CN116983900B - Intermittent non-return magnetic coupling mixed compounding device and application thereof in preparing compounding additive - Google Patents
Intermittent non-return magnetic coupling mixed compounding device and application thereof in preparing compounding additive Download PDFInfo
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- CN116983900B CN116983900B CN202311255092.3A CN202311255092A CN116983900B CN 116983900 B CN116983900 B CN 116983900B CN 202311255092 A CN202311255092 A CN 202311255092A CN 116983900 B CN116983900 B CN 116983900B
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- 238000013329 compounding Methods 0.000 title claims abstract description 74
- 230000008878 coupling Effects 0.000 title claims abstract description 24
- 238000010168 coupling process Methods 0.000 title claims abstract description 24
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 24
- 239000000654 additive Substances 0.000 title claims description 7
- 230000000996 additive effect Effects 0.000 title claims description 6
- 239000000843 powder Substances 0.000 claims abstract description 141
- 230000001360 synchronised effect Effects 0.000 claims abstract description 74
- 238000002156 mixing Methods 0.000 claims abstract description 61
- 238000000034 method Methods 0.000 claims abstract description 34
- 238000003756 stirring Methods 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000012856 packing Methods 0.000 claims description 129
- 239000000463 material Substances 0.000 claims description 94
- 230000005540 biological transmission Effects 0.000 claims description 42
- 239000000945 filler Substances 0.000 claims description 40
- 150000001875 compounds Chemical class 0.000 claims description 33
- 230000008569 process Effects 0.000 claims description 26
- 238000009434 installation Methods 0.000 claims description 14
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 abstract 1
- 235000014483 powder concentrate Nutrition 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 description 11
- 239000004482 other powder Substances 0.000 description 9
- 238000003760 magnetic stirring Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 235000013373 food additive Nutrition 0.000 description 3
- 239000002778 food additive Substances 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/60—Mixing solids with solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/45—Magnetic mixers; Mixers with magnetically driven stirrers
- B01F33/453—Magnetic mixers; Mixers with magnetically driven stirrers using supported or suspended stirring elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to the technical field of mixing and compounding, and discloses an intermittent non-return magnetic coupling mixing and compounding device, which comprises a compounding tank, wherein a filling hopper is arranged above the compounding tank, a filling control assembly is arranged between the filling hopper and the compounding tank, the filling control assembly comprises a plurality of filling rollers, a feeding port is formed in the side wall of each filling roller, and one side of each filling control assembly is provided with a synchronous driving mechanism; the synchronous driving mechanism comprises a synchronous driving assembly and a locking assembly; through stirring cooperation unlocking mode under synchronous drive, realize will taking up little powder earlier and carry out preliminary mixing, when preliminary mixing, make taking up little powder concentrate to mix into one portion, mix with other taking up big powder again, when mixing, because take up little compounding powder and compare other taking up big powder gap reduction, and then can be in follow-up mixing, more even that can disperse. The invention also discloses a mixing compounding method.
Description
Technical Field
The invention relates to the technical field of mixing and compounding, in particular to an intermittent non-return magnetic coupling mixing and compounding device and application thereof in preparing a compounding additive.
Background
The compound food additive is prepared by mixing two or more than two single food additives with or without auxiliary materials by a physical method in order to improve the food quality and facilitate food processing, and a compound mixing device is needed during the production of the compound food additive.
When the materials are compounded, the materials are required to be metered one by one and then put into corresponding containers and then put into a compounding device for mixing, on one hand, as all the materials are added in a concentrated way, when materials with larger dosage proportion are mixed, the materials with less dosage are difficult to disperse in the materials with more materials, and the mixing of the materials is affected; on the other hand, when the proportion of the required materials is greatly different, the materials are required to be added into the compounding device for multiple times and in different types, and when the materials are regulated or added into other materials, the re-metering proportion is required, so that the mixing process is influenced, and even the performance of some materials is influenced.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme: the intermittent non-return magnetic coupling mixing compound device comprises a compound tank, a filling hopper is arranged above the compound tank, a filling control assembly is arranged between the filling hopper and the compound tank, the filling control assembly comprises a plurality of filling rollers, a feeding port is formed in the side wall of each filling roller, and a synchronous driving mechanism is arranged on one side of each filling control assembly; the synchronous driving mechanism comprises a synchronous driving assembly and a locking assembly, the synchronous driving assembly comprises a gear set with a replaceable synchronous proportion, the locking assembly is positioned between the gear set and the stuffing control assembly, and the locking assembly is used for locking the stuffing roller and the gear set; when the material is changed in the compounding and mixing process, the synchronous driving mechanism changes an unlocking mode and adjusts the starting position of the filler roller in the filler control assembly; a magnetic linkage stirring assembly is arranged in the compound tank; the synchronous driving assembly is provided with a two-stage filling mode, a first-stage filling mode is a low adding mode, and the synchronous driving assembly performs filling in a small quantity and multiple times by operating the synchronous driving assembly in the low adding mode; the second-stage filling mode is a high adding mode, and the synchronous driving assembly is enabled to perform filling in a plurality of times and in a plurality of quantities by operating the synchronous driving assembly in the high adding mode.
Preferably, the filling hopper comprises a plurality of feeding channels, an adjusting plate is arranged on one side of each feeding channel, the end part of the adjusting plate is rotationally connected with the feeding channels, an adjusting rod is arranged on the outer side of the adjusting plate, and the bottom of the adjusting rod extends to the bottom of the filling hopper and is matched with the synchronous driving assembly.
Preferably, the packing control assembly further comprises a packing frame, the packing frame is mounted at the bottom of the packing hopper, the packing roller is rotatably arranged inside the packing frame, two ends of the packing roller extend outside two sides of the packing frame, one end of the packing roller is provided with an indication arrow, and the direction of the indication arrow is consistent with the direction of the feeding port.
Preferably, the synchronous driving assembly further comprises a driving installation frame and a driving motor, the driving installation frame is respectively located at two sides of the filling hopper, the driving motor is installed on one side of the driving installation frame, the gear set is installed on the outer side of the driving installation frame, a plurality of bearings are arranged on the driving installation frame, the bearings respectively correspond to the filling roller, and the locking assembly is connected with the gear set through the bearings.
Preferably, the gear set comprises a plurality of packing gears, the packing gears are respectively connected with the bearings, a transmission gear is arranged on the side edge between every two adjacent packing gears, and when the transmission gear is used for replacing the packing gears, the transmission gear is matched and meshed with the two adjacent packing gears; the transmission gear back is provided with the movable rod, the transmission gear with the movable rod rotates to be connected, the drive mounting bracket is located the position of transmission gear is provided with vertical groove, the movable rod slide set up in the vertical groove, the movable rod side is located vertical groove outside is provided with the locking and turns round, the locking turns round relatively vertical groove removes.
Preferably, the back of the packing gear is provided with a connecting shaft, the middle part of the connecting shaft is rotationally provided with an adjusting disc, the outer diameter of the adjusting disc is inversely proportional to the size of the packing gear, one side of the adjusting disc is provided with a clamping ring, the adjusting rod is sleeved in the clamping ring, and the other end of the connecting shaft is connected with the bearing in a clamping mode through the locking assembly.
Preferably, the locking assembly comprises a locking connecting rod, an oval lug is arranged at one end of the locking connecting rod, the other end of the locking connecting rod is connected with the packing roller, an oval groove is arranged at the other end of the connecting shaft, the oval lug is sleeved with the oval groove, a rotating through groove is formed in the middle of the connecting shaft, the rotating through groove is communicated with the oval groove, a rotatable stop block is arranged in the rotating through groove, an idler gear is arranged outside the packing gear, and the idler gear is consistent with the packing gear in model.
Preferably, the magnetic linkage stirring assembly comprises a magnetic linkage motor, the magnetic linkage motor is located at the bottom of the compound tank, a stirring rod is arranged at the output end of the magnetic linkage motor, the stirring rod penetrates through the bottom of the compound tank and extends into the compound tank, stirring teeth are arranged on the stirring rod, a feed inlet is arranged above the compound tank, and a material guiding table is arranged between the feed inlet and the filler control assembly.
A hybrid compounding method comprising the steps of:
s1, respectively pouring a plurality of weighed powder materials into corresponding filling hoppers, and filling by adopting corresponding filling control assemblies according to the weight proportions of different powder materials;
s2, matching the synchronous driving assembly with the locking assembly; when a plurality of powder materials are added, the filler roller can be driven in the same driving proportion as the weight proportion, and the powder materials are added into the magnetic-connection stirring assembly;
s3, in the mixing and compounding process, the connection between the gear set and the filler roller is released through the locking component, so that part of powder material exits the mixing and compounding process;
s4, when the material is changed, the connection between the gear set and the packing roller is released through the locking component, so that transmission between the gear set and the packing roller is disconnected, and the packing roller in the packing control component can be adjusted to return to the initial position;
s5, after material replacement, filling different powder materials in different modes through a two-pole filling mode of the synchronous driving assembly.
Preferably, the use of the mixing compounding method in the preparation of a compounding additive.
Compared with the prior art, the invention provides an intermittent non-return magnetic coupling mixing and compounding device and application thereof in preparing compound additives, and the intermittent non-return magnetic coupling mixing and compounding device has the following beneficial effects:
1. according to the intermittent non-return magnetic coupling mixing and compounding device, in the mixing and compounding process, due to the fact that the weights of powder are different, part of powder is extremely small, the proportion of the powder needs to be adjusted in the mixing and compounding process, at the moment, part of powder with small proportion is firstly added into a compounding tank according to the weight proportion of the powder, part of powder with small proportion is firstly mixed into one part of powder, then a synchronous driving assembly is replaced or adjusted, the rest of powder with large proportion is added into the compounding tank, the proportion of a gear set in the synchronous driving assembly is replaced or adjusted, and the part of filler roller is in contact driving with the synchronous driving assembly through a locking assembly, for example, when the powder with small proportion is added, the other powder with large proportion is firstly disconnected with the synchronous driving assembly, namely the powder with small proportion can be mixed firstly, and then mixed into the powder with large proportion, and when the powder with small proportion is mixed, the powder with small proportion is firstly mixed into one part of powder, compared with other powder with large proportion is reduced, and further, in the subsequent mixing process, the powder can be dispersed more uniformly;
2. according to the intermittent non-return magnetic coupling mixing and compounding device, through a connecting shaft arranged at the back of a packing gear, an adjusting disc rotatably arranged at the middle of the connecting shaft is connected with an adjusting rod through a clamping ring, when the packing gear is replaced to be of a larger size, the size of the adjusting disc is correspondingly reduced, namely one end of the adjusting rod connected with the adjusting disc moves inwards, the other end of the adjusting rod (namely one end connected with an adjusting plate) moves outwards through a lever principle, so that the opening at the bottom of a feeding channel is enlarged, the larger the size is, the longer the time for rotating a circle is, namely, when the packing gear is replaced to be of a larger size, a packing roller driven by the packing roller rotates at a slower speed, and then the feeding channel with a larger opening is matched, and the amount of powder entering the packing roller is increased; conversely, when the small-size packing gear is replaced, the amount of powder entering the packing roller is reduced; the stirring is matched with synchronous driving under the unlocking mode to realize that the powder with smaller proportion is firstly mixed preliminarily, the powder with smaller proportion is intensively mixed into one part during preliminary mixing, and then mixed with other powder with larger proportion, and the difference between the powder with smaller proportion and the powder with larger proportion is reduced during mixing, so that the powder can be dispersed more uniformly during subsequent mixing;
3. according to the intermittent non-return magnetic coupling mixing and compounding device, an oval lug arranged at one end of a locking connecting rod is matched with an oval groove on a connecting shaft, when powder is added in two adjacent feeding channels, a stop block rotates to the inside of a rotating through groove, at the moment, the oval lug can only be in the oval groove, namely two adjacent filling gears are connected with a transmission gear, and filling rollers at the bottoms of the two adjacent feeding channels rotate; when the powder which is relatively large in part and occupies the mixing and compounding at the initial stage is not involved in the mixing and compounding, firstly, a stop block in a rotating through groove is rotated out, a filler gear at the bottom of a feeding channel where the powder is positioned is not connected with a transmission gear, namely, an idler gear is pushed inwards, the idler gear pushes the filler gear to be far away from the transmission gear, an oval groove on a connecting shaft at the back of the filler gear moves towards the oval protruding block direction, so that the oval protruding block enters the rotating through groove, at the moment, the idler gear is meshed with the transmission gear, the driving disconnection of the bottom of the feeding channel where the powder which does not participate in the mixing and compounding is realized, only the transmission effect exists, and then, when the powder is changed in the compounding process, the unlocking mode is synchronously driven, the position of a filler roller (the feeding port of the filler roller faces the feeding channel) can be adjusted, and when the powder is required to be changed in the compounding process, the powder is added at the same volume ratio (the volume ratio of the powder under the condition of mass determination); if the replaced powder is added into the filling hopper, the filling gear on the side surface of the seasoning roller corresponding to the powder is replaced with a filling gear with corresponding proportion, and then the replaced filling gear is connected into the synchronous driving mechanism, so that the powder added later is added at the same feeding speed with other powder in volume ratio.
Drawings
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a schematic view of a side view of a partially cut-away perspective structure of a filling bucket of the present invention;
FIG. 3 is a schematic view of a partially cut-away perspective structure of a filling hopper of the present invention;
FIG. 4 is a schematic view of the structure of the present invention shown in FIG. 3 at a partially enlarged scale;
FIG. 5 is a schematic diagram of a partial packing control assembly and a partial synchronous drive assembly according to the present invention;
FIG. 6 is a schematic diagram of a second embodiment of a partial charge control assembly and a partial synchronous drive assembly according to the present invention;
FIG. 7 is a schematic diagram of a packing drum and gear set configuration of the present invention;
FIG. 8 is a schematic view of a part of the structure of the magnetic stirring assembly of the invention.
In the figure: 1. a compound tank; 11. a feed inlet; 12. a material guiding table; 2. a filling hopper; 21. a feed channel; 22. an adjusting plate; 23. an adjusting rod; 3. a filler control assembly; 31. a filler roller; 32. a feed inlet; 33. a filler frame; 34. an indication arrow; 35. an elliptical groove; 4. a synchronous drive assembly; 41. a gear set; 411. a filler gear; 412. a transmission gear; 413. a moving rod; 414. a connecting shaft; 415. an adjusting disc; 416. a clasp; 417. a stop block; 418. an idler gear; 419. rotating the through groove; 42. a mounting frame; 421. a bearing; 422. a vertical groove; 423. a locking knob; 43. a driving motor; 5. a locking assembly; 51. a locking connecting rod; 52. elliptical protruding blocks; 6. a magnetic linkage stirring assembly; 61. a magnetic motor; 62. a stirring rod; 63. stirring teeth.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, an intermittent non-return magnetic coupling mixing and compounding device comprises a compounding tank 1, wherein a filling hopper 2 is arranged above the compounding tank 1, a filling control assembly 3 is arranged between the filling hopper 2 and the compounding tank 1, the filling control assembly 3 comprises a plurality of filling rollers 31, a feeding port 32 is formed in the side wall of each filling roller 31, and a synchronous driving mechanism is arranged on one side of each filling control assembly 3; the synchronous driving mechanism comprises a synchronous driving assembly 4 and a locking assembly 5, wherein the synchronous driving assembly 4 comprises a gear set 41 with a replaceable synchronous proportion, the locking assembly 5 is positioned between the gear set 41 and the packing control assembly 3, and the locking assembly 5 is used for locking the packing roller 31 and the gear set 41; when the material is changed in the compounding and mixing process, the synchronous driving mechanism changes an unlocking mode and adjusts the initial position of the filler roller 31 in the filler control assembly 3; a magnetic linkage stirring assembly 6 is arranged in the compound tank 1; the synchronous drive assembly 4 is provided with a two-stage filling mode, a first-stage filling mode is a low adding mode, and the synchronous drive assembly 4 performs filling in a small number of times by operating the synchronous drive assembly 4 in the low adding mode; the second-stage filling mode, namely a high adding mode, enables the synchronous drive assembly 4 to perform filling in a plurality of times by operating the synchronous drive assembly 4 in the high adding mode.
When the magnetic stirring device is used, firstly, a plurality of weighed powder materials are respectively poured into corresponding filling hoppers 2, then the powder materials are guided into a compounding tank 1 through a filling control assembly 3 under the drive of a synchronous driving assembly 4, and the added powder materials are mixed and compounded by a magnetic stirring assembly 6; in the mixing and compounding process, a plurality of powder materials are added into the compounding tank 1 from the filling hopper 2 in a synchronous driving mode, and when the plurality of powder materials are added, the filling roller 31 can be driven in a driving proportion which is the same as the weight proportion by virtue of the synchronous driving assembly 4, so that the control of the powder material adding amount is realized; in the mixing and compounding process, because the weights of the powder materials are different, the proportion of part of the powder materials needs to be regulated in the mixing and compounding process, at the moment, a part of the powder materials with smaller proportion is firstly added into the compounding tank 1 according to the weight proportion of the powder materials, so that the part of the powder materials with smaller proportion is firstly mixed into one part of powder materials, then the synchronous driving assembly 4 is replaced or regulated, the rest of the powder materials with larger proportion are added into the compounding tank 1, the proportion of the gear set 41 in the synchronous driving assembly 4 is replaced or regulated, and the part of the filler roller 31 is contacted and driven by the locking assembly 5, so that the part of the filler roller 31 is disconnected with the synchronous driving assembly 4, for example, when the powder materials with smaller proportion are added, the other powder materials with larger proportion are disconnected firstly, namely the powder materials with smaller proportion are firstly mixed and then mixed into the powder materials with larger proportion, and when the powder materials with smaller proportion are mixed, the powder materials with smaller proportion are firstly mixed into one part of powder materials, the powder materials with larger proportion than other powder materials with larger proportion, and the difference between the powder materials with smaller proportion of the powder materials can be dispersed more uniformly in the subsequent mixing process; the powder with small proportion is mixed together to form one part of powder, or the powder with small proportion and the powder with large proportion are mixed together to form one part of powder, so that the powder with small proportion is uniformly dispersed to form one part of powder, and then the powder with large proportion is mixed with other powder with large proportion, so that the powder with small proportion can be mixed with the powder with large proportion better.
Further, the filling hopper 2 comprises a plurality of feeding channels 21, an adjusting plate 22 is arranged on one side of each feeding channel 21, the end part of the adjusting plate 22 is rotatably connected with the feeding channels 21, an adjusting rod 23 is arranged on the outer side of the adjusting plate 22, and the bottom of the adjusting rod 23 extends to the bottom of the filling hopper 2 and is matched with the synchronous driving assembly 4; by adding different powder materials into a plurality of feeding channels 21 in the filling hopper 2, when the powder materials fall down from the bottom of the feeding channels 21, the adopted synchronous driving assembly 4 drives the adjusting plate 22 to rotate through the adjusting rod 23 so as to change the opening size of the bottom of the feeding channels 21; the adjusting rod 23 is arranged on the outer side of the adjusting plate 22 in an N shape, one end of the adjusting rod is positioned in the filling hopper 2, the other end of the adjusting rod is positioned on the outer side of the filling hopper 2 and matched with the synchronous driving assembly 4, and the middle part of the adjusting rod 23 is rotationally connected with the side wall of the filling hopper 2, so that the adjusting rod 23 forms a lever principle.
Further, the packing control assembly 3 further includes a packing frame 33, the packing frame 33 is mounted at the bottom of the packing hopper 2, the packing roller 31 is rotatably disposed inside the packing frame 33, two ends of the packing roller 31 extend outside two sides of the packing frame 33, one end of the packing roller 31 is provided with an indication arrow 34, and the direction of the indication arrow 34 is consistent with the direction of the feeding port 32; the powder falling down from the feeding channel 21 is collected through the feeding port 32 formed above the packing roller 31, when the feeding port 32 rotates to the lower side under the rotation of the packing roller 31, the collected powder is poured into the compound tank 1, wherein when the powder is regulated or replaced, the feeding port 32 of the packing roller 31 needs to be regulated to be opened upwards, the direction of the feeding port 32 of the packing roller 31 can be known by observing the indication arrow 34 on the outer side of the packing roller 31.
Further, the synchronous driving assembly 4 further comprises a driving mounting frame 42 and a driving motor 43, the driving mounting frame 42 is respectively positioned at two sides of the filling hopper 2, the driving motor 43 is installed at one side of the driving mounting frame 42, the gear set 41 is installed at the outer side of the driving mounting frame 42, a plurality of bearings 421 are arranged on the driving mounting frame 42, the bearings 421 respectively correspond to the filling rollers 31, and the locking assembly 5 is connected with the gear set 41 through the bearings 421; the gear set 41 and the driving motor 43 are installed through the driving installation frame 42, and the driving motor 43 drives the gear set 41 to rotate so as to drive the packing roller 31 to rotate.
Further, the gear set 41 includes a plurality of packing gears 411, the packing gears 411 are respectively connected with the bearings 421, a transmission gear 412 is disposed on a side between each two adjacent packing gears 411, and when the transmission gear 412 is used for replacing the packing gears 411, the two adjacent packing gears 411 are engaged in a matching manner; the back of the transmission gear 412 is provided with a moving rod 413, the transmission gear 412 is rotatably connected with the moving rod 413, a vertical groove 422 is formed in the position of the driving installation frame 42, which is located at the transmission gear 412, the moving rod 413 is slidably arranged in the vertical groove 422, a locking torsion 423 is arranged on the side surface of the moving rod 413, which is located outside the vertical groove 422, and the locking torsion 423 moves relative to the vertical groove 422; in the process, when the two adjacent packing gears 411 are determined, the transmission gear 412 is moved to one side of the two adjacent packing gears 411 by moving the moving rod 413 in the vertical groove 422, the transmission gear 412 is meshed with the two adjacent packing gears 411 respectively, and the moving rod 413 and the vertical groove 422 are fixed by the locking torque 423, wherein the locking torque 423 is preferably fixed by adopting a threaded connection mode of a nut and the moving rod 413.
Further, a connecting shaft 414 is arranged at the back of the packing gear 411, an adjusting disc 415 is rotatably arranged in the middle of the connecting shaft 414, the outer diameter of the adjusting disc 415 is inversely proportional to the size of the packing gear 411, a clamping ring 416 is arranged on one side of the adjusting disc 415, the adjusting rod 23 is sleeved in the clamping ring 416, and the other end of the connecting shaft 414 is clamped with the bearing 421 through the locking assembly 5; through the connecting shaft 414 arranged at the back of the packing gear 411, the adjusting disc 415 which is rotatably arranged at the middle part of the connecting shaft 414 is connected with the adjusting rod 23 through the clamping ring 416, when the packing gear 411 is replaced by a larger size, the size of the adjusting disc 415 is correspondingly reduced, namely, one end of the adjusting rod 23 connected with the adjusting disc 415 moves inwards, the other end of the adjusting rod 23 (namely, one end connected with the adjusting plate 22) moves outwards through the lever principle, so that the opening at the bottom of the feeding channel 21 is enlarged, the larger the size is, the longer the time for one circle of gear rotation is, namely, when the packing gear 411 is replaced by a larger size, the packing roller 31 driven by the packing roller rotates at a slower speed, and then the feeding channel 21 with a larger opening is matched, and the amount of powder entering the packing roller 31 can be increased; on the contrary, when the small-sized packing gear 411 is replaced, the amount of the powder entering the packing roller 31 becomes small, that is, different packing gears can be replaced by the determined weight ratio of the required powder, so that the change of the driving ratio is realized when the powder is replaced, and various kinds of powder can be added simultaneously in the same driving ratio as the weight ratio.
Further, the locking assembly 5 comprises a locking connecting rod 51, an oval lug 52 is arranged at the end part of one end of the locking connecting rod 51, the other end of the locking connecting rod 51 is connected with the packing roller 31, an oval groove 35 is arranged at the other end of the connecting shaft 414, the oval lug 52 is sleeved with the oval groove 35, a rotary through groove 419 is arranged in the middle of the connecting shaft 414, the rotary through groove 419 is communicated with the oval groove 35, a rotatable stop dog 417 is arranged in the rotary through groove 419, an idler gear 418 is arranged at the outer side of the packing gear 411, and the idler gear 418 is consistent with the packing gear 411 in model; through the oval lug 52 arranged at one end of the locking connecting rod 51, and the oval lug 52 is matched with the oval groove 35 on the connecting shaft 414, when two adjacent feeding channels 21 are added with powder, the stop dog 417 rotates to the inside of the rotating through groove 419, and at the moment, the oval lug 52 can only rotate in the oval groove 35, namely two adjacent packing gears 411 are connected with the transmission gear 412, and the packing rollers 31 at the bottoms of the two adjacent feeding channels 21 rotate; when the powder accounting for a large part does not participate in mixing and compounding at the initial stage of mixing and compounding, firstly, the stop dog 417 in the rotating through groove 419 is rotated out, the packing gear 411 at the bottom of the feeding channel 21 where the powder is positioned is not connected with the transmission gear 412, namely, the idler gear 418 is pushed inwards, the packing gear 411 is pushed away from the transmission gear 412 by the idler gear 418, the oval groove 35 on the connecting shaft 414 at the back of the packing gear 411 moves towards the direction of the oval lug 52, so that the oval lug 52 enters into the rotating through groove 419, and at the moment, the idler gear 418 is meshed with the transmission gear 412, so that the driving disconnection of the bottom of the feeding channel 21 where the powder does not participate in mixing and compounding is realized, and only the transmission effect exists.
Further, the magnetic coupling stirring assembly 6 comprises a magnetic coupling motor 61, the magnetic coupling motor 61 is positioned at the bottom of the compound tank 1, a stirring rod 62 is arranged at the output end of the magnetic coupling motor 61, the stirring rod 62 penetrates through the bottom of the compound tank 1 and extends into the compound tank 1, stirring teeth 63 are arranged on the stirring rod 62, a feed inlet 11 is arranged above the compound tank 1, and a guide table 12 is arranged between the feed inlet 11 and the filler control assembly 3; the stirring teeth 63 are driven to rotate by the stirring rod 62 through the magnetic coupling motor 61, so that powder conveyed by the material guiding table 12 is mixed and compounded; wherein the magnetic motor 61 employs a commercially available magnetic drive.
A hybrid compounding method comprising the steps of:
s1, respectively pouring a plurality of weighed powders into corresponding filling hoppers 2, and filling by adopting corresponding filling control assemblies 3 according to the weight proportions of different powders;
s2, matching the synchronous driving assembly 4 with the locking assembly 5; when a plurality of powder materials are added, the filler roller 31 can be driven in the same driving proportion as the weight proportion, and the powder materials are added into the magnetic-connection stirring assembly 6;
s3, in the mixing and compounding process, the connection between the gear set 41 and the packing roller 31 is released through the locking assembly 5, so that part of powder material exits the mixing and compounding process;
s4, when the material is changed, the connection between the gear set 41 and the packing roller 31 is released through the locking assembly 5, so that the transmission between the gear set 41 and the packing roller 31 is disconnected, and the packing roller 31 in the packing control assembly 3 can be adjusted to the initial position;
s5, after the material is changed, different powder materials are filled in different modes through a two-pole filling mode of the synchronous driving assembly 4.
Further, the application of the mixing compounding method in preparing the compound additive.
Working principle: when the magnetic stirring device is used, firstly, a plurality of weighed powder materials are respectively poured into corresponding filling hoppers 2, then the powder materials are guided into a compounding tank 1 through a filling control assembly 3 under the drive of a synchronous driving assembly 4, and the added powder materials are mixed and compounded by a magnetic stirring assembly 6; in the mixing and compounding process, a plurality of powder materials are added into the compounding tank 1 from the filling hopper 2 in a synchronous driving mode, and when the plurality of powder materials are added, the filling roller 31 can be driven in a driving proportion which is the same as the weight proportion by virtue of the synchronous driving assembly 4, so that the control of the powder material adding amount is realized; by adding different powder materials into a plurality of feeding channels 21 in the filling hopper 2, when the powder materials fall down from the bottom of the feeding channels 21, the adopted synchronous driving assembly 4 drives the adjusting plate 22 to rotate through the adjusting rod 23 so as to change the opening size of the bottom of the feeding channels 21; the adjusting rod 23 is arranged on the outer side of the adjusting plate 22 in an N shape, one end of the adjusting rod is positioned in the filling hopper 2, the other end of the adjusting rod is positioned on the outer side of the filling hopper 2 and is matched with the synchronous driving assembly 4, and the middle part of the adjusting rod 23 is rotationally connected with the side wall of the filling hopper 2, so that the adjusting rod 23 forms a lever principle; in the mixing and compounding process, because the weights of the powder materials are different, the proportion of part of the powder materials needs to be regulated in the mixing and compounding process, at the moment, a part of the powder materials with smaller proportion is firstly added into the compounding tank 1 according to the weight proportion of the powder materials, so that the part of the powder materials with smaller proportion is firstly mixed into one part of powder materials, then the synchronous driving assembly 4 is replaced or regulated, the rest of the powder materials with larger proportion are added into the compounding tank 1, the proportion of the gear set 41 in the synchronous driving assembly 4 is replaced or regulated, and the part of the filler roller 31 is contacted and driven by the locking assembly 5, so that the part of the filler roller 31 is disconnected with the synchronous driving assembly 4, for example, when the powder materials with smaller proportion are added, the other powder materials with larger proportion are disconnected firstly, namely the powder materials with smaller proportion are firstly mixed and then mixed into the powder materials with larger proportion, and when the powder materials with smaller proportion are mixed, the powder materials with smaller proportion are firstly mixed into one part of powder materials, the powder materials with larger proportion than other powder materials with larger proportion, and the difference between the powder materials with smaller proportion of the powder materials can be dispersed more uniformly in the subsequent mixing process; in the above process, the gear set 41 and the driving motor 43 are installed through the driving installation frame 42, the driving motor 43 drives the gear set 41 to rotate, and then drives the packing roller 31 to rotate, the packing gear 411 is on one side of the bearing 421, two adjacent packing gears 411 are different in size, and during transmission, the two adjacent packing gears 411 can be connected in a transmission manner through the equipped transmission gear 412, in the process, when the two adjacent packing gears 411 are determined, the transmission gear 412 is moved to one side of the two adjacent packing gears 411 through the moving rod 413, the transmission gear 412 is meshed with the two adjacent packing gears 411 respectively, and then the moving rod 413 and the vertical groove 422 are fixed through the locking torque 423, wherein the locking torque 423 is preferably fixed in a threaded connection manner of a nut and the moving rod 413; under the drive of a filler gear 411, a feed port 32 formed above a filler roller 31 collects powder falling from a feed channel 21, and when the feed port 32 rotates to the lower side under the rotation of the filler roller 31, the collected powder is poured into a compound tank 1, wherein when the powder is regulated or replaced, the feed port 32 of the filler roller 31 needs to be regulated to be opened upwards, the direction of the feed port 32 of the filler roller 31 can be known by observing an indication arrow 34 at the outer side of the filler roller 31; then through the connecting shaft 414 arranged at the back of the packing gear 411, the adjusting disk 415 rotatably arranged at the middle part of the connecting shaft 414 is connected with the adjusting rod 23 through the clamping ring 416, when the packing gear 411 is replaced by a larger size, the size of the adjusting disk 415 is correspondingly reduced, namely, one end of the adjusting rod 23 connected with the adjusting disk 415 moves inwards, the other end of the adjusting rod 23 (namely, one end connected with the adjusting plate 22) moves outwards through the lever principle, so that the opening at the bottom of the feeding channel 21 is enlarged, the larger the size is, the longer the transmission between the gears is, namely, the longer the time for one circle of rotation of the gears is, namely, when the packing gear 411 is replaced by a large size, the packing roller 31 driven by the packing roller rotates at a slower speed, and then the feeding channel 21 with a larger opening is matched, so that the amount of powder entering the packing roller 31 is increased; on the contrary, when the small-size packing gear 411 is replaced, the amount of the powder entering the packing roller 31 is reduced, namely, different packing gears can be replaced through the determined weight ratio of the required powder, the change of the driving ratio is realized when the powder is replaced, and various powder can be added simultaneously in the driving ratio which is the same as the weight ratio; an oval lug 52 arranged at one end of the locking connecting rod 51 is matched with the oval groove 35 on the connecting shaft 414, when powder is added into two adjacent feeding channels 21, the stop dog 417 rotates to the inside of the rotating through groove 419, and at the moment, the oval lug 52 can only rotate in the oval groove 35, namely two adjacent packing gears 411 are connected with the transmission gear 412, and packing rollers 31 at the bottoms of the two adjacent feeding channels 21 rotate; when the powder accounting for a larger part does not participate in mixing and compounding at the initial stage of mixing and compounding, firstly, a stop dog 417 in a rotating through groove 419 is rotated out, a packing gear 411 at the bottom of a feeding channel 21 where the powder is positioned is not connected with a transmission gear 412, namely, an idler gear 418 is pushed inwards, the idler gear 418 pushes the packing gear 411 to be far away from the transmission gear 412, an oval groove 35 on a connecting shaft 414 at the back of the packing gear 411 moves towards an oval lug 52, so that the oval lug 52 enters the rotating through groove 419, and at the moment, the idler gear 418 is meshed with the transmission gear 412 to realize that the driving of the bottom of the feeding channel 21 where the powder does not participate in mixing and compounding is disconnected, and only a transmission effect exists; the powder is finally conducted downwards by the packing roller 31 according to a proportion, then is led into the compound tank 1 by the material guiding table 12 above the feed inlet 11, and the stirring teeth 63 are driven to rotate by the magnetic motor 61 through the stirring rod 62, so that the powder conveyed by the material guiding table 12 is mixed and compounded.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides an intermittent type contrary magnetic coupling mixes compound device, includes compound jar (1), its characterized in that: a filler hopper (2) is arranged above the compound tank (1), a filler control assembly (3) is arranged between the filler hopper (2) and the compound tank (1), the filler control assembly (3) comprises a plurality of filler rollers (31), a feeding port (32) is formed in the side wall of each filler roller (31), and a synchronous driving mechanism is arranged on one side of each filler control assembly (3); the synchronous driving mechanism comprises a synchronous driving assembly (4) and a locking assembly (5), the synchronous driving assembly (4) comprises a gear set (41) with a replaceable synchronous proportion, the locking assembly (5) is positioned between the gear set (41) and the packing control assembly (3), and the locking assembly (5) is used for locking the packing roller (31) and the gear set (41); when the material is changed in the compounding and mixing process, the synchronous driving mechanism changes an unlocking mode, and the starting position of the filler roller (31) in the filler control assembly (3) is adjusted; a magnetic linkage stirring assembly (6) is arranged in the compound tank (1); the synchronous driving assembly (4) is provided with a two-stage filling mode, a first-stage filling mode is a low adding mode, and the synchronous driving assembly (4) performs filling in a small quantity and multiple times by operating the synchronous driving assembly (4) in the low adding mode; a second-stage filling mode, namely a high adding mode, wherein the synchronous driving assembly (4) performs filling in a plurality of times in a plurality of quantities by operating the synchronous driving assembly (4) in the high adding mode; the filling hopper (2) comprises a plurality of feeding channels (21), one side of each feeding channel (21) is provided with an adjusting plate (22), the end part of each adjusting plate (22) is rotationally connected with the corresponding feeding channel (21), an adjusting rod (23) is arranged on the outer side of each adjusting plate (22), and the bottom of each adjusting rod (23) extends to the bottom of the corresponding filling hopper (2) and is matched with the corresponding synchronous driving assembly (4);
the synchronous driving assembly (4) further comprises a driving installation frame (42) and a driving motor (43), the driving installation frame (42) is respectively located at two sides of the filling hopper (2), the driving motor (43) is installed at one side of the driving installation frame (42), the gear set (41) is installed at the outer side of the driving installation frame (42), a plurality of bearings (421) are arranged on the driving installation frame (42), the bearings (421) respectively correspond to the filling roller (31), and the locking assembly (5) is connected with the gear set (41) through the bearings (421);
the gear set (41) comprises a plurality of packing gears (411), the packing gears (411) are respectively connected with the bearings (421), a transmission gear (412) is arranged on the side edge between every two adjacent packing gears (411), and the transmission gear (412) is used for matching and meshing the two adjacent packing gears (411) when the packing gears (411) are replaced; the back of the transmission gear (412) is provided with a moving rod (413), the transmission gear (412) is rotationally connected with the moving rod (413), the driving installation frame (42) is positioned at the position of the moving rod (413) and provided with a vertical groove (422), the moving rod (413) is slidably arranged in the vertical groove (422), the side surface of the moving rod (413) is positioned outside the vertical groove (422) and provided with a locking button (423), and the locking button (423) moves relative to the vertical groove (422);
the back of the packing gear (411) is provided with a connecting shaft (414), the middle part of the connecting shaft (414) is rotatably provided with an adjusting disc (415), the outer diameter of the adjusting disc (415) is inversely proportional to the size of the packing gear (411), one side of the adjusting disc (415) is provided with a clamping ring (416), the adjusting rod (23) is sleeved in the clamping ring (416), and the other end of the connecting shaft (414) is clamped with the bearing (421) through the locking assembly (5);
the locking assembly (5) comprises a locking connecting rod (51), an oval lug (52) is arranged at one end of the locking connecting rod (51), the other end of the locking connecting rod (51) is connected with the packing roller (31), an oval groove (35) is formed in the other end of the connecting shaft (414), the oval lug (52) is sleeved with the oval groove (35), a rotary through groove (419) is formed in the middle of the connecting shaft (414), the rotary through groove (419) is communicated with the oval groove (35), a rotatable stop block (417) is arranged in the rotary through groove (419), an idler gear (418) is arranged on the outer side of the packing gear (411), and the idler gear (418) is consistent with the packing gear (411);
the magnetic coupling stirring assembly (6) comprises a magnetic coupling motor (61), the magnetic coupling motor (61) is located at the bottom of the compound tank (1), a stirring rod (62) is arranged at the output end of the magnetic coupling motor (61), the stirring rod (62) penetrates through the bottom of the compound tank (1) and extends into the compound tank (1), stirring teeth (63) are arranged on the stirring rod (62), a feed inlet (11) is formed in the upper portion of the compound tank (1), and a guide table (12) is arranged between the feed inlet (11) and the filler control assembly (3).
2. The intermittent non-return magnetic coupling mixing and compounding device according to claim 1, wherein the intermittent non-return magnetic coupling mixing and compounding device is characterized in that: the packing control assembly (3) further comprises a packing frame (33), the packing frame (33) is arranged at the bottom of the packing bucket (2), the packing roller (31) is rotatably arranged inside the packing frame (33), two ends of the packing roller (31) extend outside two sides of the packing frame (33), one end of the packing roller (31) is provided with an indication arrow (34), and the direction of the indication arrow (34) is consistent with the direction of the feeding port (32).
3. A mixing compounding method using an intermittent non-return magnetic coupling mixing compounding device as set forth in any one of claims 1-2, characterized by comprising the steps of:
s1, respectively pouring a plurality of weighed powders into corresponding filling hoppers (2), and filling by adopting corresponding filling control assemblies (3) according to the weight proportions of different powders;
s2, adjusting the driving proportion to drive according to the weight proportion of the powder through the cooperation of the synchronous driving component (4) and the locking component (5); when a plurality of powder materials are added, the driving proportion is used for driving the filling roller (31), and the powder materials are added into the magnetic-connection stirring assembly (6);
s3, in the mixing and compounding process, the connection between the gear set (41) and the filler roller (31) is released through the locking component (5), so that part of powder material exits the mixing and compounding process;
s4, when the material is changed, the connection between the gear set (41) and the packing roller (31) is released through the locking assembly (5), so that the transmission between the gear set (41) and the packing roller (31) is disconnected, and the packing roller (31) in the packing control assembly (3) can be adjusted to the initial position;
s5, after the material is changed, filling different powder materials in different modes through a two-pole filling mode of the synchronous driving assembly (4).
4. A mixing compounding method as defined in claim 3, wherein: the application of the mixing compounding method in preparing the compound additive.
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|---|---|---|---|
| CN202311255092.3A CN116983900B (en) | 2023-09-27 | 2023-09-27 | Intermittent non-return magnetic coupling mixed compounding device and application thereof in preparing compounding additive |
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| CN202311255092.3A CN116983900B (en) | 2023-09-27 | 2023-09-27 | Intermittent non-return magnetic coupling mixed compounding device and application thereof in preparing compounding additive |
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| CN116983900B true CN116983900B (en) | 2024-01-05 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB495081A (en) * | 1937-05-07 | 1938-11-07 | George Rogers | Improvements in or relating to powder filling machines |
| CN113351064A (en) * | 2021-07-20 | 2021-09-07 | 深圳市悦品茶餐饮服务有限公司 | Mixing apparatus is used in beverage processing of adjustable mixing proportion |
| CN216572919U (en) * | 2021-12-30 | 2022-05-24 | 山佳经典(北京)科技有限公司 | Automatic proportioning device of compound fungus fermentation medium composition |
| CN115501805A (en) * | 2022-10-25 | 2022-12-23 | 黄河建工集团有限公司 | Water conservancy modified soil preparation and processing equipment and process |
-
2023
- 2023-09-27 CN CN202311255092.3A patent/CN116983900B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB495081A (en) * | 1937-05-07 | 1938-11-07 | George Rogers | Improvements in or relating to powder filling machines |
| CN113351064A (en) * | 2021-07-20 | 2021-09-07 | 深圳市悦品茶餐饮服务有限公司 | Mixing apparatus is used in beverage processing of adjustable mixing proportion |
| CN216572919U (en) * | 2021-12-30 | 2022-05-24 | 山佳经典(北京)科技有限公司 | Automatic proportioning device of compound fungus fermentation medium composition |
| CN115501805A (en) * | 2022-10-25 | 2022-12-23 | 黄河建工集团有限公司 | Water conservancy modified soil preparation and processing equipment and process |
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