CN117002108A - Composite aluminum foil aluminum plastic film and preparation method thereof - Google Patents

Composite aluminum foil aluminum plastic film and preparation method thereof Download PDF

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Publication number
CN117002108A
CN117002108A CN202310946314.XA CN202310946314A CN117002108A CN 117002108 A CN117002108 A CN 117002108A CN 202310946314 A CN202310946314 A CN 202310946314A CN 117002108 A CN117002108 A CN 117002108A
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film
aluminum foil
composite
aluminum
layer
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Inventor
李亲燕
杨开福
张宇航
颜实
唐皞
李学法
张国平
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Yangzhou Nanopore Innovative Materials Technology Ltd
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Yangzhou Nanopore Innovative Materials Technology Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • H01M50/124Primary casings; Jackets or wrappings characterised by the material having a layered structure
    • H01M50/126Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/085Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/12Chemical modification
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/12Chemical modification
    • C08J7/123Treatment by wave energy or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/206Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/304Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/718Weight, e.g. weight per square meter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/72Density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/10Batteries
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/10Homopolymers or copolymers of propene
    • C08J2323/12Polypropene
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical & Material Sciences (AREA)
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  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Electrochemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to the technical field of lithium battery aluminum plastic films; the invention discloses a composite aluminum foil aluminum plastic film and a preparation method thereof. The composite aluminum foil aluminum plastic film sequentially comprises an outer layer, a PP composite aluminum foil core layer and an inner layer from top to bottom; the outer layer includes a heat-resistant resin film and an outer adhesive layer; the inner layer includes a thermoplastic resin film and an inner adhesive layer; the PP composite aluminum foil core layer sequentially comprises a PP film and aluminum foils arranged on two sides of the PP film; the aluminum foil is in contact with the outer adhesive layer and the inner adhesive layer.

Description

Composite aluminum foil aluminum plastic film and preparation method thereof
Technical Field
The invention relates to the technical field of lithium battery aluminum plastic films; the invention discloses a composite aluminum foil aluminum plastic film and a preparation method thereof.
Background
At present, the aluminum plastic film is used as a packaging film of the soft package battery, and has the advantages of light weight, thin thickness, flexible WeChat design and the like. The material is used as one of five materials of a soft package battery, and plays an important role in protecting a battery inner core in a lithium battery; and therefore its cost ratio is also inferior to that of the positive electrode material and the separator.
Based on the applicability of the soft aluminum plastic film in the lithium battery and the importance of the soft aluminum plastic film to the whole battery pack; the aluminum plastic film should have good barrier property and double-sided composite aluminum foil performance, and should have excellent cold stamping forming performance; thirdly, the steel should have good deep drawability and light weight properties. In the current market, the aluminum plastic film and the matrix layer are aluminum foils with the thickness of 35-40 mu m, and the soft package of the battery is manufactured, firstly, the cold stamping forming performance is not enough, so that the defective rate of the soft package aluminum plastic film of the rupture leakage is increased; secondly, after forming, the aluminum foil is gradually corroded by electrolyte due to the risk of thinning at corners caused by poor plasticity and poor packaging performance of the aluminum foil.
In conclusion, the preparation of the composite aluminum foil aluminum plastic film has important significance.
Disclosure of Invention
The invention aims to provide a composite aluminum foil aluminum plastic film and a preparation method thereof, which are used for solving the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
the composite aluminum foil aluminum plastic film sequentially comprises an outer layer, a PP composite aluminum foil core layer and an inner layer from top to bottom; the outer layer includes a heat-resistant resin film and an outer adhesive layer; the inner layer includes a thermoplastic resin film and an inner adhesive layer; the PP composite aluminum foil core layer sequentially comprises a PP film and aluminum foils arranged on two sides of the PP film; the aluminum foil is in contact with the outer adhesive layer and the inner adhesive layer.
More preferably, the heat-resistant resin film comprises a nylon film; the outer adhesive layer comprises at least one of acrylic resin, polyester resin and derivatives thereof; the thermoplastic resin film includes a polypropylene film; the raw materials of the inner bonding layer comprise one or more of polypropylene resin and derivatives thereof; the aluminum foil is O-state soft aluminum foil.
More preferably, the thickness of the heat-resistant resin film is 15 to 30 μm; the coating weight of the outer adhesive layer is 3-4 g/m < 2 >; the thickness of the thermoplastic resin film is 10-13 mu m; the coating weight of the internal binder is 2-3 g/m < 2 >.
More optimally, the thickness of the PP composite aluminum foil core layer is 30-40 mu m; wherein the thickness of the aluminum foil is 10-13 mu m; the thickness of the PP film is 10-14 mu m.
More preferably, the method comprises the following steps:
step 1: two aluminum foils are overlapped on two sides of the PP film and are compounded at 150-165 ℃ to obtain a PP composite aluminum foil core layer;
step 2: coating an external binder on one side of a PP composite aluminum foil core layer, stacking a heat-resistant resin film, and performing heat lamination at 85-110 ℃ to form an external layer; coating an inner binder on the other side of the PP composite aluminum foil core layer, overlapping a thermoplastic resin film, and performing thermal lamination at the temperature of 85-110 ℃ to form an inner layer; obtaining a composite film;
step 3: and (3) placing the composite film obtained in the step (2) at 55-60 ℃ and curing for 5-7 days to obtain the composite aluminum foil aluminum plastic film.
More preferably, in step 1, the aluminum foil is pretreated; the specific process is as follows: degreasing an aluminum foil in acetone, then placing the aluminum foil in a molybdate solution, soaking the aluminum foil in the molybdate solution for 60 to 120 seconds at the temperature of 40 to 50 ℃, washing the aluminum foil with water, and drying the aluminum foil to obtain a pretreated aluminum foil; overlapping the pretreated aluminum foils on two sides of the PP film, and compounding at 150-165 ℃ to obtain a PP composite aluminum foil core layer;
wherein the raw materials of the molybdate solution comprise the following components: 55-60 g/L phosphoric acid, 5-7 g/L ammonium molybdate, 2-3 g/L sodium fluoride, 4-5 g/L tartaric acid and 2-3 g/L additive.
More optimally, the preparation method of the additive comprises the following steps: adding phosphorus oxychloride into a reaction kettle, dropwise adding a polyethylene glycol-tetrahydrofuran mixed solution at the temperature of 5-10 ℃ and reacting for 5-6 hours at constant temperature; dripping mercapto tetra polyethylene glycol-tetrahydrofuran mixed solution, heating to 25-30 ℃ and reacting for 4-4.5 hours; heating to 60-65 ℃, adding deionized water, stirring for 1.5-2 hours, distilling under reduced pressure to remove tetrahydrofuran, and adding sodium hydroxide solution for neutralization; diluting with water, and vacuum drying to obtain the final product.
More preferably, the raw materials of the additive comprise the following materials: 3 to 3.2 parts of phosphorus oxychloride, 3.8 to 4.2 parts of polyethylene glycol and 4.1 to 4.3 parts of mercapto-tetra-polyethylene glycol.
More optimally, in the step 1, the PP film is subjected to surface modification; the specific process is as follows: after the PP film is irradiated, the PP film is quickly placed in glycidyl methacrylate-methanol solution, the pressure is set to be 0.15-0.25 Mpa, the temperature is 35-45 ℃, the PP film is immersed for 60-90 minutes, and the PP film is obtained after washing and drying; and stacking the pretreated aluminum foils on two sides of the modified PP film, and compositing at 150-165 ℃ to obtain the PP composite aluminum foil core layer.
Compared with the prior art, the invention has the following beneficial effects:
(1) In the scheme, the weight of the aluminum foil aluminum plastic film is further improved, and the density of the aluminum foil is 2.71g/cm 2 The PP film had a density of 0.091g/cm 2 The lighter PP film is used for replacing, 1/3 weight of the aluminum foil matrix is reduced, so that the weight of the aluminum plastic film is reduced under the same area, and the weight of the whole battery shell is reduced. In addition, the aluminum foil is O-state soft aluminum foil, has good rust prevention, water resistance and heat preservation effects, and has good plasticity.
(2) In the scheme, in order to improve cold stamping forming performance of the aluminum plastic film, a PP composite aluminum foil core layer is introduced into the aluminum plastic film, and because the PP film is soft in material and has good toughness, deep stamping performance can be improved, cracking of the aluminum plastic film in the forming process is avoided, defective rate is reduced, and production efficiency is improved. The specific description is as follows: if the thickness of the PP composite aluminum foil core layer is released to the requirement, the cost and the deep drawing performance can be influenced.
(3) In the scheme, the PP composite aluminum foil core layer is of a sandwich structure, so that the PP composite aluminum foil core layer has good electrical insulation property, and effectively blocks an external environment conductive medium.
(4) In the scheme, in order to increase the interface effect between the PP film and the aluminum foil in the PP composite aluminum foil core layer and improve the performance, the aluminum foil and the PP film are further pretreated and modified in the scheme.
Wherein, the aluminum foil is pretreated by molybdate, and the molybdenum treatment can improve the corrosion resistance of the aluminum foil, and can improve the surface roughness of the aluminum foil, thereby increasing the interface effect with the PP film, increasing the glass strength and improving the packaging strength of the aluminum foil aluminum plastic film. However, the aluminum foil surface modification can promote the absorption of hydrogen due to the high reactivity of aluminum and water, and has the problem of hydrogen embrittlement, and an additive (the reaction equation is shown in figure 2) is prepared in the introduction scheme, and an ether bond and a hydrophilic group in polyethylene glycol are utilized to form a hydrogen bond with water molecules, so that a netlike adsorption film is formed on the metal surface, and the hydrogen embrittlement phenomenon is effectively avoided. On the other hand, because the additive contains sulfhydryl, the additive can react and crosslink with a modified PP film (epoxy groups are grafted on the surface of glycidyl methacrylate GMA) at a lower temperature, and the concentrated stress of the crosslinking of hydroxyl groups and epoxy groups at a high temperature is reduced by using the sequence before and after crosslinking, so that the performance is enhanced; simultaneously, the two kinds of crosslinking effectively improve the chemical interaction between layers and improve the bonding strength.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic structural view of a composite aluminum foil aluminum plastic film;
FIG. 2 is a reaction equation for an additive;
the diagram is: 1-a heat-resistant resin film; 2-an outer adhesive layer; 3-PP composite aluminum foil core layer; 4-a thermoplastic resin film; 5-an inner adhesive layer.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that the manufacturers of all the raw materials according to the present invention include, without any particular limitation: in the following examples, phosphorus oxychloride has a CAS number of 10025-87-3; polyethylene glycol is polyethylene glycol-400, provided by Jinan Jin chemical industry; the CAS number of the sulfhydryl tetraethylene glycol is 90952-27-5, the model is BK03481, and the sulfhydryl tetraethylene glycol is provided by the Karun pharmaceutical industry of Wuhan Boren; the model numbers of the external binder and the internal binder are PVDF-5140 and are provided by plastic cement; the heat-resistant resin film was of the type CM1011G45, supplied by Toli Japan; the thermoplastic resin film was designated as TORAYCON1164G-30, available from Torili, japan.
The preparation method of the additive comprises the following steps: 3.1g of phosphorus oxychloride is added into a reaction kettle, and a polyethylene glycol-tetrahydrofuran mixed solution (4 g of polyethylene glycol, 20g of tetrahydrofuran) is added dropwise at the temperature of 5 ℃ for reaction at constant temperature for 6 hours; dripping a mercapto-tetra-polyethylene glycol-tetrahydrofuran mixed solution (4.2 g of mercapto-tetra-polyethylene glycol and 20g of tetrahydrofuran), heating to 30 ℃, and reacting for 4 hours; heating to 60 ℃, adding deionized water, stirring for 2 hours, distilling under reduced pressure to remove tetrahydrofuran, and adding 30wt% sodium hydroxide solution to neutralize to pH=7.2; diluting with water to solid content of 40%, and vacuum drying to obtain the final product.
Example 1: a preparation method of a composite aluminum foil aluminum plastic film comprises the following steps:
step 1: two 10 μm thick aluminum foils (model 8079 soft aluminum foils supplied by the eastern aluminum industry of japan) were laminated on both sides of a 10 μm thick PP film (supplied by the eastern de of japan), and were compounded at 160 ℃ to obtain a PP composite aluminum foil core layer;
step 2: coating an external binder on one side of a PP composite aluminum foil core layer in a gravure coating mode, wherein the coating amount is 3g/m 2 Drying at 85 ℃ for 2 minutes; laminating a heat-resistant resin film with the thickness of 15 mu m on one side of an adhesive outside the PP composite aluminum foil core layer, and performing heat lamination at the temperature of 95 ℃; coating the other side of the PP composite aluminum foil core layer with an internal binder by adopting a gravure coater, wherein the coating weight is 2g/m 2 Drying at 85 ℃ for 2 minutes, then laminating a thermoplastic resin film with the thickness of 20 mu m on one side of an adhesive in the PP composite aluminum foil core layer, and performing heat lamination at 95 ℃; obtaining a composite film;
step 3: curing the composite film at 55 ℃ for 6 days to obtain the composite aluminum foil aluminum plastic film.
Example 2: the preparation method of the composite aluminum foil aluminum plastic film is characterized in that: the PP film used had a thickness of 13. Mu.m; the rest of the procedure is the same as in example 1.
Example 3: a preparation method of a composite aluminum foil aluminum plastic film comprises the following steps: the difference is that: the PP film used had a thickness of 13 μm and the aluminum foil used had a thickness of 12 μm; the rest of the procedure is the same as in example 1.
Example 4: a preparation method of a composite aluminum foil aluminum plastic film comprises the following steps: the difference is that: the PP film used had a thickness of 14 μm and the aluminum foil used had a thickness of 13 μm; the rest of the procedure is the same as in example 1.
Example 5: a preparation method of a composite aluminum foil aluminum plastic film comprises the following steps:
step 1: two 13 μm thick aluminum foils (model 8079O-state soft aluminum foil supplied by the Toyo aluminum industry of Japan) are stacked on two sides of a 14 μm thick PP film (supplied by the Toray of Japan), and the PP film is melted at 160 ℃ to be composited with the inner and outer aluminum foils to obtain a PP composite aluminum foil core layer;
step 2: coating an external binder on one side of a PP composite aluminum foil core layer in a gravure coating mode, wherein the coating amount is 4g/m 2 Drying at 90 ℃ for 2 minutes; laminating a heat-resistant resin film with the thickness of 20 mu m on one side of an adhesive outside the PP composite aluminum foil core layer, and performing heat lamination at the temperature of 100 ℃; PP composite aluminum foilThe other side of the core layer adopts a gravure coater to coat the internal binder, and the coating weight is 3g/m 2 Drying at 90 ℃ for 2 minutes, then laminating a thermoplastic resin film with the thickness of 70 mu m on one side of an adhesive in the PP composite aluminum foil core layer, and performing heat lamination at 100 ℃; obtaining a composite film;
step 3: curing the composite film at 55 ℃ for 6 days to obtain the composite aluminum foil aluminum plastic film.
Example 6: a preparation method of a composite aluminum foil aluminum plastic film comprises the following steps:
step 1: (1) Placing aluminum foil (model 8079O-state soft aluminum foil supplied by the Nippon aluminum industry) with thickness of 10 μm in acetone, degreasing at 40deg.C for 10 min, soaking in molybdate solution at 45deg.C for 90 s, washing with water, and drying to obtain pretreated aluminum foil; wherein the raw materials of the molybdate solution comprise the following components: 60g/L phosphoric acid, 6g/L ammonium molybdate, 2g/L sodium fluoride, 4g/L tartaric acid and 2.5g/L additive.
(2) Carrying out electron irradiation on a 10 mu m thick PP film (provided by Torile in Japan) at 240kV, wherein the electron beam current is 4.0mA, the irradiation energy is 101kGy, rapidly placing the PP film in 40wt% glycidyl methacrylate-methanol solution after irradiation, setting the pressure to 0.2Mpa, the temperature to 40 ℃, dipping for 90 minutes, washing and drying to obtain a modified PP film;
(3) Two pieces of modified aluminum foils are overlapped on two sides of a modified PP film, the modified PP film is dried for 2 minutes at 120 ℃, and the PP film is melted at 160 ℃ to be compounded with the inner and outer aluminum foils, so that a PP composite aluminum foil core layer is obtained;
step 2: coating an external binder on one side of a PP composite aluminum foil core layer in a gravure coating mode, wherein the coating amount is 3g/m 2 Drying at 85 ℃ for 2 minutes; laminating a heat-resistant resin film with the thickness of 15 mu m on one side of an adhesive outside the PP composite aluminum foil core layer, and performing heat lamination at the temperature of 95 ℃; coating the other side of the PP composite aluminum foil core layer with an internal binder by adopting a gravure coater, wherein the coating weight is 2g/m 2 Drying at 85 ℃ for 2 minutes, then laminating a thermoplastic resin film with the thickness of 20 mu m on one side of an adhesive in the PP composite aluminum foil core layer, and performing heat lamination at 95 ℃; obtaining a composite film;
step 3: curing the composite film at 55 ℃ for 6 days to obtain the composite aluminum foil aluminum plastic film.
Comparative example 1: a preparation method of a composite aluminum foil aluminum plastic film comprises the following steps: the difference is that: the PP composite aluminum foil core layer is a single-layer aluminum foil core layer; the rest of the procedure is the same as in example 1.
Comparative example 2: a preparation method of a composite aluminum foil aluminum plastic film comprises the following steps: the difference is that: the additive is polyethylene glycol-400 directly; the rest of the procedure is the same as in example 6.
Comparative example 3: a preparation method of a composite aluminum foil aluminum plastic film comprises the following steps: the difference is that: alkali liquor treatment is used for the aluminum foil, and specifically: placing aluminum foil (model 8079O-state soft aluminum foil supplied by the Nippon aluminum industry) with thickness of 10 μm in acetone, degreasing at 40deg.C for 10 min, soaking in alkaline solution at 45deg.C for 90 s, washing with water, and drying to obtain pretreated aluminum foil; wherein the raw materials of the alkali liquor comprise the following components: 10g/L sodium silicate, 20g/L sodium phosphate, 10g/L sodium fluoride, 10g/L sodium carbonate; the remainder was the same as in example 6.
Performance test of examples and comparative examples: (1) test of package peel strength: drawing a rectangular spline with the length of 60mm multiplied by 40mm, folding the spline, sealing two sides of the spline by using a 185 ℃ sealing knife, wherein the sealing time is 3 seconds, and the width of a sealing head is 2mm; 5g of electrolyte was poured in, and the package was left to stand in an oven at 80℃for 2 days, and the peel strength of the package was measured using a tensile machine at a peel rate of 300mm/min. (2) limit forming depth test: and (3) respectively testing whether pinholes or damages occur after the aluminum plastic film is molded at depths of 4.5mm, 5.0mm, 5.5mm, 6.0mm and 6.5mm by adopting a shell punching machine, respectively testing 10 samples from small to large at each depth, judging that the molding requirement of the depth is met after all samples are intact, judging that the molding requirement of the depth is not met, and taking the maximum complaint of the achievement as the limit molding depth. The data obtained are shown in the following table:
conclusion: from the data in the above table, the data in examples 1 to 5 show that the molding depth and the package strength limit increase with the increase of the film thickness of the PP film and the aluminum foil film; the data of example 6 shows that pretreatment of aluminum foil can effectively improve the molding depth and the packaging strength. The data for example 1 and comparative example 1 show that: in the scheme, the light weight is effectively realized on the basis of effectively ensuring the packaging strength limit and the forming depth. The data for comparative examples 2-3 show that: the additive is polyethylene glycol-400, so that the interface effect is reduced, and the hydrogen embrittlement inhibition is reduced, thereby reducing the performance; whereas in comparative example 3, although alkali treatment may increase the surface roughness, alkali treatment may increase the surface defects, thereby degrading the performance.
Finally, it should be noted that: the foregoing is merely a preferred example of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. A composite aluminum foil aluminum plastic film is characterized in that: the composite aluminum foil aluminum plastic film sequentially comprises an outer layer, a PP composite aluminum foil core layer (3) and an inner layer from top to bottom; the outer layer includes a heat-resistant resin film (1) and an outer adhesive layer (2); the inner layer comprises a thermoplastic resin film (5) and an inner adhesive layer (4); the PP composite aluminum foil core layer (3) sequentially comprises a PP film and aluminum foils arranged on two sides of the PP film; the aluminum foil is contacted with the outer adhesive layer (2) and the inner adhesive layer (4).
2. The aluminum-plastic composite film of claim 1, wherein: the heat-resistant resin film (1) comprises a nylon film; the outer adhesive layer (2) comprises at least one of acrylic resin, polyester resin and derivatives thereof; the thermoplastic resin film (5) comprises a polypropylene film; the raw materials of the inner bonding layer (4) comprise one or more of polypropylene resin and derivatives thereof; the aluminum foil is O-state soft aluminum foil.
3. The aluminum-plastic composite film of claim 1, wherein: the thickness of the heat-resistant resin film (1) is 15-30 mu m; the coating weight of the outer adhesive layer (2) is 3-4 g/m 2 The method comprises the steps of carrying out a first treatment on the surface of the The thickness of the thermoplastic resin film (5) is 10-13 mu m; the coating weight of the inner binder (4) is 2-3 g/m 2
4. The aluminum-plastic composite film of claim 1, wherein: the thickness of the PP composite aluminum foil core layer (3) is 30-40 mu m; wherein the thickness of the aluminum foil is 10-13 mu m; the thickness of the PP film is 10-14 mu m.
5. The method for preparing the composite aluminum foil aluminum plastic film according to any one of claims 1 to 4, which is characterized in that: the method comprises the following steps:
step 1: two aluminum foils are overlapped on two sides of the PP film and are compounded at 150-165 ℃ to obtain a PP composite aluminum foil core layer;
step 2: coating an external binder on one side of a PP composite aluminum foil core layer, stacking a heat-resistant resin film, and performing heat lamination at 85-110 ℃ to form an external layer; coating an inner binder on the other side of the PP composite aluminum foil core layer, overlapping a thermoplastic resin film, and performing thermal lamination at the temperature of 85-110 ℃ to form an inner layer; obtaining a composite film;
step 3: and (3) placing the composite film obtained in the step (2) at 55-60 ℃ and curing for 5-7 days to obtain the composite aluminum foil aluminum plastic film.
6. The preparation method of the composite aluminum foil aluminum plastic film according to claim 5, which is characterized in that: in the step 1, the aluminum foil is pretreated; the specific process is as follows: degreasing an aluminum foil in acetone, then placing the aluminum foil in a molybdate solution, soaking the aluminum foil in the molybdate solution for 60 to 120 seconds at the temperature of 40 to 50 ℃, washing the aluminum foil with water, and drying the aluminum foil to obtain a pretreated aluminum foil; overlapping the pretreated aluminum foils on two sides of the PP film, and compounding at 150-165 ℃ to obtain a PP composite aluminum foil core layer;
wherein the raw materials of the molybdate solution comprise the following components: 55-60 g/L phosphoric acid, 5-7 g/L ammonium molybdate, 2-3 g/L sodium fluoride, 4-5 g/L tartaric acid and 2-3 g/L additive.
7. The method for preparing the aluminum-plastic composite film of the aluminum foil, which is characterized in that: the preparation method of the additive comprises the following steps: adding phosphorus oxychloride into a reaction kettle, dropwise adding a polyethylene glycol-tetrahydrofuran mixed solution at the temperature of 5-10 ℃ and reacting for 5-6 hours at constant temperature; dripping mercapto tetra polyethylene glycol-tetrahydrofuran mixed solution, heating to 25-30 ℃ and reacting for 4-4.5 hours; heating to 60-65 ℃, adding deionized water, stirring for 1.5-2 hours, distilling under reduced pressure to remove tetrahydrofuran, and adding sodium hydroxide solution for neutralization; diluting with water, and vacuum drying to obtain the final product.
8. The method for preparing the aluminum-plastic composite film of the aluminum foil, which is characterized in that: the raw materials of the additive comprise the following materials: 3 to 3.2 parts of phosphorus oxychloride, 3.8 to 4.2 parts of polyethylene glycol and 4.1 to 4.3 parts of mercapto-tetra-polyethylene glycol.
9. The method for preparing the aluminum-plastic composite film of the aluminum foil, which is characterized in that: in the step 1, the PP film is subjected to surface modification; the specific process is as follows: after the PP film is irradiated, the PP film is quickly placed in glycidyl methacrylate-methanol solution, the pressure is set to be 0.15-0.25 Mpa, the temperature is 35-45 ℃, the PP film is immersed for 60-90 minutes, and the PP film is obtained after washing and drying; and stacking the pretreated aluminum foils on two sides of the modified PP film, and compositing at 150-165 ℃ to obtain the PP composite aluminum foil core layer.
CN202310946314.XA 2023-07-31 2023-07-31 Composite aluminum foil aluminum plastic film and preparation method thereof Pending CN117002108A (en)

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