CN116986940A - Method for chemically synthesizing water-soluble fertilizer - Google Patents

Method for chemically synthesizing water-soluble fertilizer Download PDF

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Publication number
CN116986940A
CN116986940A CN202310584260.7A CN202310584260A CN116986940A CN 116986940 A CN116986940 A CN 116986940A CN 202310584260 A CN202310584260 A CN 202310584260A CN 116986940 A CN116986940 A CN 116986940A
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China
Prior art keywords
reaction
parts
water
reaction kettle
soluble fertilizer
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Application number
CN202310584260.7A
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Chinese (zh)
Inventor
张丽香
王生
王凯
阿福萍
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Qingdao Jindipan Modern Agriculture Technology Co ltd
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Qingdao Jindipan Modern Agriculture Technology Co ltd
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Priority to CN202310584260.7A priority Critical patent/CN116986940A/en
Publication of CN116986940A publication Critical patent/CN116986940A/en
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05BPHOSPHATIC FERTILISERS
    • C05B7/00Fertilisers based essentially on alkali or ammonium orthophosphates
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/40Mixtures of one or more fertilisers with additives not having a specially fertilising activity for affecting fertiliser dosage or release rate; for affecting solubility
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • C05G3/90Mixtures of one or more fertilisers with additives not having a specially fertilising activity for affecting the nitrification of ammonium compounds or urea in the soil

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Soil Sciences (AREA)
  • Fertilizers (AREA)

Abstract

The invention provides a method for chemically synthesizing a water-soluble fertilizer, which relates to the technical field of water-soluble fertilizers and comprises the following steps: s1, raw material treatment: weighing a certain amount of urea phosphate and potassium hydroxide, filtering and sieving; s2, compounding: mixing the sieved urea phosphate and potassium hydroxide according to a proportion, adding into a reaction kettle, and adding water into the reaction kettle; s3, synthesis reaction: adding a reaction auxiliary agent and trace elements into the reaction kettle, controlling the temperature in the reaction kettle at 40-60 ℃ and reacting for 2-6 hours; s4, cooling: after the reaction is finished, adding an anti-crystallization agent into the reaction system, stirring, mixing, cooling to obtain a finished product, and packaging.

Description

Method for chemically synthesizing water-soluble fertilizer
Technical Field
The invention relates to the technical field of water-soluble fertilizers, in particular to a method for chemically synthesizing a water-soluble fertilizer.
Background
The water-soluble fertilizer is a multi-element compound fertilizer which can be dissolved in water, is easy to dissolve and absorb, improves the utilization rate, and is more critical to be applied to the fertilization requirement of spray irrigation and drip irrigation, realizes the integration of water and fertilizer, has the characteristics of convenience, high efficiency, high quality and the like, has the characteristics of product diversification, can be added with other materials in the granulating process at one of the counties, can enlarge the nutrient composition of the product, can improve the added value of the product, and is an operation mode which is economical and has use value.
The prior art generally adopts the production process that water-soluble raw materials are dissolved and mixed to prepare a product, and the water-soluble raw materials are limited in temperature and solubility, so that high-concentration products are difficult to produce, the quality of the product is affected by salting out, precipitation, crystallization and other phenomena of the existing formula products, such as damage and pollution to crops and soil caused by adding chemical auxiliary agents such as suspending agents, solubilizers and the like.
Disclosure of Invention
The invention aims to provide a method for chemically synthesizing a water-soluble fertilizer, which is used for realizing the technical effects of simple components, easy manufacture, more chemical reagent participation reduction and ecological environment pollution reduction.
The invention is realized by the following technical scheme: the method comprises the following steps of:
s1 raw material treatment
Weighing a certain amount of urea phosphate and potassium hydroxide, filtering and sieving;
s2, compounding
Mixing the sieved urea phosphate and potassium hydroxide according to a proportion, adding into a reaction kettle, and adding water into the reaction kettle;
s3: synthesis reaction
Adding a reaction auxiliary agent and trace elements into the reaction kettle, controlling the temperature in the reaction kettle at 40-60 ℃ and reacting for 2-6 hours;
s4: cooling
After the reaction is finished, adding an anti-crystallization agent into the reaction system, stirring, mixing, cooling to obtain a finished product, and packaging.
In order to better realize the invention, the molar ratio of urea phosphate to potassium hydroxide is 3:2.
In order to better practice the invention, further, the reaction aid includes a dispersant, a penetrant, and a diluent.
In order to better realize the invention, further, in the S3 synthetic reaction process, a slow release material is also added into the reaction system,
the slow release material comprises the following materials in parts by weight
1-10 parts of urease inhibitor, 1-5 parts of nitrification inhibitor, 20-30 parts of disodium hydrogen phosphate, 20-50 parts of calcium silicate, 5-10 parts of surfactant and 8-20 parts of chelating agent.
In order to better realize the invention, the slow release material further comprises the following materials in parts by weight
6 parts of urease inhibitor, 3 parts of nitrification inhibitor, 25 parts of disodium hydrogen phosphate, 35 parts of calcium silicate, 8 parts of surfactant and 12 parts of chelating agent.
In order to better realize the invention, the S3 synthesis method is as follows:
adding the disodium hydrogen phosphate, the calcium silicate, the nitrification inhibitor and the urease inhibitor into water, and stirring and mixing to prepare a first mixture;
adding the first mixture, the compounded urea phosphate and potassium hydroxide into a reaction kettle, and stirring for reaction, wherein the reaction condition is that the temperature is 50-60 ℃ and the reaction time is 1-3 hours;
adding a reaction auxiliary agent and trace elements into the reaction kettle, and continuing the reaction at 40-50 ℃ for 1-2 hours;
and finally, adding the surfactant and the chelating agent into the reaction kettle, continuously stirring, and cooling.
In order to better realize the invention, the first mixture, the urea phosphate and the potassium hydroxide after being compounded are added into a reaction kettle together for stirring reaction, wherein the reaction condition is that the temperature is 55 ℃, and the reaction time is 2 hours.
In order to better realize the invention, further, adding a reaction auxiliary agent and trace elements into the reaction kettle, and continuing the reaction under the reaction condition of 45 ℃ for 2 hours.
In order to better realize the invention, the step S3 further comprises microbial powder, wherein the vitamin powder is one or more of bacillus subtilis powder, bacillus licheniformis powder, trichoderma viride powder and candida albicans powder;
the microbial powder and the trace elements are added into a reaction kettle together.
The beneficial effects of the invention are as follows:
the urea phosphate is also called urea phosphate or urea phosphate, is a phosphate double salt with an amino structure, belongs to fine chemical products, is compounded with potassium hydroxide to prepare the water-soluble fertilizer, has simple components, easy operation and low manufacturing cost, and can effectively improve the growth of crops.
In order to enable the water-soluble fertilizer provided by the invention to be better applied to crop growth, a slow-release material is further arranged, and effective molecules can be released according to the crop growth under the action of the slow-release material, so that the slow-release material can provide more favorable support for crop growth, and meanwhile, in order to facilitate synergistic effect, the microbial powder is added in the process of preparing the water-soluble fertilizer, so that the water-soluble fertilizer can provide certain microorganisms, is convenient to stay in soil, and is favorable for the growth and absorption of rhizomes of crops.
Detailed Description
Example 1:
a method for chemically synthesizing a water-soluble fertilizer,
the method comprises the following steps of:
s1 raw material treatment
Weighing a certain amount of urea phosphate and potassium hydroxide, filtering and sieving;
s2, compounding
Mixing the sieved urea phosphate and potassium hydroxide according to the mol ratio of 3:2, adding into a reaction kettle, and adding water into the reaction kettle;
s3: synthesis reaction
Adding a reaction auxiliary agent and trace elements into the reaction kettle, controlling the temperature in the reaction kettle at 40-60 ℃ and reacting for 2-6 hours;
the reaction auxiliary agent is dispersant, penetrating agent and diluent.
S4: cooling
After the reaction is finished, adding an anti-crystallization agent into the reaction system, stirring, mixing, cooling to obtain a finished product, and packaging.
Example 2:
a method for chemically synthesizing a water-soluble fertilizer,
the method comprises the following steps of:
s1 raw material treatment
Weighing a certain amount of urea phosphate and potassium hydroxide, filtering and sieving;
s2, compounding
Mixing the sieved urea phosphate and potassium hydroxide according to the mol ratio of 3:2, adding into a reaction kettle, and adding water into the reaction kettle;
s3: synthesis reaction
Adding a reaction auxiliary agent, trace elements and a slow-release material into the reaction kettle, controlling the temperature in the reaction kettle at 40-60 ℃ and reacting for 2-6 hours;
the reaction auxiliary agent is a dispersing agent, a penetrating agent and a diluting agent;
the slow release material comprises the following materials in parts by weight
10 parts of urease inhibitor, 5 parts of nitrification inhibitor, 30 parts of disodium hydrogen phosphate, 50 parts of calcium silicate, 10 parts of surfactant and 20 parts of chelating agent;
the specific operation method comprises the following steps:
adding the disodium hydrogen phosphate, the calcium silicate, the nitrification inhibitor and the urease inhibitor into water, and stirring and mixing to prepare a first mixture;
adding the first mixture, the compounded urea phosphate and potassium hydroxide into a reaction kettle, and stirring for reaction, wherein the reaction condition is that the temperature is 60 ℃ and the reaction time is 3 hours;
adding a reaction auxiliary agent and trace elements into the reaction kettle, and continuing the reaction under the reaction condition of 50 ℃ for 2 hours;
and finally, adding the surfactant and the chelating agent into the reaction kettle, continuously stirring, and cooling.
S4: cooling
After the reaction is finished, adding an anti-crystallization agent into the reaction system, stirring, mixing, cooling to obtain a finished product, and packaging.
Example 3
A method for chemically synthesizing a water-soluble fertilizer,
the method comprises the following steps of:
s1 raw material treatment
Weighing a certain amount of urea phosphate and potassium hydroxide, filtering and sieving;
s2, compounding
Mixing the sieved urea phosphate and potassium hydroxide according to the mol ratio of 3:2, adding into a reaction kettle, and adding water into the reaction kettle;
s3: synthesis reaction
Adding a reaction auxiliary agent, trace elements and a slow-release material into the reaction kettle, controlling the temperature in the reaction kettle at 40-60 ℃ and reacting for 2-6 hours;
the reaction auxiliary agent is a dispersing agent, a penetrating agent and a diluting agent;
the slow release material comprises the following materials in parts by weight
6 parts of urease inhibitor, 3 parts of nitrification inhibitor, 25 parts of disodium hydrogen phosphate, 35 parts of calcium silicate, 8 parts of surfactant and 12 parts of chelating agent;
the specific operation method comprises the following steps:
adding the disodium hydrogen phosphate, the calcium silicate, the nitrification inhibitor and the urease inhibitor into water, and stirring and mixing to prepare a first mixture;
adding the first mixture, the compounded urea phosphate and potassium hydroxide into a reaction kettle, and stirring for reaction, wherein the reaction condition is that the temperature is 55 ℃ and the reaction time is 2 hours;
adding a reaction auxiliary agent and trace elements into the reaction kettle, and continuing the reaction at 45 ℃ for 2 hours;
and finally, adding the surfactant and the chelating agent into the reaction kettle, continuously stirring, and cooling.
S4: cooling
After the reaction is finished, adding an anti-crystallization agent into the reaction system, stirring, mixing, cooling to obtain a finished product, and packaging.
Example 4:
a method for chemically synthesizing a water-soluble fertilizer,
the method comprises the following steps of:
s1 raw material treatment
Weighing a certain amount of urea phosphate and potassium hydroxide, filtering and sieving;
s2, compounding
Mixing the sieved urea phosphate and potassium hydroxide according to the mol ratio of 3:2, adding into a reaction kettle, and adding water into the reaction kettle;
s3: synthesis reaction
Adding a reaction auxiliary agent, trace elements and a slow-release material into the reaction kettle, controlling the temperature in the reaction kettle at 40 ℃ and reacting for 2 hours;
the reaction auxiliary agent is a dispersing agent, a penetrating agent and a diluting agent;
the slow release material comprises the following materials in parts by weight
1 part of urease inhibitor, 1 part of nitrification inhibitor, 20 parts of disodium hydrogen phosphate, 20 parts of calcium silicate, 5 parts of surfactant and 8 parts of chelating agent;
the specific operation method comprises the following steps:
adding the disodium hydrogen phosphate, the calcium silicate, the nitrification inhibitor and the urease inhibitor into water, and stirring and mixing to prepare a first mixture;
adding the first mixture, the compounded urea phosphate and potassium hydroxide into a reaction kettle, and stirring for reaction, wherein the reaction condition is that the temperature is 50 ℃ and the reaction time is 1 hour;
adding a reaction auxiliary agent and trace elements into the reaction kettle, and continuing the reaction under the reaction condition of 40 ℃ for 1 hour;
and finally, adding the surfactant and the chelating agent into the reaction kettle, continuously stirring, and cooling.
S4: cooling
After the reaction is finished, adding an anti-crystallization agent into the reaction system, stirring, mixing, cooling to obtain a finished product, and packaging.
Example 5:
a method for chemically synthesizing a water-soluble fertilizer,
the method comprises the following steps of:
s1 raw material treatment
Weighing a certain amount of urea phosphate and potassium hydroxide, filtering and sieving;
s2, compounding
Mixing the sieved urea phosphate and potassium hydroxide according to the mol ratio of 3:2, adding into a reaction kettle, and adding water into the reaction kettle;
s3: synthesis reaction
Adding a reaction auxiliary agent, trace elements, a slow-release material and microbial powder into a reaction kettle, controlling the temperature in the reaction kettle at 40-60 ℃ and reacting for 2-6 hours;
the reaction auxiliary agent is a dispersing agent, a penetrating agent and a diluting agent;
the vitamin bacteria powder is one or more of bacillus subtilis bacteria powder, bacillus licheniformis bacteria powder and trichoderma viride bacteria powder, and candida albicans bacteria powder;
the slow release material comprises the following materials in parts by weight
6 parts of urease inhibitor, 3 parts of nitrification inhibitor, 25 parts of disodium hydrogen phosphate, 35 parts of calcium silicate, 8 parts of surfactant and 12 parts of chelating agent;
the specific operation method comprises the following steps:
adding the disodium hydrogen phosphate, the calcium silicate, the nitrification inhibitor and the urease inhibitor into water, and stirring and mixing to prepare a first mixture;
adding the first mixture, the compounded urea phosphate and potassium hydroxide into a reaction kettle, and stirring for reaction, wherein the reaction condition is that the temperature is 55 ℃ and the reaction time is 2 hours;
then adding a reaction auxiliary agent, vitamin bacteria powder and trace elements into the reaction kettle, and continuing the reaction at 45 ℃ for 2 hours;
and finally, adding the surfactant and the chelating agent into the reaction kettle, continuously stirring, and cooling.
S4: cooling
After the reaction is finished, adding an anti-crystallization agent into the reaction system, stirring, mixing, cooling to obtain a finished product, and packaging.
Experimental example:
the water-soluble fertilizer prepared according to the experimental example is applied to crop capsicum soil, the growth condition of crops is observed and recorded regularly, and the growth comparison of the crops is carried out.
According to the scheme provided by the invention, the efficacy of the water-soluble fertilizer containing the corrosion inhibition material and the microbial powder is obviously stronger than that of other components, so that crops can absorb the nutritional components better, the aim of better synergy is achieved, and the technical effect of improving the growth of the crops is further achieved.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (9)

1. A method of chemically synthesizing a water-soluble fertilizer, comprising the steps of:
s1 raw material treatment
Weighing a certain amount of urea phosphate and potassium hydroxide, filtering and sieving;
s2, compounding
Mixing the sieved urea phosphate and potassium hydroxide according to a proportion, adding into a reaction kettle, and adding water into the reaction kettle;
s3: synthesis reaction
Adding a reaction auxiliary agent and trace elements into the reaction kettle, controlling the temperature in the reaction kettle at 40-60 ℃ and reacting for 2-6 hours;
s4: cooling
After the reaction is finished, adding an anti-crystallization agent into the reaction system, stirring, mixing, cooling to obtain a finished product, and packaging.
2. The method for chemically synthesizing a water-soluble fertilizer as claimed in claim 1, wherein,
the molar ratio of urea phosphate to potassium hydroxide is 3:2.
3. The method for chemically synthesizing a water-soluble fertilizer as claimed in claim 1, wherein,
the reaction auxiliary agent comprises a dispersing agent, a penetrating agent and a diluting agent.
4. The method for chemically synthesizing a water-soluble fertilizer as claimed in claim 1, wherein,
in the S3 synthetic reaction process, a slow release material is also added into the reaction system,
the slow release material comprises the following materials in parts by weight
1-10 parts of urease inhibitor, 1-5 parts of nitrification inhibitor, 20-30 parts of disodium hydrogen phosphate, 20-50 parts of calcium silicate, 5-10 parts of surfactant and 8-20 parts of chelating agent.
5. The method for chemically synthesizing a water-soluble fertilizer as claimed in claim 4, wherein,
the slow release material comprises the following materials in parts by weight
6 parts of urease inhibitor, 3 parts of nitrification inhibitor, 25 parts of disodium hydrogen phosphate, 35 parts of calcium silicate, 8 parts of surfactant and 12 parts of chelating agent.
6. The method for chemically synthesizing a water-soluble fertilizer as claimed in claim 4, wherein,
the S3 synthesis method comprises the following steps:
adding the disodium hydrogen phosphate, the calcium silicate, the nitrification inhibitor and the urease inhibitor into water, and stirring and mixing to prepare a first mixture;
adding the first mixture, the compounded urea phosphate and potassium hydroxide into a reaction kettle, and stirring for reaction, wherein the reaction condition is that the temperature is 50-60 ℃ and the reaction time is 1-3 hours;
adding a reaction auxiliary agent and trace elements into the reaction kettle, and continuing the reaction at 40-50 ℃ for 1-2 hours;
and finally, adding the surfactant and the chelating agent into the reaction kettle, continuously stirring, and cooling.
7. The method for chemically synthesizing a water-soluble fertilizer as claimed in claim 6, wherein,
adding the first mixture, the compounded urea phosphate and potassium hydroxide into a reaction kettle, and stirring for reaction, wherein the reaction condition is that the temperature is 55 ℃ and the reaction time is 2 hours.
8. The method for chemically synthesizing a water-soluble fertilizer as claimed in claim 6, wherein,
then adding reaction auxiliary agent and microelements into the reaction kettle, and continuing the reaction under the reaction condition of 45 ℃ for 2 hours.
9. The method of chemically synthesizing a water soluble fertilizer of claim 8, wherein the chemical is a water soluble fertilizer.
The step S3 also comprises microbial powder, wherein the vitamin powder is one or more of bacillus subtilis powder, bacillus licheniformis powder, trichoderma viride powder and candida albicans powder;
the microbial powder and the trace elements are added into a reaction kettle together.
CN202310584260.7A 2023-05-23 2023-05-23 Method for chemically synthesizing water-soluble fertilizer Pending CN116986940A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310584260.7A CN116986940A (en) 2023-05-23 2023-05-23 Method for chemically synthesizing water-soluble fertilizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310584260.7A CN116986940A (en) 2023-05-23 2023-05-23 Method for chemically synthesizing water-soluble fertilizer

Publications (1)

Publication Number Publication Date
CN116986940A true CN116986940A (en) 2023-11-03

Family

ID=88527275

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310584260.7A Pending CN116986940A (en) 2023-05-23 2023-05-23 Method for chemically synthesizing water-soluble fertilizer

Country Status (1)

Country Link
CN (1) CN116986940A (en)

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