CN117003028A - Winding compaction equipment of phenolic resin fiber filter core - Google Patents

Winding compaction equipment of phenolic resin fiber filter core Download PDF

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Publication number
CN117003028A
CN117003028A CN202311141899.4A CN202311141899A CN117003028A CN 117003028 A CN117003028 A CN 117003028A CN 202311141899 A CN202311141899 A CN 202311141899A CN 117003028 A CN117003028 A CN 117003028A
Authority
CN
China
Prior art keywords
roller
punching
raw material
honeycomb
winding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311141899.4A
Other languages
Chinese (zh)
Inventor
周湔崃
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lai'en New Materials Technology Zhejiang Co ltd
Original Assignee
Lai'en New Materials Technology Zhejiang Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lai'en New Materials Technology Zhejiang Co ltd filed Critical Lai'en New Materials Technology Zhejiang Co ltd
Priority to CN202311141899.4A priority Critical patent/CN117003028A/en
Publication of CN117003028A publication Critical patent/CN117003028A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • B65H18/028Both ends type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D24/00Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
    • B01D24/001Making filter elements not provided for elsewhere
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/11Dimensional aspect of article or web
    • B65H2701/113Size
    • B65H2701/1133Size of webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/17Nature of material
    • B65H2701/174Textile, fibre

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Materials (AREA)

Abstract

The invention provides winding compaction equipment for a phenolic resin fiber filter element, which comprises a base, a raw material roller, a punching roller, an impregnating groove and a winding roller, wherein the raw material roller, the punching roller, the impregnating groove and the winding roller are sequentially arranged along the winding direction of a non-woven fabric raw material, a front pressing roller and a rear pressing roller for compacting the non-woven fabric raw material on the punching roller are respectively arranged under the front part and the rear part of the punching roller, a honeycomb punching mechanism for punching honeycomb holes on the non-woven fabric raw material is arranged above the punching roller, the impregnating roller is arranged in the impregnating groove, the non-woven fabric raw material is wound on the winding roller to form a filter element roll, and a compacting mechanism for compacting the filter element roll is arranged outside the winding roller. The honeycomb through holes are punched on the non-woven fabric raw material by the honeycomb punching mechanism before the non-woven fabric raw material is wound, and the water in the core of the filter element is extruded out towards the transverse direction and the radial direction through the honeycomb holes in the compacting process by the honeycomb through holes, so that a large amount of water can be effectively prevented from remaining in the filter element.

Description

Winding compaction equipment of phenolic resin fiber filter core
Technical Field
The invention relates to the technical field of filter elements, in particular to winding compaction equipment for a phenolic resin fiber filter element.
Background
The filter element is a technical term of filtering and purifying functions, and is mainly used for petrochemical oil refining filtration, paint and ink filtration, lubricating oil chemical filtration, oilfield medium flow filtration, adhesive filtration, acid-base filtration, chemical solvent filtration and filter element separation of solid particles in filter media in order to purify resources of raw fluid and a simple and convenient device for separating resources.
At present, the production process of the related filter element comprises the following steps: s1, firstly, placing gum dipping materials such as phenolic resin gum and the like into stirring equipment for uniformly stirring to prepare a mixed raw material; s2, preparing impregnated polyester non-woven fabrics: dipping the terylene non-woven fabric into the mixed raw material, or uniformly spraying the mixed raw material on the terylene non-woven fabric through different spray heads; and S3, rolling the terylene non-woven fabric to obtain an inner filter layer, spirally winding the filter material such as the sieved immersed terylene non-woven fabric and the like outside the inner filter layer to obtain an inner and outer filter structure of the filter element, and then drying, thermosetting forming and demoulding to obtain the filter element.
The process has the following problems that after the non-woven fabric raw materials are immersed in the mixed raw materials, the inside and the surface of the non-woven fabric are full due to the fact that the raw materials are stained with the raw materials, after the non-woven fabric raw materials are wound, the water in the raw materials in the filter element cannot be discharged in time, the filter element becomes loose after subsequent drying, and the filter element filtering effect is affected.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides winding compaction equipment for a phenolic resin fiber filter element, and solves the problems in the background art.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a winding compaction equipment of phenolic resin fiber filter core, includes the base and along the raw materials roller, the roller that punches, flooding groove and the wind-up roll that set gradually of the winding direction of non-woven fabrics raw materials, the vertical below of punching the roller is provided with respectively and is used for pressing preceding compression roller and the back compression roller of non-woven fabrics raw materials on the roller that punches, the top of punching the roller is provided with the honeycomb mechanism that punches that is used for beating the honeycomb hole on the non-woven fabrics raw materials, be provided with the flooding roller in the flooding groove, the non-woven fabrics raw materials is coiled on the wind-up roll and is formed the filter core and roll up, the wind-up roll is provided with the compaction mechanism who is used for compacting the filter core and rolls up outward.
Preferably, the honeycomb punching mechanism comprises a supporting plate, an electric heating plate, a plurality of punching rods, an extrusion rod and a crank connecting rod assembly, wherein the electric heating plate is fixed on the supporting plate, the supporting plate is fixed on a base through a supporting frame, the crank connecting rod assembly can drive the extrusion rod to move back and forth along the transverse direction of a punching roller, guide holes for the vertical sliding of the plurality of punching rods are formed in the electric heating plate at equal angles along the transverse direction of the punching roller, a boss and a groove corresponding to the intervals of the punching rods are formed in the extrusion rod along the length direction of the extrusion rod, a spring plate is arranged on each punching rod, a spring is arranged between the spring plate and the electric heating plate, and a plurality of punching rods vertically correspond to the punching roller.
Preferably, the circumference of the punching roller is provided with a plurality of rows of concave holes which are vertically corresponding to the punching rods.
Preferably, the perforating roller is arranged on the base through a supporting frame, a first motor for driving the perforating roller to rotate is arranged on the supporting frame, the crank connecting rod assembly comprises a second motor, a crank and a connecting rod, one end of the crank is rotationally connected to an output shaft of the first motor, the other end of the crank is hinged with one end of the extrusion rod through the connecting rod, and the first motor and the second motor alternately rotate in a stepping mode through a controller.
Preferably, the front and rear sides of the impregnation tank are provided with an inlet roller and an outlet roller for introducing the nonwoven fabric raw material.
Preferably, the compaction mechanism comprises a support, ring teeth, a ring rail, three groups of pressing plates, gears, racks, guide rails and sliding blocks, wherein the ring rail is arranged on the support, the winding roller is rotationally connected on the support and concentrically arranged with the ring rail, the ring teeth are slidingly matched on the ring rail, the three groups of guide rails are arranged on the support along the radial direction of the ring rail, the three sliding blocks are respectively slidingly matched on the three guide rails and are connected with the three pressing plates one by one, the three racks are respectively arranged on the three pressing plates along the radial direction of the ring rail, the three gears are rotationally connected on the support, the inner end and the outer end of each of the three pressing plates are respectively meshed with the ring teeth and the racks, and a motor three coaxially connected with the gears is arranged on the support and is annularly enclosed outside the winding roller.
(III) beneficial effects
The invention provides winding compaction equipment for a phenolic resin fiber filter element. The beneficial effects are as follows:
1. this coiling compaction equipment of phenolic resin fiber filter core utilizes honeycomb perforating mechanism to beat cellular through-hole on the non-woven fabrics raw materials now before coiling the non-woven fabrics raw materials, utilizes cellular through-hole, makes the filter core roll up at the compaction in-process, and the inside moisture of its core can be towards transversely, radially being extruded fast through the honeycomb hole, can effectively prevent that a large amount of moisture from remaining in the filter core roll inside.
Drawings
FIG. 1 is an isometric view of the present invention;
FIG. 2 is a schematic view of the compacting mechanism of the present invention;
FIG. 3 is a schematic view of the connection of the guide rail and the slider of the present invention;
FIG. 4 is a schematic diagram of a honeycomb perforating mechanism of the present invention;
fig. 5 is a schematic view of the winding direction of the present invention.
In the figure: 1 base, 2 raw material rollers, 3 punching rollers, 4 honeycomb punching mechanisms, 5 soaking grooves, 6 winding rollers, 7 compacting mechanisms, 8 non-woven fabrics raw materials, 9 front press rollers, 10 rear press rollers, 11 soaking rollers, 12 leading-in rollers, 13 leading-out rollers, 14 motors I, 15 filter element rolls, 31 concave holes, 41 supporting plates, 42 electric heating plates, 43 punching rods, 44 extrusion rods, 45 cranks, 46 connecting rods, 47 motors II, 48 bosses, 49 grooves, 50 spring plates, 51 springs, 71 supports, 72 pressing plates, 73 ring teeth, 74 ring rails, 75 gears, 76 racks, 77 guide rails, 78 sliding blocks and 79 motors III.
Detailed Description
The embodiment of the invention provides winding compaction equipment for a phenolic resin fiber filter element, which is shown in figures 1-5 and comprises a base 1, and a raw material roller 2, a perforating roller 3, an impregnating tank 5 and a winding roller 6 which are sequentially arranged along the winding direction of a non-woven fabric raw material 8.
The perforating roller 3 is arranged on the base 1 through a supporting frame, a first motor 14 for driving the perforating roller 3 to rotate is arranged on the supporting frame, and the first motor 14 is a stepping motor. The punching roller 3 is provided with a plurality of rows of concave holes 31 vertically corresponding to the punching rods 43. The front press roller 9 and the rear press roller 10 for compacting the non-woven fabric raw material 8 on the punching roller 3 are respectively arranged under the front and rear vertical directions of the punching roller 3, so that the non-woven fabric raw material 8 is attached to the upper part of the punching roller 3.
Above the punching roller 3 is provided a honeycomb punching mechanism 4 for punching honeycomb holes in the nonwoven fabric raw material 8.
As shown in fig. 4, the honeycomb punching mechanism 4 includes a supporting plate 41, an electric heating plate 42, a plurality of punching rods 43, a pressing rod 44 and a crank-link assembly, wherein the electric heating plate 42 is fixed on the supporting plate 41, and the electric heating plate 42 has a heating effect similar to an electric soldering iron principle and is an existing commercial product. The backup pad 41 passes through the support frame to be fixed on base 1, and crank link assembly can drive extrusion pole 44 along the lateral direction round trip movement of perforating roller 3, and crank link assembly includes motor two 47, crank 45 and connecting rod 46, and the one end rotation of crank 45 is connected on the output shaft of motor one 47, and the other end passes through connecting rod 46 and the one end of extrusion pole 44 is articulated, transversely is provided with the guide rail on the backup pad 41, is provided with the guide block of slip adaptation on the guide rail on the extrusion pole 44, guarantees extrusion pole 44 lateral movement.
The electric heating plate 42 is provided with guide holes for a plurality of punching rods 43 to vertically slide along the transverse direction of the punching roller 3 at equal angles, the punching rods 43 are made of metal heat conducting materials, and the electric heating plate 42 can conduct heat to the punching rods 43. The extrusion rod 44 is provided with a boss 48 and a groove 49 corresponding to the interval of the punching rods 43 along the length direction thereof, a spring plate 50 is provided on each punching rod 43, and a spring 51 is provided on the punching rod 43 between the spring plate 50 and the electric heating plate 42. A plurality of punching bars 43 vertically correspond to the punching roller 3. As shown in fig. 4, when the punching rod 43 corresponds to the groove 49 on the pressing rod 44, the top end of the punching rod 43 contacts the groove 49 and the bottom end is away from the punching roller 3, and when the punching rod 43 corresponds to the boss 48, the top end of the punching rod 43 contacts the boss 48 and the bottom end contacts the concave hole 31 on the punching roller 3.
The first motor 14 and the second motor 47 alternately rotate in a stepping manner through the controller. The controller orderly controls the motor I14 and the motor II 47 to alternately rotate through a set program, and when the motor I14 drives the punching roller 3 to rotate by the distance angle between two adjacent rows of concave holes 31, the motor II 47 drives one circle, so that the punching bars 43 in one row alternately descend, and the punching of honeycomb holes on the non-woven fabric raw material 8 is realized.
The impregnating vessel 5 is provided with an impregnating liquid, the impregnating vessel 5 is provided with impregnating rolls 11 immersed in the impregnating liquid, and both front and rear sides of the impregnating vessel 5 are provided with an introducing roll 12 and a discharging roll 13 for introducing the nonwoven fabric raw material 8. The nonwoven fabric raw material 8 enters the dipping tank 5 from the introducing roller 12 and passes through the bottom of the dipping roller 11, and then is led out from the discharging roller 13 and enters the wind-up roller 6.
The raw material roller 2, the front press roller 9, the rear press roller 10, the lead-in roller 12 and the lead-out roller 13 are all arranged on the base 1 through a supporting frame. A motor for driving the raw material roller 2 to rotate in a stepping manner can also be arranged on the support frame of the raw material roller, and the motor is synchronous with the motor one 14.
The non-woven fabric raw material 8 is wound on the wind-up roller 6 to form a filter core roll 15, the wind-up roller 6 is rotatably connected to the bracket 71, and a motor for driving the wind-up roller 6 to rotate can be arranged on the bracket 71 and is synchronous with the motor one 14. The outer compaction mechanism 7 for compacting the filter element roll 15 is arranged outside the wind-up roll 6.
As shown in fig. 2-3, the compacting mechanism 7 includes a bracket 71, ring teeth 73, ring rails 74, three sets of pressing plates 72, gears 75, racks 76, guide rails 77, and sliding blocks 78, the pressing plates 72 are arc-shaped, and the three pressing plates 72 are annularly enclosed outside the winding roller 6. The ring rail 74 is arranged on the bracket 71, the wind-up roll 6 is rotatably connected on the bracket 71 and is arranged concentrically with the ring rail 74, the ring teeth 73 are slidably fit on the ring rail 74, and the ring teeth 73 can rotate on the ring rail 74. Three sets of guide rails 77 are arranged on the support 71 along the radial direction of the annular rail 74, three sliding blocks 78 are respectively and slidably matched on the three guide rails 77 and are connected with the three pressing plates 72 one by one, the guide rails 77 are used for guiding radial movement of the pressing plates 72, the three pressing plates 72 can compact the filter element coil 15, three racks 76 are respectively arranged on the three pressing plates 72 along the radial direction of the annular rail 74, three gears 75 are rotatably connected on the support 71, the inner end and the outer end of each rack are respectively meshed with the annular teeth 73 and the racks 76, and three motors 79 coaxially connected with the gears 75 are arranged on the support 71. When the gear 75 rotates, the rack 76 meshed with the gear can be driven to drive the pressing plates 72 to move along the radial direction, the other two racks 76 are linked through the ring teeth 73, so that the three pressing plates 72 synchronously move radially to realize the compaction and release functions, and when the three pressing plates 72 are in the release state, as shown in fig. 5, the non-woven fabric raw material 8 can be wound on the winding roller 6 through gaps between the pressing plates 72, and winding is realized.
In summary, the honeycomb through holes are punched on the non-woven fabric raw material 8, so that not only can the impregnation effect be improved during impregnation, and the impregnation liquid can enter the cloth conveniently, but also excessive moisture can be quickly fallen off after the non-woven fabric raw material 8 is adhered by the honeycomb through holes, and the moisture on the inner side of the non-woven fabric can be primarily extruded through the honeycomb holes during rolling, so that less moisture remains in the filter element roll 15; in the subsequent compaction process, the water in the core of the filter element roll 15 can be extruded out towards the transverse direction and the radial direction through the honeycomb holes, so that a large amount of water can be effectively prevented from remaining in the filter element roll 15, the filter element roll 15 is firm, and the filter element roll 15 is prevented from becoming loose after being dried.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. A coiling compaction equipment of phenolic resin fiber filter core, its characterized in that: including base (1) and raw materials roller (2), perforating roller (3), immersion tank (5) and wind-up roll (6) that set gradually along the winding direction of non-woven fabrics raw materials (8), the vertical below of perforating roller (3) is provided with respectively and is used for pressing preceding compression roller (9) and back compression roller (10) on perforating roller (3) with non-woven fabrics raw materials (8), the top of perforating roller (3) is provided with honeycomb perforating mechanism (4) that are used for beating the honeycomb hole on non-woven fabrics raw materials (8), be provided with immersion roller (11) in immersion tank (5), non-woven fabrics raw materials (8) are convoluteed on wind-up roll (6) and are formed filter core book (15), be provided with compaction mechanism (7) that are used for compacting filter core book (15) outside wind-up roll (6).
2. A roll compaction apparatus for phenolic resin fiber cartridges as recited in claim 1, wherein: honeycomb mechanism (4) that punches includes backup pad (41), electrical heating board (42), a plurality of stick (43) that punch, extrusion pole (44) and crank link assembly, electrical heating board (42) are fixed on backup pad (41), backup pad (41) are fixed on base (1) through the support frame, crank link assembly can drive extrusion pole (44) along the lateral direction round trip movement of perforating roller (3), the last guiding hole that can supply a plurality of sticks (43) vertically to slide that start of lateral direction equiangle along perforating roller (3) of electrical heating board (42), be provided with boss (48) and recess (49) that correspond with stick (43) interval along its length direction on extrusion pole (44), every be provided with spring plate (50) on stick (43) that punch, be provided with spring (51) between spring plate (50) and electrical heating board (42) on stick (43), a plurality of sticks (43) correspond from top to bottom with perforating roller (3).
3. A roll compaction apparatus for phenolic resin fiber cartridges as recited in claim 2, wherein: and a plurality of rows of concave holes (31) which correspond to the punching rods (43) up and down are formed in the circumference of the punching roller (3).
4. A roll compaction apparatus for phenolic resin fiber cartridges as recited in claim 2, wherein: the punching roller (3) is arranged on the base (1) through a supporting frame, a first motor (14) for driving the punching roller (3) to rotate is arranged on the supporting frame, the crank connecting rod assembly comprises a second motor (47), a crank (45) and a connecting rod (46), one end of the crank (45) is rotationally connected to an output shaft of the first motor (47), the other end of the crank is hinged to one end of the extrusion rod (44) through the connecting rod (46), and the first motor (14) and the second motor (47) alternately rotate in a stepping mode through a controller.
5. A roll compaction apparatus for phenolic resin fiber cartridges as recited in claim 1, wherein: the front side and the rear side of the dipping tank (5) are provided with a leading-in roller (12) and a leading-out roller (13) for leading the non-woven fabric raw material (8).
6. A roll compaction apparatus for phenolic resin fiber cartridges as recited in claim 1, wherein: the compaction mechanism (7) comprises a support (71), ring teeth (73), a ring rail (74) and three groups of pressing plates (72), gears (75), racks (76), guide rails (77) and sliding blocks (78), wherein the ring rail (74) is arranged on the support (71), the winding roller (6) is rotationally connected on the support (71) and is concentrically arranged with the ring rail (74), the ring teeth (73) are slidingly matched on the ring rail (74), the three groups of the guide rails (77) are arranged on the support (71) along the radial direction of the ring rail (74), the three sliding blocks (78) are respectively slidingly matched on the three guide rails (77) and are connected with the three pressing plates (72) one by one, the three racks (76) are respectively arranged on the three pressing plates (72) along the radial direction of the ring rail (74), the three gears (75) are rotationally connected on the support (71), the inner end and the outer end of each gear is respectively meshed with the ring teeth (73) and the three racks (76), and the three pressing plates (79) connected with the gear (75) in a coaxial mode are arranged on the support (71), and the three pressing plates (72) are annularly surrounded outside the winding roller (6).
CN202311141899.4A 2023-09-06 2023-09-06 Winding compaction equipment of phenolic resin fiber filter core Pending CN117003028A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311141899.4A CN117003028A (en) 2023-09-06 2023-09-06 Winding compaction equipment of phenolic resin fiber filter core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311141899.4A CN117003028A (en) 2023-09-06 2023-09-06 Winding compaction equipment of phenolic resin fiber filter core

Publications (1)

Publication Number Publication Date
CN117003028A true CN117003028A (en) 2023-11-07

Family

ID=88576246

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311141899.4A Pending CN117003028A (en) 2023-09-06 2023-09-06 Winding compaction equipment of phenolic resin fiber filter core

Country Status (1)

Country Link
CN (1) CN117003028A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117297173A (en) * 2023-11-29 2023-12-29 新乡市中汇过滤技术有限公司 Composite filter element winding device and composite filter element preparation method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117297173A (en) * 2023-11-29 2023-12-29 新乡市中汇过滤技术有限公司 Composite filter element winding device and composite filter element preparation method
CN117297173B (en) * 2023-11-29 2024-03-08 新乡市中汇过滤技术有限公司 Composite filter element winding device and composite filter element preparation method

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