CN116987355A - Ultraviolet-resistant polyvinyl chloride cable sheath material and preparation method thereof - Google Patents

Ultraviolet-resistant polyvinyl chloride cable sheath material and preparation method thereof Download PDF

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Publication number
CN116987355A
CN116987355A CN202311098881.0A CN202311098881A CN116987355A CN 116987355 A CN116987355 A CN 116987355A CN 202311098881 A CN202311098881 A CN 202311098881A CN 116987355 A CN116987355 A CN 116987355A
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China
Prior art keywords
ultraviolet light
parts
polyvinyl chloride
pvc resin
portions
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Pending
Application number
CN202311098881.0A
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Chinese (zh)
Inventor
于德宝
虞立佳
张静怡
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Suzhou Hengli Communications Material Co Ltd
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Suzhou Hengli Communications Material Co Ltd
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Priority to CN202311098881.0A priority Critical patent/CN116987355A/en
Publication of CN116987355A publication Critical patent/CN116987355A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating

Abstract

The application belongs to the technical field of cable jackets, and particularly relates to an ultraviolet light resistant polyvinyl chloride cable jacket material and a preparation method thereof. The ultraviolet light resistant agent is subjected to plasma surface treatment, the light shielding effect of the ultraviolet light absorbent is enhanced, the absorption wavelength range of the ultraviolet light absorbent is increased to 240-360nm, a shielding layer can be formed on the surface of a material after the ultraviolet light resistant agent is added to the formula, the risk of degradation of the material due to illumination is reduced, and the transparency and the color tone are basically kept unchanged for a long time. The SEBS thermoplastic elastomer modified PVC resin has better weather resistance because the SEBS molecular chain segment does not contain double bonds, the decomposition temperature of the SEBS thermoplastic elastomer modified PVC resin is more than 270 ℃ under the oxygen atmosphere, the SEBS thermoplastic elastomer modified PVC resin has the elasticity of rubber at normal temperature, and the SEBS thermoplastic elastomer modified PVC resin can show the processing fluidity of plastics at high temperature.

Description

Ultraviolet-resistant polyvinyl chloride cable sheath material and preparation method thereof
Technical Field
The application belongs to the technical field of cable jackets, and particularly relates to an ultraviolet light resistant polyvinyl chloride cable jacket material and a preparation method thereof.
Background
The cable sheath is a cable protection device, and has the function of protecting the cable from mechanical damage and environmental corrosion, so that the use safety and service life of the cable are improved. The cable sheath market is very important for the cable industry, and the demand of the cable sheath market is synchronous with the demand of the cable industry.
In addition, with the improvement of the living standard of people, the requirements on electrical safety and quality are also higher and higher, which leads to the increase of the market demand of the cable sheath and improves the market prospect.
In choosing the connection product, it is important to have a part, namely the cable jacket, in addition to the joint fitting problem that must be considered. As the most important barrier for protecting the internal interface, various materials of the cable sheath play different roles in protection, and users need to find a proper and practical cable sheath according to actual use scenes of the users.
The cable jacket is the outermost layer of the cable, such as a polyvinyl chloride jacket.
In the cable sheath, compared with MDPE (medium density polyethylene) and LD/LLD (low density/linear low density), the HDPE (high density polyethylene) material has a regular molecular chain structure, fewer branched chains are provided, the branched chains are shorter, the molecular chains are orderly arranged, the inter-molecular chain distance is small, and the inter-molecular chain acting force is large. These short-range structural characteristics of HDPE determine its basic properties: the material has higher density, good crystallinity, high crystallinity and high acting force between molecular layers. Macroscopic appearance is that the material density is high, the mechanical properties such as tensile strength are better than LLD/LD/MD, the material hardness is high, the wear resistance is excellent, and the chemical corrosion resistance is good. However, because of the slightly poorer melt fluidity and the slightly poorer flexibility of the material, the processing of the material is more demanding.
The black high-density polyethylene material used as the sheath material is prepared by selecting the special high-density polyethylene base resin for the sheath material, adding high-quality carbon black color master batch and other relevant processing aids, mixing and granulating. High-quality carbon black color masterbatch content, carbon black granularity, dispersity and other factors have great influence on the long-term performance of the optical cable, such as ultraviolet radiation aging resistance, heat aging resistance and the like.
The industry has generally increased the amount of antioxidants to improve the UV resistance. However, a situation is often encountered in a daily production formula, that is, no matter how much proportion of the oxidant is increased, the oxidation time cannot be increased, and the stability of ageing resistance brought by later period is found; this directly affects the class a reject specification. In the conventional production process, polyethylene, an oxidant, a color master batch and the like are directly mixed, and then are plasticized and extruded by a granulator, and the granules are cut into sheath materials.
Disclosure of Invention
In order to solve the technical problems, the application provides the following technical scheme:
the application provides an ultraviolet light resistant polyvinyl chloride cable sheath material which comprises the following components in parts by weight:
100 parts of PVC (polyvinyl chloride) resin, 10-30 parts of trioctyl trimellitate, 1-30 parts of SEBS (linear triblock copolymer taking polystyrene as a terminal section and taking ethylene-butene copolymer obtained by hydrogenation of polybutadiene as an intermediate elastic block), 0-30 parts of calcium carbonate, 0.1-0.2 part of polyethylene wax, 0.1-0.2 part of stearic acid, 2-5 parts of calcium zinc composite stabilizer, 0.01-1 part of high-density oxidized polyethylene wax and 0-10 parts of hydrotalcite.
Preferably, the degree of polymerization of the PVC (polyvinyl chloride) resin is not less than 1300.
Preferably, the mesh number of the calcium carbonate is not less than 2500.
The formula of the application uses the heat-resistant plasticizer, and uses the compound system, thereby reducing the cost, and the heat-resistant plasticizer can ensure the heat resistance of the material under high-intensity ultraviolet rays to a certain extent.
The formula of the application is modified by blending SEBS and PVC, the addition amount of the SEBS is 0.5-1%, and the ultraviolet-resistant absorbent is additionally added, so that the aging-resistant PVC composite material can ensure that the aging-resistant PVC composite material does not change color basically after being aged at 115 ℃ of Australian standard, the aging resistance and the color-resistant performance of the material are enhanced, the degradation cracking phenomenon of the sheath in use is prevented, and the service life of the sheath is prolonged.
The application also provides a preparation method of the ultraviolet light resistant polyvinyl chloride cable sheath material, which comprises the following steps:
s1: according to weight portions, 100 portions of PVC (polyvinyl chloride) resin, 10-30 portions of trioctyl trimellitate, 1-30 portions of SEBS,0-30 portions of calcium carbonate, 0.1-0.2 portion of polyethylene wax, 0.1-0.2 portion of stearic acid, 2-5 portions of calcium zinc composite stabilizer, 0.01-1 portion of high density oxidized polyethylene wax and 0-10 portions of hydrotalcite are mixed to obtain a mixture;
s2: extruding, molding and granulating the mixture to obtain the ultraviolet light resistant polyvinyl chloride sheath material.
Preferably, in the step S2, a twin screw extruder is used for extrusion molding.
Further, the temperatures of zones 1 to 7 of the twin-screw extruder were set as follows: 140-160 ℃,160-180 ℃,160-180 ℃,160-180 ℃,170-180 ℃ and 170-190 ℃.
Preferably, in the step S2, a single screw granulator is used for granulation.
Preferably, in the step S2, the granulating method is a die face hot cutting process.
Preferably, in the step S2, the granules are dried at 75-85 ℃.
Further, the drying time is 1-2h.
According to the application, a product meeting international standards (Australia) is developed, the heat is steadily increased according to the demands of the current market on hard injection products, engineering plastic series products and the like, PVC (polyvinyl chloride) products are widened, the diversified collaborative development trend of the products is created, the bottleneck of selling the products which depend on PVC electric wire materials is broken through, and the PVC material suitable for the international standards is independently developed to meet the market demands.
The product overcomes the way that the traditional PVC is anti-color-changing through an anti-ultraviolet agent.
Compared with the prior art, the technical scheme of the application has the following advantages:
1. the ultraviolet light resistant agent is subjected to plasma surface treatment, the light shielding effect of the ultraviolet light absorbent is enhanced, the absorption wavelength range of the ultraviolet light absorbent is increased to 240-360nm, a shielding layer can be formed on the surface of a material after the ultraviolet light resistant agent is added to the formula, the risk of degradation of the material due to illumination is reduced, and the transparency and the color tone are basically kept unchanged for a long time.
2. The SEBS thermoplastic elastomer modified PVC resin has better weather resistance because the SEBS molecular chain segment does not contain double bonds, the decomposition temperature of the SEBS thermoplastic elastomer modified PVC resin is more than 270 ℃ under the oxygen atmosphere, the SEBS thermoplastic elastomer modified PVC resin has the elasticity of rubber at normal temperature, and the SEBS thermoplastic elastomer modified PVC resin can show the processing fluidity of plastics at high temperature.
Drawings
FIG. 1 is a flow chart of a preparation process of an ultraviolet light resistant PVC sheath material.
Detailed Description
The present application will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the application and practice it.
Example 1
The embodiment provides a preparation method of a high-flame-retardance polyvinyl chloride cable material, which comprises the following steps:
according to the weight parts, mixing 100 parts of PVC resin, 20 parts of trioctyl trimellitate, 15 parts of SEBS,15 parts of calcium carbonate, 0.1 part of polyethylene wax, 0.1 part of stearic acid, 3 parts of calcium-zinc composite stabilizer, 0.5 part of high-density oxidized polyethylene wax and 5 parts of hydrotalcite to obtain a mixture;
the mixture is extruded and molded by a double screw extruder, wherein the temperature of a zone 1 of the double screw extruder is set to 150 ℃, the temperature of a zone 2 of the double screw extruder is set to 170 ℃, the temperature of a zone 3 of the double screw extruder is set to 170 ℃, the temperature of a zone 4 of the double screw extruder is set to 170 ℃, the temperature of a zone 5 of the double screw extruder is set to 170 ℃, the temperature of a zone 6 of the double screw extruder is set to 175 ℃, and the temperature of a zone 7 of the double screw extruder is set to 180 ℃.
And (3) carrying out die surface hot cutting granulation by adopting a single-screw granulator, and storing the granules in a dry and ventilated warehouse after finishing granulation, and keeping away from a fire source. If the storage period is long, the drying treatment is needed, the drying temperature is 80 ℃, and the drying time is 1 hour.
When in packaging, a 25kg paper-plastic composite bag is used for packaging, and a film bag is lined; or large packages are adopted according to the requirements of customers, and the package specifications can be negotiated by both parties.
Example 2
The embodiment provides a preparation method of a high-flame-retardance polyvinyl chloride cable material, which comprises the following steps:
according to the weight parts, 100 parts of PVC resin, 10 parts of trioctyl trimellitate, 1 part of SEBS,0.1 part of polyethylene wax, 0.1 part of stearic acid, 2 parts of calcium-zinc composite stabilizer and 0.01 part of high-density oxidized polyethylene wax are mixed to obtain a mixture;
and extruding the mixture by a double-screw extruder, wherein the temperature of a 1 area of the double-screw extruder is set to 140 ℃, the temperature of a 2 area is set to 1600 ℃, the temperature of a 3 area is set to 160 ℃, the temperature of a 4 area is set to 160 ℃, the temperature of a 5 area is set to 160 ℃, the temperature of a 6 area is set to 170 ℃, and the temperature of a 7 area is set to 170 ℃.
And (3) carrying out die surface hot cutting granulation by adopting a single-screw granulator, and storing the granules in a dry and ventilated warehouse after finishing granulation, and keeping away from a fire source. If the storage period is long, the drying treatment is needed, the drying temperature is 70 ℃, and the drying time is 1 hour.
When in packaging, a 25kg paper-plastic composite bag is used for packaging, and a film bag is lined; or large packages are adopted according to the requirements of customers, and the package specifications can be negotiated by both parties.
Example 3
The embodiment provides a preparation method of a high-flame-retardance polyvinyl chloride cable material, which comprises the following steps:
according to the weight parts, 100 parts of PVC resin, 30 parts of trioctyl trimellitate, 30 parts of SEBS,30 parts of calcium carbonate, 0.2 part of polyethylene wax, 0.2 part of stearic acid, 5 parts of calcium-zinc composite stabilizer, 1 part of high-density oxidized polyethylene wax and 10 parts of hydrotalcite are mixed to obtain a mixture;
the mixture is extruded and molded by a double-screw extruder, wherein the temperature of a zone 1 of the double-screw extruder is set to 160 ℃, the temperature of a zone 2 of the double-screw extruder is set to 180 ℃, the temperature of a zone 3 of the double-screw extruder is set to 180 ℃, the temperature of a zone 4 of the double-screw extruder is set to 180 ℃, the temperature of a zone 5 of the double-screw extruder is set to 180 ℃, and the temperature of a zone 7 of the double-screw extruder is set to 190 ℃.
And (3) carrying out die surface hot cutting granulation by adopting a single-screw granulator, and storing the granules in a dry and ventilated warehouse after finishing granulation, and keeping away from a fire source. If the storage period is long, the drying treatment is needed, the drying temperature is 90 ℃, and the drying time is 2 hours.
When in packaging, a 25kg paper-plastic composite bag is used for packaging, and a film bag is lined; or large packages are adopted according to the requirements of customers, and the package specifications can be negotiated by both parties.
Effect evaluation 1
Table 1 example 1 results of performance test
Performance index Numerical value
Low temperature impact -20℃
Density of 1.40g/cm 3
Tensile strength 18MPa
Elongation at break 214.8%
Volume resistivity 3.4*10 10 Ω*m
115 ℃ X21 day aging experiment: rate of change in tensile Strength 8.7%
Thermal deformation 33%
Elongation at break change rate 15.4%
Loss of quality 14.7g/㎡
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations and modifications of the present application will be apparent to those of ordinary skill in the art in light of the foregoing description. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present application.

Claims (10)

1. The ultraviolet light resistant polyvinyl chloride cable sheath material is characterized by comprising the following components in parts by weight:
100 parts of PVC resin, 10-30 parts of trioctyl trimellitate, 1-30 parts of SEBS,0-30 parts of calcium carbonate, 0.1-0.2 part of polyethylene wax, 0.1-0.2 part of stearic acid, 2-5 parts of calcium-zinc composite stabilizer, 0.01-1 part of high-density oxidized polyethylene wax and 0-10 parts of hydrotalcite.
2. The ultraviolet light resistant polyvinyl chloride cable sheath material of claim 1, wherein the PVC resin has a degree of polymerization of not less than 1300.
3. The ultraviolet light resistant polyvinyl chloride cable sheath material of claim 1, wherein the mesh number of the calcium carbonate is not less than 2500.
4. A method for preparing the ultraviolet light resistant polyvinyl chloride cable sheath material according to any one of claims 1-3, comprising the following steps:
s1: according to weight portions, 100 portions of PVC resin, 10-30 portions of trioctyl trimellitate, 1-30 portions of SEBS,0-30 portions of calcium carbonate, 0.1-0.2 portion of polyethylene wax, 0.1-0.2 portion of stearic acid, 2-5 portions of calcium-zinc composite stabilizer, 0.01-1 portion of high-density oxidized polyethylene wax and 0-10 portions of hydrotalcite are mixed to obtain a mixture;
s2: extruding, molding and granulating the mixture to obtain the ultraviolet light resistant polyvinyl chloride sheath material.
5. The method according to claim 4, wherein in the step S2, a twin screw extruder is used for extrusion molding.
6. The method according to claim 5, wherein the temperatures in zones 1 to 7 of the twin-screw extruder are set to: 140-160 ℃,160-180 ℃,160-180 ℃,160-180 ℃,170-180 ℃ and 170-190 ℃.
7. The method according to claim 4, wherein in the step S2, a single screw granulator is used for granulation.
8. The method according to claim 4, wherein in the step S2, the granulating method is die face hot cutting.
9. The process according to claim 4, wherein in step S2, the pellets are dried at 75 to 85 ℃.
10. The method of claim 9, wherein the drying time is 1 to 2 hours.
CN202311098881.0A 2023-08-29 2023-08-29 Ultraviolet-resistant polyvinyl chloride cable sheath material and preparation method thereof Pending CN116987355A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311098881.0A CN116987355A (en) 2023-08-29 2023-08-29 Ultraviolet-resistant polyvinyl chloride cable sheath material and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311098881.0A CN116987355A (en) 2023-08-29 2023-08-29 Ultraviolet-resistant polyvinyl chloride cable sheath material and preparation method thereof

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Publication Number Publication Date
CN116987355A true CN116987355A (en) 2023-11-03

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Country Link
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