整个结构拆分成若干吊装段在车间完成预拼装,现场根据吊装分段顺序依次安装到位焊接,缩减了现场施工安装的时间。The invention provides a flexible steel column integrated with the building structure and an installation method thereof. Compared with the existing technology, the invention has the characteristics of compact structure, strong plasticity, high construction accuracy and fast installation. The upper main structure and the steel columns are connected through the supplementary section rods to realize the transmission of force. The entire structure is divided into several hoisting sections and pre-assembled in the workshop. The hoisting sections are installed and welded in sequence on site, which reduces the time for on-site construction and installation.
附图说明Description of the drawings
图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本发明的吊装分段结构示意图。Figure 2 is a schematic diagram of the hoisting segmented structure of the present invention.
图3是本发明的吊装段的拼装结构示意图。Figure 3 is a schematic diagram of the assembly structure of the hoisting section of the present invention.
图4是本发明的吊装段的拼装节点坐标图表。Figure 4 is a coordinate diagram of the assembly nodes of the hoisting section of the present invention.
图5是本发明的临时支撑架的位置结构示意图。Figure 5 is a schematic view of the position and structure of the temporary support frame of the present invention.
图6是本发明的汽车吊装的结构示意图。Figure 6 is a schematic structural diagram of the automobile hoisting device of the present invention.
图7是本发明的安装到位后临时固定的结构示意图。Figure 7 is a schematic structural diagram of the present invention that is temporarily fixed after being installed in place.
图8是本发明的双夹板固定的结构示意图。Figure 8 is a schematic structural diagram of the double splint fixation of the present invention.
图中:桁架ⅠA,桁架ⅡB,桁架ⅢC,桁架ⅣD,埋件E,补杆件F,铸钢件G,钢板H,短立柱J,临时支撑架K,双夹板M。In the picture: truss IA, truss IIB, truss IIIC, truss IVD, embedded parts E, repair rods F, steel castings G, steel plates H, short columns J, temporary support frames K, double plywood M.
具体实施方式Detailed ways
下面通过实施例,并结合附图,对发明的技术方案作进一步具体的说明。The technical solution of the invention will be further described in detail below through examples and in conjunction with the accompanying drawings.
实施例:如图1-8所示,一种建筑结构一体化的柔性钢柱,包括桁架ⅠA、桁架ⅡB、桁架ⅢC和桁架ⅣD组成,桁架ⅠA与桁架ⅡB、桁架ⅡB与桁架ⅢC、桁架ⅢC与桁架ⅣD间、桁架ⅣD与桁架ⅠA间均设有铸钢件G,通过铸钢件G将桁架ⅠA、桁架ⅡB、桁架ⅢC与桁架ⅣD上部间相连接固定,桁架ⅠA、桁架ⅡB、桁架ⅢC和桁架ⅣD下端均设有埋件E,采用埋件E与混凝土结构连接固定。桁架ⅠA、桁架ⅡB、桁架ⅢC和桁架ⅣD上端采用补杆件F与上部结构连接。桁架ⅠA、桁架ⅡB、桁架ⅢC和桁架ⅣD均由上弦杆、下弦杆和腹杆组成,当上弦杆、下弦形成杆间距离较近时设置钢板H,采用钢板H实现对上弦杆和下弦杆的腔体连接。Embodiment: As shown in Figure 1-8, a flexible steel column integrated with the building structure consists of a truss IA, a truss IIB, a truss IIIC and a truss IVD. The truss IA and the truss IIB, the truss IIB and the truss IIIC and the truss IIIC Steel castings G are installed between truss IVD and between truss IVD and truss IA. Through steel castings G, truss IA, truss IIB, truss IIIC and the upper part of truss IVD are connected and fixed. Truss IA, truss IIB and truss IIIC are connected and fixed. Both the lower end of the truss and the truss IVD are equipped with embedded parts E, which are connected and fixed with the concrete structure. The upper ends of truss IA, truss IIB, truss IIIC and truss IVD are connected to the superstructure using complementary rods F. Truss ⅠA, truss ⅡB, truss ⅢC and truss ⅣD are all composed of upper chord bars, lower chord bars and web bars. When the distance between the upper chord bars and lower chord forming bars is close, a steel plate H is installed. The steel plate H is used to realize the control of the upper chord bar and the lower chord bar. Cavity connection.
一种建筑结构一体化的柔性钢柱的安装方法,包括如下操作步骤:An installation method of flexible steel columns integrated with building structures, including the following steps:
第一步:吊装段车间拼装,桁架ⅠA、桁架ⅡB、桁架ⅢC和桁架ⅣD均设有10个吊装段。吊装段通过软件采集各个吊装段车间拼装坐标信息,车间预拼装验收合格后运至现场,在现场进行吊装段的拼装。The first step: the hoisting section is assembled in the workshop. Truss IA, truss IIB, truss IIIC and truss IVD are all equipped with 10 hoisting sections. The hoisting section collects the workshop assembly coordinate information of each hoisting section through the software. After passing the pre-assembly acceptance in the workshop, it is transported to the site and the hoisting section is assembled on site.
吊装段在车间拼装时,取相邻两根下弦杆中心端点中的三个点1、6、25定局部坐标平面作为车间胎架安装水平面,以此坐标系统统计出其他弦杆端点7、13、14、19、20及各个节点的定位坐标信息。根据此坐标信息调整胎架高度组拼弦杆及腹杆。When the hoisting section is assembled in the workshop, take three points 1, 6, and 25 among the center end points of the two adjacent lower chords to determine the local coordinate plane as the tire frame installation horizontal plane in the workshop. Use this coordinate system to calculate the other chord end points 7 and 13. , 14, 19, 20 and the positioning coordinate information of each node. Adjust the height of the tire frame to assemble the chord bar and web bar according to this coordinate information.
第二步:支撑架设置及卸载,便于钢柱安装时的校正与临时固定,沿钢柱吊装分段点设置相应的临时支撑架K,共计24组。临时支撑架K的安装高度划分为三道;第一、第二道支撑架在钢柱安装到位,未与上部主体连接前先行卸载拆除;第三道支撑架在上部主体系统安装完成且钢柱与上部主体连接到位后分批对称拆除。Step 2: Set up and unload the support frame to facilitate correction and temporary fixation during steel column installation. Set corresponding temporary support frames K along the steel column hoisting section points, a total of 24 groups. The installation height of the temporary support frame K is divided into three levels; the first and second support frames are installed in place on the steel columns and are unloaded and dismantled before being connected to the upper body; the third support frame is installed after the upper body system is completed and the steel columns After being connected to the upper body, dismantle symmetrically in batches.
第三步:吊装段现场拼装,使用汽车吊按照吊装段从下往下的顺序依次对称吊装,吊装段吊到就位上方200mm时,停机稳定,下方临时支撑架K调节到位后用短立柱J进行临时固定吊装段;上弦杆、下弦杆对接端采用双夹板M连接固定,接着进行对接位置的焊接工作。Step 3: Assemble the hoisting section on site. Use a truck crane to lift the hoisting section symmetrically from bottom to bottom. When the hoisting section is hoisted to 200mm above the position, it will stop and stabilize. After the temporary support frame K below is adjusted in place, use the short column J Temporarily fix the hoisting section; the butt ends of the upper and lower chords are connected and fixed with double plywood M, and then the welding work at the butt positions is carried out.
第四步:施工过程监测,现场对接点用激光全站仪进行定位,定位一榀后进行测量,拼装完一榀后进行测量,安装完4个吊装段后再测量,整个结构完成后最终进行复核;当实测空间位置与理论值出现较大偏差时,应及时调整。Step 4: Monitor the construction process. Use a laser total station to locate the docking points on site. Measure after positioning. Measure after assembling the first frame. Measure after installing the 4 hoisting sections. Finally, proceed after the entire structure is completed. Review; when there is a large deviation between the measured spatial position and the theoretical value, adjustments should be made in time.
综上所述,该建筑结构一体化的柔性钢柱及其安装方法,具有结构紧凑、可塑性强、施工精度高和安装快捷的特点。通过后补段杆件连接上部主结构及本钢柱,实现力的传递。整个结构拆分成若干吊装段在车间完成预拼装,现场根据吊装分段顺序依次安装到位焊接,缩减了现场施工安装的时间。To sum up, the flexible steel columns integrated into the building structure and its installation method have the characteristics of compact structure, strong plasticity, high construction precision and fast installation. The upper main structure and the steel columns are connected through the supplementary section rods to realize the transmission of force. The entire structure is divided into several hoisting sections and pre-assembled in the workshop. The hoisting sections are installed and welded in sequence on site, which reduces the time for on-site construction and installation.
以上所述仅为本发明的具体实施例,但本发明的结构特征并不局限于此,任何本领域的技术人员在本发明的领域内,所作的变化或修饰皆涵盖在本发明的专利范围之中。The above are only specific embodiments of the present invention, but the structural features of the present invention are not limited thereto. Any changes or modifications made by those skilled in the art within the field of the present invention are covered by the patent scope of the present invention. among.
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