CN117002133A - Hyperboloid honeycomb panel processingequipment of subsidiary welding function - Google Patents
Hyperboloid honeycomb panel processingequipment of subsidiary welding function Download PDFInfo
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- CN117002133A CN117002133A CN202311281856.6A CN202311281856A CN117002133A CN 117002133 A CN117002133 A CN 117002133A CN 202311281856 A CN202311281856 A CN 202311281856A CN 117002133 A CN117002133 A CN 117002133A
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- skin
- rubber
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- 238000003466 welding Methods 0.000 title claims abstract description 76
- 239000003292 glue Substances 0.000 claims abstract description 156
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000003892 spreading Methods 0.000 claims description 31
- 230000007480 spreading Effects 0.000 claims description 31
- 230000006835 compression Effects 0.000 claims description 21
- 238000007906 compression Methods 0.000 claims description 21
- 238000007790 scraping Methods 0.000 claims description 19
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- 238000010073 coating (rubber) Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 21
- 238000007599 discharging Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000008859 change Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 230000001105 regulatory effect Effects 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 238000005520 cutting process Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000010030 laminating Methods 0.000 description 4
- 239000012466 permeate Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000002146 bilateral effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000011162 core material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 210000003781 tooth socket Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0076—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised in that the layers are not bonded on the totality of their surfaces
- B32B37/0084—Point bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/146—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers whereby one or more of the layers is a honeycomb structure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses a hyperboloid honeycomb plate processing device with a welding function, and belongs to the technical field of honeycomb plate manufacturing. The processing device comprises a feeding table, a discharging table, a gluing machine, a plurality of honeycomb plates and a skin feeding machine, a welding frame and a roller pressing frame are arranged between the feeding table and the discharging table, a gluing mechanism is arranged on the feeding table, the gluing mechanism comprises a gluing roller and a glue receiving box, two groups of welding components are symmetrically arranged on the welding frame up and down, lifting blocks are slidably arranged on two sides of the roller pressing frame, a pair of lifting blocks are provided with an upper pressing roller and a lower pressing roller, the skin feeding machine is positioned between the feeding table and the welding frame, a skin is arranged in the skin feeding machine, the skin feeding machine enables the skin to be in contact with the honeycomb plates, the welding components weld the skin, the gluing roller glues the honeycomb plates, and the welding components weld and cut off the skin, and the upper pressing roller and the lower pressing roller compress the skin at two ends of the honeycomb plates.
Description
Technical Field
The invention relates to the technical field of honeycomb panel manufacturing, in particular to a hyperboloid honeycomb panel processing device with a welding function.
Background
The honeycomb plate is a plate which is formed by firmly bonding two thinner panels (or called skins) on two sides of a thicker honeycomb core material, and is usually made of paper and metal materials, and the paper honeycomb plate can be used for manufacturing various trays, gaskets, packing plates, packing boxes and the like.
Disclosure of Invention
The invention aims to provide a hyperboloid honeycomb panel processing device with a welding function, which solves the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an attach welding function hyperboloid honeycomb panel processingequipment, includes feeding platform, ejection of compact platform, rubberizing machine, a plurality of honeycomb panel, skin material loading machine, be provided with welding frame and roller press frame between feeding platform and the ejection of compact platform, be provided with gluing mechanism on the feeding platform, gluing mechanism includes the glue spreader, connects the gluey box, the welding frame bilateral symmetry is provided with two sets of welding assembly, the equal slidable mounting in both sides of roller press frame has the lifter block, a pair of be provided with compression roller and lower compression roller between the lifter block, the skin material loading machine is located between feeding platform and the welding frame, installs the skin in the skin material loading machine, and the skin material loading machine makes skin and honeycomb panel contact, welding assembly welds the skin, the glue spreader glues the honeycomb panel, welding assembly welds and cuts off the skin, go up compression roller and lower compression roller will compress tightly the both ends at the honeycomb panel.
Further, the rubber coating mechanism includes the rubber roll support, the rubber roll support with connect equal slidable mounting of rubber box on the feed table, rubber roll rolling mounting is on the rubber roll support, connect the rubber box to be located rubber roll support below, rubber roll support and connect and be provided with compression spring between rubber box and the feed table, compression spring overcoat is equipped with the dirt proof boot, connect to be provided with on the rubber box and scrape the offset plate, scrape the bottom contact of offset plate and honeycomb panel, the feed table will wait to process the honeycomb panel and convey to the discharge table, when the edge contact of honeycomb panel rubber roll and offset plate, the rubber roll is laminated the motion along with honeycomb panel profile curve's change with the offset plate under the effect of spring.
Further, one end of the rubber roll support is connected with a displacement sensor, the displacement sensor is fixedly arranged on the feeding table, and the displacement sensor is connected with a control system through a circuit;
the stiffness coefficient of the pressure spring between the rubber roll bracket and the feeding table is larger than that of the pressure spring between the rubber receiving box and the feeding table, the rubber roll is hollow, capillary holes communicated with the inside are distributed on the rubber roll, one end of the rubber roll is rotationally connected with a rubber feeding pipe, one end of the rubber receiving box is connected with a rubber return pipe, the rubber feeding pipe and the rubber return pipe are connected with a gluing machine, the gluing machine injects glue into the rubber roll through the rubber feeding pipe, the glue in the rubber roll permeates to the surface of the roll body through the capillary holes, when the honeycomb plate moves through the rubber roll, the glue is coated on the surface of the honeycomb plate, and the honeycomb plate is communicated up and down, therefore, redundant glue flows to the bottom through the honeycomb plate, the glue scraping plate coats the glue flowing to the bottom on the bottom surface of the honeycomb plate, the excessive glue flows back to the glue receiving box along the glue scraping plate, the glue in the glue receiving box flows back to the gluing machine through the glue return pipe to be recovered for standby, after gluing of one honeycomb plate is completed, the upper pressure spring overcomes the elasticity of the lower pressure spring, the glue spreading roller presses the glue receiving box to return to the bottom, the next honeycomb plate is waited to penetrate between the glue spreading roller and the glue receiving box, the glue oozing from the glue spreading roller directly flows into the glue receiving box, and the glue spreading on both sides of the honeycomb plate is realized through the arrangement of the glue spreading roller and the glue scraping plate, and meanwhile, the waste of the glue is avoided.
Further, each group of welding components comprises a pair of electric push rods, a knife rest is arranged on each pair of electric push rods, a knife blade is arranged on each knife rest, a plurality of return springs are arranged on each knife rest, an ultrasonic welding head is arranged on each of the plurality of return springs, a narrow slit is formed in the middle of each ultrasonic welding head, the knife blades are arranged in the narrow slits in a sliding mode, the two ultrasonic welding heads are close to each other, the ultrasonic welding heads are connected with a control system circuit, a displacement sensor detects the outline shape of a honeycomb panel through detecting the distance of up-down movement of a rubber roller support, so that the starting position and the ending position of the honeycomb panel and the change rate of the outline of the honeycomb panel are judged, data support is provided for cutting off the skin and compacting the honeycomb panel for the welding components, when the tail ends of the honeycomb panel pass through the welding components, the two groups of welding components are driven by the electric push rods to enable the ultrasonic welding heads to be close to each other and compact, then the two ultrasonic welding heads are pressed together under the control of the control system, the electric push rods at the moment still push the knife rest to overcome the elasticity of the return springs, and the tail ends of the two welding heads are closed to seal the skin, namely the honeycomb panel;
the position of cutting off is in welded middle part position, and two skin raw materials keep the state of connecting in the department of cutting off promptly, and back piece honeycomb panel gets into the pressfitting before the top to the junction of two skins, drives skin raw materials and removes, and the afterbody of follow-up honeycomb panel is sealed the tail with the same mode, has realized that the both ends of honeycomb panel both ends skin are welded together for the honeycomb panel is more reliable with the connection of skin.
Further, the roll-in frame is located between weld holder and the ejection of compact platform, and the both sides of roll-in frame still rotate and are provided with the lead screw, two the sprocket is all installed at the top of lead screw, the top of roll-in frame is provided with first motor, also be connected with the sprocket on the rotor shaft of first motor, three be connected with same root chain between the sprocket, two threaded hole has been seted up on the lifter block, screw hole and lead screw threaded connection, control system is according to the honeycomb panel surface profile rate of change that displacement sensor detected, and control first motor and second motor are operated, play the effect of adjusting upper pressure roller and lower pressure roller height and inclination.
Further, each lifting block is provided with an adjusting groove, the upper end and the lower end of each adjusting groove are formed by concentric circular arcs, the left side and the right side of each adjusting groove are formed by straight lines, each adjusting block is slidably installed in each adjusting groove, the shape of each adjusting block is similar to that of each adjusting groove, concentric circular arc outlines at the upper end and the lower end of each adjusting block are contacted with the concentric circular arc outlines at the upper end and the lower end of each adjusting groove, tooth grooves are formed in the circular arc outlines at the lower end of each adjusting block, when the first motor works, the first motor drives the first motor to rotate through a sprocket and a chain, the first motor drives the second motor to rotate, and the second motor drives the second lifting blocks to rise or descend simultaneously through the cooperation of threaded holes on the lifting blocks, so that the upper pressing roller and the lower pressing roller are driven to adjust the height.
Further, go up the compression roller and rotate and install two between the regulating block, every the spout has been seted up at the middle part of regulating block, sliding installation has the piece that slides in the spout, lower compression roller rotates and installs between two pieces of sliding, it is provided with tension spring to slide between one side that the piece is close to last compression roller and the spout, tension spring's outside cover is equipped with the dirt proof boot, and the second motor drives two gears and rotates, and the gear then drives the regulating block through the tooth's socket and deflect in the lifter block for go up compression roller and lower compression roller deflection certain angle, tension spring makes to have clamping force between lower compression roller and the last compression roller, when honeycomb panel and covering pass between last compression roller and the lower compression roller, the covering is glued with glue on the honeycomb panel under the effect of clamping force, makes the covering firmly paste on the honeycomb panel.
Further, the arc position of the lower end of the adjusting groove on the two lifting blocks is also connected with a gear groove, gears are rotatably installed in the gear groove, the gears are in meshed transmission with tooth grooves on the adjusting blocks, a rotating shaft is connected between the two gears, one lifting block is provided with a second motor on the outer side, the second motor is coaxially connected with one gear, and the two pressing rollers are kept in tangential contact with the contour curved surface of the honeycomb plate through continuous adjustment control of the first motor and the second motor, so that slipping of the upper pressing roller and the lower pressing roller at the contour curvature change position in the skin laminating process is prevented, and further the occurrence of the situations of unstable skin adhesion dislocation and the like is prevented.
Compared with the prior art, the invention has the following beneficial effects:
1. glue is injected into the glue spreader through the glue feeding pipe by the glue spreading machine, the glue permeates to the surface of the roller body through capillary holes and is coated on the honeycomb plate, redundant glue flows to the bottom through the honeycomb plate, the glue flowing to the bottom is coated on the bottom surface of the honeycomb plate by the glue scraping plate, the excessive glue flows back to the glue receiving box along the glue scraping plate, the glue in the glue receiving box flows back to the glue spreading machine through the glue return pipe for later use, and the two sides of the honeycomb plate are glued through the glue spreading roller and the glue scraping plate, so that the waste of the glue is avoided.
2. The two groups of welding components are driven by the electric push rod to enable the ultrasonic welding heads to be close to each other and pressed tightly, then the two skins are pressed together, the ultrasonic welding heads are used for welding pressing points of the two skins under the control of the control system, the welding positions of the skins are cut off by folding the blades, tail sealing is carried out on the tail ends of the honeycomb plates, the honeycomb plates enter the joint between the two skins which are propped up before pressing, the raw materials of the skins are driven to move until the tail parts of the subsequent honeycomb plates are sealed in the same mode, the two ends of the skins at the two ends of the honeycomb plates are welded together, and the honeycomb plates are connected with the skins more reliably.
3. When the upper press roller and the lower press roller are in contact, the skin is adhered to the glue on the honeycomb plate under the action of the clamping force, so that the skin is firmly adhered to the honeycomb plate, and the two press rollers are kept in tangential contact with the contour curved surface of the honeycomb plate through continuous adjustment and control of the first motor and the second motor, so that the upper press roller and the lower press roller are prevented from slipping for a chamfer in the process of laminating the skin, and the skin is not firmly adhered and misplaced.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic diagram of the overall front view of the present invention;
FIG. 4 is a schematic view of the overall structure of the present invention;
FIG. 5 is a schematic view of a portion of the structure of the present invention;
FIG. 6 is a schematic view of a portion of the structure of the present invention;
FIG. 7 is a schematic view of the construction of the dust boot portion of the present invention;
in the figure: 101. a feed table; 102. a discharging table; 2. a welding frame; 3. a roller press frame; 401. a honeycomb panel; 402. a skin; 5. a rubber roller bracket; 6. a glue spreading roller; 7. a dust cover; 801. a glue receiving box; 802. a rubber scraping plate; 9. an electric push rod; 10. a tool holder; 11. a return spring; 12. an ultrasonic welding head; 13. a sliding block; 14. an adjusting block; 15. a lifting block; 161. an upper press roll; 162. a lower press roll; 17. a screw rod; 18. a first motor; 19. a chain; 20. a second motor; 21. a gear; 22. a rotating shaft.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 7, the present invention provides the following technical solutions: the utility model provides an attach welding function hyperboloid honeycomb panel processingequipment, including feeding platform 101, discharging platform 102, the rubberizing machine, a plurality of honeycomb panel 401, the covering material loading machine, be provided with welding frame 2 and roll-in frame 3 between feeding platform 101 and the discharging platform 102, be provided with the rubber coating mechanism on feeding platform 101, the rubber coating mechanism includes glue spreader 6, connect gluey box 801, welding frame 2 bilateral symmetry is provided with two sets of welding components from top to bottom, the both sides of roll-in frame 3 are all slidable mounting has lifter block 15, be provided with last compression roller 161 and lower compression roller 162 between a pair of lifter block 15, the covering material loading machine is located between feeding platform 101 and the welding frame 2, install covering 402 in the covering material loading machine, covering material loading machine makes covering 402 and honeycomb panel 401 contact, welding component welds covering 402, glue spreader 6 glues honeycomb panel 401, welding component welds covering 402 and cuts off, upward compression roller 161 and lower compression roller 162 compress tightly covering 402 at the both ends of honeycomb panel 401.
The glue coating mechanism comprises a glue roller support 5, the glue roller support 5 and a glue receiving box 801 are slidably mounted on a feeding table 101, a glue coating roller 6 is mounted on the glue roller support 5 in a rolling mode, the glue receiving box 801 is located below the glue roller support 5, a pressure spring is arranged between the glue roller support 5 and the glue receiving box 801 and the feeding table 101, a dustproof sleeve 7 is sleeved outside the pressure spring, a glue scraping plate 802 is arranged on the glue receiving box 801, the glue scraping plate 802 is in contact with the bottom of the honeycomb plate 401, one end of the glue roller support 5 is connected with a displacement sensor (not shown in the figure), the displacement sensor is fixedly mounted on the feeding table 101, a control system is connected to the displacement sensor through a circuit, the stiffness coefficient of the pressure spring between the glue roller support 5 and the feeding table 101 is larger than that of the pressure spring between the glue receiving box 801 and the feeding table 101, the glue coating roller 6 is hollow inside, capillary holes communicated with the inside are distributed on the glue coating roller 6, one end of the glue coating roller 6 is rotationally connected with a glue inlet pipe (not shown in the figure), and one end of the glue receiving box 801 is connected with a glue inlet pipe and a glue inlet pipe.
The feeding table 101 conveys the honeycomb plate 401 to be processed to the discharging table 102, when the edge of the honeycomb plate 401 contacts the glue spreading roller 6 and the glue scraping plate 802, the glue spreading roller 6 and the glue scraping plate 802 perform joint motion along with the change of profile curves of the honeycomb plate 401 under the action of springs, glue is injected into the glue spreading roller 6 through a glue feeding pipe by the glue feeding machine, the glue inside the glue spreading roller 6 permeates to the surface of a roller body through capillary holes, when the honeycomb plate 401 moves through the glue spreading roller 6, the glue is coated on the surface of the honeycomb plate 401, because the honeycomb plate 401 is communicated up and down, the redundant glue flows to the bottom through the honeycomb plate 401, the glue flowing to the bottom is coated on the bottom surface of the honeycomb plate 401 by the glue scraping plate 802, the excessive glue flows back to the glue receiving box 801 along the glue scraping plate 802, the glue in the glue receiving box 801 is recovered for standby through a return pipe, after the glue spreading of the honeycomb plate 401 is finished, the pressure spring above overcomes the elasticity of the pressure spring below, the glue spreading roller 6 presses the bottom of the glue receiving box 801, the glue is directly oozed from the glue receiving box 801, and the glue is prevented from directly flowing into the glue receiving box 801 through the glue spreading plate 401, and the glue spreading plate 801 is prevented from directly flowing out from the glue receiving box 801, and the glue spreading plate 801 is arranged between the honeycomb plate and the glue receiving plate 401.
Each group of welding components comprises a pair of electric push rods 9, a knife rest 10 is arranged on the pair of electric push rods 9, a blade is arranged on the knife rest 10, a plurality of return springs 11 are arranged on the knife rest 10, ultrasonic welding heads 12 are arranged on the plurality of return springs 11, a narrow slit is formed in the middle of each ultrasonic welding head 12, the blade is arranged in the narrow slit in a sliding mode, the two ultrasonic welding heads 12 are mutually close, each ultrasonic welding head 12 is connected with a control system circuit, a displacement sensor detects the outline shape of a honeycomb plate 401 through detecting the distance of up-down movement of a rubber roller bracket 5, so that the starting position and the ending position of the honeycomb plate 401 and the change rate of the outline of the honeycomb plate 401 can be judged, data support is provided for cutting off a skin 402 and compacting the welding components, when the tail end of the honeycomb plate 401 passes through the welding components, the two groups of welding components are respectively driven by the electric push rods 9 to enable the ultrasonic welding heads 12 to be mutually close to each other and compact, and then two skins 402 are pressed, the ultrasonic welding head 12 welds the pressing points of the two skins 402 under the control of the control system, at this time, the electric push rod 9 still pushes the tool rest 10, the tool rest 10 overcomes the elasticity of the reset spring 11, the two blades are folded to cut off the welding position of the skins 402, namely, the skins 402 seal the tail end of the honeycomb plate 401, the cutting position is in the middle position of welding, namely, the two skins 402 raw materials are kept in a connected state at the cutting position, the later honeycomb plate 401 enters the connecting position of the two skins 402 before pressing, the skins 402 raw materials are driven to move until the tail of the subsequent honeycomb plate 401 is sealed in the same way, and the two ends of the skins 402 at the two ends of the honeycomb plate 401 are welded together, so that the connection between the honeycomb plate 401 and the skins 402 is more reliable.
The roller press frame 3 is located between the welding frame 2 and the discharging table 102, the screw rods 17 are further rotatably arranged on two sides of the roller press frame 3, the chain wheels are mounted on the tops of the two screw rods 17, the first motor 18 is arranged on the top of the roller press frame 3, the chain wheels are also connected to the rotor shaft of the first motor 18, the same chain 19 is connected between the three chain wheels, threaded holes are formed in the two lifting blocks 15, the threaded holes are in threaded connection with the screw rods 17, an adjusting groove is formed in each lifting block 15, the upper end and the lower end of each adjusting groove are formed by concentric circular arcs, the left side and the right side of each adjusting groove are formed by straight lines, the adjusting blocks 14 are mounted in the adjusting grooves in a sliding mode, the shape of each adjusting block 14 is similar to the shape of each adjusting groove, concentric circular arc outlines at the upper end and the lower end of each adjusting block 14 are in contact with the concentric circular arc outlines at the upper end and the lower end of each adjusting groove, tooth sockets are formed in the circular arc outlines at the lower end of the adjusting block 14, the control system controls the first motor 18 and the second motor 20 to operate according to the change rate of the surface outlines of the honeycomb plates 401 detected by the displacement sensor, the height of the upper pressing roller 161 and the lower pressing roller 162 and the inclined rollers 18 are driven by the two lifting rollers 17 or the two lifting rollers 17 to rotate through the two lifting rollers 17 or the lifting rollers and the two lifting rollers 162.
The upper press roll 161 is rotatably arranged between the two regulating blocks 14, a chute is arranged in the middle of each regulating block 14, a sliding block 13 is slidably arranged in the chute, the lower press roll 162 is rotatably arranged between the two sliding blocks 13, a tension spring is arranged between one side of the sliding block 13 close to the upper press roll 161 and the chute, a dust cover 7 is sleeved outside the tension spring, a gear groove is further connected at the arc position of the lower end of the regulating groove on the two lifting blocks 15, a gear 21 is rotatably arranged in the gear groove, the gear 21 is meshed with a tooth groove on the regulating block 14 for transmission, a rotating shaft 22 is connected between the two gears 21, a second motor 20 is arranged outside one lifting block 15, the second motor 20 is coaxially connected with one gear 21, the second motor 20 drives the two gears 21 to rotate, the gear 21 drives the adjusting block 14 to deflect in the lifting block 15 through the tooth slot, so that the upper press roller 161 and the lower press roller 162 deflect by a certain angle, a tension spring enables clamping force to exist between the lower press roller 162 and the upper press roller 161, when the honeycomb plate 401 and the skin 402 pass through the space between the upper press roller 161 and the lower press roller 162, the skin 402 is adhered to glue on the honeycomb plate 401 under the action of the clamping force, the skin 402 is firmly adhered to the honeycomb plate 401, and the two press rollers are kept in tangential contact with the contour curved surface of the honeycomb plate 401 through continuous adjusting control of the first motor 18 and the second motor 20, so that the upper press roller 161 and the lower press roller 162 are prevented from slipping at the contour curvature change position in the process of laminating the skin 402, and further the situations of unstable adhesion dislocation and the like of the skin 402 are prevented.
The working principle of the invention is as follows: the feeding table 101 conveys the honeycomb plate 401 to be processed to the discharging table 102, when the edge of the honeycomb plate 401 contacts the glue spreading roller 6 and the glue scraping plate 802, the glue spreading roller 6 and the glue scraping plate 802 perform joint motion along with the change of profile curves of the honeycomb plate 401 under the action of springs, glue is injected into the glue spreading roller 6 through a glue feeding pipe by the glue feeding machine, the glue inside the glue spreading roller 6 permeates to the surface of a roller body through capillary holes, when the honeycomb plate 401 moves through the glue spreading roller 6, the glue is coated on the surface of the honeycomb plate 401, because the honeycomb plate 401 is communicated up and down, the redundant glue flows to the bottom through the honeycomb plate 401, the glue flowing to the bottom is coated on the bottom surface of the honeycomb plate 401 by the glue scraping plate 802, the excessive glue flows back to the glue receiving box 801 along the glue scraping plate 802, the glue in the glue receiving box 801 is recovered for standby through a return pipe, after the glue spreading of the honeycomb plate 401 is finished, the pressure spring above overcomes the elasticity of the pressure spring below, the glue spreading roller 6 presses the bottom of the glue receiving box 801, the glue is directly oozed from the glue receiving box 801, and the glue is prevented from directly flowing into the glue receiving box 801 through the glue spreading plate 401, and the glue spreading plate 801 is prevented from directly flowing out from the glue receiving box 801, and the glue spreading plate 801 is arranged between the honeycomb plate and the glue receiving plate 401.
The displacement sensor detects the contour shape of the honeycomb plate 401 by detecting the distance of the up-down movement of the rubber roller support 5, and the sensor detects the starting position and the ending position of the honeycomb plate 401 and the change rate of the contour of the honeycomb plate 401, so that data support is provided for cutting off the skins 402 and compacting of the welding components, when the tail end of the honeycomb plate 401 passes through the welding components, the two groups of welding components are driven by the electric push rods 9 to enable the ultrasonic welding heads 12 to be mutually close to and compact so that the two skins 402 are compacted, the ultrasonic welding heads 12 weld the stitching points of the two skins 402 under the control of the control system, at the moment, the electric push rods 9 still push the tool rest 10, the tool rest 10 overcomes the elasticity of the reset spring 11, the two blades are folded to cut off the welding positions of the skins 402, namely the tail end of the honeycomb plate 401 is sealed by the skins 402, the cut-off position is in the middle of the welding, namely, the two raw materials of the skins 402 are kept in a connected state at the cut-off position, the tail end of the honeycomb plate 401 enters the joint of the two skins 402, and is pushed to the joint of the two skins 402 before the honeycomb plate 401 is compacted, the tail of the honeycomb plate 401 is driven to move until the tail of the skins 402 is pressed, and the tail of the skins of the honeycomb plate 401 is sealed by the same mode, and the two ends of the skins 401 are sealed together, and the honeycomb plate 401 can be welded together.
The control system controls the first motor 18 and the second motor 20 to operate according to the change rate of the surface profile of the honeycomb panel 401 detected by the displacement sensor, and plays a role in adjusting the heights and the inclination angles of the upper pressing roller 161 and the lower pressing roller 162, when the first motor 18 works, the two screw rods 17 rotate through transmission between the chain wheel and the chain 19, and the screw rods 17 enable the two lifting blocks 15 to ascend or descend simultaneously through cooperation with threaded holes on the lifting blocks 15, so that the upper pressing roller 161 and the lower pressing roller 162 are driven to adjust the heights.
The second motor 20 drives the two gears 21 to rotate, the gears 21 drive the regulating block 14 to deflect in the lifting block 15 through tooth grooves, so that the upper press roll 161 and the lower press roll 162 deflect by a certain angle, a tension spring enables clamping force to exist between the lower press roll 162 and the upper press roll 161, when the honeycomb plate 401 and the skin 402 pass through the space between the upper press roll 161 and the lower press roll 162, the skin 402 is adhered to glue on the honeycomb plate 401 under the action of the clamping force, the skin 402 is firmly adhered to the honeycomb plate 401, the two press rolls are kept in tangential contact with the contour curved surface of the honeycomb plate 401 through continuous regulating control of the first motor 18 and the second motor 20, the upper press roll 161 and the lower press roll 162 are prevented from slipping at the contour curvature change position in the process of laminating the skin 402, and the situations of unstable adhesion dislocation and the like of the skin 402 are further prevented.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an attach welding function hyperboloid honeycomb panel processingequipment, includes feeding platform (101), ejection of compact platform (102), rubberizing machine, a plurality of honeycomb panel (401), skin material loading machine, be provided with welding frame (2) and roll-in frame (3), its characterized in that between feeding platform (101) and ejection of compact platform (102): be provided with gluing mechanism on feed table (101), gluing mechanism includes glue spreader (6), connects gluey box (801), welding frame (2) upper and lower symmetry is provided with two sets of welding components, equal slidable mounting in both sides of roll-in frame (3) has lifter block (15), a pair of be provided with between lifter block (15) and go up compression roller (161) and lower compression roller (162), skin material loading machine is located between feed table (101) and welding frame (2), installs skin (402) in the skin material loading machine, and skin material loading machine makes skin (402) and honeycomb panel (401) contact, welding component welds skin (402).
2. The welding-attached hyperboloid honeycomb panel processing apparatus according to claim 1, wherein: the glue spreading mechanism comprises a glue roller support (5), the glue roller support (5) and a glue receiving box (801) are slidably mounted on a feeding table (101), a glue spreading roller (6) is mounted on the glue roller support (5) in a rolling mode, the glue receiving box (801) is located below the glue roller support (5), a pressure spring is arranged between the glue roller support (5) and the glue receiving box (801) and the feeding table (101), a dust cover (7) is sleeved outside the pressure spring, a glue scraping plate (802) is arranged on the glue receiving box (801), and the glue scraping plate (802) is in contact with the bottom of the honeycomb plate (401).
3. The welding-attached hyperboloid honeycomb panel processing apparatus according to claim 2, wherein: one end of the rubber roll bracket (5) is connected with a displacement sensor which is fixedly arranged on the feeding table (101), and the displacement sensor is connected with a control system through a circuit;
the stiffness coefficient of the pressure spring between the rubber roll support (5) and the feeding table (101) is larger than that between the rubber receiving box (801) and the feeding table (101), the inside of the rubber coating roll (6) is hollow, capillary holes communicated with the inside are distributed on the rubber coating roll (6), one end of the rubber coating roll (6) is rotationally connected with a rubber feeding pipe, one end of the rubber receiving box (801) is connected with a rubber returning pipe, and the rubber feeding pipe is connected with a rubber applicator with the rubber returning pipe.
4. The welding-attached hyperboloid honeycomb panel processing apparatus according to claim 1, wherein: each group of welding assembly comprises a pair of electric push rods (9), a pair of cutter frames (10) are arranged on the electric push rods (9), blades are arranged on the cutter frames (10), a plurality of return springs (11) are arranged on the cutter frames (10), ultrasonic welding heads (12) are arranged on the return springs (11), narrow slits are formed in the middle of the ultrasonic welding heads (12), the blades are arranged in the narrow slits in a sliding mode, the two ultrasonic welding heads (12) are close to each other, and the ultrasonic welding heads (12) are connected with a control system circuit.
5. The welding-attached hyperboloid honeycomb panel processing apparatus according to claim 1, wherein: the utility model discloses a welding machine, including welding frame (2), discharge table (102), roll-in frame (3), screw rod (17) are still rotated in both sides of roll-in frame (3), two sprocket is all installed at the top of screw rod (17), the top of roll-in frame (3) is provided with first motor (18), also be connected with the sprocket on the rotor shaft of first motor (18), three be connected with same root chain (19) between the sprocket, two threaded hole has been seted up on elevating block (15), threaded hole and screw rod (17) threaded connection.
6. The welding-equipped hyperboloid honeycomb panel processing apparatus according to claim 5, wherein: the lifting block (15) is provided with an adjusting groove, the shape of the upper end and the lower end of the adjusting groove is composed of concentric circular arcs, the shape of the left side and the right side of the adjusting groove is composed of straight lines, the adjusting block (14) is slidably arranged in the adjusting groove, the shape of the adjusting block (14) is similar to that of the adjusting groove, concentric circular arc outlines of the upper end and the lower end of the adjusting block (14) are contacted with the concentric circular arc outlines of the upper end and the lower end of the adjusting groove, and tooth grooves are formed in the circular arc outlines of the lower end of the adjusting block (14).
7. The welding-equipped hyperboloid honeycomb panel processing apparatus according to claim 6, wherein: the upper press roller (161) is rotatably provided with two adjusting blocks (14), a sliding groove is formed in the middle of each adjusting block (14), a sliding block (13) is slidably arranged in each sliding groove, the lower press roller (162) is rotatably provided between the two sliding blocks (13), a tension spring is arranged between one side, close to the upper press roller (161), of each sliding block (13) and the corresponding sliding groove, and a dust cover (7) is sleeved on the outer side of each tension spring.
8. The welding-equipped hyperboloid honeycomb panel processing apparatus according to claim 6, wherein: the circular arc position of the lower end of the adjusting groove on the two lifting blocks (15) is also connected with a gear groove, a gear (21) is rotatably arranged in the gear groove, the gear (21) is meshed with a tooth groove on the adjusting block (14) for transmission, a rotating shaft (22) is connected between the two gears (21), a second motor (20) is arranged on the outer side of the lifting block (15), and the second motor (20) is coaxially connected with the gear (21).
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| CN202311281856.6A CN117002133B (en) | 2023-10-07 | 2023-10-07 | Hyperboloid honeycomb panel processingequipment of subsidiary welding function |
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| CN202311281856.6A CN117002133B (en) | 2023-10-07 | 2023-10-07 | Hyperboloid honeycomb panel processingequipment of subsidiary welding function |
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| CN117002133B CN117002133B (en) | 2024-01-09 |
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| CN213649075U (en) * | 2020-09-29 | 2021-07-09 | 应树丰 | Processing equipment of honeycomb panel |
| WO2021169460A1 (en) * | 2020-02-28 | 2021-09-02 | 北新集团建材股份有限公司 | Sheet material compositing production line |
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| CN103495519A (en) * | 2013-10-12 | 2014-01-08 | 上海绿顺包装机械有限公司 | Longitudinal glue spreading machine for continuously manufacturing honeycomb paper cores at high speed |
| CN105563896A (en) * | 2016-01-20 | 2016-05-11 | 江苏海德曼新材料股份有限公司 | Cellular board forming device and method for producing cellular boards through cellular board forming device |
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| CN117002133B (en) | 2024-01-09 |
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