CN116948325A - Cable sheath material and preparation method thereof - Google Patents
Cable sheath material and preparation method thereof Download PDFInfo
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- CN116948325A CN116948325A CN202311069957.7A CN202311069957A CN116948325A CN 116948325 A CN116948325 A CN 116948325A CN 202311069957 A CN202311069957 A CN 202311069957A CN 116948325 A CN116948325 A CN 116948325A
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- parts
- pvc
- cable sheath
- tannic acid
- modified
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- 239000000463 material Substances 0.000 title claims abstract description 69
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 239000003063 flame retardant Substances 0.000 claims abstract description 35
- 239000011347 resin Substances 0.000 claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 34
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 31
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical class OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 claims abstract description 29
- 239000004014 plasticizer Substances 0.000 claims abstract description 27
- 239000004114 Ammonium polyphosphate Substances 0.000 claims abstract description 26
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims abstract description 26
- 229920001276 ammonium polyphosphate Polymers 0.000 claims abstract description 26
- 239000003381 stabilizer Substances 0.000 claims abstract description 25
- 150000003863 ammonium salts Chemical class 0.000 claims abstract description 12
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 9
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 9
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 7
- 239000000314 lubricant Substances 0.000 claims abstract description 7
- 239000000945 filler Substances 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 229920002943 EPDM rubber Polymers 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims abstract description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 19
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 claims description 13
- 239000001263 FEMA 3042 Substances 0.000 claims description 13
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 claims description 13
- 229940033123 tannic acid Drugs 0.000 claims description 13
- 235000015523 tannic acid Nutrition 0.000 claims description 13
- 229920002258 tannic acid Polymers 0.000 claims description 13
- 239000011812 mixed powder Substances 0.000 claims description 12
- 238000004806 packaging method and process Methods 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 239000004209 oxidized polyethylene wax Substances 0.000 claims description 10
- 235000013873 oxidized polyethylene wax Nutrition 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 10
- 239000005995 Aluminium silicate Substances 0.000 claims description 9
- 235000012211 aluminium silicate Nutrition 0.000 claims description 9
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 239000008367 deionised water Substances 0.000 claims description 9
- 229910021641 deionized water Inorganic materials 0.000 claims description 9
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 9
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 8
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 claims description 7
- 239000002655 kraft paper Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000011010 flushing procedure Methods 0.000 claims description 6
- 238000000265 homogenisation Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 239000004033 plastic Substances 0.000 claims description 6
- -1 polyethylene Polymers 0.000 claims description 6
- 239000007779 soft material Substances 0.000 claims description 6
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 claims description 4
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000000967 suction filtration Methods 0.000 claims description 3
- 238000001291 vacuum drying Methods 0.000 claims description 3
- UAUDZVJPLUQNMU-UHFFFAOYSA-N Erucasaeureamid Natural products CCCCCCCCC=CCCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-UHFFFAOYSA-N 0.000 claims description 2
- 239000004698 Polyethylene Substances 0.000 claims description 2
- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical compound [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 claims description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 2
- 239000008116 calcium stearate Substances 0.000 claims description 2
- 235000013539 calcium stearate Nutrition 0.000 claims description 2
- UAUDZVJPLUQNMU-KTKRTIGZSA-N erucamide Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(N)=O UAUDZVJPLUQNMU-KTKRTIGZSA-N 0.000 claims description 2
- 235000019359 magnesium stearate Nutrition 0.000 claims description 2
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 claims description 2
- FATBGEAMYMYZAF-UHFFFAOYSA-N oleicacidamide-heptaglycolether Natural products CCCCCCCCC=CCCCCCCCC(N)=O FATBGEAMYMYZAF-UHFFFAOYSA-N 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims 1
- 239000000454 talc Substances 0.000 claims 1
- 229910052623 talc Inorganic materials 0.000 claims 1
- 229920002379 silicone rubber Polymers 0.000 abstract description 10
- 239000004945 silicone rubber Substances 0.000 abstract description 8
- 239000002253 acid Substances 0.000 abstract description 6
- 239000003513 alkali Substances 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 5
- 239000003921 oil Substances 0.000 abstract description 5
- 230000002035 prolonged effect Effects 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 19
- 239000000243 solution Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000011056 performance test Methods 0.000 description 5
- 239000004408 titanium dioxide Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 230000002195 synergetic effect Effects 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 239000001038 titanium pigment Substances 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 125000000725 trifluoropropyl group Chemical group [H]C([H])(*)C([H])([H])C(F)(F)F 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Chemical group 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08L27/06—Homopolymers or copolymers of vinyl chloride
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/322—Ammonium phosphate
- C08K2003/323—Ammonium polyphosphate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Insulated Conductors (AREA)
- Organic Insulating Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The cable sheath material comprises the following raw materials in parts by weight: 10-50 parts of main resin, wherein the main resin is selected from at least one of PVC-2500, PVC-1800, PVC-1300, PVC-1000, PVC-800 and PVC-400; 5-15 parts of auxiliary resin, wherein the auxiliary resin is at least one selected from MAH-g-EVA, MAH-g-POE, MAH-g-EPDM, EVA28%, EVA40%, EVA50% and EVA 70%; 20-70 parts of plasticizer; 5-10 parts of flame retardant which is a mixture of modified tannic acid and modified ammonium polyphosphate; 1-5 parts of stabilizer; 5-25 parts of filler; 0.1-0.5 part of antioxidant; 0.5-2 parts of lubricant; 0.5-2 parts of auxiliary agent. The cable sheath material and the preparation method thereof have reasonable formula design, low hardness, excellent rebound, fatigue resistance, flame retardant property, oil resistance, acid and alkali resistance, temperature resistance and other properties, and the comprehensive properties are superior to those of similar cable sheath silicone rubber products, so that the cable sheath needs can be better met and the service life of the cable sheath can be prolonged.
Description
Technical Field
The invention belongs to the technical field of cable jackets, and particularly relates to a cable jacket material and a preparation method thereof.
Background
The cable sheath is the outermost layer of cable, can effectual protection inside electric wire reduce the damage, extension electric wire's life. At present, some cable jackets in the prior art adopt silicon rubber, the silicon rubber is synthetic rubber with molecular chains having both inorganic and organic properties, a molecular main chain consists of silicon atoms and oxygen atoms (Si-O) alternately, and molecular side chains are organic groups such as methyl, phenyl, vinyl or trifluoropropyl and the like connected with the silicon atoms, so that the cable jackets have great advantages in the aspects of high and low temperature resistance, elasticity, physiological inertia, aging resistance, electrical insulation and the like.
The cables are classified into general cables, flame-retardant cables and fire-resistant cables according to their own combustion characteristics, and flame-retardant cables are classified into A, B, C, D flame-retardant grades according to their flame-retardant properties. The new edition of civil architecture electrical design Specification states that: the super high-rise building should select the cable with the flame retardant property B1 grade or above. Because of the low oxygen index of the silicone rubber, the silicone rubber has poor self-extinguishing property, is extremely easy to burn at high temperature and generates a large amount of toxic and harmful gases, thereby greatly limiting the further wide application of the silicone rubber in cable jackets.
In addition, the material for the cable sheath has certain requirements on rebound, fatigue resistance, oil resistance, acid and alkali resistance, temperature resistance and other performances, so as to meet the comprehensive requirements of the cable sheath and improve the overall service life of the cable.
Therefore, the invention aims to provide the cable sheath material with the novel formula and the preparation method thereof, and the prepared cable sheath material has better comprehensive performance than the current silicone rubber cable sheath material, excellent flame retardant property, relatively low formula cost, reasonable production process and simple use process for customers.
Disclosure of Invention
The invention aims to: in order to overcome the defects, the invention aims to provide the cable sheath material and the preparation method thereof, which have the advantages of reasonable structural design, simple preparation method, low hardness, excellent rebound, fatigue resistance, flame retardant property, oil resistance, acid and alkali resistance, temperature resistance and the like, and comprehensive properties superior to those of similar cable sheath silicone rubber products, can better meet the cable sheath requirements, improve the service life of the cable sheath and have wide application prospect.
The invention aims at realizing the following technical scheme:
the cable sheath material comprises the following raw materials in parts by weight:
10-50 parts of main resin, wherein the main resin is selected from at least one of PVC-2500, PVC-1800, PVC-1300, PVC-1000, PVC-800 and PVC-400;
5-15 parts of auxiliary resin, wherein the auxiliary resin is at least one selected from MAH-g-EVA, MAH-g-POE, MAH-g-EPDM, EVA28%, EVA40%, EVA50% and EVA 70%;
20-70 parts of plasticizer;
5-10 parts of flame retardant which is a mixture of modified tannic acid and modified ammonium polyphosphate; 1-5 parts of stabilizer;
5-25 parts of filler;
0.1-0.5 part of antioxidant;
0.5-2 parts of lubricant;
0.5-2 parts of auxiliary agent.
The cable sheath material disclosed by the invention is reasonable in formula design, low in hardness, excellent in rebound and fatigue resistance, capable of better meeting the cable sheath requirements and prolonging the service life, and better in comprehensive performance than similar cable sheath silicone rubber products, and has the performances of oil resistance, acid and alkali resistance, temperature resistance and the like. In addition, the flame retardant is composed of modified tannic acid and modified ammonium polyphosphate, and the flame retardant performance of the cable sheath material is greatly improved through the synergistic effect of the flame retardant, namely the dilution effect of inert gas, the scavenging effect of active free radicals and the shielding effect of condensed phase expanded carbon layer.
Further, the cable sheath material is characterized in that the plasticizer is at least one selected from trimellitic plasticizer, trimesic plasticizer and polyester plasticizer; the stabilizer is at least one of environment-friendly calcium-zinc stabilizer and organic tin stabilizer.
Further, in the cable sheath material, the lubricant is at least one selected from polyethylene wax, oxidized polyethylene wax, EBS, magnesium stearate, calcium stearate, zinc stearate, erucamide and oleamide; the auxiliary agent is at least one selected from rutile titanium dioxide, viscosity reducer and ACR resin.
Further, in the cable sheath material, the mass ratio of the modified tannic acid to the modified ammonium polyphosphate in the flame retardant is 1-10:1-10.
In the flame retardant, modified tannic acid is used as a carbon source, and modified ammonium polyphosphate is used as an acid source and an air source.
The invention also relates to a preparation method of the cable sheath material, which comprises the following steps:
s1, mixing main resin, 1/2 mass of plasticizer, flame retardant, stabilizer, filler, antioxidant, lubricant and auxiliary agent in a high-speed mixer to 130-150 ℃, discharging the materials in a low-speed mixer, and cooling to 50-70 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the rest plasticizer and the auxiliary resin with the mass of 1/2 into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated dewatering system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, and finally packaging by using kraft paper outer bags and then storing in a standard warehouse.
Further, according to the preparation method of the cable sheath material, the double-screw bracing extruder is a high-torque double-screw bracing extruder, the length-diameter ratio of double screws is 52:1, the temperature of a temperature zone is set to be 110-200 ℃, the rotating speed of a host is set to be 200-350RPM, and the yield is set to be 150-350kg/h.
The invention adopts the processing mode of 'high torsion, medium speed and long range (length-diameter ratio is 52:1) double screw and bracing granulation', simplifies the process, reduces the loss and saves the energy consumption.
Further, the preparation method of the cable sheath material, the preparation of the modified tannic acid comprises the following steps: adding tannic acid into deionized water, and stirring until the tannic acid is completely dissolved to obtain a solution A; adding ferric trichloride into deionized water, and stirring for 5-15min to obtain a solution B; dropwise adding the solution B into the solution A, and continuously stirring for 30-60min. And after the reaction is finished, carrying out vacuum suction filtration, repeatedly flushing with deionized water for three times, and collecting a product and drying at 40-80 ℃ for 10-20h to obtain the modified tannic acid.
The Fe & lt3+ & gt is modified on the surface of the tannic acid, so that the obtained modified tannic acid has smaller size and greatly enhanced char forming capability. Fe3+ has synergistic catalytic action on tannic acid and ammonium polyphosphate, ammonia gas and water vapor which are decomposed and released in the combustion process dilute combustible gas, the combustible gas and free radicals which are eliminated by the tannic acid and the Fe3+ jointly play a role in gas phase flame retardance, a continuously-expanded and compact carbon layer can be formed, the cable sheath material is protected from further combustion, and further the combustible gas plays a role in flame retardance in a condensed phase.
Further, the preparation method of the cable sheath material comprises the following steps: adding ammonium polyphosphate into absolute ethyl alcohol, stirring for 5-15min, then adding octadecylamine, continuing stirring for 5-15min to obtain solution C, transferring into a polytetrafluoroethylene-lined reaction kettle, sealing the reaction kettle, placing into a 50-100 ℃ drying box for reaction for 3-6h, taking out the reaction kettle after the reaction is finished, cooling to room temperature, vacuum filtering, repeatedly flushing with absolute ethyl alcohol for three times, collecting a product, and vacuum drying at 60-100 ℃ for 10-20h.
Although the flame retardant efficiency of ammonium polyphosphate is high, the ammonium polyphosphate is easy to agglomerate, is very sensitive to water, is easy to migrate from the cable sheath material in a humid environment, and has poor compatibility with the cable sheath material. The compatibility of ammonium polyphosphate and other components can be improved by carrying out hydrophobic modification on octadecylamine, so that the ammonium polyphosphate is uniformly dispersed in the cable sheath material, and the flame retardant property and the char forming property can be better improved.
Compared with the prior art, the invention has the following beneficial effects:
(1) The cable sheath material disclosed by the invention has reasonable formula design, low hardness, excellent rebound and fatigue resistance, and can better meet the cable sheath requirement and improve the service life, and the cable sheath material also has the performances of oil resistance, acid and alkali resistance, temperature resistance and the like, and the comprehensive performance is superior to that of similar cable sheath silicone rubber products;
(2) The invention discloses a cable sheath material, which comprises a flame retardant consisting of modified tannic acid and modified ammonium polyphosphate, and is prepared from Fe 3+ The modified tannic acid has smaller size, greatly enhances the char forming capability, and the modified ammonium polyphosphate after hydrophobic modification has improved compatibility and more uniform dispersion, and Fe 3+ The modified tannin and the modified ammonium polyphosphate have synergistic catalysis, and the flame retardant property of the cable sheath material is greatly improved through the synergistic effect, namely the dilution effect of inert gas, the scavenging effect of active free radicals and the shielding effect of condensed phase expanded carbon layer;
(3) The preparation method of the cable sheath material disclosed by the invention has the advantages of reasonable preparation step arrangement, simple and controllable preparation steps and very high flexibility, and the processing mode of double screw rod and brace granulation at high torsion and medium speed (length-diameter ratio of 52:1) is adopted, so that the process is simplified, the loss is reduced, and the energy consumption is saved.
Detailed Description
The technical solutions in the examples of the present invention will be clearly and completely described below in connection with specific experimental data in comparative examples 1, 2, 3 and 1, and it is apparent that the described examples are only some examples of the present invention, but not all examples. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
Wherein, the raw materials adopted in comparative example 1, comparative example 2, comparative example 3 and example 1 are all common raw materials in the commercial industry.
The following comparative examples 1, 2, 3, 1 provide cable jacket materials.
Comparative example 1
The cable sheath material of comparative example 1 was prepared by the steps of:
s1, the formula of the cable sheath material is as follows: main resin PVC-1800 35 parts, auxiliary resin MAH-g-EVA 12 parts and trimellitic plasticizer 30 parts; 8 parts of flame retardant tannic acid, 3 parts of organotin stabilizer, 5 parts of nano calcium carbonate, 4 parts of calcined kaolin, 0.4 part of antioxidant, 1.3 parts of oxidized polyethylene wax, 0.8 part of rutile titanium dioxide and 0.5 part of viscosity reducer; firstly, mixing main resin PVC-1800, 1/2 mass of trimellitic plasticizer, flame retardant tannic acid, organic tin stabilizer, nano calcium carbonate, calcined kaolin, antioxidant 168, oxidized polyethylene wax and rutile type titanium pigment and viscosity reducer in a high-speed mixer to 142 ℃, discharging the materials to a low-speed mixer and cooling to 60 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the residual 1/2 mass of trimellitic plasticizer and auxiliary resin MAH-g-EVA into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated water removal system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, packaging by adopting kraft paper outer bags, and then placing the kraft paper outer bags into a standard warehouse for storage to obtain the cable sheath material of the comparative example 1.
Comparative example 2
The cable sheath material of comparative example 2 was prepared by the steps of:
s1, the formula of the cable sheath material is as follows: the PVC-1800 35 parts of main resin, 12 parts of auxiliary resin MAH-g-EVA, 30 parts of trimellitic plasticizer, 8 parts of flame retardant ammonium polyphosphate, 3 parts of organic tin stabilizer, 5 parts of nano calcium carbonate, 4 parts of calcined kaolin, 0.4 part of antioxidant, 1.3 parts of oxidized polyethylene wax, 0.8 part of rutile type titanium dioxide and 0.5 part of viscosity reducer; firstly, mixing main resin PVC-1800, 1/2 mass of trimellitic plasticizer, flame retardant ammonium polyphosphate, organotin stabilizer, nano calcium carbonate, calcined kaolin, antioxidant 168, oxidized polyethylene wax and rutile type titanium pigment and viscosity reducer in a high-speed mixer to 142 ℃, discharging the materials to a low-speed mixer and cooling to 60 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the residual 1/2 mass of trimellitic plasticizer and auxiliary resin MAH-g-EVA into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated water removal system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, packaging by adopting kraft paper outer bags, and then placing into a standard warehouse for storage to obtain the cable sheath material of the comparative example 2.
Comparative example 3
The cable sheath material of comparative example 3, the preparation thereof includes the steps of:
s1, the formula of the cable sheath material is as follows: main resin PVC-1800 35 parts, auxiliary resin MAH-g-EVA 12 parts and trimellitic plasticizer 30 parts; 5 parts of flame retardant ammonium polyphosphate, 3 parts of flame retardant tannic acid, 3 parts of organic tin stabilizers, 5 parts of nano calcium carbonate, 4 parts of calcined kaolin, 0.4 part of antioxidant 168, 1.3 parts of oxidized polyethylene wax, 0.8 part of rutile type titanium dioxide and 0.5 part of viscosity reducer; firstly, mixing main resin PVC-1800, 1/2 mass of trimellitic plasticizer, flame retardant ammonium polyphosphate, flame retardant tannic acid, organic tin stabilizer, nano calcium carbonate, calcined kaolin, antioxidant 168, oxidized polyethylene wax, rutile type titanium dioxide and viscosity reducer in a high-speed mixer to 142 ℃, discharging the materials to a low-speed mixer and cooling to 60 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the residual 1/2 mass of trimellitic plasticizer and auxiliary resin MAH-g-EVA into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated water removal system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, packaging by adopting kraft paper outer bags, and then placing into a standard warehouse for storage to obtain the cable sheath material of the comparative example 3.
Example 1
The cable jacket material of example 1, prepared by the steps of:
s1, the formula of the cable sheath material is as follows: main resin PVC-1800 35 parts, auxiliary resin MAH-g-EVA 12 parts and trimellitic plasticizer 30 parts; 5 parts of flame retardant modified ammonium polyphosphate, 3 parts of flame retardant modified tannic acid, 3 parts of organic tin stabilizers, 5 parts of nano calcium carbonate, 4 parts of calcined kaolin, 0.4 part of antioxidant 168, 1.3 parts of oxidized polyethylene wax, 0.8 part of rutile type titanium dioxide and 0.5 part of viscosity reducer; firstly, mixing main resin PVC-1800, 1/2 mass of trimellitic plasticizer, flame retardant modified ammonium polyphosphate, flame retardant modified tannic acid, organic tin stabilizer, nano calcium carbonate, calcined kaolin, antioxidant 168, oxidized polyethylene wax, rutile type titanium dioxide and viscosity reducer in a high-speed mixer to 142 ℃, discharging to a low-speed mixer, and cooling to 60 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the residual 1/2 mass of trimellitic plasticizer and auxiliary resin MAH-g-EVA into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated water removal system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, packaging by adopting kraft paper outer bags, and then placing into a standard warehouse for storage to obtain the cable sheath material of the embodiment 1.
Wherein, the preparation of the modified ammonium polyphosphate comprises the following contents: adding 100g of ammonium polyphosphate into 1L of absolute ethyl alcohol, stirring for 15min, then adding 30g of octadecylamine, stirring for 10min continuously to obtain a solution C, transferring to a polytetrafluoroethylene-lined reaction kettle, sealing the reaction kettle, placing in a 75 ℃ drying box for reaction for 5h, taking out the reaction kettle after the reaction is finished, cooling the reaction kettle to room temperature, vacuum filtering, repeatedly flushing with absolute ethyl alcohol for three times, collecting a product, and vacuum drying at 80 ℃ for 12h.
The preparation of the modified tannic acid comprises the following steps: adding 15g of tannic acid into 1L of deionized water, and stirring until the tannic acid is completely dissolved to obtain a solution A; adding 2g of ferric trichloride into 1L of deionized water, and stirring for 15min to obtain a solution B; the solution B was added dropwise to the solution A and stirring was continued for 45min. And after the reaction is finished, carrying out vacuum suction filtration, repeatedly flushing with deionized water for three times, and collecting a product and drying at 80 ℃ for 12 hours to obtain the modified tannic acid.
Effect verification
The cable sheath materials prepared in comparative examples 1, 2, 3 and 1 were subjected to performance test, and the test results of comparative examples 1, 2, 3 and 1 are shown in tables 1, 2, 3 and 4, respectively.
Table 1 comparative example 1 performance test
Table 2 comparative example 2 performance test
Table 3 comparative example 1 performance test
Table 1 example 1 performance test
There are many ways in which the invention may be practiced, and what has been described above is merely a preferred embodiment of the invention. It should be noted that the above examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. It will be apparent to those skilled in the art that modifications may be made without departing from the principles of the invention, and such modifications are intended to be within the scope of the invention.
Claims (9)
1. The cable sheath material is characterized by comprising the following raw materials in parts by weight:
10-50 parts of main resin, wherein the main resin is selected from at least one of PVC-2500, PVC-1800, PVC-1300, PVC-1000, PVC-800 and PVC-400;
5-15 parts of auxiliary resin, wherein the auxiliary resin is at least one selected from MAH-g-EVA, MAH-g-POE, MAH-g-EPDM, EVA28%, EVA40%, EVA50% and EVA 70%;
20-70 parts of plasticizer;
5-10 parts of flame retardant which is a mixture of modified tannic acid and modified ammonium polyphosphate;
1-5 parts of stabilizer;
5-25 parts of filler;
0.1-0.5 part of antioxidant;
0.5-2 parts of lubricant;
0.5-2 parts of auxiliary agent.
2. The cable jacket material of claim 1, wherein the plasticizer is selected from at least one of trimellitic plasticizers, trimesic plasticizers, polyester plasticizers; the stabilizer is at least one of environment-friendly calcium-zinc stabilizer and organic tin stabilizer.
3. The cable jacket material of claim 1, wherein the filler is selected from at least one of nano calcium carbonate, talc, calcined kaolin; the antioxidant is at least one selected from antioxidant 1010, antioxidant 1035 and antioxidant 168.
4. The cable jacket material of claim 1, wherein the lubricant is selected from at least one of polyethylene wax, oxidized polyethylene wax, EBS, magnesium stearate, calcium stearate, zinc stearate, erucamide, oleamide; the auxiliary agent is at least one selected from rutile titanium dioxide, viscosity reducer and ACR resin.
5. The cable sheath material according to claim 1, wherein the mass ratio of modified tannic acid to modified ammonium polyphosphate in the flame retardant is 1-10:1-10.
6. A method of preparing a cable jacket material according to any of claims 1 to 5, comprising the steps of:
s1, mixing main resin, 1/2 mass of plasticizer, flame retardant, stabilizer, filler, antioxidant, lubricant and auxiliary agent in a high-speed mixer to 130-150 ℃, discharging the materials in a low-speed mixer, and cooling to 50-70 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the rest plasticizer and the auxiliary resin with the mass of 1/2 into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated dewatering system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, and finally packaging by using kraft paper outer bags and then storing in a standard warehouse.
7. The method for preparing the cable jacket material according to claim 6, wherein the twin-screw bracing extruder is a high-torque twin-screw bracing extruder, the length-diameter ratio of twin screws is 52:1, the temperature of the temperature zone is set to be 110-200 ℃, the rotating speed of a host is set to be 200-350RPM, and the yield is set to be 150-350kg/h.
8. The method for preparing a cable jacket material according to claim 6, wherein the preparation of the modified tannic acid comprises the following steps: adding tannic acid into deionized water, and stirring until the tannic acid is completely dissolved to obtain a solution A; adding ferric trichloride into deionized water, and stirring for 5-15min to obtain a solution B; dropwise adding the solution B into the solution A, and continuously stirring for 30-60min; and after the reaction is finished, carrying out vacuum suction filtration, repeatedly flushing with deionized water for three times, and collecting a product and drying at 40-80 ℃ for 10-20h to obtain the modified tannic acid.
9. The method for preparing the cable sheath material according to claim 6, wherein the preparation of the modified ammonium polyphosphate comprises the following steps: adding ammonium polyphosphate into absolute ethyl alcohol, stirring for 5-15min, then adding octadecylamine, continuing stirring for 5-15min to obtain solution C, transferring into a polytetrafluoroethylene-lined reaction kettle, sealing the reaction kettle, placing into a 50-100 ℃ drying box for reaction for 3-6h, taking out the reaction kettle after the reaction is finished, cooling to room temperature, vacuum filtering, repeatedly flushing with absolute ethyl alcohol for three times, collecting a product, and vacuum drying at 60-100 ℃ for 10-20h.
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