CN116926972A - Unmanned operation method and system for carrying out traditional manual hot-stamping on cut pieces - Google Patents
Unmanned operation method and system for carrying out traditional manual hot-stamping on cut pieces Download PDFInfo
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- CN116926972A CN116926972A CN202310874535.0A CN202310874535A CN116926972A CN 116926972 A CN116926972 A CN 116926972A CN 202310874535 A CN202310874535 A CN 202310874535A CN 116926972 A CN116926972 A CN 116926972A
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- rhinestone
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- 238000000034 method Methods 0.000 title claims abstract description 55
- 238000010409 ironing Methods 0.000 claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 claims abstract description 55
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 238000005553 drilling Methods 0.000 claims description 28
- 239000003086 colorant Substances 0.000 claims description 14
- 239000004744 fabric Substances 0.000 claims description 12
- 238000010801 machine learning Methods 0.000 claims description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 239000000741 silica gel Substances 0.000 claims description 9
- 229910002027 silica gel Inorganic materials 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 7
- 238000010586 diagram Methods 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 4
- 238000012549 training Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 description 18
- 238000005516 engineering process Methods 0.000 description 8
- 230000015654 memory Effects 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004590 computer program Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 241000203475 Neopanax arboreus Species 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06Q—DECORATING TEXTILES
- D06Q1/00—Decorating textiles
- D06Q1/10—Decorating textiles by treatment with, or fixation of, a particulate material, e.g. mica, glass beads
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/70—Determining position or orientation of objects or cameras
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/90—Determination of colour characteristics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The application discloses an unmanned operation method for carrying out traditional manual hot-stamping on a cut piece, which comprises the following steps: acquiring information of the cut pieces; acquiring hot-fix boring drawing manuscript information; automatically generating an ironing drill layout chart based on the ironing drill draft information and the ironing drill information which is input into an ironing drill database in advance, and determining the specification of the ironing drill used in the ironing drill layout chart and the layout position of the ironing drill on the cutting piece according to the ironing drill layout chart; determining the position of a cut piece based on pre-constructed information of a virtual clothing production workshop and the cut piece, determining the position of hot-fix equipment matched with a hot-fix rule based on the virtual clothing production workshop and a hot-fix layout, and generating a moving path based on the position of the cut piece and the position of the hot-fix equipment matched with the hot-fix rule; transferring the cut pieces to the position of hot-fix equipment which is matched with the hot-fix specification by using an intelligent hanging and conveying device; and calling the hot-fix rhinestone equipment to obtain cut pieces, and carrying out hot-fix rhinestone operation. The application meets the personalized requirements of users on the rhinestone patterns, improves the industrial automation degree and reduces the labor cost.
Description
Technical Field
The application relates to the technical field of clothing processing. More particularly, the present application relates to an unmanned method and system for performing conventional hand hot-stamping operations on cut pieces.
Background
The hot-dip drill is a processing technology for embedding diamond on leather, cloth and other materials, and is commonly used on cloth as a garment ornament. The garment hot-drilling process generally comprises the following steps: 1. determining the decorative pattern and the type and the number of the rhinestones to be used; 2. manufacturing a drill jig corresponding to the decorative pattern according to the decorative pattern and the hot drill specification; 3. sweeping the hot-dip drill into a drill jig, enabling the adhesive surface to face downwards, and then adhering adhesive paper with one surface covered with adhesive to the surface of the drill jig, so that the hot-dip drill arranged into decorative patterns is adhered to the adhesive paper in a rotary manner, and a hot-dip pattern is formed; 4. covering the ironing pattern on the garment part needing the ironing drill, ironing the ironing pattern by adopting ironing equipment, and enabling the ironing drill primer to be fused and adhered on the garment. Because the manufacturing of the drill jig is time-consuming and labor-consuming, after the drill jig is manufactured, some enterprises manufacture the ironing patterns in batches and sell the same, and the garment manufacturers purchase the ironing patterns and directly iron the ironing patterns on the garment, so that the ironing patterns on the garment are seriously homogenized and lack of personalized designs. In addition, because the hot drills of different specifications are different in height, when the hot drills of various specifications are used for forming the decorative patterns, the hot drills of various specifications are required to be hot stamped on the garment in stages, so that the hot-stamping pattern is complex to manufacture, the hot-stamping pattern transfer printing process is complex, the efficiency is low, and further the hot-stamping pattern of the decorative patterns formed by the hot drills of various specifications is less. Meanwhile, in the prior art, although an automatic ironing machine exists, the equipment can only transfer the finished ironing pattern onto the garment under the assistance of manpower, and the ironing pattern can not be manufactured by replacing manpower, so that the labor participation degree is high and the labor intensity is high.
In the prior art, mechanical arms and manipulators have appeared, wherein the mechanical arms are da vinci mechanical arms capable of replacing surgeons, and the manipulators are five-finger humanoid manipulators. In addition, in the patents filed before this department, the following techniques are disclosed: in the 2023101688022 application, a method for generating an order of UGC and providing a garment for order-driven production is disclosed, wherein the physical product production order generated in the method includes garment style data of a user, the garment style data includes garment cut size data, stitching relation data, fabric data and the like, and after knowing the garment cut size data, the stitching relation data and the fabric data, it is not difficult to determine a production process (including a stitching needle number, a thread number and a stitching process, the stitching process includes flat seams, overseam seams and the like) according to the data, so that in fact, after the garment style data is determined, the production process data can be completely determined and recorded on the physical product production order; the patent with the application number of 202211682241.X discloses an intelligent hanging and conveying device for different types of clothes batch production lines, which can enable a vehicle body to move to a corresponding station by utilizing a power mechanism according to a clothes making order.
Based on the above known technology, how to use the mechanical arm and the mechanical arm to replace the manual work to realize the traditional manual hot-stamping on the cut-parts, so as to meet the personalized clothing demands of consumers, reduce the manual participation degree and the manual labor intensity, and solve the technical problem currently in need.
Disclosure of Invention
It is an object of the present application to solve at least the above problems and to provide at least the advantages to be described later.
The application also aims to provide an unmanned operation method and system for carrying out traditional manual hot stamping on the cut pieces, which meet the personalized demands of users, improve the industrial automation degree and reduce the labor cost.
To achieve these objects and other advantages and in accordance with the purpose of the application, there is provided an unmanned operation method of performing a conventional manual hot-stamping on a cut piece, comprising:
s1, acquiring information of cut pieces;
s2, obtaining hot-dip drill drawing manuscript information, wherein the drawing manuscript information comprises drawing manuscript patterns and positions thereof on a cutting piece;
s3, automatically generating an ironing drill layout chart based on ironing drill drawing information and ironing drill information which is input into an ironing drill database in advance, and determining specifications of ironing drills used in the ironing drill layout chart and layout positions of the ironing drills on the cutting pieces according to the ironing drill layout chart, wherein the ironing drill information comprises ironing drill specifications;
s4, determining the position of the cut piece based on pre-constructed information of the virtual clothing production workshop and the cut piece, determining the position of the hot-fix equipment matched with the hot-fix rule based on the virtual clothing production workshop and the hot-fix layout, and generating a moving path based on the position of the cut piece and the position of the hot-fix equipment matched with the hot-fix rule;
s5, calling an intelligent hanging and conveying device to convey the cut pieces from the current position to the position of hot-fix equipment matched with the hot-fix specification according to the moving path;
s6, calling hot-fix equipment matched with the hot-fix specification to obtain the cut pieces from the intelligent hanging and conveying device, and carrying out hot-fix operation according to the arrangement positions of the hot-fix on the cut pieces.
Preferably, when the number of the hot-fix rhinestone specifications used in the hot-fix rhinestone layout is determined in the step S3 according to the hot-fix rhinestone layout, the arrangement position of the hot-fix rhinestone of each specification on the cutting piece is determined respectively, and then the steps S4 to S6 are repeatedly executed according to the order of the hot-fix rhinestone specifications from small to large until all specifications of the hot-fix rhinestone layout finish the hot-fix rhinestone operation.
Preferably, the virtual clothing production workshop is constructed by adopting digital twin according to a clothing production entity workshop, the clothing production entity workshop is provided with a plurality of hot-fix rhinestone devices, each hot-fix rhinestone device comprises a machine table for bearing a cutting piece, a first mechanical arm and a second mechanical arm which are arranged on the machine table and used for acquiring the cutting piece from the intelligent hanging conveying device and pressing the cutting piece on the machine table, and a mechanical arm which is arranged on the machine table and used for carrying out hot-fix rhinestone operation on the cutting piece, and the index finger tip of the mechanical arm is provided with a hot-fix rhinestone tool.
Preferably, after automatically generating the rhinestone layout based on the rhinestone draft information and the rhinestone information pre-recorded in the rhinestone database, the method further comprises:
acquiring a hot-fix rhinestone layout which is manually adjusted on the basis of automatically generating the hot-fix rhinestone layout;
training a pre-constructed machine learning model by adopting an automatically generated hot-fix rhinestone layout and a hot-fix rhinestone layout obtained by manual adjustment, so that the machine learning model learns to automatically generate an adjustment instruction when the hot-fix rhinestone layout is unreasonable;
and (5) automatically generating an ironing drill row layout by utilizing the trained machine learning model adjustment.
Preferably, the finger tip of the manipulator is further provided with a temperature probe for detecting the temperature of the hot-fix tool.
Preferably, the manuscript information further comprises color distribution in the manuscript pattern, the hot-fix rhinestone information further comprises hot-fix rhinestone color, and the specification and color of the hot-fix rhinestone used therein and the arrangement position of the hot-fix rhinestone of each specification and color on the cut-parts are determined in the S3 according to the hot-fix rhinestone arrangement chart.
Preferably, the method for automatically generating the rhinestone layout map based on the rhinestone draft information and the rhinestone information which are pre-recorded in the rhinestone database comprises the following steps:
carrying out color separation processing on the manuscript based on the hot-dip drilling manuscript information;
obtaining hot-fix drill arrangement rules from an arrangement mode library, wherein a plurality of hot-fix drill arrangement rules are pre-stored in the arrangement mode library;
and filling the simulated hot drills with corresponding colors into each color block after the color separation of the drawing according to the hot drill arrangement rule, so as to generate a hot drill arrangement diagram.
Preferably, the rhinestone equipment further comprises a camera, the cut piece information comprises the size information of the cut pieces and the fabric information of the cut pieces,
the method for calling the hot-fix rhinestone equipment matched with the hot-fix rhinestone specification to obtain the cut pieces from the intelligent hanging and conveying device and carrying out hot-fix rhinestone operation according to the arrangement positions of the hot-fix rhinestones on the cut pieces comprises the following steps:
acquiring a picture of the intelligent hanging and conveying device, carrying out image recognition, and determining the position of the cut piece on the intelligent hanging and conveying device and the clamping positions of the first mechanical arm and the second mechanical arm on the cut piece respectively according to the size information of the cut piece;
determining the table top position of a machine table in the hot-fix rhinestone equipment which is matched with the hot-fix rhinestone specification according to the virtual clothing production workshop;
based on the position of the cut piece on the intelligent hanging and conveying device, the clamping positions of the first mechanical arm and the second mechanical arm on the cut piece and the table top position of the machine table respectively, the first mechanical arm and the second mechanical arm are called to clamp the cut piece from the intelligent hanging and conveying device and transfer the cut piece to the machine table top;
acquiring the table top picture of the machine table and carrying out image recognition so as to determine the position of the cutting piece on the table top of the machine table and the storage position of the hot-fix rhinestone with each color on the table top of the machine table;
based on the positions of the cutting pieces on the table top of the machine table, the storage positions of the hot drills of each color on the table top of the machine table and the arrangement positions of the hot drills of each color on the cutting pieces, a manipulator is called to take the hot drills of the corresponding colors and put the hot drills on the cutting pieces;
and determining the hot-fix rhinestone temperature and the hot-fix rhinestone duration based on the fabric information of the cut pieces, and calling a manipulator to carry out hot-fix rhinestone operation on the hot-fix rhinestones placed on the cut pieces.
Preferably, the clamping surfaces of the clamping parts of the first mechanical arm and the second mechanical arm are provided with silica gel layers, and a plurality of pits are uniformly distributed on the surfaces of the silica gel layers and are used for increasing friction force between the silica gel layers and the cutting pieces;
the middle finger tip of the manipulator is provided with a drill sucking device for generating negative pressure to suck the hot-fix rhinestone when the hot-fix rhinestone is taken out, and stopping releasing the negative pressure after placing the hot-fix rhinestone in place.
The application also provides an unmanned operation system for carrying out traditional manual hot-stamping on the cut pieces, which comprises the following steps:
the cutting piece information acquisition module is used for acquiring the information of the cutting piece;
the hot-fix rhinestone drawing manuscript acquisition module is used for acquiring hot-fix rhinestone drawing manuscript information, wherein the drawing manuscript information comprises drawing manuscript patterns and positions thereof on a cutting piece;
the hot-fix rhinestone layout generation module is used for automatically generating a hot-fix rhinestone layout based on hot-fix rhinestone draft information and hot-fix rhinestone information which is input in a hot-fix rhinestone database in advance, and determining the specification of hot-fix rhinestone used in the hot-fix rhinestone layout and the layout position of the hot-fix rhinestone on a cutting piece according to the hot-fix rhinestone layout, wherein the hot-fix rhinestone information comprises the hot-fix rhinestone specification;
the path generation module is used for determining the position of the cut piece based on the pre-constructed information of the virtual clothing production workshop and the cut piece, determining the position of the hot-fix equipment matched with the hot-fix specification based on the virtual clothing production workshop and the hot-fix layout, and generating a moving path based on the position of the cut piece and the position of the hot-fix equipment matched with the hot-fix specification;
the dispatching module is used for calling the intelligent hanging conveying device to convey the cut pieces from the current position to the position of the hot-fix rhinestone equipment which is matched with the hot-fix rhinestone specification according to the moving path;
and the hot-fix rhinestone module is used for calling hot-fix rhinestone equipment matched with the hot-fix rhinestone specification to acquire cut pieces from the intelligent hanging and conveying device and carrying out hot-fix rhinestone operation according to the arrangement positions of the hot-fix rhinestones on the cut pieces.
The application at least comprises the following beneficial effects: after a virtual clothing production workshop based on digital twinning is constructed, a clothing marketing method and an intelligent hanging conveying device developed by the department are combined, so that the transferring process of the cut pieces is fully automatic, meanwhile, the information of the hot drills used in the hot drilling process is stored in an hot drill database in advance, the arrangement rules of the hot drills are stored in an arrangement mode library in advance, a hot drill arrangement mode selected by a user is based on hot drill drawing draft automatic generation hot drill arrangement modes, and the hot drill work on the cut pieces is completed by combining the existing mechanical hand and mechanical arm technology.
Additional advantages, objects, and features of the application will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the application.
Drawings
FIG. 1 is a flow chart of an unmanned operation method for carrying out traditional manual hot-stamping on cut pieces according to the application;
fig. 2 is a block diagram of an unmanned operation system for carrying out conventional manual hot-stamping on cut pieces.
Detailed Description
The present application is described in further detail below with reference to the drawings to enable those skilled in the art to practice the application by referring to the description.
It should be noted that the experimental methods described in the following embodiments, unless otherwise specified, are all conventional methods, and the reagents and materials, unless otherwise specified, are all commercially available; in the description of the present application, the terms "transverse", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus are not to be construed as limiting the present application.
As shown in fig. 1, the application provides an unmanned operation method for carrying out traditional manual hot-stamping on a cut piece, comprising the following steps:
s1, acquiring information of cut pieces;
specifically, a method for generating an order of UGC and delivering and selling clothing for order-driven production is disclosed in the patent with application number 2023101688022, and the physical product production order generated in the method includes clothing style data of a user, wherein the clothing style data includes clothing cut-piece size data, stitching relationship data, fabric data and the like, so that cut-piece information can be obtained through the order.
S2, obtaining hot-dip drill drawing manuscript information, wherein the drawing manuscript information comprises drawing manuscript patterns and positions thereof on a cutting piece;
specifically, the hot-fix rhinestone drawing draft can be designed and uploaded by a user or can be selected from a preset drawing draft library, and the user selects the hot-fix rhinestone position on the cut-off piece by self after determining the hot-fix rhinestone drawing draft, so that the hot-fix rhinestone drawing draft information not only comprises the outline of the drawing draft pattern and the color information of each part, but also comprises the position information of the drawing draft pattern on the cut-off piece.
S3, automatically generating an ironing drill layout chart based on ironing drill drawing information and ironing drill information which is input into an ironing drill database in advance, and determining specifications of ironing drills used in the ironing drill layout chart and layout positions of the ironing drills on the cutting pieces according to the ironing drill layout chart, wherein the ironing drill information comprises ironing drill specifications;
specifically, the hot-fix rhinestone database can be set in advance, different types of hot-fix rhinestone information can be input in the hot-fix rhinestone database in advance, and the foremost hot-fix rhinestone information comprises hot-fix rhinestone color and hot-fix rhinestone specification, and of course, the hot-fix rhinestone database can also comprise a hot-fix rhinestone brand and the like.
The method for automatically generating the hot-fix layout map based on the hot-fix draft information and the hot-fix information pre-recorded in the hot-fix database comprises the following steps:
s301, carrying out color separation processing on the manuscript based on the hot-dip drilling manuscript information;
in particular, the technology of color separation treatment of patterns in the prior art is mature, such as Photopack,
SeparationStudio, tintii, the process of color separation treatment of the manuscript in this step is not needed
And described in detail again;
s302, obtaining hot-fix rhinestone arrangement rules from an arrangement mode library, wherein the arrangement mode library is pre-stored with a plurality of hot-fix rhinestone arrangement rules;
specifically, the arrangement mode library can be set in advance, and different hot-fix rhinestone arrangement rules can be input in the arrangement mode library in advance, for example: arranging single-specification hot drills with the same particle size and color lump width, wherein the hot drill density is a first preset density; or arranging single-specification hot drills with the particle size smaller than the color lump width, wherein the density of the hot drills is a second preset density; or arranging double-specification hot drills with the grain sizes smaller than the color lump width, wherein the density of the hot drills is a third preset density; etc.
S303, filling the simulated hot drills with the corresponding colors into the color blocks after the color separation of the manuscript according to the hot drill arrangement rule, so as to generate a hot drill arrangement diagram.
Specifically, the simulated hot drills may be circles with the diameter the same as the diameter of the hot drills, the circles are filled with the hot drill colors the same as or closest to the color of the color blocks, and the simulated hot drills fill the color-separated color blocks of the drawing according to the hot drill density in the acquired hot drill arrangement rule, so that the hot drill arrangement diagram is generated.
Because the hot-fix rhinestone manuscript information contains the position information of the manuscript pattern on the cut-parts, the hot-fix rhinestone arrangement pattern is generated on the manuscript, and the specification and the color of the hot-fix rhinestone and the arrangement position of the hot-fix rhinestone with each specification and the color on the cut-parts can be obtained.
S4, determining the position of the cut piece based on pre-constructed information of the virtual clothing production workshop and the cut piece, determining the position of the hot-fix equipment matched with the hot-fix rule based on the virtual clothing production workshop and the hot-fix layout, and generating a moving path based on the position of the cut piece and the position of the hot-fix equipment matched with the hot-fix rule;
specifically, the virtual clothing production workshop is constructed according to a clothing production entity workshop by adopting digital twin, the virtual clothing production workshop is a virtual model generated by image recognition, laser ranging and manual calibration, and the key positions are reinforced and monitored by using the position sensor of the Internet of things, so that devices such as a global structure optical camera for monitoring, a global laser range finder and a microwave range finder are arranged for preventing ageing, vibration and artificial equipotential information change in the production process, real-time monitoring is implemented, comprehensive processing is performed on sensor information, the digital twin world and a real workshop are adjusted in real time to correspond completely one by one, a system can automatically call manual service to perform processing when necessary, and the manual processing process and the result can be input into a machine learning network, so that the automation and the accuracy level of the system are continuously enhanced.
The virtual clothing production workshop comprises a clothing production entity workshop, an intelligent hanging and conveying device (the intelligent hanging and conveying device is disclosed in the patent with the application number of 202211682241.X, and is not described in detail herein), three-dimensional modeling of clothing components (including cutting pieces) and various clothing production equipment (including hot-stamping equipment), position information of the intelligent hanging and conveying device, the clothing components and various clothing production equipment in the clothing production entity workshop, device information of the intelligent hanging and conveying device and equipment information of the various clothing production equipment. In this embodiment, the garment production entity workshop is provided with a plurality of rhinestone ironing devices, and then, correspondingly, the position information and the device information of each rhinestone ironing device are recorded in the virtual garment production workshop, where the device information of the rhinestone ironing device includes the rhinestone specification and the machine table range used by each rhinestone ironing device for carrying out the rhinestone ironing operation.
Because the hot-fix rhinestone layout is automatically generated in the previous step, the hot-fix rhinestone equipment which accords with the specification of the hot-fix rhinestone used in the hot-fix rhinestone layout can be searched out from a plurality of hot-fix rhinestone equipment, and the position information of the hot-fix rhinestone equipment is found out from a virtual clothing production workshop. And the position of the cut-parts in the virtual clothing production workshop can be determined according to the information of the cut-parts, so that the generation of the moving path based on the position of the cut-parts and the position of the hot-fix equipment matched with the hot-fix specification can be realized.
S5, calling an intelligent hanging and conveying device to convey the cut pieces from the current position to the position of hot-fix equipment matched with the hot-fix specification according to the moving path;
s6, calling hot-fix equipment matched with the hot-fix specification to obtain the cut pieces from the intelligent hanging and conveying device, and carrying out hot-fix operation according to the arrangement positions of the hot-fix on the cut pieces.
Specifically, the hot-fix rhinestone equipment includes the board that is used for bearing the weight of the cut-parts, sets up on the board in order to be used for obtaining the cut-parts from intelligent hanging conveyor and paste first arm and the second arm on the board with the cut-parts pressure to paste on the board to and set up on the board in order to be used for carrying out the manipulator of hot-fix rhinestone operation on the cut-parts, the index finger point of manipulator is provided with hot-fix rhinestone instrument, and hot-fix rhinestone instrument can be the hot-fix rhinestone pen.
Specifically, the rhinestone equipment also comprises a camera, the cut piece information comprises the size information of the cut piece and the fabric information of the cut piece,
the method for calling the hot-fix rhinestone equipment matched with the hot-fix rhinestone specification to obtain the cut pieces from the intelligent hanging and conveying device and carrying out hot-fix rhinestone operation according to the arrangement positions of the hot-fix rhinestones on the cut pieces comprises the following steps:
s601, acquiring a picture of the intelligent hanging and conveying device, carrying out image recognition, and determining the position of the cut piece on the intelligent hanging and conveying device and the clamping positions of the first mechanical arm and the second mechanical arm on the cut piece respectively according to the size information of the cut piece;
since there may be more than one cut piece hanging from the intelligent hanging conveyor, it is necessary to identify and remove the cut pieces from the intelligent hanging conveyor. In the conventional garment production process, a worker generally determines cut pieces to be used in the current process, and then takes the cut pieces, and the worker performs recognition and material transfer at the moment. Today, the camera shooting technology, the mechanical arm technology and the image recognition technology are realized, and a computer, a mechanical arm and a camera shooting device can be completely adopted to replace manual work to complete recognition and material transfer.
Specifically, we can utilize the camera to shoot the picture of the cut-parts that hang on the intelligent hanging conveyor, then utilize the computer to carry out image recognition, the size information of the cut-parts that image recognition and the required size information of cut-parts of hot-fix rhinestone carry out the comparison, identical is the cut-parts that hot-fix rhinestone needs to be used, and the virtual clothing workshop based on digital twin has been constructed in the past, then the position information of the cut-parts that hot-fix rhinestone needs to be used in virtual clothing sewing workshop also can be determined, and the position information of the draft pattern on the cut-parts is contained in hot-fix rhinestone draft information, so can confirm the cut-parts that first arm and second arm want to clamp and the clamping position on this cut-parts, the clamping position of first arm and second arm on the cut-parts should not shelter from the position of draft pattern on the cut-parts.
S602, determining the table top position of a machine table in the hot-fix rhinestone equipment which is matched with the hot-fix rhinestone specification according to a virtual clothing production workshop;
because the equipment information of the hot-fix equipment is fully recorded in the virtual clothing production workshop, the position of the machine table top of the hot-fix equipment can be found out from the equipment information, wherein the position of the machine table top refers to a point set in the range of the edge line of the machine table top.
S603, based on the position of the cutting piece on the intelligent hanging and conveying device, the clamping positions of the first mechanical arm and the second mechanical arm on the cutting piece and the table top position of the machine table, calling the first mechanical arm and the second mechanical arm to clamp the cutting piece from the intelligent hanging and conveying device and transfer the cutting piece to the table top of the machine table;
because the virtual clothing production workshop corresponds to the clothing production entity workshop one by one, the virtual clothing production workshop is used for calibrating the starting and stopping positions of the actions of the first mechanical arm and the second mechanical arm, so that the first mechanical arm and the second mechanical arm can be called to clamp the cut pieces from the intelligent hanging and conveying device and transfer the cut pieces to the table top of the machine table
S604, acquiring the table top picture and carrying out image recognition so as to determine the position of the cutting piece on the table top and the storage position of the hot-fix rhinestone with each color on the table top;
the hot-fix rhinestone equipment can store hot-fix rhinestones with the same specification and different colors on a machine table, so that hot-fix rhinestone operation of the hot-fix rhinestone with the same specification is finished on the hot-fix rhinestone equipment, and the hot-fix rhinestone with the same specification and different colors can be respectively carried out with different hot-fix rhinestone equipment if enough conditions exist.
S605, calling a manipulator to take the hot drills of the corresponding colors and put the hot drills on the cutting pieces based on the positions of the cutting pieces on the table surface of the machine table, the storage positions of the hot drills of the colors on the table surface of the machine table and the arrangement positions of the hot drills of the colors on the cutting pieces;
s606, determining the hot-fix rhinestone temperature and the hot-fix rhinestone duration based on the fabric information of the cut pieces, and calling a manipulator to carry out hot-fix rhinestone operation on the hot-fix rhinestones placed on the cut pieces.
The rhinestone equipment is provided with a plurality of colors and brands for rhinestones of the same specification, and when a user has a requirement on the brands of the rhinestones, the rhinestone equipment can select the corresponding brands for use according to the requirement.
In the execution process of the embodiment, after a virtual clothing production workshop based on digital twinning is constructed, a clothing marketing method and an intelligent hanging conveying device developed by the department are combined, so that the transferring process of the cut pieces is fully automatic, meanwhile, the information of the hot drills used in the hot drilling process is stored in a hot drill database in advance, the arrangement rules of the hot drills are stored in an arrangement mode library in advance, a hot drill arrangement mode based on the hot drill picture selected by a user is automatically generated according to the hot drill picture draft, and then the hot drill work on the cut pieces is completed by combining with the existing mechanical arm and mechanical arm technologies.
In another embodiment, when it is determined in S3 that there are a plurality of hot-fix specifications used therein according to the hot-fix layout, the layout positions of the hot-fix with each specification on the cut-parts are determined respectively, and then S4 to S6 are repeatedly executed according to the order of the hot-fix specifications from small to large until the hot-fix operation is completed for all specifications in the hot-fix layout.
Because the specifications of using the hot drills in the hot drill layout chart can be more than one, when the hot drills with various specifications are combined, hot drills with different specifications can be used for finishing hot drill operation by hot drill equipment matched with the hot drills with different specifications, specifically, hot drill equipment matched with small specifications of hot drills in the hot drill layout chart can be used for finishing hot stamping of small specifications of hot drills, hot drill equipment matched with large specifications of hot drills can be used for finishing hot stamping of large specifications of hot drills, and the hot stamping process of the large specifications of hot drills can not influence the hot drills with the small specifications of hot drills which have been already stamped because the height of the small specifications of hot drills is low.
In the implementation process of the embodiment, the rhinestones with different specifications can be matched and combined to form the rhinestone pattern with stereoscopic impression, so that the more complicated personalized requirements of users are met.
In another embodiment, after automatically generating the rhinestone layout based on the rhinestone draft information and the rhinestone information pre-recorded in the rhinestone database, the method further includes:
acquiring a hot-fix rhinestone layout which is manually adjusted on the basis of automatically generating the hot-fix rhinestone layout;
training a pre-constructed machine learning model by adopting an automatically generated hot-fix rhinestone layout and a hot-fix rhinestone layout obtained by manual adjustment, so that the machine learning model learns to automatically generate an adjustment instruction when the hot-fix rhinestone layout is unreasonable;
and (5) automatically generating an ironing drill row layout by utilizing the trained machine learning model adjustment.
In the execution process of the embodiment, the adjustment process of generating the hot-fix rhinestone layout is automatically completed by machine learning the manual adjustment result so as to realize more intelligent realization without manual supervision.
In another embodiment, the tip of the manipulator is further provided with a temperature probe for detecting the temperature of the hot-fix tool.
Because the primer on the back of the hot-fix rhinestone needs to be heated at a certain temperature in the hot-fix rhinestone process, but the cut piece fabric also has a tolerance temperature threshold, in order to control the hot-fix rhinestone process, and simultaneously in order to avoid the cut pieces from being scalded, a temperature probe is arranged to feed back the temperature of the hot-fix rhinestone tool during use.
In another embodiment, a silica gel layer is arranged on the clamping surface of the clamping part of the first mechanical arm and the second mechanical arm, and a plurality of pits are uniformly distributed on the surface of the silica gel layer for increasing the friction force between the silica gel layer and the cutting piece;
the middle finger tip of the manipulator is provided with a drill sucking device for generating negative pressure to suck the hot-fix rhinestone when the hot-fix rhinestone is taken out, and stopping releasing the negative pressure after placing the hot-fix rhinestone in place.
Based on the same inventive concept, the application also provides an unmanned operation system for carrying out traditional manual hot stamping on a cut piece, which comprises the following steps:
the cutting piece information acquisition module is used for acquiring the information of the cutting piece;
the hot-fix rhinestone drawing manuscript acquisition module is used for acquiring hot-fix rhinestone drawing manuscript information, wherein the drawing manuscript information comprises drawing manuscript patterns and positions thereof on a cutting piece;
the hot-fix rhinestone layout generation module is used for automatically generating a hot-fix rhinestone layout based on hot-fix rhinestone draft information and hot-fix rhinestone information which is input in a hot-fix rhinestone database in advance, and determining the specification of hot-fix rhinestone used in the hot-fix rhinestone layout and the layout position of the hot-fix rhinestone on a cutting piece according to the hot-fix rhinestone layout, wherein the hot-fix rhinestone information comprises the hot-fix rhinestone specification;
the path generation module is used for determining the position of the cut piece based on the pre-constructed information of the virtual clothing production workshop and the cut piece, determining the position of the hot-fix equipment matched with the hot-fix specification based on the virtual clothing production workshop and the hot-fix layout, and generating a moving path based on the position of the cut piece and the position of the hot-fix equipment matched with the hot-fix specification;
the dispatching module is used for calling the intelligent hanging conveying device to convey the cut pieces from the current position to the position of the hot-fix rhinestone equipment which is matched with the hot-fix rhinestone specification according to the moving path;
and the hot-fix rhinestone module is used for calling hot-fix rhinestone equipment matched with the hot-fix rhinestone specification to acquire cut pieces from the intelligent hanging and conveying device and carrying out hot-fix rhinestone operation according to the arrangement positions of the hot-fix rhinestones on the cut pieces.
All relevant contents of the steps involved in the foregoing embodiment of the method for performing the unmanned operation of the conventional manual hot-stamping on the cut-parts may be cited in the functional description of the functional module corresponding to the unmanned operation system for performing the conventional manual hot-stamping on the cut-parts in the embodiment of the present application, which is not repeated herein.
The division of the modules in the embodiments of the present application is schematically only one logic function division, and there may be another division manner in actual implementation, and in addition, each functional module in each embodiment of the present application may be integrated in one processor, or may exist separately and physically, or two or more modules may be integrated in one module. The integrated modules may be implemented in hardware or in software functional modules.
In the system embodiment of the present application, the connection relationship between the modules represents that there is a communication connection between them, and may be specifically implemented as one or more communication buses or signal lines.
The present application also provides an electronic apparatus, comprising: the automatic hot-stamping machine comprises at least one processor and a memory in communication connection with the at least one processor, wherein the memory stores instructions executable by the at least one processor, and the instructions are executed by the at least one processor so that the at least one processor can execute the unmanned operation method for carrying out the traditional hot-stamping on the cut piece. The electronic device may be any terminal device including a mobile phone, a notebook computer, a desktop computer, a tablet computer, a PDA (Personal Digital Assistant ), a POS (Point of sales), a car-mounted computer, and the like.
The application also provides a storage medium, on which a computer program is stored, which when being executed by a processor, implements the above-mentioned unmanned operation method for carrying out traditional manual hot-stamping on cut pieces.
From the above description of the embodiments, it will be apparent to those skilled in the art that the present application may be implemented by means of software plus necessary general purpose hardware, or of course by means of special purpose hardware including application specific integrated circuits, special purpose CPUs, special purpose memories, special purpose components, etc. Generally, functions performed by computer programs can be easily implemented by corresponding hardware, and specific hardware structures for implementing the same functions can be varied, such as analog circuits, digital circuits, or dedicated circuits. However, a software program implementation is a preferred embodiment for many more of the cases of the present application. Based on such understanding, the technical solution of the present application may be embodied essentially or in a part contributing to the prior art in the form of a software product stored in a readable storage medium, such as a floppy disk, a U-disk, a removable hard disk, a Read-Only Memory (ROM), a random-access Memory (RAM, random Access Memory), a magnetic disk or an optical disk of a computer, etc., including several instructions for causing a computer device (which may be a personal computer, a server, a network device, etc.) to execute the method according to the embodiments of the present application.
Although embodiments of the present application have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the application would be readily apparent to those skilled in the art, and accordingly, the application is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (10)
1. An unmanned operation method for carrying out traditional manual hot stamping on a cut piece is characterized by comprising the following steps:
s1, acquiring information of cut pieces;
s2, obtaining hot-dip drill drawing manuscript information, wherein the drawing manuscript information comprises drawing manuscript patterns and positions thereof on a cutting piece;
s3, automatically generating an ironing drill layout chart based on ironing drill drawing information and ironing drill information which is input into an ironing drill database in advance, and determining specifications of ironing drills used in the ironing drill layout chart and layout positions of the ironing drills on the cutting pieces according to the ironing drill layout chart, wherein the ironing drill information comprises ironing drill specifications;
s4, determining the position of the cut piece based on pre-constructed information of the virtual clothing production workshop and the cut piece, determining the position of the hot-fix equipment matched with the hot-fix rule based on the virtual clothing production workshop and the hot-fix layout, and generating a moving path based on the position of the cut piece and the position of the hot-fix equipment matched with the hot-fix rule;
s5, calling an intelligent hanging and conveying device to convey the cut pieces from the current position to the position of hot-fix equipment matched with the hot-fix specification according to the moving path;
s6, calling hot-fix equipment matched with the hot-fix specification to obtain the cut pieces from the intelligent hanging and conveying device, and carrying out hot-fix operation according to the arrangement positions of the hot-fix on the cut pieces.
2. The unmanned operation method for carrying out the conventional manual hot-drilling on the cut-parts according to claim 1, wherein when the hot-drilling specifications used therein are determined to be multiple according to the hot-drilling layout in S3, the layout position of the hot-drilling of each specification on the cut-parts is determined respectively, and then S4 to S6 are repeatedly carried out according to the order of the hot-drilling specifications from small to large until the hot-drilling operation of all specifications in the hot-drilling layout is completed.
3. The unmanned operation method for carrying out traditional manual hot-drilling on cut pieces according to claim 1, wherein the virtual garment production workshop is constructed by adopting digital twinning according to a garment production entity workshop, the garment production entity workshop is provided with a plurality of hot-drilling devices, the hot-drilling devices comprise a machine table for carrying the cut pieces, a first mechanical arm and a second mechanical arm which are arranged on the machine table and used for acquiring the cut pieces from an intelligent hanging conveying device and pressing the cut pieces on the machine table, and a mechanical arm which is arranged on the machine table and used for carrying out hot-drilling operation on the cut pieces, and an index finger tip of the mechanical arm is provided with a hot-drilling tool.
4. The unmanned operation method for carrying out traditional manual hot drilling on cut pieces according to claim 3, wherein after automatically generating the hot drilling layout based on hot drilling draft information and hot drilling information pre-recorded in a hot drilling database, the unmanned operation method further comprises:
acquiring a hot-fix rhinestone layout which is manually adjusted on the basis of automatically generating the hot-fix rhinestone layout;
training a pre-constructed machine learning model by adopting an automatically generated hot-fix rhinestone layout and a hot-fix rhinestone layout obtained by manual adjustment, so that the machine learning model learns to automatically generate an adjustment instruction when the hot-fix rhinestone layout is unreasonable;
and (5) automatically generating an ironing drill row layout by utilizing the trained machine learning model adjustment.
5. The unmanned method of performing conventional manual hot stamping on a cut piece according to claim 4, wherein the finger tip of the manipulator is further provided with a temperature probe for detecting the temperature of the hot stamping tool.
6. The unmanned operation method for carrying out traditional manual hot-fix on cut pieces according to claim 5, wherein the draft information further comprises color distribution in draft patterns, the hot-fix information further comprises hot-fix colors, and the specification and the colors of hot-fix used therein and the arrangement position of hot-fix of each specification and color on the cut pieces are determined according to the hot-fix arrangement diagram in S3.
7. The unmanned method of performing conventional manual hot drilling on cut pieces according to claim 5, wherein the method of automatically generating the hot drilling row layout based on hot drilling draft information and hot drilling information previously entered into the hot drilling database comprises:
carrying out color separation processing on the manuscript based on the hot-dip drilling manuscript information;
obtaining hot-fix drill arrangement rules from an arrangement mode library, wherein a plurality of hot-fix drill arrangement rules are pre-stored in the arrangement mode library;
and filling the simulated hot drills with corresponding colors into each color block after the color separation of the drawing according to the hot drill arrangement rule, so as to generate a hot drill arrangement diagram.
8. The unmanned aerial vehicle method of claim 7, wherein the rhinestone equipment further comprises a camera, the cut-parts information comprises the size information of the cut-parts and the fabric information of the cut-parts,
the method for calling the hot-fix rhinestone equipment matched with the hot-fix rhinestone specification to obtain the cut pieces from the intelligent hanging and conveying device and carrying out hot-fix rhinestone operation according to the arrangement positions of the hot-fix rhinestones on the cut pieces comprises the following steps:
acquiring a picture of the intelligent hanging and conveying device, carrying out image recognition, and determining the position of the cut piece on the intelligent hanging and conveying device and the clamping positions of the first mechanical arm and the second mechanical arm on the cut piece respectively according to the size information of the cut piece;
determining the table top position of a machine table in the hot-fix rhinestone equipment which is matched with the hot-fix rhinestone specification according to the virtual clothing production workshop;
based on the position of the cut piece on the intelligent hanging and conveying device, the clamping positions of the first mechanical arm and the second mechanical arm on the cut piece and the table top position of the machine table respectively, the first mechanical arm and the second mechanical arm are called to clamp the cut piece from the intelligent hanging and conveying device and transfer the cut piece to the machine table top;
acquiring the table top picture of the machine table and carrying out image recognition so as to determine the position of the cutting piece on the table top of the machine table and the storage position of the hot-fix rhinestone with each color on the table top of the machine table;
based on the positions of the cutting pieces on the table top of the machine table, the storage positions of the hot drills of each color on the table top of the machine table and the arrangement positions of the hot drills of each color on the cutting pieces, a manipulator is called to take the hot drills of the corresponding colors and put the hot drills on the cutting pieces;
and determining the hot-fix rhinestone temperature and the hot-fix rhinestone duration based on the fabric information of the cut pieces, and calling a manipulator to carry out hot-fix rhinestone operation on the hot-fix rhinestones placed on the cut pieces.
9. The unmanned operation method for carrying out traditional manual hot stamping on a cut piece according to claim 3, wherein a silica gel layer is arranged on the clamping surface of the clamping parts of the first mechanical arm and the second mechanical arm, and a plurality of pits are uniformly distributed on the surface of the silica gel layer for increasing the friction force between the silica gel layer and the cut piece;
the middle finger tip of the manipulator is provided with a drill sucking device for generating negative pressure to suck the hot-fix rhinestone when the hot-fix rhinestone is taken out, and stopping releasing the negative pressure after placing the hot-fix rhinestone in place.
10. An unmanned operating system for carrying out traditional manual hot stamping on cut pieces, which is characterized by comprising:
the cutting piece information acquisition module is used for acquiring the information of the cutting piece;
the hot-fix rhinestone drawing manuscript acquisition module is used for acquiring hot-fix rhinestone drawing manuscript information, wherein the drawing manuscript information comprises drawing manuscript patterns and positions thereof on a cutting piece;
the hot-fix rhinestone layout generation module is used for automatically generating a hot-fix rhinestone layout based on hot-fix rhinestone draft information and hot-fix rhinestone information which is input in a hot-fix rhinestone database in advance, and determining the specification of hot-fix rhinestone used in the hot-fix rhinestone layout and the layout position of the hot-fix rhinestone on a cutting piece according to the hot-fix rhinestone layout, wherein the hot-fix rhinestone information comprises the hot-fix rhinestone specification;
the path generation module is used for determining the position of the cut piece based on the pre-constructed information of the virtual clothing production workshop and the cut piece, determining the position of the hot-fix equipment matched with the hot-fix specification based on the virtual clothing production workshop and the hot-fix layout, and generating a moving path based on the position of the cut piece and the position of the hot-fix equipment matched with the hot-fix specification;
the dispatching module is used for calling the intelligent hanging conveying device to convey the cut pieces from the current position to the position of the hot-fix rhinestone equipment which is matched with the hot-fix rhinestone specification according to the moving path;
and the hot-fix rhinestone module is used for calling hot-fix rhinestone equipment matched with the hot-fix rhinestone specification to acquire cut pieces from the intelligent hanging and conveying device and carrying out hot-fix rhinestone operation according to the arrangement positions of the hot-fix rhinestones on the cut pieces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310874535.0A CN116926972A (en) | 2023-07-17 | 2023-07-17 | Unmanned operation method and system for carrying out traditional manual hot-stamping on cut pieces |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310874535.0A CN116926972A (en) | 2023-07-17 | 2023-07-17 | Unmanned operation method and system for carrying out traditional manual hot-stamping on cut pieces |
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