CN116942416A - Production process and installation method of soluble hemostatic gauze - Google Patents

Production process and installation method of soluble hemostatic gauze Download PDF

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Publication number
CN116942416A
CN116942416A CN202310979246.7A CN202310979246A CN116942416A CN 116942416 A CN116942416 A CN 116942416A CN 202310979246 A CN202310979246 A CN 202310979246A CN 116942416 A CN116942416 A CN 116942416A
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China
Prior art keywords
gauze
parts
solution
etherification
soluble hemostatic
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CN202310979246.7A
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Inventor
李海燕
葛均华
向雪峰
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Nantong Huapu Industry And Trade Co ltd
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Nantong Huapu Industry And Trade Co ltd
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Priority to CN202310979246.7A priority Critical patent/CN116942416A/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/00987Apparatus or processes for manufacturing non-adhesive dressings or bandages
    • A61F13/00991Apparatus or processes for manufacturing non-adhesive dressings or bandages for treating webs, e.g. for moisturising, coating, impregnating or applying powder
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F2013/00089Wound bandages
    • A61F2013/00182Wound bandages with transparent part
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F2013/00089Wound bandages
    • A61F2013/00314Wound bandages with surface treatments
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F2013/00361Plasters
    • A61F2013/00846Plasters with transparent or translucent part

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Materials For Medical Uses (AREA)

Abstract

The application relates to a production process of soluble hemostatic gauze, which comprises the following specific steps of S1, preparing a non-woven fabric raw material; s2, entanglement of non-woven fabric raw materials: carrying out entanglement molding on the non-woven fabric raw material prepared in the step S1 through specific high-pressure water jet molding equipment, so that the first water-absorbing and breathable fiber net layer, the sterilization net layer and the second water-absorbing and breathable fiber net layer are mutually entangled to form non-woven fabric; s3, drying and shaping the non-woven fabrics: drying and shaping the intertwined non-woven fabric by using drying equipment; s4, cutting and packaging non-woven fabrics: cutting the dried non-woven fabric to form a gauze towel, and packaging the gauze towel after cutting. The application has the following advantages: improves the hygroscopicity of the soluble hemostatic gauze, has good transparency after water absorption and gel formation and is not adhered.

Description

Production process and installation method of soluble hemostatic gauze
Technical Field
The application belongs to the field of soluble hemostatic gauze production, and particularly relates to a production process and an installation method of soluble hemostatic gauze.
Background
The soluble hemostatic gauze has strong affinity to water and saline, can quickly absorb water in blood to dissolve when encountering blood, and the formed colloid blocks the tail end of a capillary vessel, promotes blood concentration, increases viscosity and slows down blood flow, so that the hemostatic purpose is achieved.
In the traditional process, after cellulose is limited and subjected to carboxymethylation, the water absorption capacity is greatly improved due to the increase of the content of carboxymethyl groups, but after soluble hemostatic gauze and anti-adhesion gauze are manufactured, the water absorption or the viscosity is too large, so that the use process is inconvenient, or the gel is opaque, the gauze is curled, and the wound healing is adversely affected.
Disclosure of Invention
The application aims to overcome the defects, and provides a production process of soluble hemostatic gauze, which improves the hygroscopicity of the soluble hemostatic gauze and has good transparency and no adhesion after water absorption and gel formation.
The aim of the application is achieved by the following technical scheme: a production process of soluble hemostatic gauze comprises the following specific steps of
S1, washing: cutting gauze to a preset size, and putting the gauze into purified water for washing;
s2, alkalizing: 1-2 parts of washed gauze is placed in 80-100 parts of ethanol solution for infiltration, 40-50 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization treatment is carried out for 1-2 hours at 20-30 ℃, and the gauze is taken out for wringing for later use;
s3, etherification: putting the gauze obtained in the step S2 into an etherification mixed solution, wherein the etherification mixed solution is formed by mixing 40-50 parts of sodium hydroxide solution and 100-120 parts of chloroacetic acid solution, carrying out etherification treatment for 5-6 hours at the temperature of 50-60 ℃, and taking out the gauze to be wrung for later use;
s4, neutralization: putting the gauze obtained in the step S3 into a neutralization solution, wherein the neutralization solution is prepared by mixing 8-10 parts of acetic acid and 50-80 parts of absolute ethyl alcohol, carrying out neutralization reaction at the temperature of 20-30 ℃, and regulating the PH value of the gauze to be neutral;
s5, washing: washing gauze with 80% ethanol for several times, and oven drying to obtain soluble hemostatic gauze.
The application further improves that: in the step S1, the mass ratio of the gauze to the purified water is 1:100-1:80, and the gauze is washed for 1-2h.
The application further improves that: in the step S2, 1 part of washed gauze is placed in 80 parts of ethanol solution for infiltration, 40 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization treatment is carried out for 1 hour at 20 ℃, and the gauze is taken out for wringing out for later use.
The application further improves that: in the step S2, 2 parts of washed gauze is placed in 100 parts of ethanol solution for infiltration, 50 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization is carried out for 2 hours at 30 ℃, and the gauze is taken out for wringing out for later use.
The application further improves that: in the step S2, 1.5 parts of washed gauze is placed in 90 parts of ethanol solution for infiltration, 45 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization treatment is carried out for 1.5 hours at 25 ℃, and the gauze is taken out for wringing out for later use.
The application further improves that: in the step S3, the gauze obtained in the step S2 is placed into an etherification mixed solution, the etherification mixed solution is formed by mixing 45 parts of sodium hydroxide solution and 150 parts of chloroacetic acid solution, etherification treatment is carried out for 5.5 hours at the temperature of 55 ℃, and the gauze is taken out and is wrung for standby.
The application further improves that: in the step S4, the gauze obtained in the step S3 is placed into a neutralization solution, the neutralization solution is formed by mixing 9 parts of acetic acid and 60 parts of absolute ethyl alcohol, a neutralization reaction is carried out at the temperature of 25 ℃, and the PH value of the gauze is adjusted to be neutral.
Compared with the prior art, the application has the following advantages: the application improves the hygroscopicity of the soluble hemostatic gauze, has good transparency after water absorption and gel formation and is not adhered.
Detailed Description
The present application will be further described in detail with reference to examples, which are provided for the purpose of illustration only and are not intended to limit the scope of the present application.
A production process of soluble hemostatic gauze comprises the following steps: the method comprises the following steps of
S1, washing: cutting gauze to a preset size, putting the gauze into purified water for washing, wherein the mass ratio of the gauze to the purified water is 1:100-1:80, and washing for 1-2h;
s2, alkalizing: 1-2 parts of washed gauze is placed in 80-100 parts of ethanol solution for infiltration, 40-50 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization treatment is carried out for 1-2 hours at 20-30 ℃, and the gauze is taken out for wringing for later use;
s3, etherification: putting the gauze obtained in the step S2 into an etherification mixed solution, wherein the etherification mixed solution is formed by mixing 40-50 parts of sodium hydroxide solution and 100-120 parts of chloroacetic acid solution, carrying out etherification treatment for 5-6 hours at the temperature of 50-60 ℃, and taking out the gauze to be wrung for later use;
s4, neutralization: putting the gauze obtained in the step S3 into a neutralization solution, wherein the neutralization solution is prepared by mixing 8-10 parts of acetic acid and 50-80 parts of absolute ethyl alcohol, carrying out neutralization reaction at the temperature of 20-30 ℃, and regulating the PH value of the gauze to be neutral;
s5, washing: washing gauze with 80% ethanol for several times, and oven drying to obtain soluble hemostatic gauze.
Examples
A production process of soluble hemostatic gauze comprises the following steps: the method comprises the following steps of
S1, washing: cutting gauze to a preset size, putting the gauze into purified water for washing, wherein the mass ratio of the gauze to the purified water is 1:100, and washing for 1h;
s2, alkalizing: 1 part of washed gauze is placed in 80 parts of ethanol solution for infiltration, 40 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization is carried out for 1-2 hours at 20 ℃, and the gauze is taken out for wringing out for standby;
s3, etherification: putting the gauze obtained in the step S2 into an etherification mixed solution, wherein the etherification mixed solution is formed by mixing 40 parts of sodium hydroxide solution and 100 parts of chloroacetic acid solution, carrying out etherification treatment for 5 hours at the temperature of 50 ℃, and taking out the gauze to be wrung for later use;
s4, neutralization: putting the gauze obtained in the step S3 into a neutralization solution, wherein the neutralization solution is prepared by mixing 8 parts of acetic acid and 50 parts of absolute ethyl alcohol, and carrying out neutralization reaction at the temperature of 20 ℃ to adjust the PH value of the gauze to be neutral;
s5, washing: washing gauze with 80% ethanol for several times, and oven drying to obtain soluble hemostatic gauze.
Examples
A production process of soluble hemostatic gauze comprises the following steps: the method comprises the following steps of
S1, washing: cutting gauze to a preset size, putting the gauze into purified water for washing, wherein the mass ratio of the gauze to the purified water is 1:80, and washing for 2 hours;
s2, alkalizing: 2 parts of gauze after water washing is placed in 100 parts of ethanol solution for infiltration, 50 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization is carried out for 2 hours at 30 ℃, and the gauze is taken out for wringing out for standby;
s3, etherification: putting the gauze obtained in the step S2 into an etherification mixed solution, wherein the etherification mixed solution is formed by mixing 50 parts of sodium hydroxide solution and 120 parts of chloroacetic acid solution, carrying out etherification treatment for 6 hours at the temperature of 60 ℃, and taking out the gauze to be wrung for later use;
s4, neutralization: putting the gauze obtained in the step S3 into a neutralization solution, wherein the neutralization solution is prepared by mixing 10 parts of acetic acid and 80 parts of absolute ethyl alcohol, carrying out neutralization reaction at the temperature of 30 ℃, and regulating the PH value of the gauze to be neutral;
s5, washing: washing gauze with 80% ethanol for several times, and oven drying to obtain soluble hemostatic gauze.
Examples
A production process of soluble hemostatic gauze comprises the following steps: the method comprises the following steps of
S1, washing: cutting gauze to a preset size, putting the gauze into purified water for washing, wherein the mass ratio of the gauze to the purified water is 1:90, and washing for 1.5h;
s2, alkalizing: 1-2 parts of washed gauze is placed in 90 parts of ethanol solution for infiltration, 45 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization is carried out for 1.5 hours at 25 ℃, and the gauze is taken out for wringing out for later use;
s3, etherification: putting the gauze obtained in the step S2 into an etherification mixed solution, wherein the etherification mixed solution is formed by mixing 45 parts of sodium hydroxide solution and 110 parts of chloroacetic acid solution, carrying out etherification treatment for 5.5 hours at the temperature of 55 ℃, and taking out the gauze to be wrung for later use;
s4, neutralization: putting the gauze obtained in the step S3 into a neutralization solution, wherein the neutralization solution is prepared by mixing 9 parts of acetic acid and 60 parts of absolute ethyl alcohol, and carrying out neutralization reaction at the temperature of 25 ℃ to adjust the PH value of the gauze to be neutral;
s5, washing: washing gauze with 80% ethanol for several times, and oven drying to obtain soluble hemostatic gauze.
When the sodium hydroxide solution is less than 40 parts in the alkalization process, the generated carboxymethyl cellulose is less, the subsequent etherification reaction is not easy to carry out, the gauze is difficult to dissolve completely, the sodium hydroxide solution is gradually increased, the solubility of the gauze is improved, the time required for complete dissolution is reduced, when the sodium hydroxide solution is 45 parts, the time required for dissolution is minimum, the sodium hydroxide solution is continuously increased, the alkalizable carboxyl on the macromolecular chain of the cellulose of the gauze is less and less, the alkalization difficulty is greater and greater, the time required for dissolving the gauze is increased, and the solubility performance is reduced, so that the alkalization effect of the gauze is best when the sodium hydroxide solution is 45 parts.
When the chloroacetic acid is less than 100 parts or more than 120 parts, the gauze is in an insoluble state, when the part of the chloroacetic acid is too low, alkali cellulose generated after the gauze is alkalized reacts with the chloroacetic acid to generate little carboxymethyl cellulose, the molecular collision probability between the alkali cellulose and the chloroacetic acid is increased along with the increase of the part of the chloroacetic acid, the reaction generates little dissolution time of the gauze, the dissolution performance is better, when the pH value of a reaction system is reduced and the solution is slightly alkaline, the nucleophilic substitution etherification reaction is not facilitated, so that the generated carboxymethyl cellulose is reduced, the dissolution of the gauze is poor, and therefore 110 parts of chloroacetic acid is selected to be most suitable.
Experiments show that the parts of sodium hydroxide and chloroacetic acid, the etherification time and the etherification temperature influence the dissolution time of the soluble hemostatic gauze, and the dissolution time of the gauze tends to be reduced and then increased along with the increase of the parts of sodium hydroxide and chloroacetic acid, the etherification time and the etherification temperature. Therefore, example 3 is the best mode.
It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present application, and various changes and modifications may be made without departing from the spirit and scope of the application, which is defined in the appended claims. The scope of the application is defined by the appended claims and equivalents thereof.

Claims (7)

1. A production process of soluble hemostatic gauze is characterized in that: the method comprises the following steps of
S1, washing: cutting gauze to a preset size, and putting the gauze into purified water for washing;
s2, alkalizing: 1-2 parts of washed gauze is placed in 80-100 parts of ethanol solution for infiltration, 40-50 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization treatment is carried out for 1-2 hours at 20-30 ℃, and the gauze is taken out for wringing for later use;
s3, etherification: putting the gauze obtained in the step S2 into an etherification mixed solution, wherein the etherification mixed solution is formed by mixing 40-50 parts of sodium hydroxide solution and 100-120 parts of chloroacetic acid solution, carrying out etherification treatment for 5-6 hours at the temperature of 50-60 ℃, and taking out the gauze to be wrung for later use;
s4, neutralization: putting the gauze obtained in the step S3 into a neutralization solution, wherein the neutralization solution is prepared by mixing 8-10 parts of acetic acid and 50-80 parts of absolute ethyl alcohol, carrying out neutralization reaction at the temperature of 20-30 ℃, and regulating the PH value of the gauze to be neutral;
s5, washing: washing gauze with 80% ethanol for several times, and oven drying to obtain soluble hemostatic gauze.
2. The process for producing the soluble hemostatic gauze according to claim 1, wherein the process comprises the steps of: in the step S1, the mass ratio of the gauze to the purified water is 1:100-1:80, and the gauze is washed for 1-2h.
3. The process for producing the soluble hemostatic gauze according to claim 2, wherein the process comprises the steps of: in the step S2, 1 part of washed gauze is placed in 80 parts of ethanol solution for infiltration, 40 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization treatment is carried out for 1h at 20 ℃, and the gauze is taken out for wringing out for later use.
4. A process for producing a soluble hemostatic gauze according to claim 3, wherein: in the step S2, 2 parts of washed gauze is placed in 100 parts of ethanol solution for infiltration, 50 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization is carried out for 2 hours at 30 ℃, and the gauze is taken out for wringing out for later use.
5. The process for producing the soluble hemostatic gauze according to claim 4, wherein the process comprises the steps of: in the step S2, 1.5 parts of washed gauze is placed in 90 parts of ethanol solution for infiltration, 45 parts of sodium hydroxide solution is added into the ethanol solution, the mixture is stirred uniformly, alkalization treatment is carried out for 1.5 hours at 25 ℃, and the gauze is taken out for wringing out for later use.
6. The process for producing the soluble hemostatic gauze according to claim 5, wherein the process comprises the steps of: in the step S3, the gauze obtained in the step S2 is placed into an etherification mixed solution, the etherification mixed solution is formed by mixing 45 parts of sodium hydroxide solution and 150 parts of chloroacetic acid solution, etherification treatment is carried out for 5.5 hours at the temperature of 55 ℃, and the gauze is taken out and is wrung for standby.
7. The process for producing the soluble hemostatic gauze according to claim 6, wherein the process comprises the steps of: in the step S4, the gauze obtained in the step S3 is placed into a neutralization solution, the neutralization solution is formed by mixing 9 parts of acetic acid and 60 parts of absolute ethyl alcohol, a neutralization reaction is carried out at the temperature of 25 ℃, and the PH value of the gauze is adjusted to be neutral.
CN202310979246.7A 2023-08-05 2023-08-05 Production process and installation method of soluble hemostatic gauze Pending CN116942416A (en)

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CN202310979246.7A CN116942416A (en) 2023-08-05 2023-08-05 Production process and installation method of soluble hemostatic gauze

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Application Number Priority Date Filing Date Title
CN202310979246.7A CN116942416A (en) 2023-08-05 2023-08-05 Production process and installation method of soluble hemostatic gauze

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CN116942416A true CN116942416A (en) 2023-10-27

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