CN116952583A - Rolling bearing fault diagnosis method of digital twin driving deep transfer learning model - Google Patents
Rolling bearing fault diagnosis method of digital twin driving deep transfer learning model Download PDFInfo
- Publication number
- CN116952583A CN116952583A CN202310310421.3A CN202310310421A CN116952583A CN 116952583 A CN116952583 A CN 116952583A CN 202310310421 A CN202310310421 A CN 202310310421A CN 116952583 A CN116952583 A CN 116952583A
- Authority
- CN
- China
- Prior art keywords
- rolling bearing
- network
- data
- sample
- model
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 126
- 238000000034 method Methods 0.000 title claims abstract description 92
- 238000003745 diagnosis Methods 0.000 title claims abstract description 78
- 238000013526 transfer learning Methods 0.000 title claims abstract description 28
- 238000009826 distribution Methods 0.000 claims abstract description 36
- 238000004458 analytical method Methods 0.000 claims abstract description 23
- 230000006978 adaptation Effects 0.000 claims abstract description 17
- 230000004927 fusion Effects 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 230000006872 improvement Effects 0.000 claims abstract description 15
- 238000004364 calculation method Methods 0.000 claims abstract description 14
- 230000001133 acceleration Effects 0.000 claims abstract description 13
- 238000011160 research Methods 0.000 claims abstract description 12
- 238000004088 simulation Methods 0.000 claims abstract description 11
- 239000000523 sample Substances 0.000 claims description 85
- 230000006870 function Effects 0.000 claims description 51
- 230000008569 process Effects 0.000 claims description 23
- 238000012549 training Methods 0.000 claims description 19
- 238000012360 testing method Methods 0.000 claims description 17
- 230000004913 activation Effects 0.000 claims description 16
- 238000013508 migration Methods 0.000 claims description 16
- 230000005012 migration Effects 0.000 claims description 16
- 208000037170 Delayed Emergence from Anesthesia Diseases 0.000 claims description 14
- 238000013507 mapping Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 239000006185 dispersion Substances 0.000 claims description 5
- 238000005457 optimization Methods 0.000 claims description 5
- 229910000746 Structural steel Inorganic materials 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 239000013013 elastic material Substances 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 238000007781 pre-processing Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000008485 antagonism Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 claims 1
- 238000002474 experimental method Methods 0.000 abstract description 23
- 238000004422 calculation algorithm Methods 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 7
- 238000001514 detection method Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 24
- 238000005516 engineering process Methods 0.000 description 10
- 239000011159 matrix material Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 7
- 238000013527 convolutional neural network Methods 0.000 description 7
- 238000006073 displacement reaction Methods 0.000 description 6
- 238000013135 deep learning Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000004044 response Effects 0.000 description 4
- 239000000284 extract Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 238000012795 verification Methods 0.000 description 3
- 230000003044 adaptive effect Effects 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000003862 health status Effects 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 238000013256 Gubra-Amylin NASH model Methods 0.000 description 1
- 238000013528 artificial neural network Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000010801 machine learning Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000015654 memory Effects 0.000 description 1
- 238000007500 overflow downdraw method Methods 0.000 description 1
- 238000011176 pooling Methods 0.000 description 1
- 230000006403 short-term memory Effects 0.000 description 1
- 238000012706 support-vector machine Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/10—Geometric CAD
- G06F30/17—Mechanical parametric or variational design
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/04—Bearings
- G01M13/045—Acoustic or vibration analysis
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F18/00—Pattern recognition
- G06F18/20—Analysing
- G06F18/21—Design or setup of recognition systems or techniques; Extraction of features in feature space; Blind source separation
- G06F18/214—Generating training patterns; Bootstrap methods, e.g. bagging or boosting
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F18/00—Pattern recognition
- G06F18/20—Analysing
- G06F18/24—Classification techniques
- G06F18/241—Classification techniques relating to the classification model, e.g. parametric or non-parametric approaches
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F18/00—Pattern recognition
- G06F18/20—Analysing
- G06F18/25—Fusion techniques
- G06F18/251—Fusion techniques of input or preprocessed data
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
- G06F30/23—Design optimisation, verification or simulation using finite element methods [FEM] or finite difference methods [FDM]
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
- G06F30/27—Design optimisation, verification or simulation using machine learning, e.g. artificial intelligence, neural networks, support vector machines [SVM] or training a model
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
- G06N3/04—Architecture, e.g. interconnection topology
- G06N3/0475—Generative networks
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
- G06N3/04—Architecture, e.g. interconnection topology
- G06N3/048—Activation functions
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
- G06N3/08—Learning methods
- G06N3/094—Adversarial learning
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
- G06N3/02—Neural networks
- G06N3/08—Learning methods
- G06N3/096—Transfer learning
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T17/00—Three dimensional [3D] modelling, e.g. data description of 3D objects
- G06T17/20—Finite element generation, e.g. wire-frame surface description, tesselation
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2111/00—Details relating to CAD techniques
- G06F2111/04—Constraint-based CAD
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2119/00—Details relating to the type or aim of the analysis or the optimisation
- G06F2119/14—Force analysis or force optimisation, e.g. static or dynamic forces
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Evolutionary Computation (AREA)
- Data Mining & Analysis (AREA)
- General Engineering & Computer Science (AREA)
- Artificial Intelligence (AREA)
- Life Sciences & Earth Sciences (AREA)
- Software Systems (AREA)
- Geometry (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Computing Systems (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Computational Linguistics (AREA)
- Health & Medical Sciences (AREA)
- Biophysics (AREA)
- Mathematical Physics (AREA)
- Biomedical Technology (AREA)
- Computer Hardware Design (AREA)
- Evolutionary Biology (AREA)
- Bioinformatics & Computational Biology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Computer Graphics (AREA)
- Medical Informatics (AREA)
- Pure & Applied Mathematics (AREA)
- Mathematical Optimization (AREA)
- Mathematical Analysis (AREA)
- Computational Mathematics (AREA)
- Acoustics & Sound (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
Description
技术领域Technical field
本发明涉及数字孪生驱动深度迁移学习模型的滚动轴承故障诊断方法,涉及滚动轴承故障诊断技术领域。The invention relates to a rolling bearing fault diagnosis method using a digital twin-driven deep transfer learning model, and relates to the technical field of rolling bearing fault diagnosis.
背景技术Background technique
滚动轴承作为旋转机械中最为关键的零部件之一,被广泛应用于航空航天、轨道交通以及工业生产领域[1,2]。滚动轴承所处的工况往往复杂多变,不同的工况导致轴承振动特征产生变化[3],从而造成某种工况下带标签数据难以获得以及样本缺失等问题。因此,研究不同工况条件下滚动轴承故障诊断方法,对于保障旋转机械正常运行具有重大意义[4]。As one of the most critical components in rotating machinery, rolling bearings are widely used in aerospace, rail transportation and industrial production fields [1,2] . The working conditions of rolling bearings are often complex and changeable. Different working conditions lead to changes in bearing vibration characteristics [3] , which leads to problems such as difficulty in obtaining labeled data under certain working conditions and missing samples. Therefore, studying rolling bearing fault diagnosis methods under different working conditions is of great significance to ensure the normal operation of rotating machinery [4] .
轴承实际工作时工况复杂多变,传统的故障诊断方法通过人工提取原始信号特征,不利于故障特征的快速提取和健康状态的准确识别[5]。近年来,深度学习被不断应用于机械智能故障诊断技术领域,因其可克服传统特征提取方法的缺陷,故在该领域的优越性愈发显著。文献[6]提出将过渡卷积层与全局均值池化层组合来代替传统的全连接网络层结构,应用于电机支撑滚珠轴承的故障诊断并取得了较好的诊断效果。文献[7]利用注意力卷积神经网络提取滚动轴承的关键特征以防特征丢失,同时添加领域适配层完成不同转速下滚动轴承深度特征的迁移适配,实现了滚动轴承的故障诊断。文献[8]基于不随工况变化的故障特征建立故障响应卷积层,利用改进的软阈值函数构造了一种新型的故障响应网络模型,并在四个诊断案例上获得了较高的诊断准确率。文献[9]利用改进的一维和二维卷积神经网络进行两域信息学习,结合所构建的故障诊断模型,从轴承故障样本的两个域信息中提取故障特征,并利用padding和dropout技术从原始数据中充分提取特征并减少过拟合,显著提高了故障诊断准确率。文献[10]在深度卷积神经网络的首层引入多尺度卷积核,利用不同大小的一维卷积核从轴承原始振动信号中提取多尺度特征,实现了轴承健康状态的智能诊断。The actual working conditions of bearings are complex and changeable. The traditional fault diagnosis method manually extracts original signal features, which is not conducive to the rapid extraction of fault features and the accurate identification of health status [5] . In recent years, deep learning has been continuously used in the field of mechanical intelligent fault diagnosis technology. Because it can overcome the shortcomings of traditional feature extraction methods, its superiority in this field has become increasingly significant. Literature [6] proposes to combine the transitional convolution layer and the global mean pooling layer to replace the traditional fully connected network layer structure, which is applied to fault diagnosis of motor support ball bearings and achieves good diagnostic results. Literature [7] uses attention convolutional neural network to extract key features of rolling bearings to prevent feature loss. At the same time, a domain adaptation layer is added to complete the migration and adaptation of deep features of rolling bearings at different speeds, thereby realizing fault diagnosis of rolling bearings. Literature [8] established a fault response convolution layer based on fault characteristics that do not change with working conditions, used an improved soft threshold function to construct a new fault response network model, and achieved high diagnostic accuracy on four diagnostic cases. Rate. Literature [9] uses improved one-dimensional and two-dimensional convolutional neural networks for two-domain information learning, combines the constructed fault diagnosis model, extracts fault features from the two-domain information of bearing fault samples, and uses padding and dropout techniques to extract fault features from the two-domain information. Features are fully extracted from the original data and overfitting is reduced, significantly improving fault diagnosis accuracy. Literature [10] introduced multi-scale convolution kernels in the first layer of the deep convolutional neural network, and used one-dimensional convolution kernels of different sizes to extract multi-scale features from the original vibration signals of the bearings, achieving intelligent diagnosis of bearing health status.
然而,常见的深度学习方法所采用的卷积神经网络并非没有弊端。随着网络层数的增加,模型性能反而会出现退化,而残差网络虽然可以避免这种现象,却忽略了网络对不同通道的权重分配问题。此外,深度学习框架需要大量有标签振动数据样本进行模型训练,这与现实情况中较难获取故障样本相违背,导致无法建立高精度的深度学习故障诊断模型。However, the convolutional neural network used in common deep learning methods is not without drawbacks. As the number of network layers increases, the model performance will degrade. Although the residual network can avoid this phenomenon, it ignores the problem of weight allocation of the network to different channels. In addition, the deep learning framework requires a large number of labeled vibration data samples for model training, which is contrary to the difficulty in obtaining fault samples in real situations, making it impossible to establish a high-precision deep learning fault diagnosis model.
迁移学习可以利用某一领域的已知知识解决其他领域的相关问题,能够较好地解决样本分布差异大以及目标域带标签样本缺失问题,逐渐被大量学者应用于人工智能领域的故障诊断技术研究当中。文献[11]引入条件对抗机制,通过源域和目标域特征及标签的同时自适应,实现了不同规格间轴承特征迁移的状态识别。文献[12]结合长短时记忆网络与迁移学习,以单一工况下原始信号数据作为训练样本,实现端到端的不同工况下的智能监测任务,摆脱了对先验故障数据的过分依赖。上述方法能够有效处理目标域样本数据无标签的问题,然而实际情况中,源域数据某些工况下往往也存在带标签样本量较少,不足以充分训练模型的问题。Transfer learning can use known knowledge in a certain field to solve related problems in other fields. It can better solve the problem of large differences in sample distribution and missing labeled samples in the target domain. It has gradually been used by a large number of scholars to research fault diagnosis technology in the field of artificial intelligence. among. Literature [11] introduces a conditional confrontation mechanism and realizes the state identification of bearing feature migration between different specifications through the simultaneous adaptation of source and target domain features and labels. Literature [12] combines long short-term memory network and transfer learning, and uses the original signal data under a single working condition as a training sample to realize end-to-end intelligent monitoring tasks under different working conditions, getting rid of over-reliance on a priori fault data. The above method can effectively deal with the problem of unlabeled sample data in the target domain. However, in actual situations, the source domain data often has a small number of labeled samples under certain working conditions, which is not enough to fully train the model.
随着新一代信息技术的发展,尤其是人工智能技术在工业生产中的广泛应用,数字孪生(Digital Twin,DT)成为全球范围内工业信息化研究热点,为复杂设备智能化管理提供了新的解决思路[13]。文献[14]提出利用滚动轴承数值仿真建立DT模型,通过辅助分类对抗神经网络改善仿真数据,并在公开轴承数据集以及动车组牵引电机轴承数据集上进行验证,具有较高的诊断准确率。文献[15]将DT技术引入海上风力发电机组支撑结构,使该风力发电机组的实时监控、故障诊断以及运行优化得以实现,并为其支撑结构的可靠性分析提供了保障。文献[16]设计了一个自适应DT模型,利用高斯过程回归,通过拉盖尔滤波器和模糊逻辑算法进行信号建模,将比例积分观测器与信号建模技术相结合,并使用李雅普诺夫算法和自适应技术进行数据估计,最终利用支持向量机进行故障识别。文献[17]通过核电厂热力液压系统物理信息建立虚拟传感器,结合实时工厂数据为两个给水加热器构建性能模型,实现双盲故障诊断,降低核工业的运营和维护成本。文献[18]利用Simulink构建航天器电源系统各组成单元的DT模型,结合故障机理分析在孪生模型中注入典型的故障,丰富故障数据种类及数量,并基于孪生数据实现多种故障检测模型有效性的评估。With the development of the new generation of information technology, especially the widespread application of artificial intelligence technology in industrial production, Digital Twin (DT) has become a hot topic in industrial informatization research around the world, providing a new solution for the intelligent management of complex equipment. Solution idea [13] . Literature [14] proposes to use numerical simulation of rolling bearings to establish a DT model, improve the simulation data through auxiliary classification adversarial neural networks, and conduct verification on public bearing data sets and EMU traction motor bearing data sets, which has a high diagnostic accuracy. Literature [15] introduced DT technology into the support structure of offshore wind turbines, which enabled real-time monitoring, fault diagnosis and operation optimization of the wind turbines, and provided guarantee for the reliability analysis of its support structure. Literature [16] designed an adaptive DT model, using Gaussian process regression, signal modeling through Laguerre filter and fuzzy logic algorithm, combining the proportional integral observer with signal modeling technology, and using Lyapunov Algorithms and adaptive techniques are used for data estimation, and finally support vector machines are used for fault identification. Literature [17] established virtual sensors through the physical information of the nuclear power plant's thermal hydraulic system, and combined real-time factory data to build a performance model for two feedwater heaters to achieve double-blind fault diagnosis and reduce the operation and maintenance costs of the nuclear industry. Literature [18] used Simulink to build a DT model of each component unit of the spacecraft power system, combined with fault mechanism analysis to inject typical faults into the twin model, enriched the type and quantity of fault data, and realized the effectiveness of multiple fault detection models based on twin data. evaluation of.
根据上述所提方法,目前滚动轴承故障诊断技术的研究大多建立在深度学习与机器学习的基础上,DT技术的运用尚未成熟,且应用方式较为单一。针对滚动轴承不同工况下源域带标签样本量少以及目标域带标签样本缺失的问题进行研究势在必行。According to the above-mentioned methods, most of the current research on rolling bearing fault diagnosis technology is based on deep learning and machine learning. The application of DT technology is not yet mature, and the application method is relatively simple. It is imperative to conduct research on the problem of the small number of labeled samples in the source domain and the lack of labeled samples in the target domain under different operating conditions of rolling bearings.
发明内容Contents of the invention
本发明要解决的技术问题是:The technical problems to be solved by this invention are:
本发明针对不同工况下滚动轴承源域样本数据标签获取困难、样本量较少,且目标域样本数据标签缺失的问题,提出一种数字孪生驱动深度迁移学习模型的滚动轴承故障诊断方法。Aiming at the problems of difficulty in obtaining source domain sample data labels of rolling bearings under different working conditions, small sample size, and missing target domain sample data labels, the present invention proposes a rolling bearing fault diagnosis method using a digital twin-driven deep transfer learning model.
本发明为解决上述技术问题所采用的技术方案为:The technical solutions adopted by the present invention to solve the above technical problems are:
一种数字孪生驱动深度迁移学习模型的滚动轴承故障诊断方法,所述方法的实现过程为:A rolling bearing fault diagnosis method driven by a digital twin-driven deep transfer learning model. The implementation process of the method is:
1)建立滚动轴承DT模型1) Establish a rolling bearing DT model
利用建模软件ANSYS-Workbench对滚动轴承进行孪生建模并进行有限元分析,通过添加不同载荷以及不同直径大小的点蚀故障等边界条件来模拟实际工况,完成对滚动轴承DT模型的建模工作,同时通过设置加速度探针进行振动信号的仿真计算,从而获取孪生数据;The modeling software ANSYS-Workbench was used to carry out twin modeling and finite element analysis of the rolling bearing. By adding boundary conditions such as different loads and pitting faults of different diameters to simulate actual working conditions, the modeling work of the DT model of the rolling bearing was completed. At the same time, the acceleration probe is set up to perform simulation calculations of vibration signals to obtain twin data;
2)特征融合2) Feature fusion
引入基于Wasserstein距离的生成对抗网络(简称WGAN)并将孪生数据输入生成器中,将少量真实数据输入判别器,并在判别器的目标函数中添加梯度惩罚项,用梯度惩罚项代替WGAN中权重裁剪,从而构成新的函数(生成对抗网络的改进),进行交替训练,弥补孪生数据与真实数据之间的分布差异;Introduce the Wasserstein distance-based generative adversarial network (WGAN for short) and input twin data into the generator, input a small amount of real data into the discriminator, and add a gradient penalty term to the objective function of the discriminator, using the gradient penalty term to replace the weight in WGAN Cut to form a new function (an improvement of the generative adversarial network), and perform alternate training to make up for the distribution difference between twin data and real data;
3)数据预处理3) Data preprocessing
对孪生数据进行特征融合后得到合成样本,选取某工况下已知故障类型的合成样本数据作为源域样本集,选取其他工况下未知故障类型的真实样本数据作为目标域样本集,其中目标域样本集还包括目标域训练样本集和目标域测试样本集;对源域和目标域的振动信号做短时傅里叶变换,将一维时域振动信号转化为二维时频谱图并作为后续的网络输入;Synthetic samples are obtained after feature fusion of twin data. Synthetic sample data of known fault types under certain working conditions are selected as the source domain sample set, and real sample data of unknown fault types under other working conditions are selected as the target domain sample set. The target The domain sample set also includes the target domain training sample set and the target domain test sample set; short-time Fourier transform is performed on the vibration signals in the source domain and target domain, and the one-dimensional time domain vibration signal is converted into a two-dimensional time spectrum diagram and used as a subsequent network input;
4)构建深度迁移学习模型4) Build a deep transfer learning model
构建改进的深度残差网络,引入全局注意力机制,在减少信息弥散的同时放大全局维交互特征,并更改网络框架下的激活函数为FReLU,通过提取边缘空间特征,使模型更好地区分不同类图像;采用多核最大均值差异度量源域和目标域之间的分布差异,计算源域与目标域样本集中隐含特征的距离,将其与改进的深度残差网络的分类损失共同作为目标函数并进行约束与优化,建立基于DT的不同工况下滚动轴承故障诊断模型;Construct an improved deep residual network and introduce a global attention mechanism to amplify global dimensional interaction features while reducing information dispersion. The activation function under the network framework is changed to FReLU. By extracting edge space features, the model can better distinguish between different class image; the multi-kernel maximum mean difference is used to measure the distribution difference between the source domain and the target domain, calculate the distance between the hidden features in the sample set of the source domain and the target domain, and use it as the objective function together with the classification loss of the improved deep residual network And carry out constraints and optimization to establish a DT-based rolling bearing fault diagnosis model under different working conditions;
5)故障诊断5) Trouble diagnosis
利用目标域测试样本集对训练好的故障诊断模型进行测试,将深度迁移学习模型的诊断结果与样本真实标签进行对比,获得最终的故障诊断结果。Use the target domain test sample set to test the trained fault diagnosis model, compare the diagnosis results of the deep transfer learning model with the real labels of the samples, and obtain the final fault diagnosis results.
进一步地,滚动轴承的DT模型以SKF6205深沟球轴承为研究对象,考虑径向载荷及转速对轴承产生的影响,利用ANSYS软件建立滚动轴承的三维模型并进行有限元分析,模拟故障条件下能够反映滚动轴承故障特性的孪生数据。Furthermore, the DT model of the rolling bearing takes the SKF6205 deep groove ball bearing as the research object. Considering the impact of radial load and rotation speed on the bearing, ANSYS software is used to establish a three-dimensional model of the rolling bearing and perform finite element analysis. It can reflect the rolling bearing under simulated fault conditions. Twin data of fault characteristics.
进一步地,根据显式动力学分析方法,对滚动轴承故障模型进行DT建模与有限元分析,其流如下:Furthermore, according to the explicit dynamics analysis method, DT modeling and finite element analysis are performed on the rolling bearing failure model. The flow is as follows:
1)三维建模1) 3D modeling
根据滚动轴承的物理参数绘制正常状态下(健康状态下)滚动轴承三维模型,在建模过程中,滚动轴承所存在的内外倒角不考虑;Draw a three-dimensional model of the rolling bearing in the normal state (healthy state) based on the physical parameters of the rolling bearing. During the modeling process, the internal and external chamfers of the rolling bearing are not considered;
2)材料设置2) Material settings
针对滚动轴承不易产生塑性变形,将轴承部件统一设置为同时具有正交各向异性弹性以及各向同性弹性的线弹性材料;在Workbench处理界面,将轴承部件的刚度均设置为柔体,材料均设置为结构钢,其密度为7850kg/m3,弹性模量为2.0×e11pa,泊松比为0.3;Since rolling bearings are not prone to plastic deformation, the bearing components are uniformly set to linear elastic materials with both orthotropic elasticity and isotropic elasticity; in the Workbench processing interface, the stiffness of the bearing components is set to soft body, and the materials are set It is structural steel with a density of 7850kg/m 3 , an elastic modulus of 2.0×e 11 pa, and a Poisson's ratio of 0.3;
3)接触模式3) Contact mode
在滚动轴承正常运行中,接触模式主要分为内圈与滚动体的接触、外圈与滚动体的接触以及滚动体与保持架的接触,将内外圈滚道与滚动体之间的摩擦系数设置为0.1,保持架与滚动体之间的摩擦系数设置为0.05,内外圈与保持架之间一般不发生接触,不做设置;In the normal operation of a rolling bearing, the contact mode is mainly divided into the contact between the inner ring and the rolling elements, the contact between the outer ring and the rolling elements, and the contact between the rolling elements and the cage. The friction coefficient between the inner and outer ring raceways and the rolling elements is set to 0.1, the friction coefficient between the cage and the rolling elements is set to 0.05, there is generally no contact between the inner and outer rings and the cage, and no setting is required;
4)网格划分4) Meshing
滚动轴承运行过程中,设置滚动体与保持架之间几何体网格最小单元尺寸为1mm、面网格最小单元尺寸为0.6mm;内圈和外圈几何体网格最小单元自动划分,面网格最小单元尺寸为1.2mm;During the operation of the rolling bearing, set the minimum unit size of the geometric grid between the rolling elements and the cage to 1mm, and the minimum unit size of the surface grid to 0.6mm; the minimum unit size of the geometric grid of the inner ring and outer ring is automatically divided, and the minimum unit size of the surface grid is Size is 1.2mm;
5)施加载荷与约束5) Apply loads and constraints
由于外圈六个自由度均已设定为固定,因此无需添加边界条件;内圈连接副上在以X轴(滚动轴承的轴线)为旋转轴方向设置20000N的力,以及以Z轴为旋转轴方向设置当前工况所需要的转速;Since the six degrees of freedom of the outer ring have been set as fixed, there is no need to add boundary conditions; on the inner ring connection pair, a force of 20000N is set with the X-axis (the axis of the rolling bearing) as the rotation axis, and the Z-axis as the rotation axis. Direction sets the speed required for the current working condition;
为了模拟不同工况,需要在轴承内圈内侧添加所需要的转速,并在轴承外圈外表面施加固定,采用添加连接副(运动副)的方式进行添加,内圈、外圈、保持架均设有连接副。In order to simulate different working conditions, it is necessary to add the required rotation speed to the inside of the inner ring of the bearing, and to fix it on the outer surface of the bearing outer ring. It is added by adding a connecting pair (kinematic pair). The inner ring, outer ring, and cage are all Equipped with connecting pair.
进一步地,用梯度惩罚项代替WGAN中权重裁剪,实现生成对抗网络的改进,在此过程中,Furthermore, the gradient penalty term is used to replace the weight clipping in WGAN to achieve the improvement of the generative adversarial network. In this process,
在判别器的损失函数中引入梯度惩罚项,代替原本的权重裁剪(截断),公式为:The gradient penalty term is introduced in the loss function of the discriminator to replace the original weight clipping (truncation). The formula is:
其中:·表示p范数;λ表示正则项系数;是通过在真实样本x与生成样本G(z)间的连线上随机插值采样获得,计算公式如下所示,其中μ服从[0,1]上的均匀分布;Among them: · represents the p norm; λ represents the regularization coefficient; It is obtained by random interpolation sampling on the connection between the real sample x and the generated sample G(z). The calculation formula is as follows, where μ obeys the uniform distribution on [0,1];
最终得到改进的生成对抗网络的目标函数为:The final objective function of the improved generative adversarial network is:
进一步地,在构建深度迁移学习模型的过程中,基于改进的残差网络的特征迁移,具体为:Furthermore, in the process of building a deep transfer learning model, the feature transfer based on the improved residual network is specifically:
一)、对残差网络进行改进1) Improve the residual network
残差网络由多个残差块堆叠而成,残差块的输入为z,输出为H(z),残差指的是输出值H(z)与输入值恒等映射z的差值,即:The residual network is composed of multiple residual blocks stacked. The input of the residual block is z and the output is H(z). The residual refers to the difference between the output value H(z) and the input value identity mapping z. Right now:
f(z)=H(z)-z (17)f(z)=H(z)-z (17)
残差网络的学习对象为残差f(z),在网络训练过程中只需要学习残差块输入输出之间的差别,模型在反向传播过程中,输入z通过恒等映射,直接将信息从残差块的输入端传递到输出端,保证信息在传递过程中的完整性;The learning object of the residual network is the residual f(z). During the network training process, it only needs to learn the difference between the input and output of the residual block. During the back propagation process of the model, the input z passes the identity mapping and directly converts the information It is transmitted from the input end of the residual block to the output end to ensure the integrity of the information during the transmission process;
残差网络的改进如下:The improvements of the residual network are as follows:
1)全局注意力机制1) Global attention mechanism
引入全局注意力机制对残差网络进行改进,改进后的残差网络结构为:卷积层加通道注意力,卷积层加空间注意力,The global attention mechanism is introduced to improve the residual network. The improved residual network structure is: convolutional layer plus channel attention, convolutional layer plus spatial attention,
通道注意子模块(通道注意力)使用三维排列保留三维信息,空间注意子模块(空间注意力)使用两个卷积层进行空间信息融合;The channel attention sub-module (channel attention) uses a three-dimensional arrangement to retain three-dimensional information, and the spatial attention sub-module (spatial attention) uses two convolutional layers for spatial information fusion;
2)FReLU激活函数2) FReLU activation function
基于轴承数据分布大多数都是非线性的,引入非线性激活函数强化网络的学习能力,使网络更接近真实情况,Based on the fact that most bearing data distributions are nonlinear, nonlinear activation functions are introduced to strengthen the learning ability of the network and make the network closer to the real situation.
采用非线性计算机视觉任务激活函数FReLU(Funnel ReLU)解决对空间信息不敏感的问题,FReLU的计算公式为:The nonlinear computer vision task activation function FReLU (Funnel ReLU) is used to solve the problem of insensitivity to spatial information. The calculation formula of FReLU is:
FReLU(x)=max(x,T(x))(19)FReLU(x)=max(x,T(x))(19)
其中:x是特征输入,T(x)是二维空间条件;Among them: x is the feature input, T(x) is the two-dimensional space condition;
二)、采用域适应方法进行特征迁移2) Use domain adaptation method for feature migration
1)、最大均值差异1), Maximum mean difference
在迁移学习中,给定一个包含ns个有标签样本的源域和一个包含nt个无标签样本的目标域/>其中/>是与第i个源域样本xi s相对应的one-shot标签,/>表示对应的样本隶属于源域第m类,/>代表第j个无标签目标域样本,源域和目标域的样本集一般服从于相似的两个分布;In transfer learning, given a source domain containing n s labeled samples and a target domain containing n t unlabeled samples/> Among them/> is the one-shot label corresponding to the i-th source domain sample x i s ,/> Indicates that the corresponding sample belongs to the mth category of the source domain,/> Represents the jth unlabeled target domain sample. The sample sets of the source domain and the target domain generally obey two similar distributions;
域适应问题中衡量源域和目标域之间分布差异的指标为最大均值差异,其定义如式(20)所示:The index that measures the distribution difference between the source domain and the target domain in the domain adaptation problem is the maximum mean difference, which is defined as shown in Equation (20):
其中Xs和Xt分别代表源域和目标域样本;p和q分别代表源域样本分布和目标域样本分布;H是一种具有特征核的再生希尔伯特空间;表示一种可以将原始的样本数据映射到H的特征映射,/>代表服从p分布的源域样本Xs映射到RKHS后的数学期望;Among them, X s and Represents a feature map that can map original sample data to H,/> Represents the mathematical expectation after the source domain sample X s obeying the p distribution is mapped to RKHS;
2)多核最大均值差异2) Multi-core maximum mean difference
采用MMD的多核形变体MK-MMD在原始MMD特征核k(x,x′)的基础上,使用多个不同高斯核函数{ku}的凸组合形成一个复合核函数,其可利用不同核函数来增强距离度量性能,将输入空间的值映射到RKHS以得到最优值,其定义式为:MK-MMD, a multi-kernel variant using MMD, uses a convex combination of multiple different Gaussian kernel functions {k u } to form a composite kernel function based on the original MMD feature kernel k(x,x′), which can utilize different kernels. function to enhance distance measurement performance and map the values of the input space to RKHS to obtain the optimal value. Its definition is:
其中,Hk表示具有特征核k的可再生希尔伯特空间;Among them, H k represents the reproducible Hilbert space with characteristic kernel k;
多核定义的kernel为:The kernel defined by multi-core is:
其中:{βu}为系数,即多核k的权重,m为内核的数量。Among them: {β u } is the coefficient, that is, the weight of multi-core k, and m is the number of cores.
本发明具有以下有益技术效果:The invention has the following beneficial technical effects:
Zxcv456+本发明提出了一种融合建模技术、深度迁移学习与DT技术的滚动轴承故障诊断方法,针对滚动轴承不同工况下源域带标签样本量少以及目标域带标签样本缺失的问题进行研究。该方法首先建立滚动轴承三维模型并进行有限元分析,通过故障模拟以获取滚动轴承孪生数据。然后利用梯度惩罚项改进生成对抗网络,实现孪生数据与少量真实数据的特征融合。最后提出采用改进的残差网络作为迁移学习模型框架,引入全局注意力机制并修改框架中的激活函数为FReLU函数,从而提升模型对深层空间不敏感信息的学习,最终实现不同工况下的滚动轴承故障诊断。Zxcv456+ This invention proposes a rolling bearing fault diagnosis method that integrates modeling technology, deep transfer learning and DT technology. It studies the problem of a small number of labeled samples in the source domain and a lack of labeled samples in the target domain under different working conditions of rolling bearings. This method first establishes a three-dimensional model of the rolling bearing and conducts finite element analysis, and obtains twin data of the rolling bearing through fault simulation. Then the gradient penalty term is used to improve the generative adversarial network to achieve feature fusion of twin data and a small amount of real data. Finally, it is proposed to use the improved residual network as the transfer learning model framework, introduce the global attention mechanism and modify the activation function in the framework to the FReLU function, thereby improving the model's learning of insensitive information in deep space, and finally realizing rolling bearings under different working conditions. Troubleshooting.
本发明方法以深沟球轴承作为研究对象建立三维模型,通过有限元分析软件及显式动力学算法进行动力学分析,根据加速度探测位置对模型进行仿真计算,获得滚动轴承故障孪生数据;其次,引入基于Wasserstein距离的生成对抗网络,并提出使用梯度惩罚项对其进行改进,减小孪生数据与真实数据之间的分布差异,实现特征融合;最后,利用迁移学习的思想,引入全局注意力机制对残差网络进行改进,利用多核最大均值差异对源域和目标域所提取的特征进行域适应处理,实现无标签目标域样本数据的迁移学习,最终建立基于数字孪生的滚动轴承故障诊断智能模型。实验验证,所提方法可有效解决不同工况下轴承带标签样本缺失的问题,且对于滚动轴承故障诊断准确率有显著提升。The method of the present invention uses deep groove ball bearings as the research object to establish a three-dimensional model, conducts dynamic analysis through finite element analysis software and explicit dynamics algorithms, performs simulation calculations on the model according to the acceleration detection position, and obtains rolling bearing fault twin data; secondly, introduces the method based on Wasserstein distance generative adversarial network, and proposed to use gradient penalty term to improve it, reduce the distribution difference between twin data and real data, and achieve feature fusion; finally, using the idea of transfer learning, a global attention mechanism was introduced to residual The difference network is improved, and the multi-core maximum mean difference is used to perform domain adaptation processing on the features extracted from the source domain and the target domain, to achieve transfer learning of unlabeled target domain sample data, and finally establish an intelligent model for rolling bearing fault diagnosis based on digital twins. Experimental verification shows that the proposed method can effectively solve the problem of missing bearing labeled samples under different working conditions, and significantly improves the accuracy of rolling bearing fault diagnosis.
附图说明Description of the drawings
图1为DT建模及有限元分析流程图;图2为接触示意图,图中:(a)内圈与滚动体接触,(b)外圈与滚动体接触,(c)滚动体与保持架接触;图3为滚动轴承SKF6205网格划分图;图4为连接副示意图(截图),图中:(a)内圈连接副,(b)外圈连接副,(c)保持架连接副;图5为原始残差块结构示意图;图6为改进残差网络结构示意图;图7为通道注意子模块示意图;图8为空间注意子模块示意图;图9为FReLU原理图;图10为基于数字孪生的滚动轴承故障诊断流程框图;图11为轴承试验台示意图;图12为孪生数据特征融合前后对比实验图;图13为改进生成对抗网络分类混淆矩阵图;图14为不同对抗网络对比实验图;图15为本发明所提方法与其他方法对比实验图;图16为所提方法分类混淆矩阵图;图17为不同规格下所提方法与其他方法对比实验图。Figure 1 is a flow chart of DT modeling and finite element analysis; Figure 2 is a contact diagram. In the figure: (a) the inner ring is in contact with the rolling elements, (b) the outer ring is in contact with the rolling elements, (c) the rolling elements are in contact with the cage Contact; Figure 3 is the mesh division diagram of the rolling bearing SKF6205; Figure 4 is the schematic diagram of the connection pair (screenshot). In the figure: (a) the inner ring connection pair, (b) the outer ring connection pair, (c) the cage connection pair; Figure 5 is a schematic diagram of the original residual block structure; Figure 6 is a schematic diagram of the improved residual network structure; Figure 7 is a schematic diagram of the channel attention sub-module; Figure 8 is a schematic diagram of the spatial attention sub-module; Figure 9 is the FReLU schematic diagram; Figure 10 is a schematic diagram of the digital twin-based The flow chart of rolling bearing fault diagnosis; Figure 11 is a schematic diagram of the bearing test bench; Figure 12 is a comparison experiment diagram before and after twin data feature fusion; Figure 13 is a confusion matrix diagram of improved generative adversarial network classification; Figure 14 is a comparison experiment diagram of different adversarial networks; Figure 15 is a comparative experimental diagram between the method proposed by the present invention and other methods; Figure 16 is a classification confusion matrix diagram of the proposed method; Figure 17 is a comparative experimental diagram between the proposed method and other methods under different specifications.
具体实施方式Detailed ways
下面结合附图1至17,针对一种数字孪生驱动深度迁移学习模型的滚动轴承故障诊断方法的实现进行如下阐述:In conjunction with Figures 1 to 17, the implementation of a rolling bearing fault diagnosis method based on a digital twin-driven deep transfer learning model is described below:
1滚动轴承的DT模型1 DT model of rolling bearing
本文以SKF6205深沟球轴承为研究对象,考虑径向载荷及转速对轴承产生的影响,利用ANSYS软件建立滚动轴承的三维模型并进行有限元分析,模拟故障条件下能够反映滚动轴承故障特性的孪生数据。This article takes the SKF6205 deep groove ball bearing as the research object. Considering the impact of radial load and rotational speed on the bearing, ANSYS software is used to establish a three-dimensional model of the rolling bearing and perform finite element analysis to simulate twin data that can reflect the failure characteristics of the rolling bearing under fault conditions.
1.1显式动力学1.1 Explicit dynamics
在ANSYS-Workbench的结构仿真当中,有限元分析方法主要分为隐式和显式两类,本文建模主要运用高速以及冲击方面仿真的显式动力学模块。In the structural simulation of ANSYS-Workbench, finite element analysis methods are mainly divided into two categories: implicit and explicit. The modeling in this article mainly uses the explicit dynamics module for high-speed and impact simulation.
显式算法采用动力学方程的一些差分格式,如线性加速度法、中心差分法等,既不需要平衡迭代,也不需要求解切线刚度,计算速度相较于隐式求解有着很大的优势,对于非线性问题一般不存在收敛性问题。这里主要说明显式动力学中的中心差分法,假定时间t=0的位移x0,速度v0和加速度a0已知。假设时间求解域被等分为n个时间间隔Δt,并且0,Δt,2Δt,…,nΔt时刻的解已经求得,计算目的在于求解t+Δt时刻的解。t时刻系统的求解方程为:The explicit algorithm uses some difference formats of dynamic equations, such as linear acceleration method, central difference method, etc., and does not require equilibrium iteration or solving for tangent stiffness. The calculation speed has a great advantage compared to the implicit solution. For Nonlinear problems generally do not have convergence problems. Here we mainly explain the central difference method in explicit dynamics, assuming that the displacement x 0 , velocity v 0 and acceleration a 0 at time t=0 are known. Assume that the time solution domain is equally divided into n time intervals Δt, and the solutions at time 0, Δt, 2Δt,..., nΔt have been obtained, and the purpose of calculation is to solve the solution at time t+Δt. The solution equation of the system at time t is:
Mat+Cvt+Kxt=Qt (1)Ma t +Cv t +Kx t =Q t (1)
其中,at为系统节点的加速度向量;vt为系统节点的速度向量;xt为系统节点的位移向量;M为系统的质量矩阵;C为系统的阻尼矩阵;K为系统的刚度矩阵;Qt为系统节点载荷向量。Among them, a t is the acceleration vector of the system node; v t is the velocity vector of the system node; x t is the displacement vector of the system node; M is the mass matrix of the system; C is the damping matrix of the system; K is the stiffness matrix of the system; Q t is the system node load vector.
利用泰勒展开式,将xt+Δt在时刻点t展成泰勒多项式,并取有限项作为xt+Δt的近似值,且最高到二次微分项,得到:Using the Taylor expansion, expand x t+Δt into a Taylor polynomial at time point t, and take finite terms as the approximation of x t+Δt , up to the second differential term, to get:
对式(2)求导得:Derivative of equation (2) we get:
vt+Δt=vt+atΔt (3)v t+Δt =v t +a t Δt (3)
在[t-Δt,t]区间,速度vt可用位移近似表达为:In the [t-Δt,t] interval, the velocity v t can be approximately expressed by displacement as:
在[t,t+Δt]区间,速度vt+Δt可用位移近似表达为:In the [t,t+Δt] interval, the velocity v t+Δt can be approximately expressed by displacement as:
将式(4)和式(5)代入式(3)得到节点加速度与相邻位移之间的关系:Substitute Equation (4) and Equation (5) into Equation (3) to obtain the relationship between node acceleration and adjacent displacement:
在[t-Δt,t+Δt]区间内,速度vt可用位移近似表达为:In the interval [t-Δt,t+Δt], the velocity v t can be approximated by displacement as:
将式(6)和式(7)代入式(1)可求得各个离散时间点解的递推公式:By substituting Equation (6) and Equation (7) into Equation (1), the recursive formula for the solution at each discrete time point can be obtained:
式(8)即为经典的中心差分格式,可以看出,若已知t和xt,则可解出xt+Δt,进而求出t时刻的速度和加速度。Equation (8) is the classic central difference format. It can be seen that if t and x t are known, x t+Δt can be solved, and then the velocity and acceleration at time t can be obtained.
中心差分算法解的稳定性条件为:The stability condition of the central difference algorithm solution is:
式中,τn为有限元系统的最小固有振动周期;Δtcr为临界值。In the formula, τ n is the minimum natural vibration period of the finite element system; Δt cr is the critical value.
1.2 DT建模1.2 DT modeling
根据上述动力学分析方法,对滚动轴承故障模型进行DT建模与有限元分析,其流程如图1所示:According to the above dynamic analysis method, DT modeling and finite element analysis are performed on the rolling bearing fault model. The process is shown in Figure 1:
1)三维建模1) 3D modeling
滚动轴承的物理参数主要有:(1)轴承节径D=39.04mm;(2)滚珠直径d=7.94mm;(3)滚珠个数Z=9;(4)接触角为0。使用软件绘制正常状态下滚动轴承三维模型,具体操作不作赘述。在建模过程中,滚动轴承所存在的内外倒角使得自身避免接触应力,对于三维模型的影响较小,因此不考虑以上因素。The main physical parameters of rolling bearings are: (1) Bearing pitch diameter D = 39.04mm; (2) Ball diameter d = 7.94mm; (3) Number of balls Z = 9; (4) Contact angle is 0. Use software to draw a three-dimensional model of the rolling bearing under normal conditions. The specific operations will not be described in detail. During the modeling process, the internal and external chamfers of the rolling bearing prevent contact stress and have little impact on the three-dimensional model, so the above factors are not considered.
2)材料设置2) Material settings
针对滚动轴承不易产生塑性变形的问题,将轴承部件统一设置为同时具有正交各向异性弹性以及各向同性弹性的线弹性材料。在Workbench处理界面,将轴承部件的刚度均设置为柔体,材料均设置为结构钢,其密度为7850kg/m3,弹性模量为2.0×e11pa,泊松比为0.3。In order to solve the problem that rolling bearings are not prone to plastic deformation, the bearing components are uniformly made of linear elastic materials with both orthotropic elasticity and isotropic elasticity. In the Workbench processing interface, set the stiffness of the bearing components to soft body, the material to structural steel, the density to 7850kg/m 3 , the elastic modulus to 2.0×e 11 pa, and the Poisson's ratio to 0.3.
3)接触模式3) Contact mode
在滚动轴承正常运行中,接触模式主要分为内圈与滚动体的接触、外圈与滚动体的接触以及滚动体与保持架的接触,接触示意图如图2所示。将内外圈滚道与滚动体之间的摩擦系数设置为0.1,保持架与滚动体之间的摩擦系数设置为0.05,内外圈与保持架之间一般不发生接触,不做设置。In the normal operation of rolling bearings, the contact modes are mainly divided into the contact between the inner ring and the rolling elements, the contact between the outer ring and the rolling elements, and the contact between the rolling elements and the cage. The contact diagram is shown in Figure 2. Set the friction coefficient between the inner and outer ring raceways and the rolling elements to 0.1, and the friction coefficient between the cage and the rolling elements to 0.05. There is generally no contact between the inner and outer rings and the cage, so no settings are required.
4)网格划分4) Meshing
滚动轴承运行过程中,设置滚动体与保持架之间几何体网格最小单元尺寸为1mm、面网格最小单元尺寸为0.6mm;内圈和外圈几何体网格最小单元自动划分,面网格最小单元尺寸为1.2mm。滚动轴承整体网格划分如图3所示。During the operation of the rolling bearing, set the minimum unit size of the geometric grid between the rolling elements and the cage to 1mm, and the minimum unit size of the surface grid to 0.6mm; the minimum unit size of the geometric grid of the inner ring and outer ring is automatically divided, and the minimum unit size of the surface grid is The size is 1.2mm. The overall mesh division of the rolling bearing is shown in Figure 3.
5)施加载荷与约束5) Apply loads and constraints
由于外圈六个自由度均已设定为固定,因此无需添加边界条件;内圈连接副上在以X轴为旋转轴方向设置20000N的力,以及以Z轴为旋转轴方向设置当前工况所需要的转速。Since the six degrees of freedom of the outer ring have been set as fixed, there is no need to add boundary conditions; set a force of 20000N on the inner ring connecting pair with the X-axis as the rotation axis, and set the current working condition with the Z-axis as the rotation axis. required speed.
为了模拟不同工况,需要在轴承内圈内侧添加所需要的转速,并在轴承外圈外表面施加固定,这里采用添加连接副(运动副)的方式进行添加,内圈、外圈、保持架的连接副如图4所示。In order to simulate different working conditions, it is necessary to add the required rotation speed to the inside of the inner ring of the bearing, and to fix it on the outer surface of the bearing outer ring. Here, the connection pair (kinematic pair) is added, including the inner ring, outer ring, and cage. The connection pair is shown in Figure 4.
2基于改进生成对抗网络的特征融合方法2 Feature fusion method based on improved generative adversarial network
由于建立的DT模型未考虑到实际轴承运行时复杂的工作环境,因此模拟获得孪生数据所包含特征相对较为单一,导致故障诊断准确率不高;并且实际情况中真实数据样本量不足,仅采用生成对抗网络无法获取丰富样本数据。针对上述问题,将孪生数据与真实数据相结合,通过判别器中孪生数据与真实数据的特征提取,根据softmax分类结果选择是否输入生成器反卷积层当中进行重构融合,并将两者融合后的合成样本数据用作后续的分类诊断。Since the established DT model does not take into account the complex working environment of the actual bearing operation, the characteristics contained in the twin data obtained by simulation are relatively single, resulting in low fault diagnosis accuracy. In addition, in actual situations, the sample size of real data is insufficient, so only generation Adversarial networks cannot obtain rich sample data. In response to the above problems, twin data and real data are combined, and through the feature extraction of twin data and real data in the discriminator, it is selected according to the softmax classification result whether to input it into the generator deconvolution layer for reconstruction and fusion, and the two are fused. The resulting synthetic sample data is used for subsequent classification diagnosis.
2.1生成对抗网络2.1 Generative Adversarial Network
生成对抗网络结构较为简单,主要由生成器和判别器组成。生成器主要通过学习真实样本数据分布使自己生成的数据更加真实,其输入为经过DT模型模拟仿真的孪生数据。判别器则用于区分接收数据的真假,其输入包含生成器生成的合成样本,以及从传感器采集的真实数据样本。通过不断迭代的对抗训练,使生成器和判别器二者同时进行优化,最终达到纳什均衡。其目标函数为:The structure of the generative adversarial network is relatively simple and mainly consists of a generator and a discriminator. The generator mainly makes the data it generates more realistic by learning the distribution of real sample data, and its input is twin data simulated by the DT model. The discriminator is used to distinguish the authenticity of the received data, and its input includes synthetic samples generated by the generator and real data samples collected from the sensor. Through continuous iterative adversarial training, both the generator and the discriminator are optimized at the same time, and finally reach Nash equilibrium. Its objective function is:
其中Pdata(x)表示真实样本数据,Py(y)表示孪生样本数据,D(·)、G(·)分别表示生成器和判别器对应的非线性函数,主要通过使G(·)最小化、D(·)最大化来训练网络。Among them, P data (x) represents the real sample data, P y (y) represents the twin sample data, D (·) and G (·) represent the nonlinear functions corresponding to the generator and the discriminator respectively, mainly by making G (·) Minimize and maximize D(·) to train the network.
2.2基于Wasserstein距离的生成对抗网络2.2 Generative adversarial network based on Wasserstein distance
传统GAN利用JS/KS散度判别生成数据分布与真实数据的分布情况,可能导致生成器训练过程中梯度消失、模式坍塌等问题。为解决GAN存在的梯度弥散问题,基于Wasserstein距离的生成对抗网络(Wasserstein GAN,WGAN),使用Wasserstein距离代替传统的JS/KS散度作为网络的优化目标函数。Wasserstein距离定义如式(11)所示:Traditional GAN uses JS/KS divergence to distinguish between the distribution of generated data and the distribution of real data, which may lead to problems such as gradient disappearance and model collapse during the generator training process. In order to solve the gradient dispersion problem in GAN, the Wasserstein distance-based generative adversarial network (Wasserstein GAN, WGAN) uses Wasserstein distance instead of the traditional JS/KS divergence as the optimization objective function of the network. The definition of Wasserstein distance is as shown in Equation (11):
其中Pr为真实分布,Pg为生成分布,Π(Pr,Pg)表示Pr与Pg为边缘分布的联合概率分布γ的集合;W(Pr,Pg)表示γ(x,y)期望的下确界。where P r is the real distribution, P g is the generated distribution, Π(P r ,P g ) represents the set of joint probability distributions γ where P r and P g are marginal distributions; W(P r ,P g ) represents γ(x ,y) the lower bound of expectation.
由于式(11)的下确界很难确定,直接计算任意分布之间的Wasserstein距离较为困难,可利用Kantorovich-Rubinstein的对偶原理,使用函数形式度量距离,将式(11)转化为式(12):Since the lower bound of Equation (11) is difficult to determine, it is difficult to directly calculate the Wasserstein distance between arbitrary distributions. The duality principle of Kantorovich-Rubinstein can be used to measure the distance in functional form, and Equation (11) can be transformed into Equation (12) ):
其中K为上确界,f(·)为距离映射函数,‖f‖L≤K表示K-Lipschitz函数。Among them, K is the supremum bound, f(·) is the distance mapping function, and ‖f‖ L ≤K represents the K-Lipschitz function.
2.3生成对抗网络的改进2.3 Improvements in Generative Adversarial Networks
在训练过程中,由于需要保证梯度的绝对值不大于某个固定常数,即满足K-Lipschitz条件限制,防止出现梯度爆炸,因此要求被约束的函数f能够取到的上界,即存在一个常数K>0使得定义域内的任意两个元素x1和x2都满足|f(x1)-f(x2)|≤K|x1-x2|,令K=1,则目标函数为:During the training process, since it is necessary to ensure that the absolute value of the gradient is not greater than a certain fixed constant, that is, to satisfy the K-Lipschitz condition and prevent gradient explosion, the constrained function f is required to be able to obtain The upper bound of _ _ K=1, then the objective function is:
当L尽可能取到最大时,L近似等于真实分布与生成分布之间的Wasserstein距离。在判别器的损失函数中引入梯度惩罚项,代替原本的权重截断,公式为:When L is as large as possible, L is approximately equal to the Wasserstein distance between the real distribution and the generated distribution. The gradient penalty term is introduced into the loss function of the discriminator to replace the original weight truncation. The formula is:
其中:·表示p范数;λ表示正则项系数;是通过在真实样本x与生成样本G(z)间的连线上随机插值采样获得,计算公式如下所示,其中μ服从[0,1]上的均匀分布。Among them: · represents the p norm; λ represents the regularization coefficient; It is obtained by random interpolation sampling on the connection between the real sample x and the generated sample G(z). The calculation formula is as follows, where μ obeys the uniform distribution on [0,1].
最终得到改进的生成对抗网络的目标函数为:The final objective function of the improved generative adversarial network is:
3基于改进的残差网络的特征迁移3 Feature transfer based on improved residual network
3.1残差网络及其改进3.1 Residual network and its improvements
3.1.1残差网络3.1.1 Residual network
CNN随着层数的增加,会导致网络整体出现性能下降的情况。而残差网络通过在原始的CNN网络层之间添加恒等映射,使得原本的网络模型对目标输出的拟合转变为对差值的拟合,通过这种方式可以加深网络,并且不会造成网络性能退化,可有效解决以上问题。残差网络一般由多个残差块堆叠而成,单个残差块结构如图5所示。As the number of CNN layers increases, the performance of the overall network will decrease. The residual network adds identity mapping between the original CNN network layers, so that the original network model's fitting of the target output is transformed into a fitting of the difference. In this way, the network can be deepened without causing any problems. Network performance degradation can effectively solve the above problems. Residual networks are generally stacked by multiple residual blocks. The structure of a single residual block is shown in Figure 5.
残差块的输入为z,输出为H(z),残差指的是输出值H(z)与输入值恒等映射z的差值,即:The input of the residual block is z, and the output is H(z). The residual refers to the difference between the output value H(z) and the input value identity mapping z, that is:
f(z)=H(z)-z (17)f(z)=H(z)-z (17)
残差网络的学习对象为残差f(z),在网络训练过程中只需要学习残差块输入输出之间的差别,相比于CNN学习难度有所降低。模型在反向传播过程中,输入z通过恒等映射,直接将信息从残差块的输入端传递到输出端,保证了信息在传递过程中的完整性。The learning object of the residual network is the residual f(z). During the network training process, only the difference between the input and output of the residual block needs to be learned, which is less difficult to learn than CNN. During the back propagation process of the model, the input z directly transfers information from the input end of the residual block to the output end through identity mapping, ensuring the integrity of the information during the transfer process.
3.1.2改进的残差网络3.1.2 Improved residual network
1)全局注意力机制1) Global attention mechanism
传统的残差网络因为感受野受限,跨通道过程中相关性不足,从而导致在实际处理任务中无法有效对数据特征进行针对性的提取。针对上述问题,本文引入全局注意力机制对残差网络进行改进,改进后的残差网络结构如图6所示:Due to the limited receptive field and insufficient correlation in the cross-channel process, the traditional residual network cannot effectively extract data features in actual processing tasks. In response to the above problems, this paper introduces the global attention mechanism to improve the residual network. The improved residual network structure is shown in Figure 6:
通道注意子模块使用三维排列保留三维信息,其示意图如图7所示。空间注意子模块使用两个卷积层进行空间信息融合,其示意图如图8所示。The channel attention sub-module uses a three-dimensional arrangement to retain three-dimensional information, and its schematic diagram is shown in Figure 7. The spatial attention submodule uses two convolutional layers for spatial information fusion, and its schematic diagram is shown in Figure 8.
2)FReLU激活函数2) FReLU activation function
由于轴承数据分布大多数都是非线性的,因此引入非线性激活函数可以强化网络的学习能力,使网络更接近真实情况。经常使用的激活函数主要为ReLU(Rectified LinearUnit),其计算公式为:Since most bearing data distributions are nonlinear, introducing a nonlinear activation function can strengthen the learning ability of the network and make the network closer to the real situation. The commonly used activation function is mainly ReLU (Rectified LinearUnit), and its calculation formula is:
ReLU(x)=max(0,x) (18)ReLU(x)=max(0,x) (18)
但ReLU强制将x≤0部分的输出置为0可能会导致模型无法学习到有效特征,所以如果学习率设置的太大,就可能导致网络在图像处理上对空间特征信息不敏感。针对该问题,文献[19]提出一种新的非线性计算机视觉任务激活函数FReLU(Funnel ReLU)解决对空间信息不敏感的问题。FReLU的计算公式为:However, ReLU forcing the output of the x≤0 part to 0 may cause the model to be unable to learn effective features. Therefore, if the learning rate is set too large, it may cause the network to be insensitive to spatial feature information in image processing. To address this problem, literature [19] proposed a new nonlinear computer vision task activation function FReLU (Funnel ReLU) to solve the problem of insensitivity to spatial information. The calculation formula of FReLU is:
FReLU(x)=max(x,T(x))(19)FReLU(x)=max(x,T(x))(19)
其中:x是特征输入,T(x)是二维空间条件。Among them: x is the feature input, and T(x) is the two-dimensional space condition.
FReLU原理图如图9所示。The schematic diagram of FReLU is shown in Figure 9.
3.2域适应方法3.2 Domain adaptation method
3.2.1最大均值差异3.2.1 Maximum mean difference
在迁移学习中,给定一个包含ns个有标签样本的源域和一个包含nt个无标签样本的目标域/>其中/>是与第i个源域样本/>相对应的one-shot标签,/>表示对应的样本隶属于源域第m类,/>代表第j个无标签目标域样本,源域和目标域的样本集一般服从于相似的两个分布。In transfer learning, given a source domain containing n s labeled samples and a target domain containing n t unlabeled samples/> Among them/> is the i-th source domain sample/> The corresponding one-shot tag, /> Indicates that the corresponding sample belongs to the mth category of the source domain,/> Represents the jth unlabeled target domain sample. The sample sets of the source domain and the target domain generally obey two similar distributions.
域适应是迁移学习研究的领域之一,传统的域适应方法一般是对源域和目标域进行全局的域变换,使变换后的源域和目标域的特征分布尽可能相似,提取得到同时适用于多域的域不变特征。Domain adaptation is one of the fields of transfer learning research. The traditional domain adaptation method generally performs a global domain transformation on the source domain and the target domain, so that the feature distribution of the transformed source domain and target domain is as similar as possible, and the extracted features are applicable at the same time. Domain-invariant features for multiple domains.
最大均值差异(Maximum Mean Discrepancy,MMD)是域适应问题中一种常见的衡量源域和目标域之间分布差异的指标,其定义如式(20)所示:Maximum Mean Discrepancy (MMD) is a common indicator for measuring the distribution difference between the source domain and the target domain in domain adaptation problems. Its definition is as shown in Equation (20):
其中Xs和Xt分别代表源域和目标域样本;p和q分别代表源域样本分布和目标域样本分布;H是一种具有特征核的再生希尔伯特空间(Reproducing Kernel Hilbert Space,RKHS);表示一种可以将原始的样本数据映射到H的特征映射,/>代表服从p分布的源域样本Xs映射到RKHS后的数学期望。Among them, X s and X t represent the source domain and target domain samples respectively; p and q represent the source domain sample distribution and the target domain sample distribution respectively; RKHS); Represents a feature map that can map original sample data to H,/> Represents the mathematical expectation after the source domain sample X s obeying the p distribution is mapped to RKHS.
3.2.2多核最大均值差异3.2.2 Multi-core maximum mean difference
本文采用Gretton等[20]提出的MMD的多核形变体(Multi Kernel-maximum Mean-discrepancies,MK-MMD),MK-MMD在原始MMD特征核k(x,x′)的基础上,使用多个不同高斯核函数{ku}的凸组合形成一个复合核函数,其可利用不同核函数来增强距离度量性能,从而能够更准确地将输入空间的值映射到RKHS以得到最优值。其定义式由式(20)转换为式(21):This paper adopts the multi-kernel variant of MMD (Multi Kernel-maximum Mean-discrepancies, MK-MMD) proposed by Gretton et al. [20] . MK-MMD uses multiple The convex combination of different Gaussian kernel functions {k u } forms a composite kernel function, which can use different kernel functions to enhance distance measurement performance, so that the values of the input space can be mapped to the RKHS more accurately to obtain the optimal value. Its definition formula is converted from formula (20) to formula (21):
其中,Hk表示具有特征核k的可再生希尔伯特空间。Among them, H k represents the reproducible Hilbert space with characteristic kernel k.
多核定义的kernel为:The kernel defined by multi-core is:
其中:{βu}为系数,即多核k的权重,m为内核的数量。Among them: {β u } is the coefficient, that is, the weight of multi-core k, and m is the number of cores.
4滚动轴承故障诊断方法及流程4 Rolling bearing fault diagnosis methods and processes
基于DT的滚动轴承故障诊断系统整体流程框图如图10所示。The overall flow diagram of the rolling bearing fault diagnosis system based on DT is shown in Figure 10.
具体步骤为:The specific steps are:
1)建立滚动轴承DT模型1) Establish a rolling bearing DT model
利用建模软件ANSYS-Workbench对滚动轴承进行孪生建模并进行有限元分析,通过添加不同载荷以及不同直径大小的点蚀故障等边界条件来模拟实际工况,完成对滚动轴承DT模型的建模工作,同时通过设置加速度探针进行振动信号的仿真计算,从而获取孪生数据。The modeling software ANSYS-Workbench was used to carry out twin modeling and finite element analysis of the rolling bearing. By adding boundary conditions such as different loads and pitting faults of different diameters to simulate actual working conditions, the modeling work of the DT model of the rolling bearing was completed. At the same time, the acceleration probe is set up to perform simulation calculations of vibration signals to obtain twin data.
2)特征融合2) Feature fusion
引入WGAN并将孪生数据输入生成器中,将少量真实数据输入判别器,并在判别器的目标函数中添加梯度惩罚项,代替原本的权重裁剪,从而构成新的函数,进行交替训练,弥补孪生数据与真实数据之间的分布差异。Introduce WGAN and input twin data into the generator, input a small amount of real data into the discriminator, and add a gradient penalty term to the objective function of the discriminator to replace the original weight clipping, thereby forming a new function and performing alternate training to compensate for the twins. Distribution differences between data and real data.
3)数据预处理3) Data preprocessing
对孪生数据进行特征融合后得到合成样本,选取某工况下已知故障类型的合成样本数据作为源域样本集,选取其他工况下未知故障类型的真实样本数据作为目标域样本集,其中目标域样本集还包括目标域训练样本集和目标域测试样本集;对源域和目标域的振动信号做短时傅里叶变换,将一维时域振动信号转化为二维时频谱图并作为后续的网络输入。Synthetic samples are obtained after feature fusion of twin data. Synthetic sample data of known fault types under certain working conditions are selected as the source domain sample set, and real sample data of unknown fault types under other working conditions are selected as the target domain sample set. The target The domain sample set also includes the target domain training sample set and the target domain test sample set; short-time Fourier transform is performed on the vibration signals in the source domain and target domain, and the one-dimensional time domain vibration signal is converted into a two-dimensional time spectrum diagram and used as a Subsequent network input.
4)构建深度迁移学习模型4) Build a deep transfer learning model
构建改进的深度残差网络,引入全局注意力机制,在减少信息弥散的同时放大全局维交互特征,并更改网络框架下的激活函数为FReLU,通过提取边缘空间特征,使模型更好地区分不同类图像;采用多核最大均值差异度量源域和目标域之间的分布差异,计算源域与目标域样本集中隐含特征的距离,将其与改进的深度残差网络的分类损失共同作为目标函数并进行约束与优化,建立基于DT的不同工况下滚动轴承故障诊断模型。Construct an improved deep residual network and introduce a global attention mechanism to amplify global dimensional interaction features while reducing information dispersion. The activation function under the network framework is changed to FReLU. By extracting edge space features, the model can better distinguish between different class image; the multi-kernel maximum mean difference is used to measure the distribution difference between the source domain and the target domain, calculate the distance between the hidden features in the sample set of the source domain and the target domain, and use it as the objective function together with the classification loss of the improved deep residual network And carry out constraints and optimization to establish a fault diagnosis model of rolling bearings under different working conditions based on DT.
5)故障诊断5) Trouble diagnosis
利用目标域测试样本集对训练好的故障诊断模型进行测试,将深度迁移学习模型的诊断结果与样本真实标签进行对比,获得最终的故障诊断结果。Use the target domain test sample set to test the trained fault diagnosis model, compare the diagnosis results of the deep transfer learning model with the real labels of the samples, and obtain the final fault diagnosis results.
5应用与分析5Application and Analysis
5.1轴承数据集5.1 Bearing Data Set
5.1.1轴承真实数据5.1.1 Bearing real data
本文实验所用数据来自美国凯斯西储大学轴承试验台所采集的公开数据集,试验台如图11所示。试验台包括电动机、转矩传感器、功率计以及电子控制设备,对于安装在电动机驱动端的规格为SKF6205的深沟球滚动轴承,通过使用磁性底座安放在电机壳体上的加速度传感器采集轴承运行状态下的振动信号,并设置采样频率为12kHz。本文将此条件下所采集的轴承振动数据用作后续的研究和实验。The data used in the experiment of this article comes from the public data set collected by the bearing test bench of Case Western Reserve University in the United States. The test bench is shown in Figure 11. The test bench includes a motor, torque sensor, power meter and electronic control equipment. For the SKF6205 deep groove ball rolling bearing installed on the drive end of the motor, the running status of the bearing is collected by using an acceleration sensor placed on the motor housing with a magnetic base. vibration signal and set the sampling frequency to 12kHz. In this paper, the bearing vibration data collected under this condition are used for subsequent research and experiments.
由于轴承的初期故障表现为局部点蚀,因此利用电火花机人工加工得到点蚀故障数据,包含内圈、外圈、滚动体等位置的故障数据。其中,每个故障位置分别设置三种不同的故障缺陷直径,大小分别为0.1778mm、0.3556mm、0.5334mm,加上轴承正常工作状态,因此将采集的轴承振动数据分为10类。其中,未发生故障的轴承振动数据用N表示,剩余9类振动数据,为便于表述,将其进行简化表示,如表1所示。Since the initial failure of the bearing manifests as local pitting corrosion, the pitting failure data is obtained by manual processing using an electric discharge machine, including failure data on the inner ring, outer ring, rolling elements and other locations. Among them, three different fault defect diameters are set for each fault location, with sizes of 0.1778mm, 0.3556mm, and 0.5334mm respectively. In addition to the normal working status of the bearing, the collected bearing vibration data is divided into 10 categories. Among them, the vibration data of the bearing without failure is represented by N, and the remaining 9 types of vibration data are simplified for ease of expression, as shown in Table 1.
表1实验数据表示方法Table 1 Experimental data representation method
针对滚动轴承存在复杂工况的问题,分别在不同负载(0hp、1hp、2hp、3hp)下采集实验所需数据,同时根据轴承负载不同,电机转速也发生变化。轴承不同工况与所处负载以及电机转速对应关系如表2所示。In order to solve the problem of complex working conditions of rolling bearings, the data required for the experiment were collected under different loads (0hp, 1hp, 2hp, 3hp). At the same time, the motor speed also changed according to the different bearing loads. The corresponding relationship between different working conditions of the bearing, the load and the motor speed are shown in Table 2.
表2真实数据中轴承工况与负载、转速对应关系Table 2 Correspondence between bearing operating conditions, load, and speed in real data
5.1.2轴承孪生数据5.1.2 Bearing twin data
利用ANSYS软件对滚动轴承进行三维建模并进行有限元分析,设定分析时间与步数控制分别为0.17s和1步,子步数量为2048,每个子步输出一个加速度振动数据,加速度探测位置为外圈上的一网格最小单位。结合以上设定条件和式(8),对滚动轴承进行仿真模拟,得出孪生数据,如表3所示。Use ANSYS software to conduct three-dimensional modeling and finite element analysis of the rolling bearing. The analysis time and step control are set to 0.17s and 1 step respectively. The number of sub-steps is 2048. Each sub-step outputs an acceleration vibration data, and the acceleration detection position is The smallest unit of a grid on the outer ring. Combining the above setting conditions and equation (8), the rolling bearing is simulated and the twin data is obtained, as shown in Table 3.
表3实验数据表示方法Table 3 Experimental data representation method
为与滚动轴承真实数据集相对应,对孪生数据在不同负载以及不同转速条件下进行标记,进行区分表示,对应关系如表4所示。In order to correspond to the real data set of rolling bearings, the twin data are marked and represented under different loads and different speeds. The corresponding relationship is shown in Table 4.
表4孪生数据中轴承工况与负载、转速对应关系Table 4 Correspondence between bearing operating conditions, load, and speed in twin data
本文实验共设置12个迁移任务,不同任务所采用数据集的构成信息如表5所示。其中,每组任务均以轴承孪生数据作为源域数据样本,以轴承真实数据作为目标域训练样本和目标域测试样本,孪生数据样本每类300个,目标域训练样本每类30个,目标域测试样本每类100个。A total of 12 migration tasks were set up in this experiment. The composition information of the data sets used in different tasks is shown in Table 5. Among them, each group of tasks uses bearing twin data as the source domain data sample, and uses the bearing real data as the target domain training sample and target domain test sample. There are 300 twin data samples of each category, 30 target domain training samples of each category, and the target domain There are 100 test samples for each category.
表5各任务所用数据集组成Table 5 Composition of data sets used in each task
生成对抗模型训练过程中的总迭代次数epochs设置为1000,学习率lr设置为0.0001,判别器训练一次步数设置为5;特征迁移的总迭代次数epochs设置为200,学习率lr设置为0.01,域适应权重系数param设置为0.3。The total number of iterations epochs during the training process of the generative adversarial model is set to 1000, the learning rate lr is set to 0.0001, and the number of steps in discriminator training is set to 5; the total number of iterations epochs of feature migration is set to 200, and the learning rate lr is set to 0.01. The domain adaptation weight coefficient param is set to 0.3.
实验使用的硬件环境:CPU型号为Intel Xeon W-2123;内存32GB;GPU型号为NVIDIA GeForce GTX1080Ti。The hardware environment used in the experiment: CPU model is Intel Xeon W-2123; memory is 32GB; GPU model is NVIDIA GeForce GTX1080Ti.
5.2实验与分析5.2 Experiment and analysis
5.2.1孪生数据特征融合前后对比实验5.2.1 Comparison experiment before and after twin data feature fusion
由于所建立的滚动轴承DT故障模型较为理想,忽略了实际情况中应有的环境因素以及热力因素等影响,为保证孪生数据的合理性与可行性,使用生成对抗网络对其进行特征融合(DT+GAN),避免孪生数据过于理想化,在提高故障诊断准确率的同时,也使全文实验的逻辑性得到了保障。Since the established DT fault model of the rolling bearing is relatively ideal and ignores the environmental factors and thermal factors that should be affected in the actual situation, in order to ensure the rationality and feasibility of the twin data, a generative adversarial network is used to perform feature fusion (DT+ GAN) to avoid over-idealization of twin data, while improving the accuracy of fault diagnosis, it also ensures the logic of the full-text experiment.
为了验证生成对抗网络对孪生数据的提升效果,本节采用传统的GAN网络模型,模型结构设置同参考文献[21],将孪生数据作为生成器输入,真实数据作为判别器输入,设定循环迭代次数并将对抗训练后的合成样本进行短时傅里叶变换得到时频谱图,按照不同工况分别进行实验对比,实验结果如图12所示。In order to verify the improvement effect of generative adversarial network on twin data, this section adopts the traditional GAN network model. The model structure setting is the same as that in reference [21]. Twin data is used as generator input, real data is used as discriminator input, and loop iteration is set. times and perform short-time Fourier transform on the synthetic samples after adversarial training to obtain the time spectrum diagram. Experiments are compared according to different working conditions. The experimental results are shown in Figure 12.
由图12可以看出,采用原始孪生数据所得故障诊断准确率最高仅达74.4%,有效解释了未经处理的孪生数据不适合用于建立滚动轴承故障诊断模型;同时,只采用GAN方法生成的样本数据的诊断准确率效果也并不出众;而本文提出的将DT与GAN相结合所合成的样本的诊断准确率有明显提升,最高可达78.1%。As can be seen from Figure 12, the highest fault diagnosis accuracy obtained by using original twin data is only 74.4%, which effectively explains that unprocessed twin data is not suitable for establishing a rolling bearing fault diagnosis model; at the same time, only samples generated by the GAN method are used The diagnostic accuracy of the data is not outstanding; however, the diagnostic accuracy of the samples synthesized by combining DT and GAN proposed in this article has been significantly improved, up to 78.1%.
5.2.2改进的WGAN与其他方法的对比实验5.2.2 Comparative experiments between improved WGAN and other methods
由于本文所采用的改进生成对抗网络模型为WGAN的变体,为验证其对于孪生数据的提升效果,将其与传统的GAN、经典的DCGAN以及其母体WGAN方法进行对比,GAN参数设置同上,DCGAN与WGAN参数设置与本文相同,为了更加直观地观察本文所提方法在不同工况故障诊断问题中的有效性,引入多分类混淆矩阵对诊断结果进行分析。由于篇幅有限,仅以1hp下的实验结果为例,绘制混淆矩阵如图13所示。Since the improved generative adversarial network model used in this article is a variant of WGAN, in order to verify its improvement effect on twin data, it is compared with traditional GAN, classic DCGAN and its parent WGAN method. GAN parameter settings are the same as above, DCGAN The WGAN parameter settings are the same as in this article. In order to more intuitively observe the effectiveness of the method proposed in this article in fault diagnosis problems under different working conditions, a multi-classification confusion matrix is introduced to analyze the diagnosis results. Due to limited space, only the experimental results under 1hp are taken as an example, and the confusion matrix is drawn as shown in Figure 13.
由图13可以看出,在1000个目标域测试样本中,以正常样本为例,有4个正常样本被误判为其他故障类型,其中1个被误判为IR14故障,1个被误判为B21故障,还有两个被误判为OR14故障,最高诊断准确率达到了96%,且所有故障类型的诊断准确率均达到了80%以上。As can be seen from Figure 13, among the 1,000 target domain test samples, taking normal samples as an example, 4 normal samples were misjudged as other fault types, 1 of which was misjudged as an IR14 fault, and 1 was misjudged as an IR14 fault. For B21 faults, and two others were misjudged as OR14 faults, the highest diagnostic accuracy reached 96%, and the diagnostic accuracy for all fault types reached more than 80%.
为进一步验证本文所采用的生成对抗网络模型的性能,体现其较强的稳定性与优越性,将本文所提方法应用在不同工况的轴承数据上并与不同的生成对抗网络模型分别进行对比实验,结果如图14所示。In order to further verify the performance of the generative adversarial network model used in this article and reflect its strong stability and superiority, the method proposed in this article is applied to bearing data under different working conditions and compared with different generative adversarial network models. Experiment, the results are shown in Figure 14.
由图14可以清晰地看出,本文所采用的改进后的WGAN模型效果显著,故障诊断准确率比传统的GAN模型最高可提升11.15%,比DCGAN模型最高可提升7.23%,比改进前的WGAN模型最高可提升1.51%,平均故障诊断准确率可达85.24%,故本文所采用的改进后的WGAN模型能够更好地提升孪生数据的特征表达,进而达到提升轴承故障诊断准确率的效果。5.2.3残差网络改进前后对比实验It can be clearly seen from Figure 14 that the improved WGAN model used in this article has significant effects. The fault diagnosis accuracy can be improved by up to 11.15% compared with the traditional GAN model, and up to 7.23% compared with the DCGAN model. Compared with the pre-improved WGAN The model can be improved by up to 1.51%, and the average fault diagnosis accuracy can reach 85.24%. Therefore, the improved WGAN model used in this article can better improve the feature expression of twin data, thereby improving the accuracy of bearing fault diagnosis. 5.2.3 Comparative experiments before and after the residual network improvement
为了验证特征迁移框架所采用的改进残差网络提取深层特征的能力,本节采用上述改进生成对抗网络所提升后的孪生数据作为源域样本,轴承真实数据作为目标域样本,将改进前后的残差网络所提取到的特征分别进行故障诊断,在12个迁移任务中进行实验,结果如表6所示。In order to verify the ability of the improved residual network to extract deep features used in the feature transfer framework, this section uses the twin data improved by the improved generative adversarial network as the source domain sample, and the bearing real data as the target domain sample. The residual data before and after the improvement are The features extracted by the difference network were used for fault diagnosis respectively, and experiments were conducted on 12 migration tasks. The results are shown in Table 6.
表6残差网络改进前后故障诊断准确率Table 6 Fault diagnosis accuracy before and after the residual network improvement
由表6可以看出,相比于利用原始的残差网络结构所提取的特征,改进后的残差网络所提取特征的分类效果更加显著,诊断准确率可提升1.8%~7.1%。这一结果充分证明了添加全局注意力机制与更改框架下的激活函数对于滚动轴承不同工况下的故障诊断有正面提升,使得诊断准确率更进一步提高。As can be seen from Table 6, compared with the features extracted using the original residual network structure, the classification effect of the features extracted by the improved residual network is more significant, and the diagnostic accuracy can be increased by 1.8% to 7.1%. This result fully proves that adding the global attention mechanism and changing the activation function under the framework can positively improve the fault diagnosis of rolling bearings under different working conditions, further improving the diagnosis accuracy.
5.2.4与其他方法对比实验5.2.4 Comparative experiments with other methods
为了验证本文所提方法在滚动轴承不同工况条件下故障诊断问题上的有效性与优越性,本节将所提方法分别与使用残差网络框架的深度适配网络(Deep AdaptationNetwork,DAN)、使用Alexnet框架的DAN、文献[22]以及文献[23]四种方法进行对比实验。实验过程中设置相同的源域、目标域数据集和相同的迁移任务。结果如图15所示。In order to verify the effectiveness and superiority of the method proposed in this article on fault diagnosis problems of rolling bearings under different working conditions, this section compares the proposed method with the Deep Adaptation Network (DAN) using the residual network framework and the Deep Adaptation Network (DAN) using the residual network framework. Comparative experiments were conducted on four methods of DAN of Alexnet framework, literature [22] and literature [23]. During the experiment, the same source domain and target domain data sets and the same migration task were set up. The results are shown in Figure 15.
由图15可得,深度适配网络所用两种不同框架下的诊断准确率均互有高低,平均故障诊断准确率在89%左右,文献[22]与文献[23]方法分别为93.5%和92.2%,而本文所提方法平均故障诊断准确率可达96.9%。It can be seen from Figure 15 that the diagnosis accuracy rates of the two different frameworks used by the deep adaptation network are high and low. The average fault diagnosis accuracy rate is around 89%. The methods in [22] and [23] are 93.5% and 93.5% respectively. 92.2%, while the average fault diagnosis accuracy of the method proposed in this article can reach 96.9%.
5.2.5扩展实验5.2.5 Extended experiments
由于滚动轴承处于恶劣工况下,且实际生产中滚动轴承规格繁多,传统单一规格下的故障诊断方法直接应用于不同规格情况时准确率偏低,无法获取该规格下滚动轴承的状态信息。为进一步验证本文所提方法具有较强的泛化性,拓宽其应用范围,提出进行不同规格间的滚动轴承迁移诊断。本节采用规格为SKF6205的轴承数据作为源域样本,采用规格为SKF6203的轴承数据作为目标域样本,样本数量设置与表5相同,迁移任务设置如表7所示。Since rolling bearings are in harsh working conditions and there are many specifications of rolling bearings in actual production, the accuracy of traditional fault diagnosis methods under a single specification is low when directly applied to different specifications, and the status information of the rolling bearings under that specification cannot be obtained. In order to further verify that the method proposed in this article has strong generalization and broaden its application scope, it is proposed to diagnose the migration of rolling bearings between different specifications. This section uses bearing data with specification SKF6205 as the source domain sample, and uses bearing data with specification SKF6203 as the target domain sample. The sample number settings are the same as Table 5, and the migration task settings are shown in Table 7.
表7各任务所用数据集组成Table 7Composition of datasets used for eachtaskTable 7Composition of datasets used for eachtask
为了直观地突出本文所提方法应用于不同规格故障诊断问题中的有效性,通过多分类混淆矩阵对诊断结果进行分析。以迁移任务14的实验结果为例,绘制混淆矩阵如图16所示。实验结果如图17所示。In order to intuitively highlight the effectiveness of the method proposed in this article when applied to fault diagnosis problems of different specifications, the diagnosis results are analyzed through a multi-classification confusion matrix. Taking the experimental results of migration task 14 as an example, the confusion matrix is drawn as shown in Figure 16. The experimental results are shown in Figure 17.
从图16中可以看出,在1000个目标域测试样本中,N、IR14以及OR07故障类型的诊断准确率达到了100%,其他故障类型的平均诊断准确率达到了96%。由图17的实验结果可以看到,本文所提方法在12种不同迁移任务的实验中相对于其他对比实验均取得了更好的诊断效果,其平均故障诊断准确率提高至少3.3%。因此,本文所提方法不仅在不同工况下的迁移任务中表现优异,同时在不同规格的迁移任务中也取得了较好的普适性,结合实验结果最终可以得出该方法具有较强的泛化性。As can be seen from Figure 16, among the 1000 target domain test samples, the diagnosis accuracy of N, IR14 and OR07 fault types reached 100%, and the average diagnosis accuracy of other fault types reached 96%. It can be seen from the experimental results in Figure 17 that the method proposed in this article achieved better diagnostic results than other comparative experiments in the experiments of 12 different migration tasks, and its average fault diagnosis accuracy increased by at least 3.3%. Therefore, the method proposed in this article not only performs well in migration tasks under different working conditions, but also achieves good universality in migration tasks of different specifications. Combined with the experimental results, it can be concluded that this method has strong Generalizability.
6结论6 Conclusion
1)提出通过有限元分析软件实现对滚动轴承的数字孪生建模,建立不同工况下的滚动轴承故障孪生模型,根据显式动力学的中心差分算法对其进行模拟仿真以获取丰富孪生数据,解决现实情况中某工况下轴承数据样本量不足的问题。1) It is proposed to implement digital twin modeling of rolling bearings through finite element analysis software, establish rolling bearing failure twin models under different working conditions, and simulate them according to the central difference algorithm of explicit dynamics to obtain rich twin data and solve practical problems. The problem is that the sample size of bearing data under certain working conditions is insufficient.
2)采用WGAN算法并引入梯度惩罚项对其进行改进,将其与判别器的目标函数耦合,经过故障诊断准确率的作证,有效提升了网络模型性能。提出一种DT与改进的WGAN相结合的方法,将孪生数据与真实数据进行特征融合,解决了孪生数据过于理想、包含特征单一且不足的问题,进一步提升了故障诊断准确率。2) The WGAN algorithm is adopted and the gradient penalty term is introduced to improve it, and it is coupled with the objective function of the discriminator. As evidenced by the fault diagnosis accuracy, the performance of the network model is effectively improved. A method combining DT and improved WGAN is proposed to fuse features of twin data with real data, solving the problem that twin data is too ideal and contains single and insufficient features, and further improves the fault diagnosis accuracy.
3)采用残差网络作为特征迁移框架并对其进行改进,引入全局注意力机制,在减少信息弥散的情况下放大了全局维交互特征,同时更改该框架下的激活函数为FReLU函数,使得模型能够深度提取空间不敏感信息。将所提方法应用于不同工况下的滚动轴承故障诊断,解决了部分工况下滚动轴承带标签数据稀缺的问题。3) Use the residual network as the feature transfer framework and improve it, introduce the global attention mechanism, amplify the global dimensional interactive features while reducing information dispersion, and change the activation function under this framework to the FReLU function, making the model Capable of deeply extracting spatially insensitive information. The proposed method is applied to rolling bearing fault diagnosis under different working conditions, which solves the problem of scarcity of labeled data for rolling bearings under some working conditions.
4)提出了一种基于数字孪生的滚动轴承不同工况下故障诊断方法,能够在源域带标签样本数据量少,且目标域带标签样本数据缺失的情况下建立有效的故障诊断模型。经实验验证,本文所提方法最高故障诊断准确率可达98.8%,较其他方法单独诊断准确率提升至少1.0%,证明了所提方法的有效性。此外,本文将所提方法扩展至不同规格滚动轴承间的故障诊断,并证明了该方法具有较强的泛化性。4) A digital twin-based fault diagnosis method for rolling bearings under different working conditions is proposed, which can establish an effective fault diagnosis model when the amount of labeled sample data in the source domain is small and the labeled sample data in the target domain is missing. After experimental verification, the highest fault diagnosis accuracy of the method proposed in this article can reach 98.8%, which is at least 1.0% higher than the single diagnosis accuracy of other methods, proving the effectiveness of the proposed method. In addition, this paper extends the proposed method to fault diagnosis between rolling bearings of different specifications, and proves that the method has strong generalization.
下一步将对旋转机械其他部件进行实验,这将是以后的研究重点。The next step will be to conduct experiments on other components of the rotating machinery, which will be the focus of future research.
本发明中援引的参考文献明细如下:The details of the references cited in this application are as follows:
[1]康守强,邹佳悦,王玉静,等.基于无监督特征对齐的变负载下滚动轴承故障诊断方法[J].中[1]Kang Shouqiang, Zou Jiayue, Wang Yujing, et al. Rolling bearing fault diagnosis method under variable load based on unsupervised feature alignment[J].
国电机工程学报,2020,40(01):274-281.Journal of Chinese Electrical Engineering, 2020, 40(01): 274-281.
Kang Shouqiang,Zou Jiayue,Wang Yujing,et al.Fault diagnosis method ofa rolling bearing under varying loads based on unsupervised feature alignment[J].Proceedings of the CSEE,2020,40(01):274-281(in Chinese).Kang Shouqiang, Zou Jiayue, Wang Yujing, et al. Fault diagnosis method of a rolling bearing under varying loads based on unsupervised feature alignment[J]. Proceedings of the CSEE, 2020, 40(01): 274-281 (in Chinese).
[2]赵晓平,彭澎,张永宏,张中洋.改进孪生网络在小样本轴承故障诊断中的应用[J/OL].计算机工程与应用:1-12[2022-07-15].http://kns.cnki.net/kcms/detail/11.2127.TP.20220705.1850.014.html.[2] Zhao Xiaoping, Peng Peng, Zhang Yonghong, Zhang Zhongyang. Application of improved twin network in small sample bearing fault diagnosis [J/OL]. Computer Engineering and Applications: 1-12 [2022-07-15]. http:// kns.cnki.net/kcms/detail/11.2127.TP.20220705.1850.014.html.
Zhao Xiaoping,Peng Peng,Zhang Yonghong,Zhang Zhongyang.Application ofimproved neural network in small sample fault diagnosis of bearing[J/OL].Co-mputer Engineering and Applications:Zhao Xiaoping, Peng Peng, Zhang Yonghong, Zhang Zhongyang.Application of improved neural network in small sample fault diagnosis of bearing[J/OL].Co-mputer Engineering and Applications:
1-12[2022-07-15].http://kns.cnki.net/kcms/detail/11.2127.TP.20220705.1850.014.html(in Chinese).1-12[2022-07-15].http://kns.cnki.net/kcms/detail/11.2127.TP.20220705.1850.014.html(in Chinese).
[3]Chen Z Q,Deng S C,Chen X D,et al.Deep neural networks-basedrolling bearing fault diagnosis[J].Microelectronics Reliability,2017,75:327-333.[3]Chen Z Q, Deng S C, Chen X D, et al.Deep neural networks-basedrolling bearing fault diagnosis[J].Microelectronics Reliability, 2017, 75: 327-333.
[4]康守强,胡明武,王玉静,等.基于特征迁移学习的变工况下滚动轴承故障诊断方法[J].中国电机工程学报,2019,39(03):764-772+955.[4] Kang Shouqiang, Hu Mingwu, Wang Yujing, et al. Rolling bearing fault diagnosis method under variable working conditions based on feature transfer learning [J]. Chinese Journal of Electrical Engineering, 2019, 39(03): 764-772+955.
Kang Shouqiang,Hu Mingwu,Wang Yujing,et al.Fault diagnosis method ofa rolling bearing under variable working conditions based on feature transferlearning[J].Proceeding of the CSEE,2019,39(03):764-772+955(in Chinese).Kang Shouqiang, Hu Mingwu, Wang Yujing, et al.Fault diagnosis method of a rolling bearing under variable working conditions based on feature transferlearning[J].Proceeding of the CSEE, 2019, 39(03):764-772+955(in Chinese ).
[5]雷春丽,夏奔锋,薛林林,焦孟萱,张护强.优化深度残差网络及其在强噪声环境下滚动轴承故障诊断中的应用[J/OL].振动工程学报:[5] Lei Chunli, Xia Benfeng, Xue Linlin, Jiao Mengxuan, Zhang Huqiang. Optimizing deep residual network and its application in rolling bearing fault diagnosis in strong noise environment [J/OL]. Journal of Vibration Engineering:
1-10[2022-07-15].http://kns.cnki.net/kcms/detail/32.1349.TB.20220704.0917.004.html.1-10[2022-07-15].http://kns.cnki.net/kcms/detail/32.1349.TB.20220704.0917.004.html.
Lei Chunli,Xia Benfeng,Xue Linlin,Jiao Mengxuan,ZhangHuqiang.Optimized deep residual network and its application in faultdiagnosis of rolling bearin-g under the strong noise condition[J/OL].Journalof Vibration Engineering:Lei Chunli, Xia Benfeng, Xue Linlin, Jiao Mengxuan, ZhangHuqiang. Optimized deep residual network and its application in faultdiagnosis of rolling bearin-g under the strong noise condition[J/OL]. Journal of Vibration Engineering:
1-10[2022-07-15].http://kns.cnki.net/kcms/detail/32.1349.TB.20220704.0917.004.html(in Chinese).1-10[2022-07-15].http://kns.cnki.net/kcms/detail/32.1349.TB.20220704.0917.004.html(in Chinese).
[6]宫文峰,陈辉,张美玲,张泽辉.基于深度学习的电机轴承微小故障智能诊断方法[J].仪器仪表学报,2020,41(01):195-205.[6] Gong Wenfeng, Chen Hui, Zhang Meiling, Zhang Zehui. Intelligent diagnosis method of motor bearing minor faults based on deep learning [J]. Journal of Instrumentation, 2020, 41(01): 195-205.
Gong Wenfeng,Chen Hui,Zhang Meiling,Zhang Zehui.Intelligent diagnosismethod for incipient fault of motor bearing based on deep learning[J].ChineseJournal of Scientific Instrument,2020,41(01):195-205(in Chinese).Gong Wenfeng, Chen Hui, Zhang Meiling, Zhang Zehui. Intelligent diagnosis method for incipient fault of motor bearing based on deep learning [J]. Chinese Journal of Scientific Instrument, 2020, 41(01): 195-205 (in Chinese).
[7]陈仁祥,唐林林,胡小林,杨黎霞,赵玲.不同转速下基于深度注意力迁移学习的滚动轴承故障诊断方法[J].振动与冲击,2022,41(12):95-101+195.[7] Chen Renxiang, Tang Linlin, Hu Xiaolin, Yang Lixia, Zhao Ling. Rolling bearing fault diagnosis method based on deep attention transfer learning at different speeds [J]. Vibration and Shock, 2022, 41(12): 95-101+195.
Chen Renxiang,Tang Linlin,Hu Xiaolin,Yang Lixia,Zhao Ling.A rollingbearing fault diagnosis method based on deep attention transfer learning atdifferent rotations[J].Journal of Vibration and Shock,2022,41(12):95-101+195(in Chinese).Chen Renxiang, Tang Linlin, Hu Xiaolin, Yang Lixia, Zhao Ling. A rollingbearing fault diagnosis method based on deep attention transfer learning at different rotations[J]. Journal of Vibration and Shock, 2022, 41(12): 95-101+195 (in Chinese).
[8]Sun H,Gao S,Ma S,et al.A Fault Mechanism-based Model for BearingFault Diagnosis under Non-stationary Conditions without Target ConditionSamples[J].Measurement,2022:111499.[9]Liu X,Sun W,Li H,et al.The Method ofRolling Bearing Fault Diagnosis Based on Multi-Domain Supervised Learning ofConvolution Neural Network[J].Energies,2022,15(13):4614.[8]Sun H, Gao S, Ma S, et al.A Fault Mechanism-based Model for BearingFault Diagnosis under Non-stationary Conditions without Target ConditionSamples[J].Measurement, 2022: 111499.[9]Liu X, Sun W , Li H, et al. The Method of Rolling Bearing Fault Diagnosis Based on Multi-Domain Supervised Learning ofConvolution Neural Network[J]. Energies, 2022, 15(13): 4614.
[10]Fu L,Zhang L,Tao J.An improved deep convolutional neural networkwith multiscale convolution kernels for fault diagnosis of rolling bearing[J].IOP Conference Series:Materials Science and Engineering,2021,1043(05):052021.[10] Fu L, Zhang L, Tao J. An improved deep convolutional neural network with multiscale convolution kernels for fault diagnosis of rolling bearing[J]. IOP Conference Series: Materials Science and Engineering, 2021, 1043(05): 052021.
[11]王玉静,吕海岩,康守强,等.不同型号滚动轴承故障诊断方法[J].中国电机工程学报,2021,41(01):267-276.[11] Wang Yujing, Lu Haiyan, Kang Shouqiang, et al. Fault diagnosis methods of different types of rolling bearings [J]. Chinese Journal of Electrical Engineering, 2021, 41(01): 267-276.
Wang Yujing,Lyu Haiyan,Kang Shouqiang,et al.Fault diagnosis methodfor different types of rolling bearings[J].Proceedings of the CSEE,2021,41(01):267-276(in Chinese).Wang Yujing, Lyu Haiyan, Kang Shouqiang, et al. Fault diagnosis method for different types of rolling bearings[J]. Proceedings of the CSEE, 2021, 41(01): 267-276 (in Chinese).
[12]于洋,何明,刘博,陈长征.基于TL-LSTM的轴承故障声发射信号识别研究[J].仪器仪表学报,2019,40(05):51-59.[12] Yu Yang, He Ming, Liu Bo, Chen Changzheng. Research on identification of bearing fault acoustic emission signals based on TL-LSTM [J]. Journal of Instrumentation, 2019, 40(05): 51-59.
Yu Yang,He Ming,Liu Bo,Chen Changzheng.Research on acoustic emissionsignal recognition of bearing fault based on TL-LSTM[J].Chinese Journal ofScientific Instrument,2019,40(05):51-59(in Chinese).Yu Yang, He Ming, Liu Bo, Chen Changzheng. Research on acoustic emissions signal recognition of bearing fault based on TL-LSTM[J]. Chinese Journal ofScientific Instrument, 2019, 40(05): 51-59(in Chinese).
[13]杨刚,李梦洁,崔朝臣,郭彦君.数字孪生:内涵、挑战及应用[J].软件导刊,2021,20(01):6-10.[13] Yang Gang, Li Mengjie, Cui Chaochen, Guo Yanjun. Digital twins: connotation, challenges and applications [J]. Software Guide, 2021, 20(01): 6-10.
Yang Gang,Li Mengjie,Cui Chaochen,Guo Yanjun.Digital Twin:Connotation,Challenge and Application[J].Software Guide,2021,20(01):6-10(inChinese).Yang Gang, Li Mengjie, Cui Chaochen, Guo Yanjun.Digital Twin: Connotation, Challenge and Application[J].Software Guide, 2021, 20(01): 6-10(inChinese).
[14]王晓东.基于迁移学习的动车组轴承故障诊断方法研究[D].北京交通大学,2021.[14] Wang Xiaodong. Research on EMU bearing fault diagnosis method based on transfer learning [D]. Beijing Jiaotong University, 2021.
Wang Xiaodong.Research on fault diagnosis of EMU bearing based ontransfer learning[D].Beijing Jiaotong University,2021(in Chinese).Wang Xiaodong.Research on fault diagnosis of EMU bearing based on transfer learning[D].Beijing Jiaotong University, 2021(in Chinese).
[15]Wang M,Wang C,Hnydiuk-Stefan A,et al.Recent progress onreliability analysis of offshore wind turbine support structures consideringdigital twin solutions[J].Ocean Engineering,2021,232:109168.[15]Wang M, Wang C, Hnydiuk-Stefan A, et al.Recent progress onreliability analysis of offshore wind turbine support structures considering digital twin solutions[J].Ocean Engineering, 2021, 232: 109168.
[16]Piltan F,Kim J M.Crack size identification for bearings using anadaptive digital twin[J].Sensors,2021,21(15):5009.[16] Piltan F, Kim J M. Crack size identification for bearings using anadaptive digital twin[J]. Sensors, 2021, 21(15): 5009.
[17]Nguyen T N,Ponciroli R,Bruck P,et al.A digital twin approach tosystem-level fault detection and diagnosis for improved equipment healthmonitoring[J].Annals of Nuclear Energy,2022,170:109002.[17]Nguyen T N, Ponciroli R, Bruck P, et al. A digital twin approach to system-level fault detection and diagnosis for improved equipment healthmonitoring[J]. Annals of Nuclear Energy, 2022, 170: 109002.
[18]庞景月,赵光权.数字孪生驱动多算法自适应选择的空间电源系统故障检测[J/OL].电子测量与仪器学报:[18] Pang Jingyue, Zhao Guangquan. Digital twin-driven multi-algorithm adaptive selection space power system fault detection [J/OL]. Journal of Electronic Measurement and Instrumentation:
1-11[2022-07-15].http://kns.cnki.net/kcms/detail/11.2488.tn.20220613.1708.011.html.1-11[2022-07-15].http://kns.cnki.net/kcms/detail/11.2488.tn.20220613.1708.011.html.
Pang Jingyue,Zhao Guangquan.Digital twin-driven multi-algorithmsadaptive selection for fault detection of space power system[J/OL].Journal ofElectronic Measurement and Instrumentation:1-11[2022-07-15].http://kns.cnki.net/kcms/detail/11.2488.tn.20220613.1708.011.html(in Chinese).Pang Jingyue, Zhao Guangquan. Digital twin-driven multi-algorithms adaptive selection for fault detection of space power system[J/OL]. Journal of Electronic Measurement and Instrumentation: 1-11[2022-07-15]. http://kns. cnki.net/kcms/detail/11.2488.tn.20220613.1708.011.html(in Chinese).
[19]Ma N,Zhang X,Sun J.Funnel activation for visual recognition[C]//European Conference on Computer Vision.Springer,Cham,2020:351-368.[19] Ma N, Zhang X, Sun J.Funnel activation for visual recognition[C]//European Conference on Computer Vision. Springer, Cham, 2020: 351-368.
[20]Gretton A,Borgwardt K M,Rasch M J,et al.A kernel two-sample test[J].The Journal of Machine Learning Research,2012,13(01):723-773.[20]Gretton A, Borgwardt K M, Rasch M J, et al.A kernel two-sample test[J].The Journal of Machine Learning Research, 2012, 13(01): 723-773.
[21]关慧哲,陈颖,黄少伟,沈沉,徐得超,李晓萌.基于生成对抗网络的暂态稳定预防控制[J].电力系统自动化,2020,44(24):36-43.[21] Guan Huizhe, Chen Ying, Huang Shaowei, Shen Chen, Xu Dechao, Li Xiaomeng. Transient stability prevention control based on generative adversarial network [J]. Power System Automation, 2020, 44(24): 36-43.
Guan Huizhe,Chen Ying,Huang Shaowei,Shen Chen,Xu Dechao,LiXiaomeng.Preventive control for transient based on generative adversarialnetwork[J].Automation of Electric Power Systems,2020,44(24):36-43(inChinese).Guan Huizhe, Chen Ying, Huang Shaowei, Shen Chen, Xu Dechao, LiXiaomeng. Preventive control for transient based on generative adversarial network [J]. Automation of Electric Power Systems, 2020, 44(24): 36-43(inChinese).
[22]Jin T,Yan C,Chen C,et al.New domain adaptation method in shallowand deep layers of the CNN for bearing fault diagnosis under differentworking conditions[J].The International Journal of Advanced ManufacturingTechnology,2021:1-12.[22]Jin T, Yan C, Chen C, et al. New domain adaptation method in shallow and deep layers of the CNN for bearing fault diagnosis under different working conditions [J]. The International Journal of Advanced Manufacturing Technology, 2021: 1-12.
[23]张韬,贾倩,辛月杰.基于无监督特征对齐的滚动轴承故障诊断[J].机械强度,2022,44(03):547-553.[23] Zhang Tao, Jia Qian, Xin Yuejie. Rolling bearing fault diagnosis based on unsupervised feature alignment [J]. Mechanical Strength, 2022, 44(03): 547-553.
Zhang Tao,Jia Qian,Xin Yuejie.Fault diagnosis of rolling bearingbased on unsupervised feature alignment[J].Journal of Mechanical Strength,2022,44(03):547-553(in Chinese)。Zhang Tao, Jia Qian, Xin Yuejie. Fault diagnosis of rolling bearingbased on unsupervised feature alignment[J]. Journal of Mechanical Strength, 2022, 44(03): 547-553 (in Chinese).
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310310421.3A CN116952583A (en) | 2023-03-27 | 2023-03-27 | Rolling bearing fault diagnosis method of digital twin driving deep transfer learning model |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310310421.3A CN116952583A (en) | 2023-03-27 | 2023-03-27 | Rolling bearing fault diagnosis method of digital twin driving deep transfer learning model |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116952583A true CN116952583A (en) | 2023-10-27 |
Family
ID=88443339
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310310421.3A Pending CN116952583A (en) | 2023-03-27 | 2023-03-27 | Rolling bearing fault diagnosis method of digital twin driving deep transfer learning model |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116952583A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117349797A (en) * | 2023-12-04 | 2024-01-05 | 四川航空股份有限公司 | Aircraft fault detection method and system based on artificial intelligence |
CN117744483A (en) * | 2023-12-18 | 2024-03-22 | 南京工业大学 | Bearing fault diagnosis method based on fusion of twin information model and measured data |
CN117973160A (en) * | 2024-04-02 | 2024-05-03 | 厦门理工学院 | Electric mining truck motor fault monitoring and early warning method and device based on digital twin |
CN118171147A (en) * | 2024-03-27 | 2024-06-11 | 哈尔滨理工大学 | Rolling bearing small sample fault diagnosis method based on twin multi-scale residual network |
CN118518359A (en) * | 2024-07-25 | 2024-08-20 | 南京工业大学 | Bearing fault diagnosis method based on dual domain adaptive neural network |
-
2023
- 2023-03-27 CN CN202310310421.3A patent/CN116952583A/en active Pending
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117349797A (en) * | 2023-12-04 | 2024-01-05 | 四川航空股份有限公司 | Aircraft fault detection method and system based on artificial intelligence |
CN117349797B (en) * | 2023-12-04 | 2024-02-06 | 四川航空股份有限公司 | Aircraft fault detection method and system based on artificial intelligence |
CN117744483A (en) * | 2023-12-18 | 2024-03-22 | 南京工业大学 | Bearing fault diagnosis method based on fusion of twin information model and measured data |
CN117744483B (en) * | 2023-12-18 | 2024-06-07 | 南京工业大学 | Bearing fault diagnosis method based on fusion of twin information model and measured data |
CN118171147A (en) * | 2024-03-27 | 2024-06-11 | 哈尔滨理工大学 | Rolling bearing small sample fault diagnosis method based on twin multi-scale residual network |
CN118171147B (en) * | 2024-03-27 | 2024-10-01 | 哈尔滨理工大学 | Rolling bearing small sample fault diagnosis method based on twin multi-scale residual error network |
CN117973160A (en) * | 2024-04-02 | 2024-05-03 | 厦门理工学院 | Electric mining truck motor fault monitoring and early warning method and device based on digital twin |
CN118518359A (en) * | 2024-07-25 | 2024-08-20 | 南京工业大学 | Bearing fault diagnosis method based on dual domain adaptive neural network |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN116952583A (en) | Rolling bearing fault diagnosis method of digital twin driving deep transfer learning model | |
Zhang et al. | A small sample focused intelligent fault diagnosis scheme of machines via multimodules learning with gradient penalized generative adversarial networks | |
Wang et al. | A new intelligent bearing fault diagnosis method using SDP representation and SE-CNN | |
Li et al. | Intelligent fault diagnosis of rolling bearings under imbalanced data conditions using attention-based deep learning method | |
Guo et al. | Multitask convolutional neural network with information fusion for bearing fault diagnosis and localization | |
Jiao et al. | Deep coupled dense convolutional network with complementary data for intelligent fault diagnosis | |
Huang et al. | A multisource dense adaptation adversarial network for fault diagnosis of machinery | |
Zhang et al. | A multi-module generative adversarial network augmented with adaptive decoupling strategy for intelligent fault diagnosis of machines with small sample | |
Li et al. | Joint attention feature transfer network for gearbox fault diagnosis with imbalanced data | |
CN114429150A (en) | Rolling bearing fault diagnosis method and system under variable working conditions based on improved depth subdomain adaptive network | |
Li et al. | Cross-attribute adaptation networks: Distilling transferable features from multiple sampling-frequency source domains for fault diagnosis of wind turbine gearboxes | |
CN117076935B (en) | Digital twin-assisted lightweight generation method and system of mechanical fault data | |
Xu et al. | Online knowledge distillation based multiscale threshold denoising networks for fault diagnosis of transmission systems | |
CN117332367A (en) | Small sample rotary machine intelligent diagnosis method based on mechanism data fusion | |
Li et al. | Digital twin-driven focal modulation-based convolutional network for intelligent fault diagnosis | |
CN116337447B (en) | Method and equipment for diagnosing faults of wheel pair bearings of railway vehicle under non-stationary working condition | |
CN117171907A (en) | Rolling bearing residual life prediction method and system | |
Hu et al. | A Masked One-Dimensional Convolutional Autoencoder for Bearing Fault Diagnosis Based on Digital Twin Enabled Industrial Internet of Things | |
CN116070090A (en) | Fault sample generation method for rolling bearings based on digital twin model | |
Yu et al. | TSoft-Net: A novel transfer soft thresholding network based on self-attention for intelligent fault diagnosis of rotating machinery | |
Ren et al. | A Lightweight Group Transformer-Based Time Series Reduction Network for Edge Intelligence and Its Application in Industrial RUL Prediction | |
Wang et al. | Adaptive Knowledge Distillation Based Lightweight Intelligent Fault Diagnosis Framework in IoT Edge Computing | |
Xu et al. | CapsFormer: A Novel Bearing Intelligent Fault Diagnosis Framework With Negligible Speed Change Under Small-Sample Conditions | |
CN111428788A (en) | Multi-fault diagnosis method and system for rotor of steam turbine generator set based on deep learning | |
Liu et al. | A novel wind turbine health condition monitoring method based on common features distribution adaptation |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |