CN116959805A - Device for eliminating steel wire lantern phenomenon during production of steel wire armored cable - Google Patents
Device for eliminating steel wire lantern phenomenon during production of steel wire armored cable Download PDFInfo
- Publication number
- CN116959805A CN116959805A CN202310945345.3A CN202310945345A CN116959805A CN 116959805 A CN116959805 A CN 116959805A CN 202310945345 A CN202310945345 A CN 202310945345A CN 116959805 A CN116959805 A CN 116959805A
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- steel wire
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- frame
- cable
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 108
- 239000010959 steel Substances 0.000 title claims abstract description 108
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 230000007246 mechanism Effects 0.000 claims description 63
- 238000003825 pressing Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 29
- 238000004140 cleaning Methods 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 239000012535 impurity Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 3
- 238000007665 sagging Methods 0.000 description 3
- 230000010405 clearance mechanism Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the technical field of cables, in particular to a device for eliminating the phenomenon that a steel wire is lifted up when a steel wire armored cable is produced. The invention provides a device for eliminating the phenomenon of lifting a steel wire from a lantern when a steel wire armored cable is produced, which can adjust the tension of the steel wire and avoid the phenomenon of lifting the steel wire from the lantern. The device for eliminating the phenomenon that the steel wire starts a lantern when the steel wire armored cable is produced comprises a bottom plate support and a servo motor, wherein the right side of the top of the bottom plate support is connected with the servo motor. According to the invention, the steel wire passes through the first supporting frame to be in contact with the first rotating wheel, under the action of the first telescopic spring, the first rotating wheel can prop against the steel wire, and the tension of the steel wire can be adaptively adjusted along with the speed of armor, so that the phenomenon of lifting a lantern can be avoided when the steel wire is armored, and the guide ring and the guide frame can prop up the steel wire, so that the steel wire is far away from a cable, the compactness when the steel wire is wound can be ensured, and the armor quality is improved.
Description
Technical Field
The invention relates to the technical field of cables, in particular to a device for eliminating the phenomenon that a steel wire is lifted up when a steel wire armored cable is produced.
Background
In the production process of the cable, steel wires or steel belts are used for armor the cable, so that the structural integrity and the electrical performance of the cable can be protected, the service life of the cable can be prolonged, and therefore, an armor layer is very necessary to be added on the outer protective layer of the cable. When the cable is armored, the tension of the steel wire cannot be controlled, so that the steel wire is easy to arch in the winding process, just like a cable swelling bag, namely, a so-called steel wire lantern phenomenon occurs, if the lantern phenomenon occurs, workers are required to cut off the arched steel wire by means of tools, then the steel wire is tightened, and the joint of the cut steel wire is welded, so that the process is troublesome, time and labor are wasted, the production efficiency is reduced, and energy sources are wasted.
In view of the above, it is necessary to develop a device for eliminating the wire-lifting phenomenon during the production of the wire-armored cable, which can adjust the tension of the wire and avoid the wire-lifting phenomenon.
Disclosure of Invention
Aiming at the defects of the prior art that the steel wire is easy to arch when the cable is armored, so that the phenomenon of the lantern is generated and the effect of the cable armor is affected, the invention provides a device for eliminating the phenomenon of the lantern generated by the steel wire when the cable is armored by the steel wire, which can adjust the tension of the steel wire and avoid the phenomenon of the lantern generated by the steel wire.
In order to achieve the above object, the present invention is realized by the following scheme: a device for eliminating the phenomenon of wire-lifting of a lantern when producing a wire-armored cable, comprising:
the right side of the top of the bottom plate bracket is connected with the servo motor;
the right upper side of the bottom plate bracket is rotationally connected with a first lead frame for placing steel wires;
the first transmission assembly is connected between the left side of the first lead frame and the output shaft of the servo motor, and the upper part of the first transmission assembly is rotationally connected with the bottom plate bracket;
the bearing seat is rotatably connected to the left upper side of the bottom plate bracket;
a cable is arranged between the upper part of the bottom plate bracket and the bearing seat;
the left upper side of the first transmission assembly is provided with a tightening mechanism for adjusting the tension of the steel wire;
the adjusting mechanism is arranged on the tightening mechanism and used for guaranteeing winding tightness of the steel wire.
Optionally, the tightening mechanism comprises:
the left side of the first lead frame is connected with the second lead frame;
the first support frame is connected with the front, rear, upper and lower sides of the second lead frame;
the front, back, upper and lower four sides of the second lead frame are respectively connected with a telescopic rod used for adaptively adjusting the tension of the steel wire, and each telescopic rod penetrates through the similar first support frame;
the outer side of each telescopic rod is rotatably connected with a first rotating wheel for guiding the steel wire;
and the two ends of the first telescopic springs are respectively connected with the middle part of the telescopic rods and the first supporting frame.
Optionally, the adjusting mechanism includes:
the rack is connected to the left front side of the second lead frame;
the rear side of the rack is connected with a first sliding rail;
the first sliding rail is connected with the moving frame in a sliding manner, and the front side of the moving frame is connected with the rack in a sliding manner;
all gears are rotatably connected in the movable frame and meshed with the racks;
the left side of the first sliding rail is sleeved with a second telescopic spring, and two ends of the second telescopic spring are respectively connected with the first sliding rail and the movable frame;
the left side and the right side of the left part of the second lead frame are rotatably connected with the second rotating wheel;
the pull rope is wound on the second rotating wheel and penetrates through the second lead frame to be connected with the right side of the movable frame;
the front part of the moving frame is connected with a guide ring for expanding and guiding the steel wire;
the rear part of the moving frame is connected with a guide frame for supporting and guiding the steel wire;
the clamping plate is connected with the upper left part of the second lead frame in a sliding mode, the clamping groove is formed in the lower part of the clamping plate, and the second rotating wheel is clamped on the lower part of the clamping plate.
Optionally, the cable track straightening device further comprises a track straightening mechanism for straightening the cable, and the track straightening mechanism comprises:
the left side of the second lead frame is rotatably connected with a lead screw, and the left side of the lead screw penetrates through the outer ring of the bearing seat;
the left upper side of the bottom plate bracket is in sliding connection with the second support;
the driving motor is connected to the left side of the second support frame, and an output shaft of the driving motor is connected to the left side of the screw rod;
the second transmission assembly is connected between the left sides of the screw rods;
the right side of the lead screw is connected with a right side of the cable track cylinder in a threaded manner, and the cable passes through the right side of the cable track cylinder.
Optionally, the device further comprises a protection mechanism for clamping the wound steel wire, and the protection mechanism comprises:
the left side of the track straight cylinder is connected with the support ring;
the support ring is connected with a compression block in a sliding manner, and the compression block is used for clamping the wound steel wire;
and the inner side of each compression block is sleeved with a third telescopic spring, and two ends of the third telescopic spring are respectively connected with the compression blocks and the supporting rings.
Optionally, the device also comprises an elastic mechanism for adjusting the paying-off speed of the steel wire, and the elastic mechanism comprises:
the sliding plates are connected between the right part of the first lead frame and the front, back, upper and lower sides of the upper part of the first transmission assembly, and clamping holes are uniformly formed in each sliding plate at intervals;
a sliding line pressing frame is connected to each sliding plate in a sliding manner, and the bottom of the sliding line pressing frame is arc-shaped;
each sliding plate is provided with a bolt, and the bolts penetrate through similar sliding pressure wire frames;
and the wire pressing plates are connected with the wire pressing plates used for guiding the steel wires on the four sides of the upper part of the first transmission assembly, and are obliquely arranged.
Optionally, the wire pressing plate is concave.
Optionally, still including the clearance mechanism that is used for clearing up the impurity on cable surface, clearance mechanism is including:
the left rear side of the second lead frame is connected with a second sliding rail, and the supporting ring is connected with the second sliding rail in a sliding manner;
the brush ring is connected with the left side of the second sliding rail in a sliding manner, and is used for cleaning impurities on the surface of the cable, and the cable passes through the brush ring;
and the left side of the second sliding rail is sleeved with a fourth telescopic spring, and two ends of the fourth telescopic spring are respectively connected with the right side of the supporting ring and the left side of the brush ring.
The invention has at least one of the following advantages: according to the invention, the steel wire passes through the first support frame to be in contact with the first rotating wheel, the first rotating wheel can prop against the steel wire under the action of the first telescopic spring, and the tension of the steel wire can be adaptively adjusted along with the speed of armor, so that the phenomenon of lifting a lantern can be avoided when the steel wire is armored, and the guide ring and the guide frame can prop up the steel wire, so that the steel wire is far away from a cable, the compactness when the steel wire is wound can be ensured, and the armor quality is improved; through the movement of the track cylinder, the cable can be tracked and straightened, and the sagging of the middle part of the cable is avoided, so that the quality during armor can be ensured, and the phenomenon that the steel wires are stacked at one place due to sagging of the middle part of the cable during armor is avoided; the wound steel wire is pressed through the pressing block, so that the steel wire which is armored for the cable can be prevented from loosening, and further the steel wire can be prevented from arching to influence the armored effect; the tightness of the sliding dynamic pressure frame on steel wire pressing can be adjusted by adjusting the position of the sliding dynamic pressure frame, so that the wire paying-off speed of the steel wire can be adjusted, and the phenomenon that the steel wire is loose when the wire paying-off speed is too high to cause armor is avoided, and the armor effect is affected; the brush ring is driven to move through the track straight cylinder, so that the brush ring can clean the cable, and the armored effect of the cable is prevented from being influenced by impurities on the cable.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of a partial perspective structure of the present invention.
Fig. 3 is a schematic perspective view of the tightening mechanism of the present invention.
Fig. 4 is a schematic cross-sectional perspective view of the tightening mechanism of the present invention.
Fig. 5 is a schematic perspective view of an adjusting mechanism of the present invention.
Fig. 6 is a schematic view of a first partial perspective of the adjusting mechanism of the present invention.
Fig. 7 is a schematic view of a second partial perspective of the adjusting mechanism of the present invention.
Fig. 8 is a schematic view of a first perspective structure of the track-straightening mechanism of the present invention.
Fig. 9 is a schematic view of a second perspective structure of the track-straightening mechanism of the present invention.
Fig. 10 is a schematic view of a first perspective structure of the protection mechanism of the present invention.
Fig. 11 is a schematic view of a second perspective structure of the protection mechanism of the present invention.
Fig. 12 is a schematic view showing a first perspective structure of the elastic mechanism of the present invention.
Fig. 13 is a schematic view of a second perspective of the take-up mechanism of the present invention.
Fig. 14 is a schematic view of a first perspective of a cleaning mechanism according to the present invention.
Fig. 15 is a schematic view of a second perspective of the cleaning mechanism of the present invention.
Reference numerals illustrate: the device comprises a 1-bottom plate bracket, a 2-first transmission component, a 21-servo motor, a 22-first lead frame, a 3-cable, a 4-bearing seat, a 5-tightening mechanism, a 51-first support frame, a 52-telescopic rod, a 53-first rotating wheel, a 54-first telescopic spring, a 55-second lead frame, a 6-regulating mechanism, a 61-rack, a 62-full gear, a 63-first sliding rail, a 64-second telescopic spring, a 65-second rotating wheel, a 66-pull rope, a 67-clamping plate, a 68-guide ring, a 69-moving frame, a 610-guide frame, a 7-track mechanism, a 71-driving motor, a 72-second support frame, a 73-second transmission component, a 74-screw rod, a 75-track cylinder, a 8-protecting mechanism, a 81-support ring, a 82-pressing block, a 83-third telescopic spring, a 9-tightening mechanism, a 91-sliding plate, a 92-pressing plate, a 93-pressing line frame, a 94-pin, a 10-cleaning mechanism, a 101-brush ring, a 102-second sliding rail, and a 103-fourth spring.
Detailed Description
The invention will be further described with reference to the accompanying drawings and detailed description below:
example 1
Referring to fig. 1-7, the device for eliminating the phenomenon of steel wire lantern when producing steel wire armored cables comprises a bottom plate bracket 1, a first transmission component 2, a servo motor 21, a first lead frame 22, a bearing seat 4, a tightening mechanism 5 and an adjusting mechanism 6, wherein the servo motor 21 is fixedly connected to the right side of the top of the bottom plate bracket 1 through bolts, the first lead frame 22 is rotatably connected to the right upper side of the bottom plate bracket 1, the first lead frame 22 is used for placing steel wires, the first transmission component 2 is connected between the left side of the first lead frame 22 and an output shaft of the servo motor 21, the first transmission component 2 consists of a large gear and a small gear, the large gear is connected to the left side of the first lead frame 22, the small gear is connected to the output shaft of the servo motor 21 through a key, the small gear is meshed with the large gear, the upper part of the first transmission component 2 is rotatably connected with the bottom plate bracket 1, the left upper side of the bottom plate support 1 is rotationally connected with a bearing seat 4, a cable 3 is arranged between the upper part of the bottom plate support 1 and the bearing seat 4, the left upper side of the first transmission component 2 is provided with a tightening mechanism 5, the tightening mechanism 5 is used for adjusting the tension degree of steel wires, the tightening mechanism 5 is provided with an adjusting mechanism 6, the adjusting mechanism 6 is used for ensuring the winding tightness degree of the steel wires, the tightening mechanism 5 comprises a first support frame 51, a telescopic rod 52, a first rotating wheel 53, a first telescopic spring 54 and a second lead frame 55, the left side of the first lead frame 22 is fixedly connected with the second lead frame 55, the front, back, upper, lower four sides of the second lead frame 55 are fixedly connected with the first support frame 51, the front, back, upper, lower four sides of the second lead frame 55 are fixedly connected with telescopic rods 52, each telescopic rod 52 is used for self-adaptively adjusting the tension degree of the steel wires, each telescopic rod 52 penetrates through the similar first support frame 51, the outer side of each telescopic rod 52 is rotationally connected with the first rotating wheel 53, the first rotating wheels 53 are used for guiding steel wires, the first telescopic springs 54 are sleeved on each telescopic rod 52, two ends of each first telescopic spring 54 are respectively connected with the middle part of each telescopic rod 52 and the first supporting frame 51, each adjusting mechanism 6 comprises a rack 61, all gears 62, a first sliding rail 63, a second telescopic spring 64, a second rotating wheel 65, a pull rope 66, a clamping plate 67, a guide ring 68, a moving frame 69 and a guide frame 610, a rack 61 is fixedly connected to the left front side of the second lead frame 55, a first sliding rail 63 is fixedly connected to the rear side of the rack 61, a moving frame 69 is connected to the upper sliding rail 63, the front side of the moving frame 69 is connected with the rack 61 in a sliding mode, all gears 62 are rotatably connected to the inner part of the moving frame 69, all gears 62 are meshed with the rack 61, the left side of the first sliding rail 63 is sleeved with two second telescopic springs 64, two ends of each second telescopic spring 64 are respectively connected with the first sliding rail 63 and the moving frame 69, the right side of the left side of the second lead frame 55 is rotatably connected with the second rotating wheel 65, the second rotating wheel 65 is connected with the guide frame 66, the lead frame 66 passes through the second lead frame 66 to the right side of the second lead frame 55 to the right side of the guide frame 69, the lower clamping plate 67 is fixedly connected to the lower clamping plate 67, and the lower clamping plate is used for clamping the upper sliding guide frame 67 is fixedly connected to the left side of the wire frame 67.
When in use, a worker places the steel wire coil on the first lead frame 22, then pulls out one end of the steel wire and passes through the upper part of the first transmission component 2 and the second lead frame 55, during which the steel wire passes through the first support frame 51 to be in contact with the first rotating wheel 53, then passes through the guide ring 68 and the guide frame 610, finally connects the end part of the steel wire on the left side of the cable 3, the first telescopic spring 54 plays a role in buffering, so that the first rotating wheel 53 can prop against the steel wire, further the tension of the steel wire can be adaptively adjusted along with the speed of armor, the situation that the tension is insufficient when the steel wire is wound is avoided, the armor effect is influenced, then the clamping plate 67 is pulled upwards, the second rotating wheel 65 is not clamped any more, the servo motor 21 is started, the output shaft of the servo motor 21 drives the first transmission component 2 to rotate, and then the first lead frame 22 and the second lead frame 55 are driven to rotate, thereby driving the first supporting frame 51, the telescopic rod 52 and the first rotating wheel 53 to rotate, so that the steel wire is wound on the surface of the cable 3 to armour the cable 3, the second wire frame 55 is driven to rotate when the second wire frame 55 rotates, the second rotating wheel 65 is kept motionless by the friction force between the second rotating wheel 65 and the cable 3, then the pull rope 66 is wound on the second rotating wheel 65 along with the rotation of the rack 61, the pull rope 66 pulls the moving frame 69 to move to the right, the full gear 62, the guide ring 68 and the guide frame 610 are driven to move to the right, the second telescopic spring 64 is stretched, the guide ring 68 and the guide frame 610 can guide the steel wire, the steel wire can be spread, the steel wire is far away from the cable 3, the tightness of the steel wire winding can be ensured, the full gear 62 is meshed with the rack 61, the moving stability of the guide ring 68 and the guide frame 610 can be ensured, and can make and remove the frame 69 and keep moving at the uniform velocity, avoid removing the frame 69 and can take place the card phenomenon because of the winding deformation extrusion of steel wire, so, can make the compactness when steel wire armor balanced, can appear too closely or the condition of crossing deficiency when avoiding the steel wire winding, thereby can improve the armor effect of steel wire to cable 3, after ending, the staff closes servo motor 21, and take out cable 3 after the armor, the staff control second runner 65 reversal resets afterwards, make second runner 65 loosen stay cord 66, second expansion spring 64 resets, drive and remove the frame 69, all gear 62, guide ring 68 and guide frame 610 move to the left and reset, after ending, move screens 67 down and reset, make screens 67 carry out spacingly to second runner 65, avoid cable 3 to take out the back, second runner 65 can rotate by oneself.
Example 2
On the basis of embodiment 1, please refer to fig. 1, 8 and 9, further include a track straightening mechanism 7, the track straightening mechanism 7 is used for straightening the cable 3, the track straightening mechanism 7 includes a driving motor 71, a second supporting frame 72, a second transmission assembly 73, a screw rod 74 and a track straightening cylinder 75, the left side of the second lead frame 55 is rotationally connected with two screw rods 74, the left sides of the two screw rods 74 all penetrate through the outer ring of the bearing seat 4, the upper left side of the bottom plate bracket 1 is slidably connected with the second supporting frame 72, the left side of the second supporting frame 72 is fixedly connected with the driving motor 71 through bolts, an output shaft of the driving motor 71 is connected with the left side of the screw rod 74 through a coupling, a second transmission assembly 73 is connected between the left sides of the two screw rods 74, the second transmission assembly 73 is composed of two belt pulleys and a flat belt, the two belt pulleys are respectively connected between the left sides of the two belt pulleys, the two screw rods 74 are in threaded connection with the track straightening cylinder 75, the track straightening cylinder 75 is used for straightening the cable 3, and the cable 3 penetrates through the track straightening cylinder 75. When the second lead frame 55 rotates, the lead screw 74 is driven to rotate, and then the driving motor 71, the second supporting frame 72 and the second transmission component 73 are driven to rotate, the lead screw 74 drives the outer ring of the bearing seat 4 to rotate, due to the fact that the hardness of the cable 3 is strong, and the friction force of the bearing seat 4 is small, when the outer ring of the bearing seat 4 rotates, the inner ring of the bearing seat 4 cannot rotate under the action of the cable 3, so that the cable 3 can be supported, the driving motor 71 is started, an output shaft of the driving motor 71 drives the lead screw 74 on the upper side to rotate, and then the lead screw 74 on the lower side is driven to rotate through the second transmission component 73, so that the track cylinder 75 can be driven to move to the right, the track cylinder 75 can track the cable 3, the middle of the cable 3 can be prevented from sagging, the quality during armor can be guaranteed, steel wires can be accumulated at one place during armor, after armor is completed, the output shaft of the driving motor 71 is controlled to rotate reversely, and then the lead screw 74 and the second transmission component 73 are driven to move to reset to the left, and then the driving motor 71 is closed, and the cable is convenient to use next time.
Referring to fig. 1, 10 and 11, the track roller further comprises a protection mechanism 8, the protection mechanism 8 is used for clamping the wound steel wires, the protection mechanism 8 comprises a support ring 81, a compression block 82 and a third telescopic spring 83, the support ring 81 is fixedly connected to the left side of the track roller 75, the compression block 82 is connected to the support ring 81 in a sliding mode, the compression block 82 is used for clamping the wound steel wires, the inner side of each compression block 82 is sleeved with the third telescopic spring 83, and two ends of the third telescopic spring 83 are respectively connected with the compression block 82 and the support ring 81. Under the effect of third extension spring 83 for compact heap 82 and cable 3 surface contact, the steel wire passes support ring 81 inside and cable 3 surface and hugs closely, when the in-process that the steel wire was armored to cable 3 surface, track cylinder 75 drove support ring 81 and compact heap 82 and moves to the right, make compact heap 82 to press from both sides tightly cable 3 after the armor, so, can avoid being not hard up to the steel wire of cable 3 armor, make the steel wire that has twined on cable 3 can not become flexible thereupon, and then can prevent that the steel wire from arching, influence the armor effect, thereby can guarantee the quality of cable 3 armor.
Referring to fig. 1, 12 and 13, the wire paying-off device further comprises an elastic mechanism 9, the elastic mechanism 9 is used for adjusting the wire paying-off speed, the elastic mechanism 9 comprises sliding plates 91, wire pressing plates 92, sliding wire pressing frames 93 and bolts 94, the sliding plates 91 are fixedly connected between the right part of the first wire frame 22 and the front, back, upper and lower sides of the upper part of the first transmission assembly 2, clamping holes are uniformly formed in each sliding plate 91 at intervals, the sliding wire pressing frames 93 are connected onto each sliding plate 91 in a sliding mode, the sliding wire pressing frames 93 are used for adjusting the wire paying-off speed, the bottoms of the sliding wire pressing frames 93 are arc-shaped, the bolts 94 penetrate through the similar sliding wire pressing frames 93, the wire pressing plates 92 are fixedly connected onto the front, back, upper and lower sides of the upper part of the first transmission assembly 2, the wire pressing plates 92 are used for guiding wires, and the wire pressing plates 92 are obliquely arranged, and the wire pressing plates 92 are concave. When passing first drive assembly 2 with the steel wire for the steel wire contacts with the concave part on the line ball board 92, so, can lead the steel wire, when needing control steel wire unwrapping wire speed, the staff can extract bolt 94, control the smooth line pressing frame 93 then and control and remove, because line ball board 92 is the slope setting, consequently, smooth line pressing frame 93 moves about can adjust smooth line pressing frame 93 to the elasticity of steel wire suppression, and then can adjust the speed of steel wire unwrapping wire, after adjusting, reset bolt 94, under the card hole effect of slide 91, can make four smooth line pressing frames 93 keep unanimously to the elasticity of steel wire, avoid the inconsistent elasticity of every steel wire can influence the armor effect.
Referring to fig. 1, 14 and 15, the cleaning device further includes a cleaning device 10, the cleaning device 10 is used for cleaning impurities on the surface of the cable 3, the cleaning device 10 includes a brush ring 101, a second sliding rail 102 and a fourth extension spring 103, a second sliding rail 102 is fixedly connected to the left rear side of the second lead frame 55, the supporting ring 81 is slidably connected to the second sliding rail 102, the brush ring 101 is slidably connected to the left side of the second sliding rail 102, the brush ring 101 is used for cleaning impurities on the surface of the cable 3, the cable 3 passes through the brush ring 101, the fourth extension spring 103 is sleeved on the left side of the second sliding rail 102, and two ends of the fourth extension spring 103 are respectively connected to the right side of the supporting ring 81 and the left side of the brush ring 101. Before the cable 3 is armored, a worker manually pulls the brush ring 101 to move to the right, the fourth telescopic spring 103 is stretched, the brush ring 101 is used for primarily cleaning the cable 3, then the brush ring 101 is loosened, the fourth telescopic spring 103 is reset, the brush ring 101 is driven to move to the left for resetting, when the track cylinder 75 moves to the right, the brush ring 101 is driven to move to the right, the brush ring 101 is enabled to clean the surface of the cable 3 again, so that the cleaning effect can be improved, impurities on the surface of the cable 3 are avoided, the cable 3 armored effect is affected, and when the track cylinder 75 moves to the left for resetting, the support ring 81, the fourth telescopic spring 103 and the brush ring 101 are driven to move to the left for resetting.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (8)
1. A device for eliminating the phenomenon of wire-lifting of a lantern during the production of a wire-armoured cable, comprising:
the device comprises a bottom plate bracket (1) and a servo motor (21), wherein the servo motor (21) is connected to the right side of the top of the bottom plate bracket (1);
the right upper side of the bottom plate bracket (1) is rotatably connected with a first lead frame (22) for placing steel wires;
the first transmission assembly (2) is connected between the left side of the first lead frame (22) and the output shaft of the servo motor (21), and the upper part of the first transmission assembly (2) is rotationally connected with the bottom plate bracket (1);
the bearing seat (4) is rotatably connected with the left upper side of the bottom plate bracket (1);
a cable (3) is arranged between the upper part of the bottom plate bracket (1) and the bearing seat (4);
the tightening mechanism (5) is arranged at the left upper side of the first transmission assembly (2), and the tightening mechanism (5) is used for adjusting the tension of the steel wire;
the adjusting mechanism (6) is arranged on the tightening mechanism (5), and the adjusting mechanism (6) is used for ensuring the winding tightness of the steel wire.
2. A device for eliminating the phenomenon of wire-lifting in the production of wire-armoured cables according to claim 1, characterized in that the tightening mechanism (5) comprises:
the second lead frame (55), the left side of the first lead frame (22) is connected with the second lead frame (55);
the first support frame (51) is connected with the front, back, upper and lower sides of the second lead frame (55); the telescopic rods (52) are connected to the front, rear, upper and lower sides of the second lead frame (55), the telescopic rods (52) are used for adaptively adjusting the tension of the steel wires, and each telescopic rod (52) penetrates through the similar first supporting frame (51);
the outer side of each telescopic rod (52) is rotatably connected with a first rotating wheel (53) for guiding the steel wire;
and each telescopic rod (52) is sleeved with a first telescopic spring (54), and two ends of each first telescopic spring (54) are respectively connected with the middle part of each telescopic rod (52) and the first supporting frame (51).
3. A device for eliminating the phenomenon of wire-lifting in the production of wire-armoured cables according to claim 2, characterized in that the adjusting mechanism (6) comprises:
a rack (61), wherein the rack (61) is connected to the left front side of the second lead frame (55);
the rear side of the rack (61) is connected with the first slide rail (63);
the movable frame (69), the first sliding rail (63) is connected with the movable frame (69) in a sliding way, and the front side of the movable frame (69) is connected with the rack (61) in a sliding way;
the full gear (62) is rotatably connected with the full gear (62) in the movable frame (69), and the full gear (62) is meshed with the rack (61);
the second telescopic spring (64) is sleeved on the left side of the first sliding rail (63), and two ends of the second telescopic spring (64) are respectively connected with the first sliding rail (63) and the movable frame (69);
the second rotating wheel (65) is rotatably connected with the second rotating wheel (65) at the left side and the right side of the second lead frame (55); the pull rope (66) is wound on the second rotating wheel (65), and the pull rope (66) passes through the second lead frame (55) to be connected with the right side of the movable frame (69);
the front part of the movable frame (69) is connected with a guide ring (68) for expanding and guiding the steel wire;
the rear part of the movable frame (69) is connected with a guide frame (610) for supporting and guiding the steel wire;
the clamping plate (67), the upper left portion of the second lead frame (55) is connected with the clamping plate (67) in a sliding mode, the clamping groove is formed in the lower portion of the clamping plate (67), and the second rotating wheel (65) is clamped on the lower portion of the clamping plate (67).
4. A device for eliminating the phenomenon of wire-lifting in the production of wire-armoured cables according to claim 3, characterized in that it further comprises a straightening mechanism (7) for straightening the cable (3), the straightening mechanism (7) comprising:
the left side of the second lead frame (55) is rotatably connected with the lead screw (74), and the left side of the lead screw (74) penetrates through the outer ring of the bearing seat (4);
the second support frame (72) is connected with the upper left side of the bottom plate support frame (1) in a sliding way; the driving motor (71), the left side of the second supporting frame (72) is connected with the driving motor (71), and the output shaft of the driving motor (71) is connected with the left side of the screw rod (74);
the second transmission assembly (73), the second transmission assembly (73) is connected between the left sides of the screw rods (74);
the crawler belt type crawler belt machine comprises crawler belt straight cylinders (75), wherein the crawler belt straight cylinders (75) used for straightening cables (3) are connected between the left sides of the screw rods (74) in a threaded mode, and the cables (3) penetrate through the crawler belt straight cylinders (75).
5. An apparatus for eliminating wire-lifting in the production of wire-armoured cables according to claim 4, characterized by further comprising a protection mechanism (8) for clamping the wound wire,
the protection mechanism (8) comprises:
the left side of the track cylinder (75) is connected with the support ring (81);
the compression block (82) is connected with the support ring (81) in a sliding manner, and the compression block (82) is used for clamping the wound steel wire;
and the inner side of each compression block (82) is sleeved with a third expansion spring (83), and two ends of each third expansion spring (83) are respectively connected with the compression block (82) and the supporting ring (81).
6. A device for eliminating the phenomenon of wire-lifting of a lantern during the production of a wire-armoured cable according to claim 5, characterized in that it further comprises a tightening mechanism (9) for adjusting the wire paying-off speed, the tightening mechanism (9) comprising:
the sliding plates (91) are connected between the right part of the first lead frame (22) and the front, rear, upper and lower sides of the upper part of the first transmission component (2), and clamping holes are uniformly formed in each sliding plate (91) at intervals;
the sliding wire pressing frames (93) are connected onto each sliding plate (91) in a sliding mode, the sliding wire pressing frames (93) are used for adjusting the wire releasing speed of the steel wires, and the bottoms of the sliding wire pressing frames (93) are arc-shaped;
each sliding plate (91) is provided with a bolt (94), and the bolts (94) penetrate through similar sliding line pressing frames (93);
the wire pressing plate (92), four sides all are connected with wire pressing plate (92) that are used for carrying out the direction to the steel wire around first drive assembly (2) upper portion, wire pressing plate (92) are the slope setting.
7. A device for eliminating wire-lifting in the production of wire-armoured cables according to claim 6, characterized in that the wire-pressing plate (92) is concave.
8. A device for eliminating the phenomenon of wire-lifting in the production of wire-armoured cables according to claim 7, characterized in that it further comprises a cleaning mechanism (10) for cleaning the impurities on the surface of the cable (3), the cleaning mechanism (10) comprising:
the left rear side of the second lead frame (55) is connected with the second sliding rail (102), and the supporting ring (81) is connected with the second sliding rail (102) in a sliding manner;
the brush ring (101) is connected with the brush ring (101) for cleaning impurities on the surface of the cable (3) in a sliding manner on the left side of the second sliding rail (102), and the cable (3) passes through the brush ring (101);
and the fourth telescopic spring (103) is sleeved on the left side of the second sliding rail (102), and two ends of the fourth telescopic spring (103) are respectively connected with the right side of the supporting ring (81) and the left side of the brush ring (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310945345.3A CN116959805A (en) | 2023-07-31 | 2023-07-31 | Device for eliminating steel wire lantern phenomenon during production of steel wire armored cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310945345.3A CN116959805A (en) | 2023-07-31 | 2023-07-31 | Device for eliminating steel wire lantern phenomenon during production of steel wire armored cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116959805A true CN116959805A (en) | 2023-10-27 |
Family
ID=88460207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310945345.3A Withdrawn CN116959805A (en) | 2023-07-31 | 2023-07-31 | Device for eliminating steel wire lantern phenomenon during production of steel wire armored cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116959805A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117542587A (en) * | 2024-01-09 | 2024-02-09 | 廊坊浩通特种电缆有限公司 | Armor forming device and cable armor process |
-
2023
- 2023-07-31 CN CN202310945345.3A patent/CN116959805A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117542587A (en) * | 2024-01-09 | 2024-02-09 | 廊坊浩通特种电缆有限公司 | Armor forming device and cable armor process |
| CN117542587B (en) * | 2024-01-09 | 2024-03-15 | 廊坊浩通特种电缆有限公司 | Armor forming device and cable armor process |
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Application publication date: 20231027 |
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| WW01 | Invention patent application withdrawn after publication |