CN116968135A - Three-tooth type reed continuous automatic beam splitting device - Google Patents
Three-tooth type reed continuous automatic beam splitting device Download PDFInfo
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- CN116968135A CN116968135A CN202210435955.4A CN202210435955A CN116968135A CN 116968135 A CN116968135 A CN 116968135A CN 202210435955 A CN202210435955 A CN 202210435955A CN 116968135 A CN116968135 A CN 116968135A
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- 239000004576 sand Substances 0.000 abstract description 10
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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Abstract
The invention discloses a three-tooth reed continuous automatic beam splitting device, which comprises a right-tooth beam splitting device, a middle-tooth beam splitting device, a left-tooth beam splitting device, a reed beam splitting table, a reed leading-in table and a frame. The reed rod splitting device is characterized in that three teeth are intermittently and synchronously inserted into the same gap between reed rods through parameter design, the reed rods to be separated are blocked at the outer sides of middle teeth, a certain amount of reed rods are separated at the inner sides of middle teeth, and the reed rods are conveniently split by 120-degree included angles between the left teeth and the right teeth along with rotation of a chain. The device is used for solving the problem of manual beam splitting before the vertical sand barrier of reed is manufactured, solving the problem of entanglement and intersection in the beam splitting process of reed stems through synchronous insertion and synchronous separation of three teeth, and improving the beam splitting efficiency of reed by mechanized continuous beam splitting.
Description
Technical Field
The invention relates to the field of transmission machinery, in particular to a three-tooth reed continuous automatic beam splitting device.
Background
The desertification form of China is severe, reed vertical sand barriers are arranged in the necessary sand prevention zone to prevent the erosion of wind sand, and the reed vertical sand barriers become one of the main stream products for wind prevention and sand fixation at present.
Before the vertical sand barrier of reed is made, the reed needs to be split, and then the vertical sand barrier is fed into a reed grating device, and as the reed has the characteristics of easy entanglement and easy explosion and swelling, the large stack of reed rods are difficult to be split into single bundles, so that the mode of artificial splitting is mainly adopted at present. The manual beam splitting device has the advantages of high labor intensity, low efficiency and hand injury, and the mechanical beam splitting device is yet to be developed. In order to realize the high-efficiency manufacture of the vertical sand barrier of the reed, the continuous beam splitting mechanization of the reed is a great break. Based on the above, the invention designs a three-tooth reed continuous automatic beam splitting device to solve the above problems.
Disclosure of Invention
The invention provides a three-tooth type continuous automatic beam splitting device for reed, which aims to solve the problem of manual beam splitting in the vertical sand barrier manufacturing process of reed.
In order to achieve the above purpose, the present invention provides the following technical solutions: the invention discloses a three-tooth reed continuous automatic beam splitting device. The reed bundle splitting device comprises a right tooth bundle splitting part, a middle tooth bundle splitting part, a left tooth bundle splitting part, a reed bundle splitting table, a reed leading-in table, a frame, a speed regulating motor, a chain, a side tooth seat, a left side tooth, a side tooth machine frame plate, a driven sprocket, a right side tooth, a driving sprocket, a bearing 1, a bearing 2, a right sprocket shaft, a driving bevel gear, a shaft end sleeve, a perforation pin, an eccentric shaft, a driven bevel gear, a bearing 3, an eccentric wheel, a middle fluted disc bolt, a middle fluted disc shaft, a bearing 4, a V-shaped machine frame plate, a bearing 5, a left sprocket shaft, middle teeth and a middle tooth seat.
Preferably, the three-tooth reed continuous automatic beam splitting device is characterized in that the frame is of a cuboid frame structure, and a part of cuboid plates are included in the frame so as to facilitate the installation and expression of other mechanisms.
Preferably, the three-tooth reed continuous automatic beam splitting device is characterized in that a right-tooth beam splitting part, a middle-tooth beam splitting part and a left-tooth beam splitting part are all arranged perpendicular to a reed beam splitting table, other parts of the left-and right-tooth beam splitting part except for different side tooth parameters need to be specially designed are arranged in the same symmetrical center line, tooth grooves fitting with the motion track of beam splitting teeth are formed in the reed beam splitting table, and the purpose of ensuring that the beam splitting teeth do not interfere during motion and realizing complete separation of the edges of a reed rod in a beam is achieved so as to ensure that the beam splitting teeth are not missed.
Preferably, the three-tooth reed continuous automatic beam splitting device is characterized in that the middle tooth beam splitting part is provided with an eccentric wheel on an eccentric wheel shaft, so that the eccentric wheel rotates to the highest point and the contact distance between the eccentric wheel and a bolt of a middle fluted disc is the largest, the eccentric wheel is just separated from the lowest point, the angle difference between the lowest point and the highest point is 180 degrees, the bolt of the middle fluted disc is used for fixing a middle tooth seat, middle teeth subjected to parameter calculation are welded on the middle tooth seat, the middle teeth are installed on the middle fluted disc in a central symmetry manner, and finally the intermittent movement that the eccentric wheel rotates for 360 degrees and the middle fluted disc rotates for 180 degrees is realized.
Preferably, the three-tooth reed continuous automatic beam splitting device is characterized in that the left side tooth and the right side tooth are vertically arranged on the chain, the circumference of the chain wheel and the length of the chain are integral multiples, the installation clearance distance of the side teeth is equal to the circumference of the chain wheel, and the parameter design of the right side tooth, the left side tooth and the middle tooth meets the requirement that when the three teeth are parallel to a reed beam splitting table, the three teeth are integrated and synchronously inserted into the clearance of a reed rod.
Preferably, the three-tooth reed continuous automatic beam splitting device is characterized in that the transmission ratio among a driving sprocket, a driven sprocket, a driving bevel gear and a driven bevel gear is 1 to 1, and a side gear rack plate and a V-shaped rack plate are fixed on a rack, so that the bearing is convenient to install and fix.
The working process of the invention is as follows:
reed is sent to a reed beam splitting table through a reed sending table, three teeth are intermittently and synchronously inserted into the same gap between reed rods through middle teeth, left teeth and right teeth designed by parameters, a chain wheel and a bevel gear are all driven by 1 to 1, the chain wheel rotates for one circle, an eccentric wheel rotates for one circle, a middle fluted disc bolt is beaten by the first half circle of the eccentric wheel, so that the middle teeth of the middle teeth rotating for 180 DEG are stopped by the middle teeth, when the middle teeth rotate, a certain amount of reed rods are hooked on the inner sides, the hooked reed rods are separated by the left side and the right side of an included angle of 120 DEG of the side teeth, the outer sides of the hooked reed rods are blocked for separation when the middle teeth stop, the next working cycle is waited, when the eccentric wheel starts to rotate for a new circle, the middle teeth continue to finish the actions, and the round is repeated, and finally, continuous automatic beam splitting of the reed rods is realized.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic general structure of a preferred embodiment of the present invention.
Fig. 2 is an enlarged partial schematic view of the removal frame assembly.
FIG. 3 is a schematic diagram of an assembly of a middle toothed disc.
Fig. 4 is a view of a three-in-one preferred view.
Fig. 5 is a schematic view of a toothing assembly.
Detailed Description
Before any embodiments are explained in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The disclosure is capable of other embodiments and of being practiced or of being carried out in various ways.
Referring to fig. 1-5, the present invention provides a technical solution:
the invention discloses a three-tooth reed continuous automatic beam splitting device, which comprises a right-tooth beam splitting part (1), a middle-tooth beam splitting part (2), a left-tooth beam splitting part (5), a reed beam splitting table (3), a reed guiding table (4), a frame (6), a speed regulating motor (7), a chain (8), a side gear seat (9), a left-tooth (10), a side gear frame plate (11), a driven sprocket (12), a right-tooth (13), a driving sprocket (14), a bearing 1 (15), a bearing 2 (16), a right sprocket shaft (17), a driving bevel gear (18), a shaft end sleeve (19), a perforation pin (20), an eccentric wheel shaft (21), a driven bevel gear (22), a bearing 3 (23), an eccentric wheel (24), a middle fluted disc bolt (25), a middle fluted disc (26), a middle gear disc shaft (27), a bearing 4 (28), a V-shaped frame plate (29), a bearing 5 (30), a left sprocket (31), a middle tooth (32) and a middle tooth seat (33).
The three-tooth reed continuous automatic beam splitting device is characterized in that the frame (5) is of a cuboid frame structure, and comprises partial cuboid plates so as to facilitate the installation and expression of other mechanisms.
The three-tooth reed continuous automatic beam splitting device is characterized in that a right-tooth beam splitting part (1), a middle-tooth beam splitting part (2) and a left-tooth beam splitting part (5) are all arranged perpendicular to a reed beam splitting table (3), other parts of the left-and right-tooth beam splitting part except for different side tooth parameters need to be specially designed are arranged in the same way, symmetrical central lines are arranged, tooth grooves fit with the motion track of beam splitting teeth are formed in the reed beam splitting table (3), and the purpose of ensuring that the beam splitting teeth do not interfere during motion and realizing complete separation of the edges of bundled reed rods is achieved so as to ensure that the bundled reed rods are not missed.
The three-tooth reed continuous automatic beam splitting device is characterized in that a middle-tooth beam splitting part (2) is arranged on an eccentric wheel shaft (21), an eccentric wheel (24) is arranged on the eccentric wheel shaft (21), the eccentric wheel (24) rotates to the highest point, the contact distance between the eccentric wheel and a middle-tooth disc bolt (25) is the largest, the eccentric wheel is just separated from the lowest point, the angle difference between the lowest point and the highest point is 180 degrees, a middle-tooth disc bolt (25) fixes a middle tooth seat (33), middle teeth subjected to parameter calculation are welded on the middle tooth seat (33), and middle teeth (32) are arranged on a middle-tooth disc (26) in a central symmetry manner, so that the eccentric wheel (24) rotates for 360 degrees, and the middle-tooth disc (26) rotates for 180 degrees in an intermittent motion.
The continuous automatic beam splitting device for the three-tooth reed is characterized in that the left side tooth and the right side tooth are vertically arranged on a chain (8), the circumference of the chain wheel and the length of the chain (8) are integral multiples, the installation clearance distance of the side teeth is equal to the circumference of the chain wheel, and the parameter design of the right side tooth (13), the left side tooth (10) and the middle tooth (32) meets the requirement that when the three teeth are parallel to a reed beam splitting table, the three teeth are integrated and synchronously inserted into a reed rod gap.
The three-tooth reed continuous automatic beam splitting device is characterized in that the transmission ratio among a driving sprocket (14), a driven sprocket (12), a driving bevel gear (18) and a driven bevel gear (22) is 1 to 1, and a side gear frame plate (11) and a V-shaped frame plate (29) are fixed on a frame, so that the bearing is convenient to install and fix.
One specific application of this embodiment is: when the reed splitting machine is used, reeds are conveyed to a reed beam splitting table (3) through a reed conveying table (4), three teeth are intermittently and synchronously inserted into the same gap between reed rods through a middle tooth (32), a left tooth (10) and a right tooth (13) which are designed by parameters, a chain wheel and a bevel gear are driven by 1 to 1, the chain wheel rotates for one circle, an eccentric wheel rotates for one circle, the eccentric wheel (24) rotates for the first half circle to beat a middle fluted disc bolt (25) so that the middle tooth 180 DEG eccentric wheel (24) rotates for the second half circle, the middle tooth (32) stays, when the middle tooth (32) rotates, a certain amount of reed rods are hooked on the inner side, the hooked reed rods are separated by the left side and the right side of the included angle of the side tooth, the outer side of the middle tooth (32) stops the reed rods to be separated, the next working cycle is waited, and when the eccentric wheel starts to rotate for the new circle, the middle tooth (32) continuously completes the actions and periodically and automatically splits the reed rods.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The invention discloses a three-tooth reed continuous automatic beam splitting device, which comprises a right-tooth beam splitting part (1), a middle-tooth beam splitting part (2), a left-tooth beam splitting part (5), a reed beam splitting table (3), a reed guiding table (4), a frame (6), a speed regulating motor (7), a chain (8), a side gear seat (9), a left-tooth (10), a side gear frame plate (11), a driven sprocket (12), a right-tooth (13), a driving sprocket (14), a bearing 1 (15), a bearing 2 (16), a right sprocket shaft (17), a driving bevel gear (18), a shaft end sleeve (19), a perforation pin (20), an eccentric wheel shaft (21), a driven bevel gear (22), a bearing 3 (23), an eccentric wheel (24), a middle fluted disc bolt (25), a middle fluted disc (26), a middle gear disc shaft (27), a bearing 4 (28), a V-shaped frame plate (29), a bearing 5 (30), a left sprocket (31), a middle tooth (32) and a middle tooth seat (33).
2. The frame (5) of a three-tooth reed continuous automatic beam splitting device according to claim 1 is a cuboid frame structure, wherein a part of cuboid plates are included so as to facilitate the installation expression of other mechanisms.
3. The right tooth beam splitting part (1), the middle tooth beam splitting part (2) and the left tooth beam splitting part (5) of the three-tooth reed continuous automatic beam splitting device are all arranged perpendicular to the reed beam splitting table (3), the left and right tooth beam splitting parts are arranged in the same symmetrical central line except for different side tooth parameters, tooth grooves fitting with the beam splitting tooth movement tracks are formed in the reed beam splitting table (3), and the purpose of ensuring that the beam splitting teeth do not interfere during movement and completely separating the edges of bundled reed rods is achieved.
4. The tooth beam splitting part (2) in the three-tooth reed continuous automatic beam splitting device according to claim 1, wherein an eccentric wheel (24) is arranged on an eccentric wheel shaft (21), the eccentric wheel (24) rotates to the highest point and is in maximum contact with a middle fluted disc bolt (25), the eccentric wheel is just separated from the middle fluted disc bolt (25) at the lowest point, the angle difference between the lowest point and the highest point is 180 degrees, the middle fluted disc bolt (25) fixes a middle fluted disc seat (33), middle teeth subjected to parameter calculation are welded on the middle fluted disc seat (33), and middle teeth (32) are arranged on a middle fluted disc (26) in a central symmetry manner, so that the eccentric wheel (24) rotates for 360 degrees, and the middle fluted disc (26) rotates for 180 degrees in an intermittent motion.
5. The three-tooth reed continuous automatic beam splitting device according to claim 1, wherein the left side tooth and the right side tooth of the three-tooth reed continuous automatic beam splitting device are vertically arranged on the chain (8), the circumference of the chain wheel and the length of the chain (8) are integral multiples, the installation clearance distance of the side teeth is equal to the circumference of the chain wheel, and the parameter design of the right side tooth (13), the left side tooth (10) and the middle tooth (32) is that when the three teeth are parallel to a reed beam splitting table, the three teeth are integrated and synchronously inserted into the clearance of a reed rod.
6. The driving sprocket (14), the driven sprocket (12), the driving bevel gear (18) and the driven bevel gear (22) of the three-tooth reed continuous automatic beam splitting device are all 1 to 1 in transmission ratio, and the side gear rack plate (11) and the V-shaped rack plate (29) are all fixed on a rack, so that the bearing is convenient to install and fix.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210435955.4A CN116968135A (en) | 2022-04-24 | 2022-04-24 | Three-tooth type reed continuous automatic beam splitting device |
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Application Number | Priority Date | Filing Date | Title |
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CN202210435955.4A CN116968135A (en) | 2022-04-24 | 2022-04-24 | Three-tooth type reed continuous automatic beam splitting device |
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CN116968135A true CN116968135A (en) | 2023-10-31 |
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CN202210435955.4A Pending CN116968135A (en) | 2022-04-24 | 2022-04-24 | Three-tooth type reed continuous automatic beam splitting device |
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