CN1169894A - Machine for automatically manufacturing puzzle-lock compression rings - Google Patents
Machine for automatically manufacturing puzzle-lock compression rings Download PDFInfo
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- CN1169894A CN1169894A CN97113122A CN97113122A CN1169894A CN 1169894 A CN1169894 A CN 1169894A CN 97113122 A CN97113122 A CN 97113122A CN 97113122 A CN97113122 A CN 97113122A CN 1169894 A CN1169894 A CN 1169894A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/16—Making other particular articles rings, e.g. barrel hoops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/03—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Package Frames And Binding Bands (AREA)
- Supports For Pipes And Cables (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Wire Processing (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
A method and a machine fully automatically manufacturing a compression ring from a flat belt-shaped plate material having a mechanical connection part. A flat blank material is fed to a stamping station 40 from a feed station 10, a blank having a mechanical connection part having a male/ female contour part in an opposed end part is punched, then the blank is fed to a deformation station 50 displacing to several axial direction positions of a machine. In the deformation station 50, the flat blank in a first position, in a second position deforming the blank in a circular contour thereof, is given preliminary deformation in a contour permitting closing of the mechanical connection part. Then, a compression ring thus deformed and closed is applied with swage action in a third position, thereafter to be released from the machine.
Description
The present invention relates to a kind of machine that is used for automatically making compression ring with preferably magic lock (puzzle-locktype) mechanical connection.
Contractile compression ring is being known in the art, and its majority uses the ring that downcuts from the tubular blank of various materials to make.The various devices of these rings are as compression or contractions such as mechanical device, magnetic means, hydraulic means.
The application of this compression ring is in recent years owing to can utilize so-called magic lock clamping ring or the compression ring of being made by band, the similar United States Patent (USP) formerly 5 of its free-ended mechanical connection just the applicant, 00,1,816 and 5, the compression ring of disclosed evil spirit lock in 185,908 and obtain paying attention to allows to make this compression ring with straight band in above-mentioned United States Patent (USP).But,, need provide the machine that can automatically produce this so-called magic lock compression ring in a large number in order to satisfy market as the auto industry.
Therefore, a main purpose of the present invention provides a kind of machine, and it can automatically have the compression ring of a mechanical connection with straight band manufacturing.In order to succeed, this machine must be able to guarantee to produce in enormous quantities at a high speed reliably, thereby provides this compression ring in large quantities with reasonable prices.In addition, this machine must be able to be ressembled soon, to make the compression ring of different radial dimensions.
In according to a preferred embodiment of the present invention, one feeding station is delivered to a stamping station from the roll coil of strip continuously with straight band, at this place, stamp out and have a preferably end of the blank of the mechanical connection of magic lock, so that each blank need be done twice continuous cutting, so this cutting just forms the otch with complementary evil spirit lock configuration in two opposite ends of blank.Subsequently, blank is delivered to the distortion station, locate, straight blank is sent in the bending machine along the direction vertical with its direction of feed (correctly said) at this.Bending machine straight blank around the core member of its distortion laterally or axially three positions are in succession arranged, and comprise many sliding components that mechanically drive with cam.In primary importance, straight blank is become the approaching shape of shape with the finished product compression ring by predeformation, and the free end portion of blank is then become necessary shape when the second place is closed with the mechanical connection of the free end portion of blank by predeformation accurately.Then, make the compression ring of the closure that has had its predetermined radial dimension now be subjected to the swaged forging operation in the 3rd position,, prevent from when transportation and/or in the use afterwards, unexpectedly to open once more to improve the locking effect and the hold facility of mechanical connection.After finishing various production stages, just send the compression ring that processes.
At stamping station, making ide preferably can be made one and the similar otch of evil spirit lock when cutting off adjacent band part.
But, in a preferred embodiment, making ide is so constructed, even the protruding end that faces one another and the recessed end that are obtained by punching operation are fully separately partly reconnecting later for the first time once more, so that continue the two or more continuous blanks of feeding, each blank requires to have two spaced-apart otch with the difference of compression ring size longitudinally.In addition, from the roll coil of strip to the continuous feed speed of stamping station with from stamping station to the bending station or the index(ing) feed speed at distortion station so relevant, be preferably in and adopt a loose part between the roll coil of strip and the stamping station, so that continuous feed and index(ing) feed can coordinate rightly, thus in a given operation cycle band of the same length of feeding.In addition, this machine preferably includes a straightener with traditional structure, and this device for example comprises the backer roll by two row's interlaced arrangement, to eliminate before band arrives stamping station by any distortion, crimping or the fold that batch the operation generation from band.Just the oiling station with any traditional structure in the making ide front has guaranteed that band has the lubricated of the required abundance of making ide before arriving stamping station on the band two sides.
Method according to a preferred embodiment of the present invention comprises the following steps: from a roll coil of strip straight band to be delivered to a stamping station, at this place, stamps out the mechanical connection that preferably has evil spirit lock configuration; Partly connect once more mechanical connection originally separated mutually towards part; The straight blank that so partly connects is again delivered to bending station or distortion station; Once more the blank of front is separated fully with the blank of its back at the bending station place; Move into bending station or distortion station along the blank that will so separate perpendicular to the direction of direction of feed; And along horizontal one and then a ground divide the several stages distortion and finish the compression ring that has its mechanical connection.
Following description according to connection with figures is done can be well understood to these and other purposes, features and advantages of the present invention more, and these accompanying drawings just show for purposes of illustration according to one embodiment of the present of invention, among the figure:
Fig. 1 a and 1b are the schematic diagrames according to an embodiment of machine of the present invention;
Fig. 2 A is the slightly schematically front view of the various piece at bending station or distortion station, and all sliding components all are in retrieving position;
Fig. 2 B is the front view similar to Fig. 2 A, and its lower slider member is in the position that protrudes upward;
Fig. 2 C is the elevation similar to Fig. 2 B, and its side slip member is in the position of stretching out;
Fig. 2 D is the elevation similar to Fig. 2 C, and sliding component is in the position of stretching out downwards on it;
Fig. 3 A is the cutaway view along the line 3-3 of Fig. 2 A;
Fig. 3 B is the cutaway view along the line 3-3 of Fig. 2 B;
Fig. 3 C is the cutaway view along the line 3-3 of Fig. 2 C;
Fig. 3 D is the cutaway view along the line 3-3 of Fig. 2 D;
Fig. 4 A is the cutaway view along the line 4-4 of Fig. 2 A;
Fig. 5 is the plane of a preferred embodiment of mechanical connection with configuration of similar evil spirit lock;
Fig. 6 is the cutaway view along the line 6-6 of Fig. 5;
Fig. 7 is slightly schematically axial elevation, the section shape of core member and sliding component and their textured surface when showing the position 1 that is in texturing machine;
Fig. 8 is the slightly schematically axial elevation of core member and sliding component and their textured surface when being in the position 2 of bending machine or texturing machine;
Fig. 9 is the partial sectional view that amplifies, and shows the finger-type member in the section of the core member of position 2;
Figure 10 is slightly schematic partial view, the surface that shows core member on the position 2 of core member and last sliding component with on the surface of insertion member in the vertical sliding component;
Figure 11 is the slightly schematically axial elevation at the section of the core member at 3 places, position of machine and sliding component and their textured surface;
Figure 12 is the slightly schematic view that has in order to the insertion member of the core part of the deformation projections of finishing the swaged forging effect and last vertical sliding component;
Figure 13 is the slightly schematically view that is used for the device when when distortion is clamped in same position with respect to core member with band;
Figure 14 is the schematic diagram that the part of the punching operation operation of band and cut-off parts is connected again;
Figure 15 is a schematic diagram, and the various deformation stages in texturing machine of the present invention have been described; And
Figure 16 is the partial view that amplifies, and shows the shape of the swaged forging tooth on the insertion member of the part of sliding component when position 3 on being used for.
Referring now to accompanying drawing,, wherein, in all different views, with the part of same reference number TYP, more definite, referring to Fig. 1 a and 1b, reference number 10 total representatives are used for the feeding station of continuous feed band, and it comprises that one is wound with the roll coil of strip 11 of band thereon.The roll coil of strip 11 comprises that by one the driving mechanism 12 of driven roller 13 rotates.Aligning unit 14 comprises preferably staggered each other last backer roll 15 and following backer roll 15 ', any distortion, crimping or bending that these backer rolls may produce on band when being intended to remove on the roll coil of strip 11 winding strips.What align unit 14 downstreams is a feed unit 16, and it provides the continuous feed of band 111 and comprises last feed rolls 17 and the following feed rolls 17 ' with traditional structure.Operation with control module 18 usefulness electronic-controlled machine various pieces of traditional structure.Thus, the speed of roller members 13 is controlled by a lever arm 19 with a servo-actuated member 19 ', and this servo-actuated member straddles on the band 111 and with a potentiometer and links to each other, so that control the speed of roller members 13 by lead 18a.Schematically show a total loose degree control module that marks with reference number 20 in the drawings, maximum loose amount 111 in its control band " and minimum loose amount 111 '; this loose degree is essential owing to adopted continuous feed in feeding station 10; and in contrast; the stamping procedure in stamping station 40 then needs feeding band off and on, so that can go out the evil spirit lock when band stops.Loose degree control module 20 can have any traditional structure, and for example can comprise and to be connected to each other and to be fixed on firmly at its top with two vertical component 22a on the bottom of label 23 representatives and 22b.Therefore, to connect a limit switch 24 on the top of vertical component 22b, its switching mechanism is moved by a detection component 25 that is used for engaging with loose part that stretches out downwards, when loose part 111 ' reaches its predetermined minimum loose amount, make the switch motion in the switching mechanism 24, and give control module 18 with information by lead 24a, to accelerate continuous feed.Maximum predetermined loose amount is also detected by a for example metal sheet 26 by limit switch, this metal sheet insulate with respect to the earth and is contained on the preposition, preferably adjustable ground is contained on vertical component 22a and the 22b, and lead 27a and 27b are contained on vertical component 22a and the 22b.Band 111 usually by any conventional apparatus electrical ground, so that when loose part 111 " when surpassing maximum predetermined loose amount; band just makes plate 26 ground connection of originally insulating with respect to the earth; thus; the ground connection of plate 26 just acts on the control module by terminal box 28 and lead 28a, and continuous feed is slowed down.Thus, use to send the information of control module 18 to by lead 24a and 28a and control the speed of feeding station 10,11,12,13,15 and 16, to remain in the predetermined scope with loose by the speed that changes the feeding station lentamente.Certainly, also can adopt any other known layouts to go to carry out 25,24,24a and 26,28, the limitation function of 28a.One total index(ing) feed unit with reference number 30 representatives by one total with the oiling station of reference number 35 representatives to a total punching unit of representing with reference number 40 feeding band 111 off and on, this oiling station is pressed the upper surface and the lower surface that need lubricate bands from fuel tank 36 of making ide by pipeline 37 and arm 38 and 39.Therefore, oiling station 35 will be positioned as close to punching unit 40.Punching unit 40 comprises a drift member 41 and a fixing basic component 42, this basic component supports upright column ways 43 securely, and drift member 41 can reciprocally be supported on the ways by means of make holistic short supporting member 44 with it.The making ide (not shown) is contained in in two the bearing 45, and this bearing comprises making ide (correctly saying) (not shown), to obtain the preferably mechanical connection of magic lock.Making ide comprises four parts, and wherein two is following former formula member, and two is top with the perforating die member of any traditional mode by 41 actions of drift member.Therefore, when when the direction of feed of band is looked, the following former formula member of back directly is not bearing on the fixing basic component 42, but use the brute spring elastic bearing, but the following former formula member of front then directly is bearing on the fixing basic component 42, and the last perforating die member of front is also owing to getting in touch the reason spring-loaded that punching operation describes later on, this punching operation requires in succession blank to do the connection once more of part, so that further the band that punching press is come out is delivered to total distortion station of representing with reference number 50 (exactly) from stamping station.
Exactly, there are three axial locations at bending station or distortion station along the direction of the direction of feed from stamping station 40 to distortion station 50 perpendicular to band.Respectively the blank of mechanical connection that has sun preferably and a cloudy evil spirit lock configuration at fore-end and rear end part by means of the sliding component that can vertically move back and forth 52 and 53 of bottom, be suitable for the lateral sliding member 60 that moves back and forth along the slightly downward-sloping direction of side direction and 61 and the sliding component that can vertically move back and forth 70 on top around core member 51 distortion.Therefore, each sliding component 52,53,60,61 and 70 all is made up of interconnected rigidly each other a plurality of parts of arranging vertically in a given sliding component, and the axial location on its quantity and the texturing machine is identical with the quantity of its textured surface.Lower slider member 52 is directed in ways 54, and lower slider member 53 then is directed in ways 55, thus, both sides in each sliding component 52 and 53 all will be provided with ways, but, for convenience's sake, in some figure, only show one of them.Like this, sliding component 52 moves back and forth by the connecting rod 56 and 57 (Fig. 1 b) that links to each other with cam follower with 53, this cam follower moves along the suitable cam face of cam member, and all cam members are all synchronously driven with mechanical system in machine.Similarly, sliding component 60 and 61 is activated by the execution member 64 that can swing and 65, the lower end of described execution member links to each other with 61 with sliding component 60 with 65a by connecting rod 64a, and its upper end then is provided with the cam follower that moves along the cam face of the cam 66 that is mechanically driven and 67.Each carries out member 64 and 65 therefore can be around fulcrum 64b and 65b swing.Last sliding component 70 is carried out member 72 actions by one, carries out it and moves back and forth, and this is carried out member 72 and operationally links to each other with the cam (not shown) that drives with mechanical system by a cam follower.
The mechanical connection of compression ring can be any known pattern, for example as United States Patent (USP) 5 the applicant, 001,816 and 5,185, described in 908 like that, has evil spirit lock configuration, but preferably as also more fully disclosed the sort of improved evil spirit lock configuration in the applicant's the application of examining that is entitled as " improved magic lock compression ring ", this application is submitted on April 17th, 1996, series number is No.60/015,700 (D/21569), and its theme will all be incorporated among the application herein.Total male portion branch with reference number 400 (Fig. 3 B, 3C and 3D) expression of this magic lock mechanical connection comprises a tongue 401 (Fig. 5) that stops with the head 402 that strengthens and is provided with two ledge portion 403 and 404 that are positioned at the side.Total concave portions with reference number 420 (Fig. 3 B, 3C and 3D) expression of this magic lock mechanical connection has the shape with 400 complementations of convex part.Although preferentially having selected for use on each different angle is the angle at right angle basically, so that the bearing-surface 431,432,433,434,435 and 436 along horizontal expansion to be provided, but side bearing face 437 in the scope of the head 402 that strengthens and the 438 supporting end faces 439 that will enter by the bearing-surface 440 and 441 of band fillet along horizontal expansion, described bearing-surface 440 and 441 has greatly improved the clamping ability of mechanical connection as what illustrate more fully in the aforementioned application of examining.In addition, the zone 410,411 and 412 that with dashed lines is pointed out will be subjected to the swaged forging effect, moving the material in the bonding pad of the bearing-surface that is bonded with each other 432,434 of horizontal expansion and 439, thus the mechanical connection that improves compression ring transportation and/or with it clamping ability when the fastening for example flexible pipe on pipe joint, minor axis etc., pipe spreader or analog.
All the other details of machine will be got in touch the operation of machine and be described.Therefore, a circulation of this operation comprises to be delivered to stamping station 40 off and on band and leaves stamping station and be sent to the distortion station, at this place, stamp out mechanical connection with preferred evil spirit lock configuration, and meanwhile index(ing) feed is in the state of resting, this circulation also comprises the adjacent convex cutting off and partly be connected magic lock mechanical connection again partly and concave portions, and the sliding component 50,52,53,60,62 that will be explained in more detail later on and 70 periodicity move.But, should further point out, when on bending machine or texturing machine, making compression ring, need the same stage, i.e. the so much operation cycle of carrying out in order in core member 50 position in the axial direction.When sliding component has been represented with reference number 52,53,60,61 and 71 in the schematic diagram of Fig. 1 b, each this sliding component comprises many parts that connect rigidly mutually of arranging vertically, and the number of these parts is corresponding to the axial position number along the core member on the different distortion surface with corresponding number.For the ease of understanding the operation of machine, in Fig. 7,8,9,10,11 and 12, will represent with the reference number of corresponding 100,200 and 300 series corresponding to the core member of first, second and the 3rd position and the various piece of sliding component.
Operation
Operation according to machine of the present invention is as follows.
By launching band from the roll coil of strip 11 and band 111 being sent from feeding station 10 continuously, the roll coil of strip by driving mechanism 12 and roller members 13 with continuous velocity action by control module 18 controls, thus this continuous speed itself again by straddle on the band 111 with its servo-actuated member 19 ' and the position of the lever arm 19 that links to each other with a potentiometer definite.Because the electronic circuit of control module 18 is to be known traditional of those of skill in the art, and does not become a part of the present invention, has therefore omitted detailed description thereof herein.The band 111 that is uncoiled from the roll coil of strip 11 continuously is sent to aligning unit 14, at this place, removes any distortion, crimping or bending, the band of delivering to continuous feed unit 16 with assurance is fully straight.The feed rolls 17 and 17 ' of feed unit 16 provides the continuous feed of band 111.Detect maximum loose amount 111 by plate 26 " and the loose degree control module 20 that detects minimum loose amount 111 ' by servo-actuated member 25 when the maximum or minimum loose amount of band surpasses preestablished limit, pass through lead 24a and 28a with information back to control module 18.For the band length that makes each circulation institute feeding is all the same, this loose degree control must be arranged, so that the speed of the speed of continuous feed unit 16 and index(ing) feed unit 30 is got in touch.In other words, must be greater than the feed rolls 17 of operation continuously and 17 ' speed by lead 33 by the speed of the feed rolls 31 of control module 18 control and 33, resting during with the compensation punching operation.Total comprises a fuel tank 36 with reference number 35 oiling stations that represent, close punching unit 40 settings of near-earth as far as possible, it is used for by pipeline 37 and arm 38 and 39 lubricating oil being delivered to the end face and the bottom surface of the band of feeding off and on, and its amount is decided according to the needs of making ide.
Laterally moving of blank shown in the step 5 in Figure 14 is to be realized by three fingers 80a, 80b that can move back and forth and 80c, and they are with the primary importance of blank immigration on core member 51 of separating.In this primary importance, make the blank predeformation that finally will be formed compression ring, thereby accurately being met, its end makes the closed needed circular contour of magic lock mechanical connection.Can clearly be seen that in Fig. 2 a and Fig. 7 the first 151 of core member 51 is slightly oval, it has the profile of apple shape.The blank that originally partly reconnects separate fully with fingers 80a, 80b and the laterally mobile blank 111a that separates of 80c after, lower slider member 52 and 53 side by side moves up basically so that have its textured surface that engages with band 158 and 159 part 152 and 153 by one from zero through the path of 1,2,3,4 to Figure 15 position 5 with blank deformation.After this, having part 160 and 161 sliding component 60 and 61 partly engages with upwardly extending point-blank band basically with its textured surface that engages with band 168 and 169, make band be deformed into position 6 ' through position 1 ', 2 ', 3 ', 4 ' and 5 ', at this place, the part 170 of last sliding component 70 just engages with band with its textured surface that engages with band 173 when moving down, and the end that will comprise the mechanical connection of evil spirit lock configuration is deformed into position 6 ".When all sliding components are all return, because material is flexible and by by the help at dimple 191a and the spring 192a among the 191b and the flexibly mounted L shaped fingers 190a of 192b and the 190b (Fig. 7) of fuse part 151, so the blank of predeformation will be back to position 6 rapidly.Short leg 194a and the 194b of fingers 190a and 190b determined the maximum protruding of these fingers.If necessary, the maximum of these fingers 190a and 190b is stretched out also and can be conditioned, and this will get in touch Fig. 9 afterwards and be described.
Fig. 2 A shows the position of sliding component when its retracted position at the beginning of the cycle.A circulation finish and blank when its end 6 take the primary importance distortion of the position of rebounding shown in Figure 15, make the blank that passes through predeformation like this move to second axial location on core member 51 from the primary importance on the core member 51 by means of fingers 81a, the 81b, 81c and the 81d that move back and forth.On this position, make blank 111b be deformed into circle, and the mechanical connection of closed evil spirit lock shape.Fig. 8 shows the position of part 252,253,260,261 and 270 when its extended position of sliding component 52,53,60,61 and 70.In order to obtain making by means of the part 270 of last sliding component 70 the closed necessary overlap joint of mechanical connection configuration of magic lock, the mobile outline that inwardly enters its extended position of sliding component 60 moves prior to sliding component 61.Fingers 290 stretches out from its dimple 291 at first, so that spill evil spirit lock end is in above the convex evil spirit lock end, thus, when the part 261 of sliding component 62 arrives its positions of inwardly stretching out, inwardly promote fingers 290 with regard to the active force of resisting spring 292.Last sliding component part 270 moves down Shi Yiqi at it and is out of shape insert 274 closed evil spirit locks, with distortion and the closure of finishing compression ring.When sliding component 52,53,60,61 and 71 when second circulation time of complete operation is regained once more, so distortion and closed compression ring are moved into the 3rd position of compression ring 111c from its second place by fingers 82a, 82b, 82c and 82d.The compression ring 111d that this displacement from position 2 to position 3 of distortion and closed compression ring will originally be clamped on the position 3 simultaneously 3 is subjected to being sent after the swaged forging operation in the position at it, and this will describe afterwards in more detail.
3 (Figure 11) in the position, closed ring 111c is subjected to the swaged forging effect by means of the little dentation 378 on the insertion member 377 of little dentation 376 on the insertion member 374 of the part 370 of last sliding component 70 and insertion fuse part 351.These teeth will so be provided with, and produce so that swaged forging acts on the support rim 432,434 of horizontal expansion of regional inherent magic lock mechanical connections (Fig. 5) of with dashed lines 411,412 and 410 expressions and 439 the zone.As described in the applicant's the application of examining, this swaged forging effect has improved the clamping ability of compression ring widely, and the main contents of above-mentioned application will be cited as reference herein.
Figure 13 shows a total device of representing with reference number 500, and it is used for blank is clamped in its precalculated position on core member 50, so that the swaged forging effect is always carried out on the tram of magic lock mechanical connection.The device 500 be arranged in lower slider member 52 and 53 with and targeting part between the space in, Figure 13 is a cutaway view vertically.Two bottom surface and upwardly extending pressing elements 501 and 502 against the blank of final formation compression ring are loaded by spring 503 and 504 elasticity, and this spring is contained in the groove of depressing piece 507 and surrounds plunger member 505 and 506.Ways 508 and 509 is direct pressurized member 501 and 502 and part associated therewith in motion up and down.One supporting member 510 engages with the lower end of plunger member 505 and 506, is acted on pressure on the blank bottom that forms compression ring by pressing element 501 and 502 with further increase, makes it surpass usually power by spring 503 and 504 effects.Supporting member 510 is connected any can making on the mobile up and down device of supporting member 510 by connecting elements 511.In a preferred embodiment, connecting elements 511 links to each other with the piston rod of an air rammer unit (not shown), this air rammer unit will so move, so that connecting elements 511 upwards moves into position shown in Figure 13 in the deformation operation of a given circulation, thereby the blank that will form compression ring in this distortion operation is clamped on its preposition very securely.The ring that wherein makes clamping of each circulation move by fingers 81a to 81d and 82a to 82d that part of in, supporting member 510 is moved down, so that reduce, thereby allow the compression ring can axial displacement and do not have circumferentially and move by pressing element 501 and 502 pressure that produce.But, so determine the size of spring 503 and 504,, yet can allow compression ring to move axially by the requirement of each operation again so that they can be clamped in compression ring on the tram of core member 51.
Being used for making internal diameter size is that 79.6mm and tape thickness are the typical non-limiting example of machine of the present invention of the compression ring of 1.4mm, and the textured surface of the sliding component that engages with the compression ring blank is as follows.The length of the part 151 of fuse is 92mm, highly is 70mm. Lower slider member 52 and 53 part 152 and 153 surface 158 and 159 radius of curvature are 36.4 mm.Sliding component 60 and 61 part 160 and 161 surface 168 and 169 radius of curvature are 36.4mm.Each is 36.4mm the radius of curvature of the sweep on surface 173, and the radius of curvature on the corresponding surface on the fuse part 151 is 35mm.
The radial dimension of the fuse part 251 of core member 51 is 79.4mm, the radius of curvature of sliding component 60 and 61 part 260 and 261 sweep is 41.1mm, and the insertion member 274 in the part 270 of last sliding component 70 has its radius of curvature also to be the surface 273 of 41.1mm.
The part 351 (Figure 11) of core member 51 also has the radial dimension of a 79.4mm, and the radius of curvature of the surface 358 of the part 352 of sliding component 52 and 53 and 353 and 359 also is 41.1 mm.Sliding component 60 and 61 part 360 and 361 surface 368 and 369 be the radius of curvature of promising 41.1mm also, meanwhile as clearlying show that among Figure 16, the height of the denticulation 376 on the insertion member 374 in the part 370 of sliding component 70 be 0.35mm and as shown in Figure 16 facing to one 60 ° angle.These dentation members 376 are at the spaced-apart angle that adds up to 10.6 ° that makes progress in week.Have and dentation 376 similar shapes at the little dentation 378 that inserts on the member 377, promptly it highly is 0.35mm and faces toward one 60 ° angle, is making progress spaced-apart 10.6 ° week.
Help the predeformation of compression ring on position 1 of mechanical connection closure to require that the compression ring of minor diameter is had different processing, this be because, in the case, the effect of coming to a point that the convex part that is connected by magic lock and the small curvature radius of concave portions cause has bigger meaning, and it is owing to be difficult to make the connection closure along the smaller opening of the inner periphery surface of band body part.In the case, may wish that in the position 1 predeformation contains an end with mechanical connection of evil spirit lock configuration, so that it is straight, then 2 closed straight evil spirits lock configurations in the position, the compression ring with closure is deformed into desired circle then.This work can for example be finished in another stage, so that whole manufacturing need have four operation cycle of four positions.But, thereby also can it be softened obtain good result because of being subjected to heat treatment about 400 ℃ in this case by making the material in the convex of compression ring blank end evil spirit lock configuration district and spill evil spirit lock configuration district.By so with material softening, can be easy to make mechanical connection closure with evil spirit lock configuration with softer material, but, this softer material will processed once more sclerosis when mechanical connection is actual closed, thereby described above just enough three locational three operational phases.
Because the only various piece of each sliding component of needs exchange, thereby machine of the present invention is very effective, might have the compression ring of different radial dimensions with same device fabrication.In addition, the speed of machine operation is very high, allows per minute to produce 55 compression rings.
All sliding components all mechanically move by the cam that drives with mechanical system, and sliding component also can be installed with roller bearing, to guarantee when it moves back and forth that in an operation cycle friction free slides.The different piece of sliding component 52,53,60,61 and core member 50 also is provided with such surface, with allow fingers 81a~81d and 82a~82d for example as shown in the figure, be that the dimple of circle and the suitable end surface of shape on circular open and sliding component 52,53 and 60,61 stretch out vertically by the part in the part 151 of fuse shown in Figure 7.If do not need or do not require the swaged forging effect, then above-mentioned machine can be only with two axial locations, rather than three.Sliding component also can drive with other device, rather than with mechanical cam-operated.But, the various mobile coordination of sliding component and their timing can be finished better by the suitable design and the synchronous operation thereof of cam member, and this synchronous operation is for example driven by sprocket wheel-chain drive by a single motor.
Though I only illustrate and have described one according to embodiments of the invention, but be to be understood that, the present invention is not limited to this, for those of skill in the art, can make multiple variation and improvement to the present invention, therefore, do not wish that the present invention is confined to the details that goes out and describe shown here, but wish to be included as described claim included all this change and improvement.
Claims (35)
1. method that is used on many positions in succession automatically making compression ring with a straight blank of making by band, this ring its freely end regions have interengageable mechanical connecting device, described method comprises the following steps:
At a distortion station core shape member (51) with several outer surfaces that separate vertically is set, described surface in the position with quantitatively corresponding and be used as the inner supporting surface of blank with the quantity of the position in succession of machine;
With straight blank send into machine on the several successive position in corresponding position, first position;
With the corresponding a plurality of operation cycle of number of above-mentioned continuous position in described blank is become the compression ring of a closure around the core shape deformation of member by operation as described below, promptly in each operation cycle, be suitable for by predetermined order reciprocating sliding component (52 between retrieving position and extended position a plurality of, 53,60,61,70) each sliding component in moves to extended position and subsequently sliding component is retracted to its retrieving position from retrieving position, so that in above-mentioned primary importance straight blank predeformation is circularized, this annular helps in the second place with a closed mechanical connecting device in the above-mentioned sliding component; And
To move to the second place vertically from primary importance through the blank of predeformation.
2. the method for claim 1, it further comprises the following steps: vertically compression ring to be moved to the 3rd position from the second place; Make the presumptive area (410,411,412) of mechanical connecting device (400,420) be subjected to the swaged forging effect, make compression ring (111d) being sent thus by compression ring from moving of the second place to the three positions in above-mentioned the 3rd position in the 3rd position.
3. method as claimed in claim 2 is characterized by, and in some zone of the connection that the jockey by closure forms, swaged forging acts on the 3rd position and finished by the little material displacement in the zone of the area supported of the horizontal expansion of jockey.
4. as any one the described method in the claim 1 to 3, it further comprises the following steps: in all operations circulation, by in the zone relative, applying clamp pressure, blank is clamped on the precalculated position with respect to core shape member to blank with above-mentioned jockey.
5. method as claimed in claim 4 is characterized by, and acts on a less clamp pressure in operating period of feeding blank vertically, and during with above-mentioned sliding component distortion the bigger pressure of effect one.
6. as any one the described method in the claim 1 to 5, it is characterized by, in a given circulation, at first at least one lower slider member (52) is shifted to above-mentioned core shape member, then, after at least one above-mentioned lower slider member has arrived its extended position basically, one (60) in two side slip members are moved towards above-mentioned core shape member, after this, before an above-mentioned side slip member arrives its extended position, another (61) in the above-mentioned side slip member are moved towards above-mentioned core shape member, and after two side slip members have arrived its extended position, sliding component at least one (70) is moved towards above-mentioned core shape member.
7. method as claimed in claim 6 is characterized by, and an above-mentioned side slip member (60) has only when extended position moves very short leading at it with respect to opposite side sliding component (61).
8. as any one the described method in the claim 1 to 7, it is characterized by, all sliding components (52,53,60,61,70) are regained basically simultaneously, and the feeding of all above-mentioned blanks is all carried out after sliding component is fully regained.
9. as any one the described method in the claim 1 to 8, further comprise the following steps: to stamp out mechanical connecting device (400 with straight band at stamping station (40), 420), straight band is delivered to stamping station from index(ing) feed device (30) off and on, so that can when index(ing) feed rests, stamp out described jockey.
10. method as claimed in claim 9, further comprise the following steps: by partly reconnecting the mechanical connecting device of the continuous strip sections of cutting off by the punching press effect, in succession blank is moved to above-mentioned distortion station (50) off and on from above-mentioned stamping station (40).
11. method as claimed in claim 10 further comprised the following steps: before being admitted to primary importance, when blank arrives distortion station (50), the jockey that partly reconnects was separated.
12. method as claimed in claim 10, further comprise the following steps: from band supply station (11) with straight band continuous feed (12,13) to the index(ing) feed device; The feed speed of continuous feed and the feed speed of index(ing) feed are connected, and are identical thereby make the length by the band of index(ing) feed and continuous feed in an operation cycle basically.
13. a method that is used to make compression ring comprises the following steps:
Straight band is delivered to a stamping station (40);
Stamp out the complementary portion (400,420) of the mechanical connection between strip sections in succession;
Strip sections is in succession moved to a distortion station (50) with several position from stamping station (40);
Blank is delivered to primary importance in above-mentioned distortion station along the direction that extends substantially transversely to its initial position on distortion station;
The blank predeformation that will be in primary importance becomes and the final approaching shape of compression ring shape, makes the free end portion predeformation of the blank of the complementary portion that contains mechanical connection, thereby can be at the closed described mechanical connection of the second place;
To deliver to the second place from primary importance through the blank of predeformation;
At the compression ring of second place distortion,, mechanical connection is engaged fully so that the various piece of the mechanical connection on free end is stacked exactly through predeformation like this;
The compression ring of closure is delivered to the 3rd position from the second place;
Make mechanical connection be subjected to the swaged forging effect in the 3rd position, in the presumptive area of mechanical connection, producing material displacement, thereby strengthen the clamping ability of compression ring; And
Send the compression ring of so finishing subsequently.
14. method as claimed in claim 13 is characterized by, by forcing to activate blank from transfer to the primary importance on the distortion station in its in-position at distortion station; Make through the blank of predeformation and transfer to the second place from primary importance by forcing to activate; Make the blank of distortion be transferred to the 3rd position from the second place by forcing to activate; And the compression ring of finishing is sent from the 3rd position from moving of the second place to the three positions by compression ring.
15. method as claimed in claim 13 is characterized by, band is delivered to stamping station off and on; Band is delivered to the index(ing) feed device from the supply station of band continuously; The speed of index(ing) feed and continuous feed is so relevant so that in a given operation cycle band length of institute's feeding with identical with the determined length of once resting by the primary feed of index(ing) feed device.
16. method as claimed in claim 13 is characterized by, and the punching press end parts ground of the continuous strip sections of being separated by punching operation is connected again, so that can further deliver to the distortion station, thus, when the leading portion of band arrived its in-position on the distortion station, the connection again that makes part separately.
17. method as claimed in claim 13 is characterized by, and carries out simultaneously in each operating procedure of first, second and the 3rd position at distortion station.
18. a machine that is used for automatically being made by the straight blank that is provided with complementary mechanical connecting device (400,420) at its free end compression ring comprises:
Core shape device (51) on a distortion station (50), this device is being substantially perpendicular to having on axially longitudinally and several corresponding several outer surface devices in position of setting in succession in order of blank;
A plurality of sliding components (52,53,60,61,70) that are used to be out of shape blank, each sliding component has several end surface devices that engage with band (58,59,68,69,73) at its free end, and its number is corresponding with the positional number on the above-mentioned core shape device;
Actuating unit (56,57,66,67,72), be used for making above-mentioned sliding component an operation cycle by predetermined sequentially-operating;
(80a, 80b 80c), are used for straight blank being delivered on axially and the corresponding primary importance of primary importance on above-mentioned core shape device above-mentioned, and make blank locate predeformation at this first feed arrangement; And
Second feed arrangement (the 81a, 81b, 81c, 81d), be used for above-mentioned axially on a predetermined blank deliver to from primary importance one with the corresponding second place of the second place on above-mentioned core shape device, at this place, behind the above-mentioned jockey of closure, it is final shape basically that blank deformation is become.
19. machine as claimed in claim 18 is characterized by, the continuous position of the outer surface device on above-mentioned core shape device have one basically with the corresponding axial length of blank width.
20. as claim 18 or 19 described machines, it is characterized by, above-mentioned sliding component can be operated, with from the below, make blank deformation from the side and from the top.
21. as any one the described machine in the claim 18 to 20, it is characterized by, core shape device has such shape at the outer surface device of above-mentioned primary importance, so as can predeformation the free end of blank, make it with for consistent in the needed shape of second place closure mechanical connecting device.
22. machine as claimed in claim 21 is characterized by, core shape device omits ovalize at the outer surface device of above-mentioned primary importance, and its degree is wanted to avoid the free end of blank stacked.
23. any one the described machine as in the claim 18 to 22 is characterized by, core shape device (51) comprises at the outer surface device of above-mentioned primary importance finger-like to be given prominence to device (190a, 190b), it helps to realize the ellipse of predeformation.
24. as any one the described machine in the claim 18 to 23, it is characterized by, core shape device is generally circle and comprises that a finger-like gives prominence to device (291) at the outer surface device of said second position, it makes the free end of the blank that comprises mechanical connecting device stacked for the first time in the first deformation process on said second position, until make described mechanical connecting device in said second position by further distortion and till the closure owing to one (270) in the above-mentioned sliding component moving from the top down.
25. as any one the described machine in the claim 18 to 24, it is characterized by, with two sliding components (52,53) making can be along a usually up direction towards core shape device action, two other sliding components (60,61) can move towards core shape device from the side relative basically, and a sliding component that can move downwards (70) can move towards core shape device along a common downward direction with core shape device.
26. any one the described machine as in the claim 18 to 25 is characterized by, and further comprises supporting arrangement (503,504,510,511), this device engages with blank from the below, is in same position to keep blank when blank moves past and is out of shape on several position on core shape device.
27. as any one the described machine in the claim 18 to 26, further comprise a band supply station (10,11), one stamping station (40) that is used to stamp out complementary mechanical connecting device and forms blank, be used for delivering to continuously along the continuous feeder (12 that leads to certain point on the path of above-mentioned stamping station from above-mentioned supply station with continuous band, 13), and the feed arrangement that can operate off and on (30) of blank being delivered to above-mentioned stamping station from above-mentioned point.
28. machine as claimed in claim 27, it is characterized by, further comprise the control device that the speed with the speed of above-mentioned continuous feeder and the above-mentioned feed arrangement that can operate off and on connects (18,18a, 24a, 48a), wherein, the roll coil of strip of band (11) is driven (12 forcibly in the supply station, 13), so that band is untied from the above-mentioned roll coil of strip, can operate the speed of driven roll coil of strip, thereby can regulate with above-mentioned control device (18).
29. as any one the described machine in the claim 18 to 28, it is characterized by, above-mentioned stamping station (40) comprises the former shape device with each end that is used for two adjacent blanks and the making ide device (45) of making ide hole punched device (41), it is used for stamping out in such a way complementary mechanical connecting device, even two adjacent blanks are fully cut off also disconnected from each other at first, after finishing cutting, partly reconnect once more then, so that can blank be delivered to the distortion station from stamping station, the blank that partly reconnects was separated once more before laterally moving with above-mentioned first feed arrangement by a separator with the feed arrangement of above-mentioned operation off and on.
30. machine as claimed in claim 29, it is characterized by above-mentioned first separate fully and follow-up part reconnects and is by the supporting device of the spring of the hole punched device of the previous section that is used for complementary evil spirit lock jockey and is used for the supporting device of the spring realization of former shape device of the aft section of complementary evil spirit lock jockey.
31. as any one the described machine in the claim 18 to 30, it is characterized by, feed arrangement (the 82a that comprises other, 82b, 82c, 82d), be used for blank so closed and distortion is delivered to and corresponding the 3rd position, the 3rd position on above-mentioned core shape device, at this place, in the presumptive area of the joint that forms on mechanical connecting device, compression ring is subjected to the swaged forging effect; With the device that is used for the finished product compression ring is sent from the 3rd position.
32. as any one the described machine in the claim 18 to 31, it is characterized by, first feed arrangement comprises and can move in the axial direction, and be used for the rod component (80a that engages with straight blank, 80b, 80c), described second feed arrangement comprises can move and be used for other rod component (81a, 81b, the 81c that engage with the blank of process predeformation on primary importance in the axial direction, 81d), and other above-mentioned feed arrangement comprises and is used for the rod component (82a, 82b, the 82c that engage with distortion blank in the second place, 82d), above-mentioned carrying device forming to the mobile of the 3rd position then by blank from the second place.
33. as any one the described machine in the claim 18 to 32, it is characterized by, feed arrangement in the reciprocating operation cycle that comprises sliding component at least near finishing and sliding component is regained time action basically, and when normal running, all have blank to exist in several position each, and each sliding component engage with a corresponding blank with each of its composition surface device.
34. as any one the described machine in the claim 18 to 32, it is characterized by, all be provided with the dentation device (376 that little being used to makes material displacement with the corresponding end surface device in the 3rd position on (274) in above-mentioned sliding component with the corresponding outer surface device in the 3rd position on above-mentioned core shape device (377), 378), finish swaged forging effect in some zone with the joint that forms at mechanical connecting device in the 3rd position by closure.
35. any one the described machine as in the claim 18 to 34 is characterized by, each sliding component is made up of a plurality of axial arranged parts, and each part is provided with its end surface means and is connected with each other securely, as one man to move in each operation cycle; And above-mentioned core shape device is made up of a plurality of axial arranged parts, and each part is provided with its oneself outer surface device and is connected with each other securely.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US1802596P | 1996-05-21 | 1996-05-21 | |
US018025 | 1996-05-21 | ||
US018,025 | 1996-05-21 |
Publications (2)
Publication Number | Publication Date |
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CN1169894A true CN1169894A (en) | 1998-01-14 |
CN1240501C CN1240501C (en) | 2006-02-08 |
Family
ID=21785837
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNB971131228A Expired - Fee Related CN1240501C (en) | 1996-05-21 | 1997-05-20 | Machine for automatically manufacturing puzzle-lock compression rings |
Country Status (10)
Country | Link |
---|---|
EP (1) | EP0808677B1 (en) |
JP (1) | JP4068180B2 (en) |
KR (1) | KR100501111B1 (en) |
CN (1) | CN1240501C (en) |
AR (1) | AR007168A1 (en) |
BR (1) | BR9703221A (en) |
CA (1) | CA2204063C (en) |
DE (1) | DE69723915T2 (en) |
ES (1) | ES2203733T3 (en) |
ZA (1) | ZA973958B (en) |
Cited By (4)
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CN103128207A (en) * | 2013-03-11 | 2013-06-05 | 吴成涛 | Machining technology and machining forming device of elastic collar |
CN108273882A (en) * | 2017-11-28 | 2018-07-13 | 苏州和瑞科自动化科技有限公司 | A kind of edge rolling mechanism |
CN113226591A (en) * | 2018-12-27 | 2021-08-06 | 米其林集团总公司 | Apparatus for manufacturing tyre bead wire comprising a crimping station provided with a subassembly for automatically preparing a crimping sleeve |
CN116213585A (en) * | 2023-05-05 | 2023-06-06 | 江苏巨弘捆带制造有限公司 | Automatic forming equipment for cold rolling, packing and buckling of steel strip |
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CN113714417B (en) * | 2020-05-25 | 2023-05-23 | 成都秦川物联网科技股份有限公司 | Forming device for preparing integral sealing ring of intelligent gas meter of Internet of things |
CN112692186B (en) * | 2020-12-14 | 2024-08-16 | 广东新宝精密制造股份有限公司 | Stamping and rounding device |
EP4414181A1 (en) * | 2023-02-09 | 2024-08-14 | Meco SA | Stamping tool and stamping method therefor |
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US230A (en) * | 1837-06-14 | Thomas blanchard | ||
US1924230A (en) * | 1932-01-14 | 1933-08-29 | Moraine Products Company | Method of making bushings from strip metal |
GB551367A (en) * | 1942-02-13 | 1943-02-18 | Cleveland Graphite Bronze Co | Method of making bushings |
US3675460A (en) * | 1970-06-08 | 1972-07-11 | Torin Corp | Four-slide machine with improved mandrel for producing bearings and the like |
US4543297A (en) * | 1981-11-04 | 1985-09-24 | Saurenman Phillip E | Stiff metal ring and process for making it |
-
1997
- 1997-04-30 CA CA002204063A patent/CA2204063C/en not_active Expired - Fee Related
- 1997-05-05 ES ES97107392T patent/ES2203733T3/en not_active Expired - Lifetime
- 1997-05-05 DE DE69723915T patent/DE69723915T2/en not_active Expired - Lifetime
- 1997-05-05 EP EP97107392A patent/EP0808677B1/en not_active Expired - Lifetime
- 1997-05-08 ZA ZA9703958A patent/ZA973958B/en unknown
- 1997-05-16 AR ARP970102064A patent/AR007168A1/en unknown
- 1997-05-20 CN CNB971131228A patent/CN1240501C/en not_active Expired - Fee Related
- 1997-05-20 JP JP13000897A patent/JP4068180B2/en not_active Expired - Fee Related
- 1997-05-21 KR KR1019970019662A patent/KR100501111B1/en not_active IP Right Cessation
- 1997-05-21 BR BR9703221A patent/BR9703221A/en not_active IP Right Cessation
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103128207A (en) * | 2013-03-11 | 2013-06-05 | 吴成涛 | Machining technology and machining forming device of elastic collar |
CN103128207B (en) * | 2013-03-11 | 2015-09-02 | 吴成涛 | The processing technology of circlip and shape device |
CN108273882A (en) * | 2017-11-28 | 2018-07-13 | 苏州和瑞科自动化科技有限公司 | A kind of edge rolling mechanism |
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CN116213585A (en) * | 2023-05-05 | 2023-06-06 | 江苏巨弘捆带制造有限公司 | Automatic forming equipment for cold rolling, packing and buckling of steel strip |
CN116213585B (en) * | 2023-05-05 | 2023-07-04 | 江苏巨弘捆带制造有限公司 | Automatic forming equipment for cold rolling, packing and buckling of steel strip |
Also Published As
Publication number | Publication date |
---|---|
AR007168A1 (en) | 1999-10-13 |
MX9703641A (en) | 1998-06-30 |
CA2204063C (en) | 2005-12-20 |
ZA973958B (en) | 1997-12-02 |
DE69723915T2 (en) | 2004-04-22 |
AU2352897A (en) | 1997-11-27 |
ES2203733T3 (en) | 2004-04-16 |
JPH1047545A (en) | 1998-02-20 |
JP4068180B2 (en) | 2008-03-26 |
EP0808677A1 (en) | 1997-11-26 |
DE69723915D1 (en) | 2003-09-11 |
KR100501111B1 (en) | 2005-10-21 |
BR9703221A (en) | 1998-09-01 |
KR970073787A (en) | 1997-12-10 |
AU715588B2 (en) | 2000-02-03 |
CA2204063A1 (en) | 1997-11-21 |
CN1240501C (en) | 2006-02-08 |
EP0808677B1 (en) | 2003-08-06 |
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