CN117000131B - Automatic distribution system for high-activity desulfurizing agent slurry - Google Patents
Automatic distribution system for high-activity desulfurizing agent slurry Download PDFInfo
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- CN117000131B CN117000131B CN202311244014.3A CN202311244014A CN117000131B CN 117000131 B CN117000131 B CN 117000131B CN 202311244014 A CN202311244014 A CN 202311244014A CN 117000131 B CN117000131 B CN 117000131B
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- 239000002002 slurry Substances 0.000 title claims abstract description 130
- 230000003009 desulfurizing effect Effects 0.000 title claims abstract description 33
- 230000000694 effects Effects 0.000 title claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 211
- 239000003795 chemical substances by application Substances 0.000 claims description 35
- 238000007789 sealing Methods 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000006477 desulfuration reaction Methods 0.000 claims description 3
- 230000023556 desulfurization Effects 0.000 claims description 3
- 244000309464 bull Species 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000007599 discharging Methods 0.000 description 8
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
The invention relates to the technical field of distribution systems and provides an automatic distribution system for high-activity desulfurizing agent slurry, which comprises a main body component, a distribution component arranged in the distribution component, a locking mechanism connected to the top of the distribution component and a driving component arranged at the top of the main body component and respectively connected with the distribution component, the locking mechanism and the distribution component, wherein the main body component comprises a cavity, a liquid discharge pipe communicated with the side wall of the cavity, a lower connecting pipe communicated with the bottom of the cavity and an upper connecting pipe communicated with the top of the cavity.
Description
Technical Field
The invention relates to the technical field of distribution systems, in particular to an automatic distribution system for high-activity desulfurizing agent slurry.
Background
The high activity desulfurizing agent is used for removing sulfur dioxide in flue gas, and adopts lime, limestone and alkaline solution prepared by calcareous agent. The desulfurizing agent can absorb most of sulfur dioxide in the flue gas and is fixed in the fuel slag, and when the desulfurizing agent slurry is prepared, different slurries are required to be added for proportioning, or different amounts of slurries are required to be distributed according to the requirements.
At present, the existing distribution mode is to lay pipelines, a plurality of branch pipes are communicated on a main pipeline, a valve is installed on each branch pipe, a worker is required to pull the valve to open and close each time distribution operation is carried out, the process is complicated, the valve is damaged, a large amount of space is occupied, in order to solve the problems, a technician designs a distributor capable of distributing slurry, and the distributor rotates a rotor inside the distributor so as to switch different pipelines, however, the existing distributor can only carry out one-to-one distribution, the functionality of the distributor is greatly reduced, all pipelines share the same flow channel, the distribution requirements of different slurries cannot be met, and mutual pollution and mixing of different slurries are easily caused.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide an automatic distribution system for high-activity desulfurizing agent slurry, which can meet one-to-one or one-to-many automatic distribution and different slurry cavity distribution transportation.
In order to achieve the above purpose, the present invention provides the following technical solutions: an automatic distribution system for high-activity desulfurizing agent slurry comprises a main body component, a distribution component arranged in the distribution component, a locking mechanism connected to the top of the distribution component and a driving component arranged at the top of the main body component and connected with the distribution component, the locking mechanism and the distribution component respectively.
The main body assembly comprises a cavity, liquid discharge pipes communicated with the side walls of the cavity, a lower connecting pipe communicated with the bottom of the cavity and an upper connecting pipe communicated with the top of the cavity, wherein a controller is arranged at the top of the cavity and is electrically connected with the driving assembly and the locking mechanism respectively, the number of the liquid discharge pipes is four, the liquid discharge pipes are communicated with the side walls of the cavity at equal intervals, two liquid discharge pipes are opposite to each other, one end of each liquid discharge pipe far away from the cavity is provided with a flow control valve, and the flow control valve is electrically connected with the controller.
The inner cavity of the cavity is set to be a spherical inner cavity, the distribution assembly comprises a flow guiding sphere horizontally and rotatably connected to the inner part of the cavity and a tube body communicated to the top of the flow guiding sphere, the flow guiding sphere is hollow, two liquid draining holes are horizontally and symmetrically formed in the side wall of the flow guiding sphere, two sealing blocks are arranged at the inner cavity of the flow guiding sphere, and the distribution assembly is located between the two sealing blocks.
The invention is further provided with: and a spherical gap is formed between the two sealing blocks, the appearance of the flow distribution assembly is spherical and is consistent with the size of the spherical gap, and the two sealing blocks are coated on the outer wall of the flow distribution assembly.
The invention is further provided with: the inside rotation of lower connecting pipe is connected with the valve plate, the diameter of valve plate is the same with the internal diameter of lower connecting pipe.
Through adopting above-mentioned technical scheme, distribution system divide into three states, namely normal state, multichannel state and reposition of redundant personnel state, and wherein, the staff can be according to different states connect pipeline and discharge pipeline on fluid-discharge tube and lower connecting pipe, and during normal state, only two relative fluid-discharge tube intercommunication pipelines in four fluid-discharge tubes, then the thick liquid distributes the transportation through these two fluid-discharge tubes, water conservancy diversion spheroid, two apopores and reposition of redundant personnel subassembly.
When the multichannel state, lower connecting pipe connection pipeline, all connect the exhaust line on four fluid-discharge tubes, the thick liquid is carried along the extending direction of lower connecting pipe, because the transfer channel is shutoff by the water conservancy diversion spheroid, consequently the thick liquid takes place to pile up, pressure increases gradually, the water conservancy diversion spheroid receives thick liquid pile up pressure and thick liquid direction's thrust simultaneously and shifts up, produce the clearance between the bottom of water conservancy diversion spheroid and four fluid-discharge tubes and the lower connecting pipe, thick liquid then flows to four fluid-discharge tubes through the clearance and carries out thick liquid distribution in.
The distribution system is adjusted according to distribution demands and different pipeline connection states, so that the purpose of one-to-one or one-to-many automatic distribution is realized, and when slurry is distributed and conveyed, the flow control valve on each liquid discharge pipe controls the flow of flowing slurry.
The invention is further provided with: the bearing frame is installed at the top of last connecting pipe, the top of bearing frame is connected with the lid, the top of body runs through the bearing frame and extends to the inside of lid, slide between the inner wall of body and bearing frame and be connected, be provided with the sealing washer on the spheroidal lateral wall of water conservancy diversion, the top laminating of sealing washer is in the inner wall of cavity and be located four fluid-discharge tubes and cavity junction, drive assembly installs in the top of lid, just drive assembly's bottom extends to the inside of lid and body.
The invention is further provided with: the driving assembly comprises a rotating shaft horizontally arranged inside the pipe body, a rubber wheel is connected in the middle of the outer side wall of the rotating shaft, and the outer side wall of the rubber wheel is mutually attached to the outer side wall of the flow dividing assembly.
The invention is further provided with: the motor is installed at the top of lid, the output of motor is the cross setting, the output of motor extends to the inside of lid and overlaps to establish and be connected with the bull stick, the inner chamber of bull stick is the cross cavity, the bull stick is vertical setting, just the bottom of bull stick is connected with drive bevel gear, the lateral wall of pivot is connected with driven bevel gear, drive bevel gear meshes with driven bevel gear mutually.
The invention is further provided with: the locking mechanism comprises a fixed plate, the fixed plate is arranged on the inner wall of the pipe body and is positioned above the drive bevel gear, the rotating rod penetrates through the fixed plate, an electric clamping jaw is arranged at the top of the fixed plate, and the clamping part of the electric clamping jaw is positioned at the outer wall of the rotating rod.
Through adopting above-mentioned technical scheme, when distribution system normal state, the position adjustment of water conservancy diversion spheroid and flowing back hole is through drive assembly drive to in this adjustment process, electronic clamping jaw keep with to the grip state of bull stick, when driving the bull stick through the motor promptly and rotate, the bull stick drives fixed plate, electronic clamping jaw and the whole rotation of distribution assembly, make water conservancy diversion spheroid at the inside horizontal rotation of cavity, thereby adjust the orientation of flowing back hole.
The distribution system is further improved on the basis of a normal state, namely when the distribution system is in the distribution state, four liquid discharge pipes are correspondingly communicated with a conveying pipeline and a discharge pipeline in groups, namely, one group of liquid discharge pipes can realize first slurry conveying through the normal state of the distribution system, if the distribution system is to be adjusted, the positions of a flow guide ball body and a liquid discharge hole are adjusted in the horizontal direction only through the cooperation of a driving component and a locking mechanism, the other group of liquid discharge pipes are communicated with the liquid discharge hole, then an electric clamping jaw and a rotating rod are separated, a motor drives the rotating rod to continuously rotate, so that a driving bevel gear, a driven bevel gear, a rotating shaft and a rubber wheel synchronously rotate, and the rubber wheel is attached to the outer side wall of the distribution component, so that the rubber wheel drives the distribution component to reversely rotate through friction force, the opening position of the distribution component is adjusted, the purpose of distributing and conveying different slurry cavities is achieved, and the situation that different types of slurry are mixed due to a shared cavity is avoided.
The invention is further provided with: the shunt assembly comprises a shunt ball which is arranged inside the diversion ball and is rotationally connected in a spherical gap, a first liquid discharge groove and a second liquid discharge groove are formed in the outer wall of the shunt ball, the first liquid discharge groove and the second liquid discharge groove are perpendicular to each other and are arranged in a separated mode, a rubber ring is connected between the outer wall of the shunt ball and the first liquid discharge groove and the second liquid discharge groove, and the rubber ring is attached to the rubber wheel.
The invention is further provided with: the both sides of rubber circle all are provided with tilting part, rubber wheel and rubber circle laminating department are located between two tilting parts.
Through adopting above-mentioned technical scheme, when distribution system is in normal condition, first fluid-discharge tank is in the horizontality, the second fluid-discharge tank is in vertical state, first thick liquid carries out distribution through first fluid-discharge tank, when drive assembly drives the reposition of redundant personnel subassembly and carries out state adjustment, rubber wheel and rubber circle friction roll, cause reposition of redundant personnel spheroid to roll in the spherical interval in the water conservancy diversion spheroid, make second fluid-discharge tank adjustment be the horizontality, first fluid-discharge tank adjustment is vertical state, second fluid-discharge tank and the spheroidal apopore intercommunication of water conservancy diversion this moment, after the water conservancy diversion spheroid switches the fluid-discharge tube, second thick liquid accessible second fluid-discharge tank flows, this setting can make the reposition of redundant personnel subassembly adjust self state according to the distribution demand of two kinds of different thick liquids, two kinds of different thick liquids divide the chamber to flow, the condition that the mixture influences the ratio has been avoided appearing in two kinds of thick liquids.
An automated distribution system for a high activity desulfurization agent slurry according to the above, comprising the steps of:
s1, before a worker uses the distribution system, the controller is connected with an external control system, the control system is in signal communication with the controller, and the controller controls the automatic operation of the distribution system.
S2, under a normal state, a worker firstly selects two opposite liquid discharge pipes in the four liquid discharge pipes as slurry inlet and outlet pipelines, then respectively communicates an external conveying pipeline and a discharge pipeline with the two liquid discharge pipes, and a flow control valve is connected between the liquid discharge pipes and the pipelines.
S21, a worker gives an instruction through a control system, a controller controls a motor and an electric clamping jaw to operate, two clamping parts of the electric clamping jaw are mutually close to clamp a rotating rod, the rotating rod is integrally connected with a distribution assembly at the moment, then the output end of the motor drives the rotating rod to rotate, the rotating rod drives the electric clamping jaw and the distribution assembly to integrally rotate in the horizontal direction, so that two liquid discharge holes are respectively communicated with two selected liquid discharge pipes, the other two liquid discharge pipes are kept in a closed state through a diversion sphere, and a first liquid discharge groove and a second liquid discharge groove on the diversion sphere are respectively kept in a horizontal state and a vertical state, and at the moment, the first liquid discharge groove and the two liquid discharge holes are communicated.
S22, conveying the desulfurizing agent slurry through a conveying pipeline, conveying the slurry to the guide sphere and the inside of the first liquid discharge groove through corresponding liquid discharge pipes, and then conveying the slurry into a discharge pipeline through another liquid discharge pipe along the extending direction of the first liquid discharge groove, wherein in the process, a flow control valve of flowing slurry detects the flow in real time, so that the amount of the distributed slurry is controlled.
And S3, when different slurries need to be distributed, the two conveying pipelines are respectively connected to the two adjacent liquid discharge pipes by a worker, and the two discharge pipelines are connected to the other two liquid discharge pipes.
And S31, distributing and conveying one desulfurizing agent slurry through the steps from S21 to S22, and when the slurry type needs to be regulated, controlling the electric clamping jaw to clamp the rotating rod by the controller in order to prevent the two slurries from being mixed, and then driving the distributing assembly to integrally rotate by the motor so as to regulate the two liquid discharge holes to be communicated with the other two corresponding liquid discharge pipes respectively.
S32, then, the controller controls the electric clamping jaw to be separated from the rotating rod, the pipe body, the diversion sphere and the driving assembly are released from the synchronous rotation state, then the motor drives the rotating rod to continuously rotate, at the moment, the driving bevel gear synchronously rotates, the driving bevel gear is meshed with the driven bevel gear, so that the driving bevel gear drives the driven bevel gear, the rotating shaft and the rubber wheel to synchronously rotate, and the friction force between the rubber wheel and the rubber ring is large, so that when the rubber wheel rotates, the rubber ring and the diversion sphere are driven to synchronously rotate through friction, and the first liquid discharge groove is adjusted to be in a vertical state, and the second liquid discharge groove is adjusted to be in a horizontal state.
S33, conveying the second desulfurizing agent slurry through the step S22, wherein the first slurry is distributed and conveyed through a first liquid discharge groove, and the second slurry is distributed and conveyed through a second liquid discharge groove, different from the first desulfurizing agent.
And S4, when multiple channels are needed to simultaneously distribute slurry, a worker only needs to connect the conveying pipeline to the lower connecting pipe and respectively communicate the discharge pipeline to the four liquid discharge pipes.
S41, the desulfurizing agent slurry is conveyed to the inside of the main body assembly along the extending direction of the lower connecting pipe through the conveying pipeline, and at the moment, the conveying channel is blocked by the flow guiding ball body, so that slurry is piled up, and along with the continuous increase of the piled up amount of the slurry, the slurry pressure in the lower connecting pipe is increased.
S42, the flow guiding sphere is simultaneously moved upwards by slurry stacking pressure and the thrust of the slurry conveying direction, the top of the flow guiding sphere is moved upwards to the inner part of the upper connecting pipe, and the pipe body is moved upwards in the bearing seat, so that the flow guiding sphere keeps a closed state on the upper connecting pipe, the sealing ring is extruded, gaps are formed between the bottom of the flow guiding sphere and the four liquid discharge pipes and between the bottom of the flow guiding sphere and the lower connecting pipe, slurry is conveyed in a distributed manner by flowing into the four liquid discharge pipes through the gaps, and the slurry distribution conveying capacity is detected and conveyed in real time through a flow control valve on each liquid discharge pipe.
In summary, the present application includes at least one of the following beneficial technical effects:
the distribution system is self-adaptively adjusted to be in a normal state, a multi-channel state and a split state according to different use requirements and pipeline connection modes, and the three states can meet the purpose of one-to-one or one-to-many automatic distribution, so that the functionality of the distribution system is greatly improved.
Through setting up the reposition of redundant personnel spheroid, set up first liquid drain groove and the second liquid drain groove of mutual separation and perpendicular setting on the reposition of redundant personnel spheroid, these two liquid drain grooves carry thick liquid in turn, when first liquid drain groove is the horizontality promptly, the second liquid drain groove is vertical state, and thick liquid is carried through first liquid drain groove, and be in the position of second liquid drain groove and the opening of first liquid drain groove dislocation each other, therefore thick liquid can't flow to in the second liquid drain groove, the second liquid drain groove is in clean state, vice versa, thereby realize that two kinds of different thick liquids carry in turn under the circumstances that can not cause the pollution each other, distribution system's functionality has been improved greatly.
Through setting up electronic clamping jaw, electronic clamping jaw is used for being connected or separating with the bull stick, promptly when electronic clamping jaw to bull stick centre gripping, bull stick locking mechanism and distribution subassembly synchronous rotation to adjust distribution assembly's state, when electronic clamping jaw and bull stick separation, then distribution assembly keeps static, distribution assembly inside distribution assembly's reposition of redundant personnel subassembly begins the roll adjustment state, this setting can realize distribution assembly and reposition of redundant personnel subassembly state adjustment, in order to adapt to the different distribution of distribution system and carry the demand.
Drawings
FIG. 1 is a schematic diagram of the overall architecture of an automated distribution system for high activity desulfurizing agent slurry according to the present invention.
Fig. 2 is a schematic view of a partial explosion structure of the present invention.
Fig. 3 is a schematic view of the connection structure of the dispensing assembly and locking mechanism of the present invention.
Fig. 4 is a schematic diagram of the explosive structure of fig. 3.
FIG. 5 is a schematic view showing the first drain tank in a horizontal state according to the present invention.
Fig. 6 is a schematic view showing a horizontal state of the second drain tank according to the present invention.
Fig. 7 is a schematic diagram of the internal structure of the diversion sphere of the present invention.
Fig. 8 is a schematic view of the bottom structure of the cavity of the present invention.
Fig. 9 is a cross-sectional view taken along the A-A direction of fig. 1.
Reference numerals illustrate: 1. a body assembly; 11. a cavity; 12. a liquid discharge pipe; 13. a flow control valve; 14. a lower connecting pipe; 15. an upper connecting pipe; 16. a cover body; 17. a bearing seat; 18. and a controller.
2. A drive assembly; 21. a rotating rod; 22. a drive bevel gear; 23. a rotating shaft; 24. a driven bevel gear; 25. a rubber wheel; 26. a motor.
3. A dispensing assembly; 31. a diversion sphere; 32. a tube body; 33. a liquid discharge hole; 34. a sealing block; 35. and (3) sealing rings.
4. A locking mechanism; 41. a fixing plate; 42. and (5) an electric clamping jaw.
5. A shunt assembly; 51. a shunt sphere; 52. a rubber ring; 53. a first liquid discharge tank; 54. a second liquid discharge tank; 6. a valve plate.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
It is noted that all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs unless otherwise indicated.
Referring to fig. 1-9, the present application provides the following technical solutions.
Example 1
Referring to fig. 1-4, an automatic distribution system for high-activity desulfurizing agent slurry comprises a main body component 1, a distribution component 3 arranged in the main body component 1, a distribution component 5 arranged in the distribution component 3, a locking mechanism 4 connected to the top of the distribution component 3, and a driving component 2 arranged at the top of the main body component 1 and respectively connected with the distribution component 3, the locking mechanism 4 and the distribution component 5, wherein the main body component 1 is used for receiving and guiding desulfurizing agent slurry, the distribution component 3 is used for distributing slurry, a one-to-one or one-to-many distribution mode can be realized, when the distribution component 3 is in one-to-one conveying, the distribution component 5 is used for carrying out chamber-to-chamber discharge on two different slurries which are conveyed one-to-one, and the condition that two different slurries share the same chamber is avoided.
The driving component 2 is used for adjusting the operation states of the distributing component 3 and the distributing component 5, and the locking mechanism 4 is positioned at the joint of the distributing component 3 and the driving component 2, so that the locking mechanism 4 can change the driving target of the driving component 2 by controlling whether the distributing component 3 and the driving component 2 are connected, namely, when the locking mechanism 4 connects the distributing component 3 with the driving component 2, the driving component 2 can drive the distributing component 3 to adjust the state, otherwise, when the locking mechanism 4 cancels the connection of the distributing component 3 and the driving component 2, the driving component 2 can drive the distributing component 5 to operate.
Referring to fig. 1-2 and 9, the main assembly 1 includes a cavity 11, liquid discharge pipes 12 connected to the side walls of the cavity 11, a lower connecting pipe 14 connected to the bottom of the cavity 11, and an upper connecting pipe 15 connected to the top of the cavity 11, wherein the cavity 11 is used for carrying each assembly, and slurry can be discharged into the cavity 11 through the liquid discharge pipes 12 and the lower connecting pipe 14, the upper connecting pipe 15 is used for storing the driving assembly 2, the number of the liquid discharge pipes 12 is four, the four liquid discharge pipes 12 are equidistantly connected to the side walls of the cavity 11, two opposite liquid discharge pipes 12 are in a group, one end of each liquid discharge pipe 12 far away from the cavity 11 is provided with a flow control valve 13, and the purpose of arranging the four liquid discharge pipes 12 is that the cavity 11 can be simultaneously connected with four pipelines, and the four pipelines are in a two-by two correspondence, and by changing the states of the distribution assembly 3 and the distribution assembly 5 in the cavity 11, the slurry can be conveyed by the flow control valve 13 in real time in the internal conveying process of the liquid discharge pipes 12.
Referring to fig. 1-2, a controller 18 is installed at the top of the cavity 11, the controller 18 is electrically connected with the driving component 2, the locking mechanism 4 and the flow control valve 13 respectively, slurry flow data detected by the flow control valve 13 is fed back to the controller 18, the controller 18 transmits the data to an external control system for processing, when the flow reaches a set value, the external control system gives an instruction to the controller 18, and the controller 18 controls the flow control valve 13 to be closed again, so that the purpose of controlling the flow is achieved.
Referring to fig. 8, the valve plate 6 is rotatably connected to the inside of the lower connecting pipe 14, the diameter of the valve plate 6 is the same as the inner diameter of the lower connecting pipe 14, the valve plate 6 is used for sealing the lower connecting pipe 14, and elastic members are arranged at the positions of the valve plate 6 and the lower connecting pipe 14, that is, the elastic members keep the horizontal state of the valve plate 6, when the lower connecting pipe 14 conveys slurry, the valve plate 6 is flushed by flowing slurry, and when slurry conveying is stopped, the valve plate 6 resumes the horizontal state again to seal the lower connecting pipe 14, thereby ensuring that the lower connecting pipe 14 is in a sealing state when idle.
Referring to fig. 1-3 and 9, the inner cavity of the cavity 11 is configured as a spherical inner cavity, the distribution assembly 3 includes a diversion sphere 31 horizontally rotatably connected to the inner portion of the cavity 11 and a pipe body 32 connected to the top of the diversion sphere 31, and the top of the pipe body 32 extends to the inner portion of the upper connecting pipe 15.
Referring to fig. 2-4, the flow guiding sphere 31 is hollow, two liquid draining holes 33 are symmetrically formed in the side wall of the flow guiding sphere 31 horizontally, when the flow guiding sphere 31 rotates in the cavity 11, the flow guiding sphere 31 can drive the two liquid draining holes 33 to adjust positions, namely, the two liquid draining holes 33 can be switched among the four liquid draining pipes 12, and when the liquid draining holes 33 are communicated with the two opposite liquid draining pipes 12, the other two liquid draining pipes 12 are closed through the flow guiding sphere 31.
Referring to fig. 7, two sealing blocks 34 are disposed at the inner cavity of the diversion sphere 31, a spherical gap is formed between the two sealing blocks 34, the appearance of the diversion assembly 5 is spherical and is consistent with the size of the spherical gap, the two sealing blocks 34 are coated on the outer wall of the diversion assembly 5, the diversion assembly 5 rotates in the spherical gap, the sealing blocks 34 fill gaps between the diversion assembly 5 and the inner cavity of the diversion sphere 31, and leakage of slurry during slurry transportation is avoided.
Specifically, the staff connects the controller 18 with an external control system, the controller 18 controls the automatic operation of the distribution system, when the distribution system is used in a normal state, the staff connects two opposite liquid discharge pipes 12 with a conveying pipeline and a discharging pipeline respectively, and a flow control valve 13 is connected between the liquid discharge pipes 12 and the pipelines.
The staff gives an instruction through the control system, the controller 18 controls the motor 26 and the electric clamping jaw 42 to operate, two clamping parts of the electric clamping jaw 42 are close to each other to clamp the rotating rod 21, at the moment, the rotating rod 21 is integrally connected with the distribution assembly 3, then the output end of the motor 26 drives the rotating rod 21 to rotate, the rotating rod 21 drives the electric clamping jaw 42, the fixing plate 41, the pipe body 32 and the diversion ball 31 to horizontally rotate, the diversion ball 31 rotates in the cavity 11, the diversion ball 31 drives the two liquid discharge holes 33 to adjust positions when rotating, namely, the two liquid discharge holes 33 can be switched among the four liquid discharge pipes 12, and when the liquid discharge holes 33 are communicated with the liquid discharge pipes 12 of the two communicating conveying pipelines and the discharging pipelines, the other two liquid discharge pipes 12 are closed through the diversion ball 31.
The desulfurizing agent slurry is then conveyed through the conveying pipeline, the slurry is conveyed into the guide sphere 31 through the corresponding liquid discharge pipe 12, then conveyed into the discharge pipeline along the inner cavity of the guide sphere 31, the flow dividing assembly 5 and the other liquid discharge pipe 12, in the process, the flow control valve 13 of flowing slurry detects the flow in real time, the slurry flow data detected by the flow control valve 13 are fed back to the controller 18, the controller 18 transmits the data to the external control system for processing, when the flow reaches a set value, the external control system gives an instruction to the controller 18, and the controller 18 controls the flow control valve 13 to be closed again, so that the distributed slurry amount is controlled.
Example two
Referring to fig. 1, 2 and 9, the bearing seat 17 is installed at the top of the upper connecting pipe 15, the cover 16 is connected to the top of the bearing seat 17, the top of the pipe body 32 penetrates through the bearing seat 17 and extends to the inside of the cover 16, the pipe body 32 is slidingly connected with the inner wall of the bearing seat 17, the pipe body 32 penetrates through the bearing seat 17 but is not fixedly connected, therefore, the pipe body 32 slides up and down in the bearing seat 17, a gap is formed between the top of the pipe body 32 and the inner top wall of the cover 16, the sliding stroke of the pipe body 32 is only in the range of the gap, the sealing ring 35 is arranged on the outer side wall of the flow guiding sphere 31, the top of the sealing ring 35 is attached to the inner wall of the cavity 11 and is positioned at the joint of the four liquid discharging pipes 12 and the cavity 11, the gap is filled and sealed by the sealing ring 35, the elastic force of the sealing ring 35 pushes the flow guiding sphere 31 to drop down, and the attaching force between the flow guiding sphere 31 and the inner cavity 11 is increased.
The inner diameter of the upper connecting pipe 15 is the same as the diameter of the flow guiding sphere 31, so that the flow guiding sphere 31 can be embedded into the upper connecting pipe 15, the sealing ring 35 can be extruded and contracted, the condition that the flow guiding sphere 31 and the upper connecting pipe 15 interfere and cannot move does not exist, a gap is generated between the bottom of the flow guiding sphere 31 and the inner cavity of the cavity 11, and if the lower connecting pipe 14 conveys slurry, the slurry can flow into the four liquid discharge pipes 12 through the gap for distribution and conveying.
Referring to fig. 5-6, the driving assembly 2 is mounted on the top of the cover 16, the bottom end of the driving assembly 2 extends to the cover 16 and the inside of the tube 32, the driving assembly 2 includes a rotating shaft 23 horizontally disposed in the inside of the tube 32, a rubber wheel 25 is connected to the middle of the outer side wall of the rotating shaft 23, a motor 26 is mounted on the top of the cover 16, the cover 16 is used for carrying the motor 26, the output end of the motor 26 is in a cross-shaped configuration, the output end of the motor 26 extends to the inside of the cover 16 and is sleeved with a rotating rod 21, the inner cavity of the rotating rod 21 is in a cross-shaped cavity, the rotating rod 21 is in a vertical configuration, the cross-shaped output end of the motor 26 is inserted into the cross-shaped cavity of the inner cavity of the rotating rod 21, and the configuration can enable the motor 26 to drive the rotating rod 21 to axially rotate in the inside of the tube 32, and meanwhile the output end of the rotating rod 21 is used for grinding the motor 26 in a sliding manner in the vertical direction.
Referring to fig. 5 to 6, a driving bevel gear 22 is connected to the bottom end of the rotating rod 21, a driven bevel gear 24 is connected to the outer side wall of the rotating shaft 23, the driving bevel gear 22 is meshed with the driven bevel gear 24, and when the rotating rod 21 rotates, the driving bevel gear 22 is driven to rotate, and the driving bevel gear 22 drives the driven bevel gear 24, the rotating shaft 23 and the rubber wheel 25 to synchronously rotate.
Referring to fig. 5-6, the outer side wall of the rubber wheel 25 is attached to the outer side wall of the diversion component 5, and the friction force of the rubber wheel 25 is large, so when the rubber wheel 25 is attached to the diversion component 5 in a spherical arrangement, the rubber wheel 25 drives the diversion component 5 to roll in the spherical gap, and the rolling direction of the diversion component 5 is opposite to the rotating direction of the rubber wheel 25, and the arrangement can adjust the state of the diversion component 5, so that the diversion component 5 is adapted to the running state of the distribution system at the moment.
Referring to fig. 3-4, the locking mechanism 4 includes a fixing plate 41, the fixing plate 41 is mounted on the inner wall of the tube body 32 and is located above the drive bevel gear 22, the rotating rod 21 is penetrated in the fixing plate 41, the setting of the fixing plate 41 does not affect the rotation of the rotating rod 21, an electric clamping jaw 42 is mounted on the top of the fixing plate 41, a clamping part of the electric clamping jaw 42 is located at the outer wall of the rotating rod 21, the fixing plate 41 is used for carrying the electric clamping jaw 42, the electric clamping jaw 42 is used for being connected with or separated from the rotating rod 21, that is, when the electric clamping jaw 42 clamps the rotating rod 21, the rotating rod 21 drives the electric clamping jaw 42, the fixing plate 41 and the distribution assembly 3 to rotate synchronously, when the electric clamping jaw 42 cancels the clamping of the rotating rod 21, the distribution assembly 3 is kept stationary, and the distribution assembly 5 in the distribution assembly 3 starts to roll to adjust.
Referring to fig. 4-6, the diversion assembly 5 includes a diversion sphere 51 disposed inside the diversion sphere 31 and rotatably connected in the spherical gap, a first liquid discharge groove 53 and a second liquid discharge groove 54 are disposed on the outer wall of the diversion sphere 51, the first liquid discharge groove 53 and the second liquid discharge groove 54 are perpendicular to each other and are separately disposed, the diversion sphere 51 rolls in the spherical gap, and the rolling direction is driven and guided by the rubber wheel 25, and the first liquid discharge groove 53 and the second liquid discharge groove 54 occupy half of the diversion sphere 51 respectively, so that the two liquid discharge grooves are separately disposed.
The two sealing blocks 34 are coated on the outer wall of the diversion sphere 51, the diversion sphere 51 rolls in a spherical gap formed by the matching of the inner cavities of the two sealing blocks 34 and the diversion sphere 31, the sizes of the diversion sphere 51 and the spherical gap are consistent, and the sealing blocks 34 fill gaps between the inner cavities of the diversion sphere 51 and the diversion sphere 31, so that liquid leakage is avoided.
The first liquid discharge groove 53 and the second liquid discharge groove 54 are used for conveying slurry, but the two liquid discharge grooves are alternately conveyed, namely, when the first liquid discharge groove 53 is in a horizontal state, the second liquid discharge groove 54 is in a vertical state, the slurry is conveyed through the first liquid discharge groove 53, the position of the second liquid discharge groove 54 and the opening of the first liquid discharge groove 53 are staggered, namely, the opening of the first liquid discharge groove 53 only occupies the half position of the split flow ball 51, the other half symmetrical with the first liquid discharge groove 53 is the outer wall of the second liquid discharge groove 54, and when the first liquid discharge groove 53 and the liquid discharge hole 33 are communicated, the other half symmetrical with the first liquid discharge groove 53 on the split flow ball 51 seals the half opening surface of the liquid discharge hole 33, so that the slurry cannot flow into the second liquid discharge groove 54, and the second liquid discharge groove 54 is in a clean state.
When the split-flow ball 51 rotates by friction with the rubber wheel 25, the first liquid discharge groove 53 is adjusted to be vertical, the second liquid discharge groove 54 is adjusted to be horizontal, the slurry is conveyed through the second liquid discharge groove 54, and the slurry can not flow into the first liquid discharge groove 53, and the first liquid discharge groove 53 and the second liquid discharge groove 54 are mutually spaced, so that the condition that the slurry conveyed in the first liquid discharge groove and the second liquid discharge groove are mixed is avoided.
Referring to fig. 4-6, a rubber ring 52 is connected between the first drain groove 53 and the second drain groove 54 on the outer wall of the shunt ball 51, the rubber ring 52 is attached to the rubber wheel 25, and friction between the shunt ball 51 and the rubber wheel 25 is increased by arranging the rubber ring 52, so that slipping of the shunt ball 51 in the rolling process is avoided.
Referring to fig. 5 and 6, inclined portions are disposed on both sides of the rubber ring 52, the joint between the rubber wheel 25 and the rubber ring 52 is located between the two inclined portions, and extrusion of the rubber ring 52 to the seal block 34 is reduced by providing the inclined portions under the condition that friction exists between the rubber ring 52 and the rubber wheel 25.
Specifically, when the distribution system is adjusted to the split state, the worker connects two delivery pipes to the two adjacent drain pipes 12, respectively, and connects two discharge pipes to the other two drain pipes 12, at this time, the first desulfurizing agent slurry can be delivered in a normal state of the distribution system, and the flow rate of the slurry to be distributed is detected and controlled by the corresponding flow rate control valves 13.
When the slurry type needs to be adjusted, in order to avoid mixing the two slurries, the controller 18 controls the electric clamping jaw 42 to clamp the rotating rod 21, then the motor 26 drives the distribution assembly 3 to integrally rotate, so that the two liquid discharging holes 33 are respectively adjusted to be communicated with the other two corresponding liquid discharging pipes 12, then the controller 18 controls the electric clamping jaw 42 to be separated from the rotating rod 21, the pipe body 32 and the flow guiding sphere 31 are in a desynchronized rotation state with the driving assembly 2, then the motor 26 drives the rotating rod 21 to continuously rotate, at the moment, the driving bevel gear 22 synchronously rotates, the driving bevel gear 22 drives the driven bevel gear 24, the rotating shaft 23 and the rubber wheel 25 to synchronously rotate, and the friction force between the rubber wheel 25 and the rubber ring 52 is larger, therefore, when the rubber wheel 25 rotates, the rubber ring 52 and the flow dividing sphere 51 are synchronously rotated through friction, so that the first liquid discharging groove 53 is adjusted to be in a vertical state, the second liquid discharging groove 54 is adjusted to be in a horizontal state, and the second desulfurizing agent slurry is continuously conveyed according to the normal state of the distribution system through the second liquid discharging groove 54.
When the distribution system is adjusted to a multi-channel state, a worker only needs to connect the delivery pipe to the lower connection pipe 14 and respectively connect the discharge pipe to the four liquid discharge pipes 12, the desulfurizing agent slurry is delivered to the inside of the main body assembly 1 through the delivery pipe along the extending direction of the lower connection pipe 14, at this time, slurry is piled up as the delivery channel is blocked by the flow guiding ball 31, the slurry pressure in the lower connection pipe 14 increases as the piled up amount of slurry continuously increases, the flow guiding ball 31 is simultaneously moved up by the slurry piled up pressure and the pushing force of the slurry delivery direction, the top of the flow guiding ball 31 moves up to the inside of the upper connection pipe 15, the pipe body 32 moves up in the inside of the bearing seat 17, so that the flow guiding ball 31 keeps the upper connection pipe 15 in a closed state, the sealing ring 35 is pressed, and the slurry flows into the four liquid discharge pipes 12 through the gaps to carry out slurry distribution delivery, and the slurry distribution delivery amount is detected and controlled in real time by the flow control valve 13 on each liquid discharge pipe 12.
Example III
An automated distribution system for a high activity desulfurizing agent slurry comprising the steps of:
S1, before a worker uses the distribution system, the controller 18 is connected with an external control system, the control system is in signal communication with the controller 18, and the controller 18 controls the automatic operation of the distribution system.
S2, in a normal state, a worker firstly selects two opposite liquid discharge pipes 12 in the four liquid discharge pipes 12 as slurry inlet and outlet pipelines, then respectively communicates an external conveying pipeline and a discharge pipeline with the two liquid discharge pipes 12, and a flow control valve 13 is connected between the liquid discharge pipes 12 and the pipelines.
S21, a worker controls the motor 26 and the electric clamping jaw 42 to operate through the control system, two clamping parts of the electric clamping jaw 42 are close to each other to clamp the rotating rod 21, at the moment, the rotating rod 21 is integrally connected with the distribution assembly 3, then the output end of the motor 26 drives the rotating rod 21 to rotate, the rotating rod 21 drives the electric clamping jaw 42 and the distribution assembly 3 to integrally rotate in the horizontal direction, so that two liquid discharge holes 33 are respectively communicated with two selected liquid discharge pipes 12, the other two liquid discharge pipes 12 are kept in a closed state through the diversion sphere 31, and a first liquid discharge groove 53 and a second liquid discharge groove 54 on the diversion sphere 51 are respectively kept in a horizontal state and a vertical state, and at the moment, the first liquid discharge groove 53 is communicated with the two liquid discharge holes 33.
S22, the desulfurizing agent slurry is conveyed through a conveying pipeline, the slurry is conveyed into the diversion sphere 31 and the first liquid discharge groove 53 through the corresponding liquid discharge pipe 12, and then conveyed into the discharge pipeline through the other liquid discharge pipe 12 along the extending direction of the first liquid discharge groove 53, and in the process, the flow control valve 13 of flowing slurry detects the flow in real time, so that the distributed slurry amount is controlled.
And S3, when different slurries need to be distributed, a worker connects two conveying pipelines to two adjacent liquid discharge pipes 12 respectively, and connects two discharge pipelines to the other two liquid discharge pipes 12.
And S31, one desulfurizing agent slurry is distributed and conveyed through the steps from the step two to the step two, when the slurry type needs to be adjusted, the controller 18 firstly controls the electric clamping jaw 42 to clamp the rotating rod 21, and then the motor 26 drives the distribution assembly 3 to integrally rotate, so that the two liquid discharge holes 33 are respectively adjusted to be communicated with the other two corresponding liquid discharge pipes 12.
S32, subsequently, the controller 18 controls the electric jaw 42 to be separated from the rotating rod 21, the pipe body 32 and the diversion sphere 31 are released from the synchronous rotation state with the driving assembly 2, then the motor 26 drives the rotating rod 21 to continue to rotate, at this time, the driving bevel gear 22 rotates synchronously, since the driving bevel gear 22 is meshed with the driven bevel gear 24, the driving bevel gear 22 drives the driven bevel gear 24, the rotating shaft 23 and the rubber wheel 25 to rotate synchronously, and the friction force between the rubber wheel 25 and the rubber ring 52 is large, so that when the rubber wheel 25 rotates, the rubber ring 52 and the diversion sphere 51 are driven to rotate synchronously through friction, thereby adjusting the first liquid discharge groove 53 to a vertical state, and the second liquid discharge groove 54 to a horizontal state.
S33, conveying the second desulfurizing agent slurry through a second step, wherein the first slurry is distributed and conveyed through a first liquid discharge groove 53, and the second slurry is distributed and conveyed through a second liquid discharge groove 54, different from the first desulfurizing agent.
S4, when multiple channels are needed to simultaneously distribute the slurry, the staff only needs to connect the conveying pipeline to the lower connecting pipe 14 and respectively connect the discharge pipeline to the four liquid discharge pipes 12.
S41, the desulfurizing agent slurry is conveyed to the inside of the main body assembly 1 along the extending direction of the lower connecting pipe 14 through the conveying pipeline, and at the moment, the slurry is accumulated as the conveying channel is blocked by the diversion sphere 31, and the slurry pressure in the lower connecting pipe 14 is increased along with the continuous increase of the accumulation amount of the slurry.
S42, the flow guiding sphere 31 is moved upwards by the slurry stacking pressure and the thrust of the slurry conveying direction, the top of the flow guiding sphere 31 is moved upwards to the inner part of the upper connecting pipe 15, and the pipe body 32 is moved upwards in the bearing seat 17, so that the flow guiding sphere 31 keeps a closed state to the upper connecting pipe 15, the sealing ring 35 is extruded, gaps are formed between the bottom of the flow guiding sphere 31 and the four liquid discharge pipes 12 and the lower connecting pipe 14, the slurry flows into the four liquid discharge pipes 12 through the gaps to carry out slurry distribution conveying, and the slurry distribution conveying amount is detected and conveyed in real time through the flow control valve 13 on each liquid discharge pipe 12.
It will be apparent that the embodiments described above are merely some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
Claims (3)
1. An automated distribution system for a high activity desulfurizing agent slurry, comprising: the device comprises a main body assembly (1), a distribution assembly (3) arranged in the main body assembly (1), a diversion assembly (5) arranged in the distribution assembly (3), a locking mechanism (4) connected to the top of the distribution assembly (3) and a driving assembly (2) arranged on the top of the main body assembly (1) and respectively connected with the distribution assembly (3), the locking mechanism (4) and the diversion assembly (5);
the main body assembly (1) comprises a cavity (11), liquid discharge pipes (12) communicated with the side walls of the cavity (11), a lower connecting pipe (14) communicated with the bottom of the cavity (11) and an upper connecting pipe (15) communicated with the top of the cavity (11), a controller (18) is arranged at the top of the cavity (11), the controller (18) is respectively and electrically connected with the driving assembly (2) and the locking mechanism (4), the number of the liquid discharge pipes (12) is four, the four liquid discharge pipes (12) are equidistantly communicated on the side walls of the cavity (11), two opposite liquid discharge pipes (12) are in a group, a flow control valve (13) is arranged at one end, far away from the cavity (11), of each liquid discharge pipe (12), and the flow control valve (13) is electrically connected with the controller (18).
The inner cavity of the cavity (11) is set to be a spherical inner cavity, the distribution assembly (3) comprises a diversion sphere (31) horizontally and rotatably connected to the inside of the cavity (11) and a tube body (32) communicated with the top of the diversion sphere (31), the diversion sphere (31) is in a hollow arrangement, two liquid draining holes (33) are horizontally and symmetrically formed in the side wall of the diversion sphere (31), two sealing blocks (34) are arranged at the inner cavity of the diversion sphere (31), and the diversion assembly (5) is located between the two sealing blocks (34);
a spherical gap is formed between the two sealing blocks (34), the appearance of the flow distribution assembly (5) is spherical and is consistent with the size of the spherical gap, and the two sealing blocks (34) are coated on the outer wall of the flow distribution assembly (5);
the top of the upper connecting pipe (15) is provided with a bearing seat (17), the top of the bearing seat (17) is connected with a cover body (16), the top of the pipe body (32) penetrates through the bearing seat (17) and extends to the inside of the cover body (16), the pipe body (32) is connected with the inner wall of the bearing seat (17) in a sliding manner, the outer side wall of the flow guiding sphere (31) is provided with a sealing ring (35), the top of the sealing ring (35) is attached to the inner wall of the cavity (11) and is positioned at the joint of the four liquid discharge pipes (12) and the cavity (11), the driving assembly (2) is mounted at the top of the cover body (16), and the bottom end of the driving assembly (2) extends to the inside of the cover body (16) and the pipe body (32);
The driving assembly (2) comprises a rotating shaft (23) horizontally arranged in the pipe body (32), the middle part of the outer side wall of the rotating shaft (23) is connected with a rubber wheel (25), and the outer side wall of the rubber wheel (25) is mutually attached to the outer side wall of the flow distribution assembly (5);
the motor (26) is installed at the top of the cover body (16), the output end of the motor (26) is in a cross shape, the output end of the motor (26) extends to the inside of the cover body (16) and is sleeved with a rotating rod (21), the inner cavity of the rotating rod (21) is in a cross-shaped cavity, the rotating rod (21) is vertically arranged, the bottom end of the rotating rod (21) is connected with a driving bevel gear (22), the outer side wall of the rotating shaft (23) is connected with a driven bevel gear (24), and the driving bevel gear (22) is meshed with the driven bevel gear (24);
the locking mechanism (4) comprises a fixed plate (41), the fixed plate (41) is arranged on the inner wall of the pipe body (32) and is positioned above the drive bevel gear (22), the rotating rod (21) penetrates through the fixed plate (41), an electric clamping jaw (42) is arranged at the top of the fixed plate (41), and the clamping position of the electric clamping jaw (42) is positioned at the outer wall of the rotating rod (21);
The flow distribution assembly (5) comprises a flow distribution ball body (51) which is arranged in the flow distribution ball body (31) and is rotationally connected in a spherical gap, a first liquid discharge groove (53) and a second liquid discharge groove (54) are formed in the outer wall of the flow distribution ball body (51), the first liquid discharge groove (53) and the second liquid discharge groove (54) are mutually perpendicular and are arranged in a separated mode, a rubber ring (52) is connected between the outer wall of the flow distribution ball body (51) and the first liquid discharge groove (53) and the second liquid discharge groove (54), and the rubber ring (52) is attached to the rubber wheel (25);
the inside of the lower connecting pipe (14) is rotationally connected with a valve plate (6), and the diameter of the valve plate (6) is the same as the inner diameter of the lower connecting pipe (14).
2. An automated distribution system for a high activity desulfurization agent slurry according to claim 1, wherein: the two sides of the rubber ring (52) are provided with inclined parts, and the joint of the rubber wheel (25) and the rubber ring (52) is positioned between the two inclined parts.
3. An automated distribution system for a high activity desulfurization agent slurry according to claim 2, comprising the steps of:
s1, before a worker uses a distribution system, connecting a controller (18) with an external control system, communicating signals of the control system and the controller (18), and controlling the automatic operation of the distribution system by the controller (18);
S2, in a normal state, a worker firstly selects two opposite liquid discharge pipes (12) in the four liquid discharge pipes (12) as slurry inlet and outlet pipelines, then respectively communicates an external conveying pipeline and a discharge pipeline with the two liquid discharge pipes (12), and a flow control valve (13) is connected between the liquid discharge pipes (12) and the pipelines;
s21, a worker gives an instruction through a control system, a controller (18) controls a motor (26) and an electric clamping jaw (42) to operate, two clamping parts of the electric clamping jaw (42) are close to each other to clamp a rotating rod (21), the rotating rod (21) and a distribution assembly (3) are integrally connected at the moment, then the output end of the motor (26) drives the rotating rod (21) to rotate, the rotating rod (21) drives the electric clamping jaw (42) and the distribution assembly (3) to integrally rotate in the horizontal direction, so that two liquid discharge holes (33) are respectively communicated with two selected liquid discharge pipes (12), the other two liquid discharge pipes (12) are kept in a closed state through a diversion sphere (31), and a first liquid discharge groove (53) and a second liquid discharge groove (54) on the diversion sphere (51) are respectively kept in a horizontal state and a vertical state at the moment, and the first liquid discharge groove (53) and the two liquid discharge holes (33) are communicated;
S22, conveying desulfurizing agent slurry through a conveying pipeline, conveying the slurry into a diversion sphere (31) and a first liquid discharge groove (53) through corresponding liquid discharge pipes (12), and then conveying the slurry into a discharge pipeline through another liquid discharge pipe (12) along the extending direction of the first liquid discharge groove (53), wherein in the process, a flow control valve (13) for flowing the slurry detects the flow in real time, so that the amount of the distributed slurry is controlled;
s3, when different slurries need to be distributed, a worker connects two conveying pipelines to two adjacent liquid discharge pipes (12) respectively, and the two discharge pipelines are connected to the other two liquid discharge pipes (12);
s31, distributing and conveying one desulfurizing agent slurry through the steps from S21 to S22, and when the slurry type needs to be adjusted, in order to avoid mixing of the two slurries, the controller (18) firstly clamps the rotating rod (21) by the electric clamping jaw (42), and then the motor (26) drives the distributing assembly (3) to integrally rotate, so that the two liquid discharge holes (33) are respectively adjusted to be communicated with the other two corresponding liquid discharge pipes (12);
s32, subsequently, the controller (18) controls the electric clamping jaw (42) to be separated from the rotating rod (21), the pipe body (32) and the diversion sphere (31) are in a synchronous rotation state with the driving assembly (2), then the motor (26) drives the rotating rod (21) to continue rotating, at the moment, the driving bevel gear (22) rotates synchronously, the driving bevel gear (22) drives the driven bevel gear (24), the rotating shaft (23) and the rubber wheel (25) to rotate synchronously, and the friction force between the rubber wheel (25) and the rubber ring (52) is large, so that when the rubber wheel (25) rotates, the rubber ring (52) and the diversion sphere (51) are driven to rotate synchronously through friction, and the first liquid discharge groove (53) is adjusted to a vertical state, and the second liquid discharge groove (54) is adjusted to a horizontal state;
S33, conveying second desulfurizing agent slurry through the step S22, wherein the first slurry is distributed and conveyed through a first liquid discharge groove (53), and the second slurry is distributed and conveyed through a second liquid discharge groove (54) unlike the first desulfurizing agent;
s4, when multiple channels are needed for simultaneously distributing slurry, a worker only needs to connect the conveying pipeline to the lower connecting pipe (14) and respectively communicate the discharge pipeline to the four liquid discharge pipes (12);
s41, conveying desulfurizing agent slurry into the main body assembly (1) along the extending direction of the lower connecting pipe (14) through a conveying pipeline, wherein the conveying pipeline is blocked by the diversion sphere (31) at the moment, so that slurry is piled up, and the slurry pressure in the lower connecting pipe (14) is increased along with the continuous increase of the piled up slurry;
s42, the flow guiding sphere (31) is simultaneously moved upwards by the slurry stacking pressure and the thrust of the slurry conveying direction, the top of the flow guiding sphere (31) is moved upwards to the inner part of the upper connecting pipe (15), and the pipe body (32) is moved upwards in the bearing seat (17), so that the flow guiding sphere (31) keeps a closed state on the upper connecting pipe (15), the sealing ring (35) is extruded, gaps are formed between the bottom of the flow guiding sphere (31) and the four liquid discharge pipes (12) and the lower connecting pipe (14), slurry flows into the four liquid discharge pipes (12) through the gaps to carry out slurry distribution conveying, and the slurry distribution conveying quantity is detected and conveyed in real time through the flow control valve (13) on each liquid discharge pipe (12).
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| CN202311244014.3A CN117000131B (en) | 2023-09-26 | 2023-09-26 | Automatic distribution system for high-activity desulfurizing agent slurry |
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| CN202311244014.3A CN117000131B (en) | 2023-09-26 | 2023-09-26 | Automatic distribution system for high-activity desulfurizing agent slurry |
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| CN117000131B true CN117000131B (en) | 2023-12-12 |
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