CN116944779A - Auxiliary clamping device for cyclone separator assembly - Google Patents
Auxiliary clamping device for cyclone separator assembly Download PDFInfo
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- CN116944779A CN116944779A CN202311027165.3A CN202311027165A CN116944779A CN 116944779 A CN116944779 A CN 116944779A CN 202311027165 A CN202311027165 A CN 202311027165A CN 116944779 A CN116944779 A CN 116944779A
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- cyclone separator
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- frame
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- 230000001360 synchronised effect Effects 0.000 claims description 56
- 210000001503 joint Anatomy 0.000 claims description 32
- 238000005096 rolling process Methods 0.000 claims description 16
- 238000003466 welding Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
Abstract
The application provides an auxiliary clamping device for assembling a cyclone separator, which relates to the field of cyclone separator manufacturing tools and comprises the following components: a support chassis; the left side of the upper surface of the supporting underframe is connected with a control panel through a screw, and the supporting underframe is a U-shaped frame with a front opening; the clamping device for assembling the cyclone separator has the effect of firmly butting two cylinders of the cyclone separator, so that the two cylinders are accurately butted, the coaxiality error of the two cylinders is reduced, the assembling precision and the assembling efficiency of the cyclone separator are effectively improved, the problems that the position and the verticality of a vertical cylinder cannot be accurately controlled in the lifting process of the cyclone separator, the accurate butting of a conical cylinder and the vertical cylinder is not facilitated, the assembling and the assembling precision of the cyclone separator are influenced, and the assembling efficiency is influenced are solved.
Description
Technical Field
The application relates to the technical field of cyclone separator manufacturing tools, in particular to an auxiliary clamping device for cyclone separator assembly.
Background
After a customer customizes a cyclone separator, a seller needs to provide upper door assembly service, the cyclone separator needs to vertically lift the conical cylinder and the vertical cylinder through a lifting appliance in the assembly process, and the two end faces are attached, and then ring welding is carried out along the outer edge of the attached face after the attachment is completed, so that the two parts are fixedly connected.
The prior cyclone separator is lifted through a lifting appliance in the assembly process, the position and the verticality of the vertical cylinder cannot be accurately controlled in the lifting process of the cyclone separator, the accurate butt joint of the conical cylinder and the vertical cylinder is not facilitated, the assembly and the assembly precision of the cyclone separator are affected, and after the butt joint of the vertical cylinder and the conical cylinder is completed, welding personnel are required to walk around the cyclone separator to carry out girth welding along the butt joint surface in the process of girth welding, so that the operation is not convenient enough, and the assembly efficiency is affected.
Disclosure of Invention
In view of the above, the application provides an auxiliary clamping device for cyclone separator assembly, which is used for solving the problems that the position and verticality of a vertical cylinder cannot be accurately controlled in the lifting process of a cyclone separator in the lifting process of the traditional cyclone separator by lifting a part of structures of the cyclone separator through a lifting tool, the accurate butt joint of a conical cylinder and the vertical cylinder is not facilitated, the assembly and assembly precision of the cyclone separator are affected, and after the vertical cylinder and the conical cylinder are in butt joint, welding personnel are required to walk around the cyclone separator to perform girth welding in the girth welding process along a butt joint surface, so that the operation is not convenient and the assembly efficiency is affected.
The application provides an auxiliary clamping device for cyclone separator assembly, which specifically comprises: a support chassis; the left side of the upper surface of the supporting underframe is connected with a control panel through a screw, and the supporting underframe is a U-shaped frame with a front opening; the butt joint spiral pushing cylinders are arranged at two positions and are respectively and fixedly connected to the upper surface of the left frame rod and the upper surface of the right frame rod of the supporting underframe, the push rods of the butt joint spiral pushing cylinders are perpendicular to the upper surface of the supporting underframe, and the butt joint spiral pushing cylinders are connected with the control panel through electrical connection wires; the vertical supporting upright post is connected to the rear of the supporting underframe through a bolt, and is vertical to the upper surface of the supporting underframe; the cone vertical retainer is movably connected to the vertical supporting upright post, the cone vertical retainer is a square frame formed by assembling a first combined frame body and a second combined frame body through bolt connection, two cone oblique clamping cylinders with cylindrical structures are respectively and rotatably connected in the first combined frame body and the second combined frame body, the cone oblique clamping cylinders are arranged in an inclined state, the inclination of the cone oblique clamping cylinders is consistent with the inclination of the conical surface of the cyclone separator, and the cone oblique clamping cylinders are attached to the conical surface of the cyclone separator and form rolling connection; the lifting frame with a rectangular frame structure is fixedly connected to the rear surface of the first combined frame body, four butt joint adjusting pulleys are rotatably connected to the inside of the lifting frame, and lifting pushing plates with rectangular plate structures are welded on the left surface and the right surface of the first combined frame body respectively; the cylinder vertical retainer is a frame with a U-shaped structure, an opening of the cylinder vertical retainer faces forward, the cylinder vertical retainer is connected to the upper end of the vertical supporting upright post through welding, and the lower surface of the cylinder vertical retainer is vertical to the vertical supporting upright post; the cylinder positioning pushing cylinders are respectively and fixedly connected to the left surface and the right surface of the inside of the cylinder vertical retainer, and are connected with the control panel through electrical connection wires; the cylinder synchronous pushing frames are provided with two parts, the two parts of the cylinder synchronous pushing frames are movably connected in the cylinder vertical retainer, the outer surfaces of the two parts of the cylinder synchronous pushing frames are fixedly connected with the push rod ends of the two cylinder positioning pushing cylinders respectively, and the connecting line center of the two parts of the cylinder synchronous pushing frames is positioned above the center of the cone vertical retainer; the rotary adjusting driving piece is connected to the front end of the right surface of the right barrel synchronous pushing frame through a screw, and is connected with the control panel through an electrical connection wire.
Further, the stand column adjusting guide mouth of the square groove structure is arranged in the middle of the rear surface of the supporting underframe, two threaded holes are formed in the inner surface of the stand column adjusting guide mouth, and the lower surface of the supporting underframe is fixedly connected with four supporting frame supporting legs.
Further, the vertical support upright post is a rectangular column body, upright post side wheel grooves are concavely formed in two side faces of the vertical support upright post, the vertical support upright post is connected to the upright post adjusting guide opening in a sliding mode, upright post positioning screw holes are formed in the vertical support upright post in a penetrating mode, bolts are installed on the upright post positioning screw holes, the vertical support upright post is fixedly connected to the upright post adjusting guide opening through the bolts, the vertical support upright post longitudinally penetrates through the lifting frame, and the upright post side wheel grooves are connected with the butt joint adjusting pulleys in a rolling mode.
Further, an auxiliary linkage gear is rotatably connected in the middle of the inner rear surface of the vertical barrel holder through a bearing, an inner clamping guide plate is fixedly connected to the front ends of the left inner surface and the right inner surface of the vertical barrel holder respectively, and the inner clamping guide plate is perpendicular to the right inner surface of the vertical barrel holder.
Further, the upper edge and the lower edge of the inner clamping guide plate are fixedly connected with a pushing guide rod through screws, a reinforcing rib plate is fixedly connected between the inner clamping guide plate and the side rod of the vertical retainer of the cylinder body, and the connecting strength between the inner clamping guide plate and the vertical retainer of the cylinder body is reinforced through the reinforcing rib plate.
Further, the cylinder synchronous pushing frame is a frame body with an I-shaped structure, the cylinder synchronous pushing frame is fixedly connected with a synchronous sliding block, the synchronous sliding block is in sliding connection with the pushing guide rod, and the inner surface of the cylinder synchronous pushing frame is rotationally connected with four rotary clamping wheels.
Further, the axis of the rotary clamping wheel is perpendicular to the upper surface of the supporting underframe, the rotary clamping wheel is attached to the outer surface of the cylindrical barrel of the cyclone separator in the clamping state of the cyclone separator and forms rolling connection, and the upper end of the axis of the rotary clamping wheel, which is positioned at the front upper part of the synchronous pushing frame of the right barrel, is fixedly connected with a clamping wheel driven gear.
Further, the rotary adjusting driving piece is connected with and drives the clamp wheel driven gear through chain transmission, a linkage toothed plate is fixedly connected to the rear of the inner surface of the cylinder synchronous pushing frame, and the linkage toothed plates of the two cylinder synchronous pushing frames are both meshed with the auxiliary linkage gear to form gear-rack transmission.
The beneficial effects are that:
1. the support underframe and the vertical support upright post are movably connected, the support underframe and the vertical support upright post are fixed through the bolts, the first combined frame body and the second combined frame body can be detached and separated from the vertical support upright post, so that the clamping device is decomposed, the decomposed parts are convenient to transport and store, the use convenience is improved, the clamping device can be assembled on the installation site of the cyclone separator, the service of upper door installation is beneficial to providing for customers, a manufacturer can decompose and transport the cyclone separator to the region where a buyer is located after selling the cyclone separator, and then assemble the cyclone separator, so that the transportation cost of the cyclone separator is saved, and the situation that a special road or a channel cannot be passed due to overlarge volume of the cyclone separator can be avoided.
2. According to the application, the conical cylinder of the cyclone separator is arranged through the conical vertical retainer, in the process of arranging the conical vertical retainer, the conical end of the conical cylinder is downwards inserted into the conical vertical retainer through the lifting equipment, the outer surface of the conical cylinder is attached to the conical inclined clamping cylinder to form rolling connection, the conical cylinder is axially and radially fixed, the circumferential freedom of the conical cylinder is kept, the vertical cylinder can be clamped through the action of the two cylinder synchronous pushing frames, the rotary clamping wheel tightly pushes against the outer surface of the vertical cylinder to form rolling connection, the vertical cylinder is axially and radially fixed, the circumferential freedom of the vertical cylinder is kept, the connecting line center of the two cylinder synchronous pushing frames is positioned above the center of the conical vertical retainer, and the vertical cylinder and the conical cylinder are respectively positioned through the cylinder synchronous pushing frames and the conical vertical retainer, so that the two cylinders are ensured to be coaxial, and do not shake and deflect in the butt joint process.
3. After the two cylinders are in butt joint, the auxiliary clamping device keeps the axial direction and the radial direction of the two cylinders to be free in circumferential direction, and the two cylinders in a joint state can rotate at a constant speed and circumferentially along the axis of the two cylinders by the driving action of the rotary adjusting driving piece, so that the cyclone separator can adjust the direction of the cyclone separator, assembly personnel can conveniently perform girth welding reinforcement, surrounding walking operation around the cyclone separator and the clamping device is not needed, and assembly convenience is improved.
Drawings
Fig. 1 is a schematic structural view of an embodiment of the present application.
Fig. 2 is a schematic view of the structure of the conical cylinder and the vertical cylinder before the conical cylinder is abutted with each other according to the embodiment of the present application.
Fig. 3 is a schematic view of the structure behind an embodiment of the present application.
Fig. 4 is a schematic structural view of a cone vertical holder according to an embodiment of the present application.
Fig. 5 is a schematic diagram of a structure in an exploded state according to an embodiment of the present application.
Fig. 6 is a schematic view of the structure of the rear of fig. 5 according to the embodiment of the present application.
Fig. 7 is a schematic structural view of a barrel vertical holder according to an embodiment of the present application.
Fig. 8 is a schematic structural view of a cylinder synchronous pushing frame according to an embodiment of the present application.
Fig. 9 is a schematic structural view of a linkage toothed plate according to an embodiment of the present application.
Fig. 10 is a partially enlarged schematic view of the structure at a of fig. 1 according to an embodiment of the present application.
Fig. 11 is a partially enlarged structural schematic diagram of fig. 6B according to an embodiment of the present application.
List of reference numerals
1. A support chassis; 101. the upright post adjusts the guide opening; 102. support legs; 2. a control panel; 3. butting a spiral pushing cylinder; 4. a cone vertical holder; 401. a first combined frame; 402. a second combined frame; 403. the cone body is inclined to form a clamping cylinder; 404. a lifting frame; 405. a butt joint adjusting pulley; 406. lifting the push plate; 5. a vertical support column; 501. a column side wheel groove; 502. the upright post is provided with a positioning screw hole; 6. a barrel vertical retainer; 601. an auxiliary linkage gear; 602. an inner clamping guide plate; 603. advancing the guide rod; 604. reinforcing rib plates; 7. a cylinder body positioning pushing cylinder; 8. the cylinder body synchronously pushes the frame; 801. a synchronous slide block; 802. rotating the clamping wheel; 803. a pinch wheel driven gear; 804. a linkage toothed plate; 9. and (5) rotating the adjusting driving piece.
Detailed Description
Embodiments of the present application are described in further detail below with reference to the accompanying drawings and examples.
Embodiment one:
please refer to fig. 1 to 11:
the application provides an auxiliary clamping device for assembling a cyclone separator, which comprises a supporting underframe 1; the left side of the upper surface of the supporting underframe 1 is connected with a control panel 2 through a screw, and the supporting underframe 1 is a U-shaped frame with a front opening; the butt joint spiral pushing cylinder 3 is provided with two parts, the two parts of the butt joint spiral pushing cylinder 3 are respectively and fixedly connected to the upper surface of the left frame rod and the upper surface of the right frame rod of the supporting underframe 1, the push rod of the butt joint spiral pushing cylinder 3 is vertical to the upper surface of the supporting underframe 1, and the butt joint spiral pushing cylinder 3 is connected with the control panel 2 through an electric connection wire; the vertical support upright post 5 is connected to the rear of the support underframe 1 through a bolt, and the vertical support upright post 5 is vertical to the upper surface of the support underframe 1; the cone vertical retainer 4 is movably connected to the vertical support upright post 5; the cylinder vertical retainer 6 is a frame with a U-shaped structure, an opening of the cylinder vertical retainer 6 faces forward, the cylinder vertical retainer 6 is connected to the upper end of the vertical support column 5 through welding, the lower surface of the cylinder vertical retainer 6 is vertical to the vertical support column 5, an auxiliary linkage gear 601 is rotatably connected in the middle of the inner rear surface of the cylinder vertical retainer 6 through a bearing, an inner clamping guide plate 602 is fixedly connected to the front ends of the left surface and the right surface of the inner part of the cylinder vertical retainer 6 respectively, and the inner clamping guide plate 602 is vertical to the inner right surface of the cylinder vertical retainer 6; the cylinder positioning pushing cylinder 7 is provided with two positions, the two cylinder positioning pushing cylinders 7 are respectively and fixedly connected to the left surface and the right surface of the inside of the cylinder vertical retainer 6, and the two cylinder positioning pushing cylinders 7 are connected with the control panel 2 through an electrical connection wire; the cylinder synchronous pushing frames 8 are arranged at two positions, the two cylinder synchronous pushing frames 8 are movably connected in the cylinder vertical retainer 6, the outer surfaces of the two cylinder synchronous pushing frames 8 are fixedly connected with the push rod ends of the two cylinder positioning pushing cylinders 7 respectively, and the connecting line center of the two cylinder synchronous pushing frames 8 is positioned above the center of the cone vertical retainer 4; the rotary adjusting driving piece 9 is connected to the front end of the right surface of the right cylinder synchronous pushing frame 8 through a screw, and the rotary adjusting driving piece 9 is connected with the control panel 2 through an electrical connection wire; the butt joint spiral pushing cylinder 3 and the cylinder body positioning pushing cylinder 7 are electric spiral pushing cylinders, and the electric spiral pushing cylinders have self-locking property, so that the clamping device can still keep clamping the cylinder body when the power is off in the use process, and accidents are avoided when the power is off.
The vertical support column comprises a support chassis 1, a vertical column adjusting guide opening 101 with a square groove structure is formed in the middle of the rear surface of the support chassis 1, two threaded holes are formed in the inner surface of the vertical column adjusting guide opening 101, four support frame supporting legs 102 are fixedly connected to the lower surface of the support chassis 1, a vertical support column 5 is a rectangular column body, vertical column side wheel grooves 501 are concavely formed in two side surfaces of the vertical support column 5, the vertical support column 5 is slidably connected to the vertical column adjusting guide opening 101, vertical column positioning screw holes 502 are formed in the vertical support column 5 in a penetrating mode, bolts are mounted on the vertical column positioning screw holes 502, the vertical support column 5 is fixedly connected to the vertical column adjusting guide opening 101 through the bolts, the vertical support column 5 and the support chassis 1 are of an assembled structure, split is facilitated, a clamping device can be disassembled conveniently, transportation and storage of the clamping device are facilitated, convenience in use is improved, and convenience in providing upper door installation service for customers is facilitated.
The cone vertical retainer 4 is a square frame formed by assembling a first combined frame 401 and a second combined frame 402 through bolt connection, two cone inclined clamping cylinders 403 with cylindrical structures are respectively connected in the first combined frame 401 and the second combined frame 402 in a rotating mode, the cone inclined clamping cylinders 403 are arranged in an inclined mode, the inclination of the cone inclined clamping cylinders 403 is consistent with the inclination of the conical surfaces of the conical cylinders of the cyclone separator, and the cone inclined clamping cylinders 403 are attached to the conical surfaces of the cyclone separator and form rolling connection; the first combined frame 401 and the second combined frame 402 can be decomposed, the decomposed cone vertical retainer 4 is more beneficial to carrying and transferring, the decomposable structure is more convenient for the transportation and storage of the clamping device, the inclined structure of the cone inclined clamping cylinder 403 can be better attached to the outer surface of the cone cylinder and is beneficial to maintaining the cone cylinder to be vertical to the ground, and the inclination of the cone inclined clamping cylinder 403 can be correspondingly customized according to the conical structure of the installed cyclone separator cone cylinder.
The rear surface of the first combined frame 401 is fixedly connected with a lifting frame 404 with a rectangular frame structure, the inside of the lifting frame 404 is rotationally connected with four butt joint adjusting pulleys 405, lifting push plates 406 with rectangular plate structures are welded on the left surface and the right surface of the first combined frame 401 respectively, vertical supporting columns 5 longitudinally penetrate through the lifting frame 404, and column side wheel grooves 501 are in rolling connection with the butt joint adjusting pulleys 405; the vertical column side wheel groove 501 is in rolling connection with the butt joint adjusting pulley 405 to play a guiding role, so that the cone vertical retainer 4 keeps vertically lifting and moving under the guiding action of the vertical support vertical column 5, resistance and noise in the lifting and moving process of the cone vertical retainer 4 are reduced, the push rod of the butt joint spiral pushing cylinder 3 is not fixedly connected with the lifting push plate 406, and when the push rod of the butt joint spiral pushing cylinder 3 moves upwards, the lifting push plate 406 can be pushed to move upwards, and accordingly the cone vertical retainer 4 is controlled to move upwards as a whole.
Wherein, the upper edge and the lower edge of the inner clamping guide plate 602 are fixedly connected with a pushing guide rod 603 through screws, a reinforcing rib plate 604 is fixedly connected between the inner clamping guide plate 602 and the side rod of the cylinder vertical retainer 6, and the connecting strength between the inner clamping guide plate 602 and the cylinder vertical retainer 6 is reinforced through the reinforcing rib plate 604; the cylinder synchronous pushing frame 8 is a frame body with an I-shaped structure, and a synchronous sliding block 801 is fixedly connected to the cylinder synchronous pushing frame 8 and is in sliding connection with the pushing guide rod 603; the synchronous sliding block 801 plays a role in guiding through being connected with the pushing guide rod 603, the cylinder synchronous pushing frame 8 is supported to transversely and straightly move under the pushing of the cylinder positioning pushing cylinder 7, and the pushing stability of the cylinder synchronous pushing frame 8 is improved.
The inner surface of the cylinder synchronous pushing frame 8 is rotationally connected with four rotary clamping wheels 802, the axis of each rotary clamping wheel 802 is vertical to the upper surface of the supporting underframe 1, the rotary clamping wheels 802 are attached to the outer surface of the cylindrical cylinder of the cyclone separator in a clamping state of the cyclone separator and form rolling connection, and the upper end of a wheel shaft of the rotary clamping wheel 802 positioned at the front upper part of the right cylinder synchronous pushing frame 8 is fixedly connected with a clamping wheel driven gear 803; the rotation adjusting driving piece 9 is connected with and drives the clamping wheel driven gear 803 through a chain transmission; the vertical cylinder is supported by the rolling connection formed by the lamination of the rotary clamping wheel 802 and the outer surface of the vertical cylinder, the vertical cylinder is kept vertical, the vertical cylinder can be clamped by the action of the two cylinder synchronous pushing frames 8, the rotary clamping wheel 802 and the outer surface of the vertical cylinder are tightly propped up and form rolling connection, the vertical cylinder is axially and radially fixed, the circumferential freedom of the vertical cylinder is kept, the vertical cylinder and the conical cylinder can rotate by taking the axis of the vertical cylinder as the center under the driving action of the rotary adjusting driving piece 9, the rotary adjusting driving piece 9 is controlled to slowly rotate by the control panel 2, the rotary clamping wheel 802 positioned at the front upper part on the right side is driven to slowly rotate by the chain transmission of the rotary adjusting driving piece 9 and the rotary clamping wheel 802, the rotary clamping wheels 802 at the other positions are driven to rotate along the axis of the vertical cylinder under the action of friction force, the rotary clamping wheels 802 at the other positions are kept stably and limited all the time, and the cyclone separator can adjust the direction of the cyclone separator, and the assembly personnel can conveniently carry out ring welding reinforcement.
Wherein, the back of the inner surface of the cylinder synchronous pushing frame 8 is fixedly connected with a linkage toothed plate 804, the linkage toothed plates 804 of the two cylinder synchronous pushing frames 8 are both meshed with an auxiliary linkage gear 601 to form gear rack transmission, the tooth surface of the linkage toothed plate 804 of the left cylinder synchronous pushing frame 8 faces upwards, and the tooth surface of the linkage toothed plate 804 of the right cylinder synchronous pushing frame 8 faces downwards; the two linkage toothed plates 804 are simultaneously meshed with the same auxiliary linkage gear 601, so that the moving distance of the two linkage toothed plates 804 can be kept consistent, the pushing process of the two cylinder synchronous pushing frames 8 is synchronous, the axial line of the two cylinder synchronous pushing frames is kept not to deflect and incline in the process of positioning and clamping the vertical cylinder, the outer surface of the conical cylinder is attached to the conical inclined clamping cylinder 403 to form rolling connection, the conical cylinder is axially and radially fixed, and the circumferential freedom of the conical cylinder is kept.
In the second embodiment, the outer surface of the cone oblique clamping cylinder 403 is surrounded by an anti-slip coating made of rubber, so that friction force can be reduced in the process of installing the cone cylinder, abrasion to the surface of the cone cylinder is reduced, and noise generated in the process of rotating the cone cylinder is reduced; the outer surface of the rotary clamping wheel 802 is wrapped with an anti-slip outer layer made of rubber, so that the extrusion force of the rotary clamping wheel 802 in a contact state with the vertical cylinder is reduced, the abrasion caused to the surface of the vertical cylinder is reduced, the friction force is increased, and the vertical cylinder is prevented from sliding downwards under the action of gravity.
The specific use mode and the action are as follows: in the application, firstly, the supporting underframe 1 is erected on the ground, then the cylinder vertical retainer 6 is lifted by a lifting appliance, the first combined frame 401 and the second combined frame 402 are assembled, then the lifting frame 404 is inserted into the vertical supporting upright 5, the vertical supporting upright 5 is controlled to be inserted into the upright adjusting guide port 101, the vertical supporting upright 5 and the supporting underframe 1 are fixedly connected by bolts, the auxiliary clamping device can be assembled, the conical cylinder is fixed by the lifting appliance, the conical end of the conical cylinder is controlled to be downward, then the conical cylinder is placed in the conical vertical retainer 4 from the top, the conical inclined clamping cylinder 403 at the top is in rolling connection with the outer surface of the conical cylinder, the axis of the conical vertical retainer 4 is vertical to the ground, then the lifting appliance is separated from the conical cylinder, the vertical cylinder is fixed by the lifting appliance, the lifting appliance is lifted, the vertical cylinder is transferred to the middle of the two cylinder synchronous pushing frames 8, then the two cylinder positioning pushing cylinders 7 are controlled by the control panel 2 to act, the two cylinder synchronous pushing frames 8 are simultaneously pushed to the middle, the conical cylinder synchronous pushing cylinder is controlled to move outwards by the rotary clamping wheel 802 and the conical cylinder synchronous cylinder 8 to form a spiral cylinder, the conical cylinder 3 is continuously abutted to the end face of the vertical pushing cylinder 3 is contacted with the vertical pushing cylinder 3, the vertical pushing cylinder 3 is abutted to the end face of the vertical pushing cylinder is abutted to the vertical pushing cylinder 3, and the vertical pushing cylinder 3 is abutted to the vertical end face of the vertical pushing cylinder 3 is continuously, and the vertical pushing cylinder is abutted to the vertical end face of the vertical pushing cylinder 3 is abutted to the vertical cylinder is abutted to the vertical end 3, and the vertical pushing cylinder is abutted to the vertical end is abutted with the vertical end, and the vertical pushing cylinder is pressed down, then the welding tool is used for welding the butt joint outer edges of the two cylinders, the rotary adjusting driving piece 9 is controlled to slowly rotate through the control panel 2 in the welding process, the rotary clamping wheel 802 is driven to rotate through chain transmission of the rotary adjusting driving piece 9 and the rotary clamping wheel 802, the vertical cylinder is driven to slowly rotate along the axis of the vertical cylinder through friction force, the rotary clamping wheels 802 at the other positions follow rotation under the action of friction force, the vertical cylinder always keeps stable limiting action, the conical cylinder is driven to synchronously rotate through the action of friction force between the vertical cylinder and the conical cylinder below in the rotating process of the vertical cylinder, the axis of the conical cylinder is kept not to deflect or incline under the support of the conical cylinder 403, so that the cyclone is convenient for assembly personnel to weld and strengthen the cyclone by adjusting the direction of the cyclone, the coaxiality of high precision is kept, after the annular welding is finished, the support frame can be welded on the cyclone, the cyclone can be vertically installed on the ground, the cylinder is controlled to shrink and reset by the cylinder positioning pushing cylinder 7 after the installation is finished, the cyclone is lifted by a lifting tool, and the cyclone body can be moved out of the clamping device in a rotating manner, and the accurate butt joint of the two cylinders of the cyclone body can be completed.
Claims (8)
1. A cyclone separator assembly assist grip device, comprising: a support chassis (1); the left side of the upper surface of the supporting underframe (1) is connected with a control panel (2) through a screw, and the control panel is characterized in that the supporting underframe (1) is a U-shaped frame with a forward opening, the butt joint spiral pushing cylinder (3) is arranged at two positions, the two butt joint spiral pushing cylinders (3) are respectively and fixedly connected to the upper surface of a left frame rod and the upper surface of a right frame rod of the supporting underframe (1), a push rod of the butt joint spiral pushing cylinder (3) is perpendicular to the upper surface of the supporting underframe (1), and the butt joint spiral pushing cylinder (3) is connected with the control panel (2) through an electric connection wire; the vertical support stand column (5) is connected to the rear of the support underframe (1) through bolts, and the vertical support stand column (5) is perpendicular to the upper surface of the support underframe (1); the cone vertical retainer (4) is movably connected to the vertical supporting upright post (5); the cone vertical retainer (4) is a square frame formed by assembling a first combined frame body (401) and a second combined frame body (402) through bolt connection, two cone inclined clamping cylinders (403) with cylindrical structures are respectively and rotatably connected inside the first combined frame body (401) and the second combined frame body (402), the cone inclined clamping cylinders (403) are arranged in an inclined state, the inclination of the cone inclined clamping cylinders (403) is consistent with the inclination of the conical surface of the conical cylinder of the cyclone separator, and the cone inclined clamping cylinders (403) are attached to the conical surface of the cyclone separator to form rolling connection; the lifting frame (404) of a rectangular frame structure is fixedly connected to the rear surface of the first combined frame body (401), four butt joint adjusting pulleys (405) are rotatably connected to the inside of the lifting frame (404), and lifting push plates (406) of a rectangular plate body structure are welded on the left surface and the right surface of the first combined frame body (401) respectively; the cylinder vertical retainer (6) is a frame with a U-shaped structure, an opening of the cylinder vertical retainer (6) faces forward, the cylinder vertical retainer (6) is connected to the upper end of the vertical support upright post (5) through welding, and the lower surface of the cylinder vertical retainer (6) is vertical to the vertical support upright post (5); the cylinder positioning pushing cylinders (7) are arranged at two positions, the two cylinder positioning pushing cylinders (7) are respectively and fixedly connected to the left surface and the right surface of the inside of the cylinder vertical retainer (6), and the two cylinder positioning pushing cylinders (7) are connected with the control panel (2) through an electrical connection line; the cylinder synchronous pushing frames (8) are arranged at two positions, the two cylinder synchronous pushing frames (8) are movably connected inside the cylinder vertical retainer (6), the outer surfaces of the two cylinder synchronous pushing frames (8) are fixedly connected with the push rod ends of the two cylinder positioning pushing cylinders (7) respectively, and the connecting line center of the two cylinder synchronous pushing frames (8) is positioned above the center of the cone vertical retainer (4); the rotary adjusting driving piece (9), the rotary adjusting driving piece (9) is connected to the front end of the right surface of the right barrel synchronous pushing frame (8) through a screw, and the rotary adjusting driving piece (9) is connected with the control panel (2) through an electrical connection line.
2. A cyclone separator assembly assist grip as claimed in claim 1, wherein: upright column adjusting guide openings (101) of square groove structures are formed in the middle of the rear surface of the supporting underframe (1), two threaded holes are formed in the inner surface of each upright column adjusting guide opening (101), and four supporting frame supporting legs (102) are fixedly connected to the lower surface of the supporting underframe (1).
3. A cyclone separator assembly assist grip as claimed in claim 2, wherein: the vertical support column (5) is a rectangular column body, column side wheel grooves (501) are concavely formed in two side faces of the vertical support column (5), the vertical support column (5) is connected to the column adjusting guide opening (101) in a sliding mode, column positioning screw holes (502) are formed in the vertical support column (5) in a penetrating mode, bolts are installed on the column positioning screw holes (502), the vertical support column (5) is fixedly connected to the column adjusting guide opening (101) through bolts, the vertical support column (5) longitudinally penetrates through the lifting frame (404), and the column side wheel grooves (501) are connected with the butt joint adjusting pulleys (405) in a rolling mode.
4. A cyclone separator assembly assist grip as claimed in claim 1, wherein: an auxiliary linkage gear (601) is rotatably connected in the middle of the inner rear surface of the barrel vertical retainer (6) through a bearing, an inner clamping guide plate (602) is fixedly connected to the front end of the inner left surface and the front end of the right surface of the barrel vertical retainer (6), and the inner clamping guide plate (602) is perpendicular to the inner right surface of the barrel vertical retainer (6).
5. A cyclone separator assembly assist grip as claimed in claim 4, wherein: the upper edge and the lower edge of the inner clamping guide plate (602) are fixedly connected with a pushing guide rod (603) through screws, a reinforcing rib plate (604) is fixedly connected between the inner clamping guide plate (602) and a side rod of the cylinder vertical retainer (6), and the connecting strength between the inner clamping guide plate (602) and the cylinder vertical retainer (6) is reinforced through the reinforcing rib plate (604).
6. A cyclone separator assembly assist grip as in claim 5, wherein: the cylinder synchronous pushing frame (8) is a frame body with an I-shaped structure, the cylinder synchronous pushing frame (8) is fixedly connected with a synchronous sliding block (801), the synchronous sliding block (801) is in sliding connection with a pushing guide rod (603), and the inner surface of the cylinder synchronous pushing frame (8) is rotationally connected with four rotary clamping wheels (802).
7. The cyclone separator assembly assist grip as claimed in claim 6, wherein: the axis of the rotary clamping wheel (802) is perpendicular to the upper surface of the supporting underframe (1), the rotary clamping wheel (802) is attached to the outer surface of the cylindrical barrel of the cyclone separator in the clamping state of the cyclone separator and forms rolling connection, and a clamping wheel driven gear (803) is fixedly connected to the upper end of the wheel shaft of the rotary clamping wheel (802) positioned in front of the right-side barrel synchronous pushing frame (8).
8. A cyclone separator assembly assist grip as in claim 7, wherein: the rotary adjusting driving piece (9) is connected and drives the clamp wheel driven gear (803) through chain transmission, the linkage toothed plate (804) is fixedly connected to the rear of the inner surface of the cylinder synchronous pushing frame (8), and the linkage toothed plates (804) of the two cylinder synchronous pushing frames (8) are all meshed and connected with the auxiliary linkage gear (601) to form gear-rack transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311027165.3A CN116944779B (en) | 2023-08-16 | 2023-08-16 | Auxiliary clamping device for cyclone separator assembly |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311027165.3A CN116944779B (en) | 2023-08-16 | 2023-08-16 | Auxiliary clamping device for cyclone separator assembly |
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| CN116944779A true CN116944779A (en) | 2023-10-27 |
| CN116944779B CN116944779B (en) | 2024-03-26 |
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| CN202311027165.3A Active CN116944779B (en) | 2023-08-16 | 2023-08-16 | Auxiliary clamping device for cyclone separator assembly |
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| Publication number | Publication date |
|---|---|
| CN116944779B (en) | 2024-03-26 |
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