CN116948325A - Cable sheath material and preparation method thereof - Google Patents

Cable sheath material and preparation method thereof Download PDF

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Publication number
CN116948325A
CN116948325A CN202311069957.7A CN202311069957A CN116948325A CN 116948325 A CN116948325 A CN 116948325A CN 202311069957 A CN202311069957 A CN 202311069957A CN 116948325 A CN116948325 A CN 116948325A
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parts
pvc
cable sheath
tannic acid
modified
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蔡海东
牟善英
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Suzhou Huameng Plastic Co ltd
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Suzhou Huameng Plastic Co ltd
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Priority to CN202311069957.7A priority Critical patent/CN116948325A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/322Ammonium phosphate
    • C08K2003/323Ammonium polyphosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Insulated Conductors (AREA)
  • Organic Insulating Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The cable sheath material comprises the following raw materials in parts by weight: 10-50 parts of main resin, wherein the main resin is selected from at least one of PVC-2500, PVC-1800, PVC-1300, PVC-1000, PVC-800 and PVC-400; 5-15 parts of auxiliary resin, wherein the auxiliary resin is at least one selected from MAH-g-EVA, MAH-g-POE, MAH-g-EPDM, EVA28%, EVA40%, EVA50% and EVA 70%; 20-70 parts of plasticizer; 5-10 parts of flame retardant which is a mixture of modified tannic acid and modified ammonium polyphosphate; 1-5 parts of stabilizer; 5-25 parts of filler; 0.1-0.5 part of antioxidant; 0.5-2 parts of lubricant; 0.5-2 parts of auxiliary agent. The cable sheath material and the preparation method thereof have reasonable formula design, low hardness, excellent rebound, fatigue resistance, flame retardant property, oil resistance, acid and alkali resistance, temperature resistance and other properties, and the comprehensive properties are superior to those of similar cable sheath silicone rubber products, so that the cable sheath needs can be better met and the service life of the cable sheath can be prolonged.

Description

Cable sheath material and preparation method thereof
Technical Field
The invention belongs to the technical field of cable jackets, and particularly relates to a cable jacket material and a preparation method thereof.
Background
The cable sheath is the outermost layer of cable, can effectual protection inside electric wire reduce the damage, extension electric wire's life. At present, some cable jackets in the prior art adopt silicon rubber, the silicon rubber is synthetic rubber with molecular chains having both inorganic and organic properties, a molecular main chain consists of silicon atoms and oxygen atoms (Si-O) alternately, and molecular side chains are organic groups such as methyl, phenyl, vinyl or trifluoropropyl and the like connected with the silicon atoms, so that the cable jackets have great advantages in the aspects of high and low temperature resistance, elasticity, physiological inertia, aging resistance, electrical insulation and the like.
The cables are classified into general cables, flame-retardant cables and fire-resistant cables according to their own combustion characteristics, and flame-retardant cables are classified into A, B, C, D flame-retardant grades according to their flame-retardant properties. The new edition of civil architecture electrical design Specification states that: the super high-rise building should select the cable with the flame retardant property B1 grade or above. Because of the low oxygen index of the silicone rubber, the silicone rubber has poor self-extinguishing property, is extremely easy to burn at high temperature and generates a large amount of toxic and harmful gases, thereby greatly limiting the further wide application of the silicone rubber in cable jackets.
In addition, the material for the cable sheath has certain requirements on rebound, fatigue resistance, oil resistance, acid and alkali resistance, temperature resistance and other performances, so as to meet the comprehensive requirements of the cable sheath and improve the overall service life of the cable.
Therefore, the invention aims to provide the cable sheath material with the novel formula and the preparation method thereof, and the prepared cable sheath material has better comprehensive performance than the current silicone rubber cable sheath material, excellent flame retardant property, relatively low formula cost, reasonable production process and simple use process for customers.
Disclosure of Invention
The invention aims to: in order to overcome the defects, the invention aims to provide the cable sheath material and the preparation method thereof, which have the advantages of reasonable structural design, simple preparation method, low hardness, excellent rebound, fatigue resistance, flame retardant property, oil resistance, acid and alkali resistance, temperature resistance and the like, and comprehensive properties superior to those of similar cable sheath silicone rubber products, can better meet the cable sheath requirements, improve the service life of the cable sheath and have wide application prospect.
The invention aims at realizing the following technical scheme:
the cable sheath material comprises the following raw materials in parts by weight:
10-50 parts of main resin, wherein the main resin is selected from at least one of PVC-2500, PVC-1800, PVC-1300, PVC-1000, PVC-800 and PVC-400;
5-15 parts of auxiliary resin, wherein the auxiliary resin is at least one selected from MAH-g-EVA, MAH-g-POE, MAH-g-EPDM, EVA28%, EVA40%, EVA50% and EVA 70%;
20-70 parts of plasticizer;
5-10 parts of flame retardant which is a mixture of modified tannic acid and modified ammonium polyphosphate; 1-5 parts of stabilizer;
5-25 parts of filler;
0.1-0.5 part of antioxidant;
0.5-2 parts of lubricant;
0.5-2 parts of auxiliary agent.
The cable sheath material disclosed by the invention is reasonable in formula design, low in hardness, excellent in rebound and fatigue resistance, capable of better meeting the cable sheath requirements and prolonging the service life, and better in comprehensive performance than similar cable sheath silicone rubber products, and has the performances of oil resistance, acid and alkali resistance, temperature resistance and the like. In addition, the flame retardant is composed of modified tannic acid and modified ammonium polyphosphate, and the flame retardant performance of the cable sheath material is greatly improved through the synergistic effect of the flame retardant, namely the dilution effect of inert gas, the scavenging effect of active free radicals and the shielding effect of condensed phase expanded carbon layer.
Further, the cable sheath material is characterized in that the plasticizer is at least one selected from trimellitic plasticizer, trimesic plasticizer and polyester plasticizer; the stabilizer is at least one of environment-friendly calcium-zinc stabilizer and organic tin stabilizer.
Further, in the cable sheath material, the lubricant is at least one selected from polyethylene wax, oxidized polyethylene wax, EBS, magnesium stearate, calcium stearate, zinc stearate, erucamide and oleamide; the auxiliary agent is at least one selected from rutile titanium dioxide, viscosity reducer and ACR resin.
Further, in the cable sheath material, the mass ratio of the modified tannic acid to the modified ammonium polyphosphate in the flame retardant is 1-10:1-10.
In the flame retardant, modified tannic acid is used as a carbon source, and modified ammonium polyphosphate is used as an acid source and an air source.
The invention also relates to a preparation method of the cable sheath material, which comprises the following steps:
s1, mixing main resin, 1/2 mass of plasticizer, flame retardant, stabilizer, filler, antioxidant, lubricant and auxiliary agent in a high-speed mixer to 130-150 ℃, discharging the materials in a low-speed mixer, and cooling to 50-70 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the rest plasticizer and the auxiliary resin with the mass of 1/2 into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated dewatering system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, and finally packaging by using kraft paper outer bags and then storing in a standard warehouse.
Further, according to the preparation method of the cable sheath material, the double-screw bracing extruder is a high-torque double-screw bracing extruder, the length-diameter ratio of double screws is 52:1, the temperature of a temperature zone is set to be 110-200 ℃, the rotating speed of a host is set to be 200-350RPM, and the yield is set to be 150-350kg/h.
The invention adopts the processing mode of 'high torsion, medium speed and long range (length-diameter ratio is 52:1) double screw and bracing granulation', simplifies the process, reduces the loss and saves the energy consumption.
Further, the preparation method of the cable sheath material, the preparation of the modified tannic acid comprises the following steps: adding tannic acid into deionized water, and stirring until the tannic acid is completely dissolved to obtain a solution A; adding ferric trichloride into deionized water, and stirring for 5-15min to obtain a solution B; dropwise adding the solution B into the solution A, and continuously stirring for 30-60min. And after the reaction is finished, carrying out vacuum suction filtration, repeatedly flushing with deionized water for three times, and collecting a product and drying at 40-80 ℃ for 10-20h to obtain the modified tannic acid.
The Fe & lt3+ & gt is modified on the surface of the tannic acid, so that the obtained modified tannic acid has smaller size and greatly enhanced char forming capability. Fe3+ has synergistic catalytic action on tannic acid and ammonium polyphosphate, ammonia gas and water vapor which are decomposed and released in the combustion process dilute combustible gas, the combustible gas and free radicals which are eliminated by the tannic acid and the Fe3+ jointly play a role in gas phase flame retardance, a continuously-expanded and compact carbon layer can be formed, the cable sheath material is protected from further combustion, and further the combustible gas plays a role in flame retardance in a condensed phase.
Further, the preparation method of the cable sheath material comprises the following steps: adding ammonium polyphosphate into absolute ethyl alcohol, stirring for 5-15min, then adding octadecylamine, continuing stirring for 5-15min to obtain solution C, transferring into a polytetrafluoroethylene-lined reaction kettle, sealing the reaction kettle, placing into a 50-100 ℃ drying box for reaction for 3-6h, taking out the reaction kettle after the reaction is finished, cooling to room temperature, vacuum filtering, repeatedly flushing with absolute ethyl alcohol for three times, collecting a product, and vacuum drying at 60-100 ℃ for 10-20h.
Although the flame retardant efficiency of ammonium polyphosphate is high, the ammonium polyphosphate is easy to agglomerate, is very sensitive to water, is easy to migrate from the cable sheath material in a humid environment, and has poor compatibility with the cable sheath material. The compatibility of ammonium polyphosphate and other components can be improved by carrying out hydrophobic modification on octadecylamine, so that the ammonium polyphosphate is uniformly dispersed in the cable sheath material, and the flame retardant property and the char forming property can be better improved.
Compared with the prior art, the invention has the following beneficial effects:
(1) The cable sheath material disclosed by the invention has reasonable formula design, low hardness, excellent rebound and fatigue resistance, and can better meet the cable sheath requirement and improve the service life, and the cable sheath material also has the performances of oil resistance, acid and alkali resistance, temperature resistance and the like, and the comprehensive performance is superior to that of similar cable sheath silicone rubber products;
(2) The invention discloses a cable sheath material, which comprises a flame retardant consisting of modified tannic acid and modified ammonium polyphosphate, and is prepared from Fe 3+ The modified tannic acid has smaller size, greatly enhances the char forming capability, and the modified ammonium polyphosphate after hydrophobic modification has improved compatibility and more uniform dispersion, and Fe 3+ The modified tannin and the modified ammonium polyphosphate have synergistic catalysis, and the flame retardant property of the cable sheath material is greatly improved through the synergistic effect, namely the dilution effect of inert gas, the scavenging effect of active free radicals and the shielding effect of condensed phase expanded carbon layer;
(3) The preparation method of the cable sheath material disclosed by the invention has the advantages of reasonable preparation step arrangement, simple and controllable preparation steps and very high flexibility, and the processing mode of double screw rod and brace granulation at high torsion and medium speed (length-diameter ratio of 52:1) is adopted, so that the process is simplified, the loss is reduced, and the energy consumption is saved.
Detailed Description
The technical solutions in the examples of the present invention will be clearly and completely described below in connection with specific experimental data in comparative examples 1, 2, 3 and 1, and it is apparent that the described examples are only some examples of the present invention, but not all examples. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
Wherein, the raw materials adopted in comparative example 1, comparative example 2, comparative example 3 and example 1 are all common raw materials in the commercial industry.
The following comparative examples 1, 2, 3, 1 provide cable jacket materials.
Comparative example 1
The cable sheath material of comparative example 1 was prepared by the steps of:
s1, the formula of the cable sheath material is as follows: main resin PVC-1800 35 parts, auxiliary resin MAH-g-EVA 12 parts and trimellitic plasticizer 30 parts; 8 parts of flame retardant tannic acid, 3 parts of organotin stabilizer, 5 parts of nano calcium carbonate, 4 parts of calcined kaolin, 0.4 part of antioxidant, 1.3 parts of oxidized polyethylene wax, 0.8 part of rutile titanium dioxide and 0.5 part of viscosity reducer; firstly, mixing main resin PVC-1800, 1/2 mass of trimellitic plasticizer, flame retardant tannic acid, organic tin stabilizer, nano calcium carbonate, calcined kaolin, antioxidant 168, oxidized polyethylene wax and rutile type titanium pigment and viscosity reducer in a high-speed mixer to 142 ℃, discharging the materials to a low-speed mixer and cooling to 60 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the residual 1/2 mass of trimellitic plasticizer and auxiliary resin MAH-g-EVA into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated water removal system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, packaging by adopting kraft paper outer bags, and then placing the kraft paper outer bags into a standard warehouse for storage to obtain the cable sheath material of the comparative example 1.
Comparative example 2
The cable sheath material of comparative example 2 was prepared by the steps of:
s1, the formula of the cable sheath material is as follows: the PVC-1800 35 parts of main resin, 12 parts of auxiliary resin MAH-g-EVA, 30 parts of trimellitic plasticizer, 8 parts of flame retardant ammonium polyphosphate, 3 parts of organic tin stabilizer, 5 parts of nano calcium carbonate, 4 parts of calcined kaolin, 0.4 part of antioxidant, 1.3 parts of oxidized polyethylene wax, 0.8 part of rutile type titanium dioxide and 0.5 part of viscosity reducer; firstly, mixing main resin PVC-1800, 1/2 mass of trimellitic plasticizer, flame retardant ammonium polyphosphate, organotin stabilizer, nano calcium carbonate, calcined kaolin, antioxidant 168, oxidized polyethylene wax and rutile type titanium pigment and viscosity reducer in a high-speed mixer to 142 ℃, discharging the materials to a low-speed mixer and cooling to 60 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the residual 1/2 mass of trimellitic plasticizer and auxiliary resin MAH-g-EVA into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated water removal system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, packaging by adopting kraft paper outer bags, and then placing into a standard warehouse for storage to obtain the cable sheath material of the comparative example 2.
Comparative example 3
The cable sheath material of comparative example 3, the preparation thereof includes the steps of:
s1, the formula of the cable sheath material is as follows: main resin PVC-1800 35 parts, auxiliary resin MAH-g-EVA 12 parts and trimellitic plasticizer 30 parts; 5 parts of flame retardant ammonium polyphosphate, 3 parts of flame retardant tannic acid, 3 parts of organic tin stabilizers, 5 parts of nano calcium carbonate, 4 parts of calcined kaolin, 0.4 part of antioxidant 168, 1.3 parts of oxidized polyethylene wax, 0.8 part of rutile type titanium dioxide and 0.5 part of viscosity reducer; firstly, mixing main resin PVC-1800, 1/2 mass of trimellitic plasticizer, flame retardant ammonium polyphosphate, flame retardant tannic acid, organic tin stabilizer, nano calcium carbonate, calcined kaolin, antioxidant 168, oxidized polyethylene wax, rutile type titanium dioxide and viscosity reducer in a high-speed mixer to 142 ℃, discharging the materials to a low-speed mixer and cooling to 60 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the residual 1/2 mass of trimellitic plasticizer and auxiliary resin MAH-g-EVA into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated water removal system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, packaging by adopting kraft paper outer bags, and then placing into a standard warehouse for storage to obtain the cable sheath material of the comparative example 3.
Example 1
The cable jacket material of example 1, prepared by the steps of:
s1, the formula of the cable sheath material is as follows: main resin PVC-1800 35 parts, auxiliary resin MAH-g-EVA 12 parts and trimellitic plasticizer 30 parts; 5 parts of flame retardant modified ammonium polyphosphate, 3 parts of flame retardant modified tannic acid, 3 parts of organic tin stabilizers, 5 parts of nano calcium carbonate, 4 parts of calcined kaolin, 0.4 part of antioxidant 168, 1.3 parts of oxidized polyethylene wax, 0.8 part of rutile type titanium dioxide and 0.5 part of viscosity reducer; firstly, mixing main resin PVC-1800, 1/2 mass of trimellitic plasticizer, flame retardant modified ammonium polyphosphate, flame retardant modified tannic acid, organic tin stabilizer, nano calcium carbonate, calcined kaolin, antioxidant 168, oxidized polyethylene wax, rutile type titanium dioxide and viscosity reducer in a high-speed mixer to 142 ℃, discharging to a low-speed mixer, and cooling to 60 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the residual 1/2 mass of trimellitic plasticizer and auxiliary resin MAH-g-EVA into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated water removal system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, packaging by adopting kraft paper outer bags, and then placing into a standard warehouse for storage to obtain the cable sheath material of the embodiment 1.
Wherein, the preparation of the modified ammonium polyphosphate comprises the following contents: adding 100g of ammonium polyphosphate into 1L of absolute ethyl alcohol, stirring for 15min, then adding 30g of octadecylamine, stirring for 10min continuously to obtain a solution C, transferring to a polytetrafluoroethylene-lined reaction kettle, sealing the reaction kettle, placing in a 75 ℃ drying box for reaction for 5h, taking out the reaction kettle after the reaction is finished, cooling the reaction kettle to room temperature, vacuum filtering, repeatedly flushing with absolute ethyl alcohol for three times, collecting a product, and vacuum drying at 80 ℃ for 12h.
The preparation of the modified tannic acid comprises the following steps: adding 15g of tannic acid into 1L of deionized water, and stirring until the tannic acid is completely dissolved to obtain a solution A; adding 2g of ferric trichloride into 1L of deionized water, and stirring for 15min to obtain a solution B; the solution B was added dropwise to the solution A and stirring was continued for 45min. And after the reaction is finished, carrying out vacuum suction filtration, repeatedly flushing with deionized water for three times, and collecting a product and drying at 80 ℃ for 12 hours to obtain the modified tannic acid.
Effect verification
The cable sheath materials prepared in comparative examples 1, 2, 3 and 1 were subjected to performance test, and the test results of comparative examples 1, 2, 3 and 1 are shown in tables 1, 2, 3 and 4, respectively.
Table 1 comparative example 1 performance test
Table 2 comparative example 2 performance test
Table 3 comparative example 1 performance test
Table 1 example 1 performance test
There are many ways in which the invention may be practiced, and what has been described above is merely a preferred embodiment of the invention. It should be noted that the above examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. It will be apparent to those skilled in the art that modifications may be made without departing from the principles of the invention, and such modifications are intended to be within the scope of the invention.

Claims (9)

1. The cable sheath material is characterized by comprising the following raw materials in parts by weight:
10-50 parts of main resin, wherein the main resin is selected from at least one of PVC-2500, PVC-1800, PVC-1300, PVC-1000, PVC-800 and PVC-400;
5-15 parts of auxiliary resin, wherein the auxiliary resin is at least one selected from MAH-g-EVA, MAH-g-POE, MAH-g-EPDM, EVA28%, EVA40%, EVA50% and EVA 70%;
20-70 parts of plasticizer;
5-10 parts of flame retardant which is a mixture of modified tannic acid and modified ammonium polyphosphate;
1-5 parts of stabilizer;
5-25 parts of filler;
0.1-0.5 part of antioxidant;
0.5-2 parts of lubricant;
0.5-2 parts of auxiliary agent.
2. The cable jacket material of claim 1, wherein the plasticizer is selected from at least one of trimellitic plasticizers, trimesic plasticizers, polyester plasticizers; the stabilizer is at least one of environment-friendly calcium-zinc stabilizer and organic tin stabilizer.
3. The cable jacket material of claim 1, wherein the filler is selected from at least one of nano calcium carbonate, talc, calcined kaolin; the antioxidant is at least one selected from antioxidant 1010, antioxidant 1035 and antioxidant 168.
4. The cable jacket material of claim 1, wherein the lubricant is selected from at least one of polyethylene wax, oxidized polyethylene wax, EBS, magnesium stearate, calcium stearate, zinc stearate, erucamide, oleamide; the auxiliary agent is at least one selected from rutile titanium dioxide, viscosity reducer and ACR resin.
5. The cable sheath material according to claim 1, wherein the mass ratio of modified tannic acid to modified ammonium polyphosphate in the flame retardant is 1-10:1-10.
6. A method of preparing a cable jacket material according to any of claims 1 to 5, comprising the steps of:
s1, mixing main resin, 1/2 mass of plasticizer, flame retardant, stabilizer, filler, antioxidant, lubricant and auxiliary agent in a high-speed mixer to 130-150 ℃, discharging the materials in a low-speed mixer, and cooling to 50-70 ℃ to obtain mixed powder for later use;
s2, feeding the mixed powder, the rest plasticizer and the auxiliary resin with the mass of 1/2 into a double-screw brace extruder by adopting corresponding metering scales, and feeding extruded material bars into a storage bin after passing through a cooling water tank, a suction integrated dewatering system, a material bar stabilizer, a soft material granulator, a vibrating screen and a homogenization bin;
and S3, packaging by adopting inner aluminum plastic, vacuumizing at low pressure, and finally packaging by using kraft paper outer bags and then storing in a standard warehouse.
7. The method for preparing the cable jacket material according to claim 6, wherein the twin-screw bracing extruder is a high-torque twin-screw bracing extruder, the length-diameter ratio of twin screws is 52:1, the temperature of the temperature zone is set to be 110-200 ℃, the rotating speed of a host is set to be 200-350RPM, and the yield is set to be 150-350kg/h.
8. The method for preparing a cable jacket material according to claim 6, wherein the preparation of the modified tannic acid comprises the following steps: adding tannic acid into deionized water, and stirring until the tannic acid is completely dissolved to obtain a solution A; adding ferric trichloride into deionized water, and stirring for 5-15min to obtain a solution B; dropwise adding the solution B into the solution A, and continuously stirring for 30-60min; and after the reaction is finished, carrying out vacuum suction filtration, repeatedly flushing with deionized water for three times, and collecting a product and drying at 40-80 ℃ for 10-20h to obtain the modified tannic acid.
9. The method for preparing the cable sheath material according to claim 6, wherein the preparation of the modified ammonium polyphosphate comprises the following steps: adding ammonium polyphosphate into absolute ethyl alcohol, stirring for 5-15min, then adding octadecylamine, continuing stirring for 5-15min to obtain solution C, transferring into a polytetrafluoroethylene-lined reaction kettle, sealing the reaction kettle, placing into a 50-100 ℃ drying box for reaction for 3-6h, taking out the reaction kettle after the reaction is finished, cooling to room temperature, vacuum filtering, repeatedly flushing with absolute ethyl alcohol for three times, collecting a product, and vacuum drying at 60-100 ℃ for 10-20h.
CN202311069957.7A 2023-08-24 2023-08-24 Cable sheath material and preparation method thereof Pending CN116948325A (en)

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