CN116925453A - Black matrix for improving appearance of nylon glass fiber reinforced material and preparation method thereof - Google Patents

Black matrix for improving appearance of nylon glass fiber reinforced material and preparation method thereof Download PDF

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Publication number
CN116925453A
CN116925453A CN202310976550.6A CN202310976550A CN116925453A CN 116925453 A CN116925453 A CN 116925453A CN 202310976550 A CN202310976550 A CN 202310976550A CN 116925453 A CN116925453 A CN 116925453A
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antioxidant
black matrix
parts
glass fiber
appearance
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刘婷婷
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Anhui Kalou Plastic Technology Co ltd
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Anhui Kalou Plastic Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2377/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • C08J2377/02Polyamides derived from omega-amino carboxylic acids or from lactams thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/11Esters; Ether-esters of acyclic polycarboxylic acids

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a black matrix for improving the appearance of a nylon glass fiber reinforced material and a preparation method thereof, and relates to the technical field of polymer materials, wherein the black matrix comprises the following raw materials in parts by weight: 35-55 parts of polyethylene resin, 25-35 parts of nano carbon black powder, 10-25 parts of aniline black, 5-10 parts of polyethylene wax, 1-3 parts of citrate plasticizer and 0-0.5 part of antioxidant; the preparation method comprises the following steps: mixing polyethylene resin, polyethylene wax and an antioxidant, and adding the mixture into a double-screw extruder from a main feeding port; uniformly mixing nano carbon black powder and aniline black, adding the mixture into a double-screw extruder from an auxiliary feeding port, and granulating for one time to obtain primary granules; mixing the primary granules with a citrate plasticizer, adding into a double-screw extruder, and granulating for the second time to obtain the product. According to the invention, the black matrix with high black pigment content is obtained by adopting a twice granulation mode, and when the black matrix is used for the nylon fiber reinforced material, the fiber floating phenomenon can be effectively improved, and the surface glossiness of the material is increased.

Description

Black matrix for improving appearance of nylon glass fiber reinforced material and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a black matrix for improving the appearance of a nylon glass fiber reinforced material and a preparation method thereof.
Background
The PA6 is also called nylon 6, is a thermoplastic polymer material, has the characteristics of light weight, good toughness, good chemical resistance, good durability and the like, and is generally used for products such as automobile parts, mechanical parts, electronic and electric products, engineering accessories and the like. Since PA6 has good durability, abrasion resistance and impact resistance, it has good strength and stability even under high stress and heavy load; and the PA6 has good thermal stability, can be used for a long time in a high-temperature environment of 150 ℃, and if the glass fiber is added into the PA6, the use temperature can be more than 250 ℃, and the addition of the glass fiber can not only improve the modulus of the plastic product, but also improve the heat resistance of the plastic product.
However, when the high-temperature nylon 6 glass fiber reinforced material is used as an appearance piece, particularly when the black nylon 6 glass fiber reinforced material is used, the conditions of floating fiber, top white, dark spots, low strength and the like often occur. The fiber floating phenomenon is caused by the exposure of glass fibers. The white glass fiber floats on the outer surface in the plastic melt mold filling process, and radial white marks are formed on the surface of the plastic part after condensation molding. When the plastic part is black, the increase due to the color difference is more pronounced. Therefore, the problem of appearance fiber floating of the nylon glass fiber reinforced material is solved, and the method has very important significance for the application of the high-temperature nylon to appearance parts.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a black matrix for improving the appearance of a nylon glass fiber reinforced material and a preparation method thereof, and the material fiber floating phenomenon is improved by optimizing a formula and a preparation process.
The invention provides a black matrix for improving the appearance of a nylon glass fiber reinforced material, which comprises the following raw materials in parts by weight: 35-55 parts of polyethylene resin, 25-35 parts of nano carbon black powder, 10-25 parts of aniline black, 5-10 parts of polyethylene wax, 1-3 parts of citrate plasticizer and 0-0.5 part of antioxidant.
Preferably, the polyethylene resin is a low-density polyethylene resin, and the melt index under the conditions of 190 ℃ and 2.16kg is 2-5 g/10min.
Preferably, the citrate plasticizer is tributyl citrate.
Preferably, the polyethylene wax has a molecular weight of 2000 to 5000.
Preferably, the antioxidant is one or more of antioxidant 1010, antioxidant 1076, antioxidant 1098, antioxidant 168 and antioxidant DLTDP.
Preferably, the antioxidant is antioxidant 1010 and antioxidant 168 according to the following weight ratio of 3-5: 1 weight ratio.
Preferably, the particle size of the nano carbon black powder is 20-100 nm.
The invention also provides a preparation method of the black matrix for improving the appearance of the nylon glass fiber reinforced material, which comprises the following steps: uniformly mixing polyethylene resin, polyethylene wax and an antioxidant, and adding the mixture into a double-screw extruder from a main feeding port; uniformly mixing nano carbon black powder and aniline black, adding the mixture into a double-screw extruder for 2 to 3 times from an auxiliary feeding port, carrying out melt extrusion, and carrying out primary granulation to obtain primary granules; and (3) uniformly mixing the primary granules with the citrate plasticizer, adding the mixture into a double-screw extruder, carrying out melt extrusion, and carrying out secondary granulation to obtain the black matrix.
Preferably, in one pelletization, the temperature of the main machine of the twin-screw extruder is controlled to be 170-210 ℃.
Preferably, in the secondary granulation, the temperature of the main machine of the twin-screw extruder is controlled to be 170-200 ℃.
The beneficial effects are that: according to the invention, a black matrix with high black pigment content is obtained by adopting a twice granulation mode, and a dispersing agent polyvinyl alcohol is added during the first granulation, so that the wetting and dispersing effects on carbon black and nigrosine are enhanced, and the dispersing effect of the carbon black and the nigrosine in a system is improved; and then, the citric acid ester plasticizer is added during the second granulation, so that the fluidity of the PA6 polymer chain can be improved, the dispersion capacity of the carbon black and the nigrosine in the polyethylene resin base material can be further improved, and the distribution uniformity of the carbon black and the nigrosine can be improved. Compared with the simultaneous addition of polyvinyl alcohol and citric acid ester plasticizer, the method avoids the reduction of the shearing force of the carbon black and the nigrosine in an extruder caused by the reduction of the viscosity of the system, and further reduces the dispersing effect. The black pigment in the black matrix prepared by the method has good dispersibility, and can effectively improve the fiber floating phenomenon, increase the surface glossiness of the material and solve the problems of dark spots and the like when being used for the nylon glass fiber reinforcing material.
Detailed Description
In the following examples, the polyethylene resin was a low density polyethylene resin having a melt index of 2.2g/10min at 190℃under 2.16 kg; the grafting rate of the maleic anhydride grafted polyethylene is 1.7%; the specifications of the chopped glass fiber are as follows: the diameter is 10 μm and the length is 4mm.
The technical scheme of the invention is described in detail through specific embodiments.
Example 1
The invention provides a black matrix for improving the appearance of a nylon glass fiber reinforced material, which comprises the following raw materials in parts by weight: 35 parts of polyethylene resin, 28 parts of nano carbon black powder (particle size of 20 nm), 25.5 parts of aniline black, 10 parts of polyethylene wax (molecular weight of 3000), 1 part of tributyl citrate and 0.5 part of antioxidant; wherein the antioxidant is antioxidant 1010 and antioxidant 168 according to 3:1 weight ratio;
the black matrix was prepared as follows: uniformly mixing polyethylene resin, polyethylene wax and an antioxidant, and adding the mixture into a double-screw extruder from a main feeding port; uniformly mixing nano carbon black powder and aniline black, adding the mixture into a double-screw extruder for 2 times from an auxiliary feeding port, controlling the temperature of a main machine to be 180 ℃, carrying out melt extrusion, and carrying out primary granulation to obtain primary granules; mixing the primary granules and tributyl citrate uniformly, adding the mixture into a double-screw extruder, controlling the temperature of a main machine to 175 ℃, carrying out melt extrusion, and carrying out secondary granulation to obtain the black matrix.
Example 2
The invention provides a black matrix for improving the appearance of a nylon glass fiber reinforced material, which comprises the following raw materials in parts by weight: 40 parts of polyethylene resin, 30 parts of nano carbon black powder (with the particle size of 40 nm), 20 parts of aniline black, 8 parts of polyethylene wax (with the molecular weight of 4000), 1.5 parts of tributyl citrate and 0.5 part of antioxidant; wherein the antioxidant is antioxidant 1010 and antioxidant 168 according to the following formula 4:1 weight ratio;
the black matrix was prepared as follows: uniformly mixing polyethylene resin, polyethylene wax and an antioxidant, and adding the mixture into a double-screw extruder from a main feeding port; uniformly mixing nano carbon black powder and aniline black, adding the mixture into a double-screw extruder for 2 times from an auxiliary feeding port, controlling the temperature of a main machine to be 190 ℃, carrying out melt extrusion, and carrying out primary granulation to obtain primary granules; mixing the primary granules and tributyl citrate uniformly, adding the mixture into a double-screw extruder, controlling the temperature of a main machine to be 180 ℃, carrying out melt extrusion, and carrying out secondary granulation to obtain the black matrix.
Example 3
The invention provides a black matrix for improving the appearance of a nylon glass fiber reinforced material, which comprises the following raw materials in parts by weight: 46 parts of polyethylene resin, 28 parts of nano carbon black powder (with the particle size of 60 nm), 15 parts of aniline black, 8 parts of polyethylene wax (with the molecular weight of 4000), 2.5 parts of tributyl citrate and 0.5 part of antioxidant; wherein the antioxidant is antioxidant 1010 and antioxidant 168 according to the following formula 4:1 weight ratio;
the black matrix was prepared as follows: uniformly mixing polyethylene resin, polyethylene wax and an antioxidant, and adding the mixture into a double-screw extruder from a main feeding port; uniformly mixing nano carbon black powder and aniline black, adding the mixture into a double-screw extruder for 2 times from an auxiliary feeding port, controlling the temperature of a main machine to be 200 ℃, carrying out melt extrusion, and carrying out primary granulation to obtain primary granules; mixing the primary granules and tributyl citrate uniformly, adding the mixture into a double-screw extruder, controlling the temperature of a main machine to be 190 ℃, carrying out melt extrusion, and carrying out secondary granulation to obtain the black matrix.
Example 4
The invention provides a black matrix for improving the appearance of a nylon glass fiber reinforced material, which comprises the following raw materials in parts by weight: 55 parts of polyethylene resin, 25 parts of nano carbon black powder (with the particle size of 100 nm), 10 parts of aniline black, 8 parts of polyethylene wax (with the molecular weight of 5000), 1.5 parts of tributyl citrate and 0.5 part of antioxidant; wherein the antioxidant is antioxidant 1010 and antioxidant 168 according to 5:1 weight ratio;
the black matrix was prepared as follows: uniformly mixing polyethylene resin, polyethylene wax and an antioxidant, and adding the mixture into a double-screw extruder from a main feeding port; uniformly mixing nano carbon black powder and aniline black, adding the mixture into a double-screw extruder from an auxiliary feeding port for 3 times, controlling the temperature of a main machine to be 210 ℃, carrying out melt extrusion, and carrying out primary granulation to obtain primary granules; mixing the primary granules and tributyl citrate uniformly, adding the mixture into a double-screw extruder, controlling the temperature of a main machine to be 200 ℃, carrying out melt extrusion, and carrying out secondary granulation to obtain the black matrix.
Comparative example 1
A black matrix, which differs from example 3 only in that: no tributyl citrate is contained; the preparation method is the same as in example 3.
Nylon glass fiber reinforced material and preparation thereof are the same as in example 3.
Comparative example 2
The black master differs from example 3 only in the preparation method, specifically as follows: uniformly mixing polyethylene resin, polyethylene wax, an antioxidant and tributyl citrate, and adding the mixture into a double-screw extruder from a main feeding port; uniformly mixing nano carbon black powder and aniline black, adding the mixture into a double-screw extruder for 2 times from an auxiliary feeding port, controlling the temperature of a main machine to be 200 ℃, carrying out melt extrusion, and carrying out primary granulation to obtain primary granules; adding the primary granules into a double-screw extruder, controlling the temperature of a main machine to be 190 ℃, carrying out melt extrusion, and carrying out secondary granulation.
The black matrix prepared in the invention examples 1-4 and comparative examples 1-2 was used in nylon glass fiber reinforcement; the nylon glass fiber reinforced material comprises the following raw materials in parts by weight: 50 parts of PA6, 36 parts of chopped glass fibers, 7 parts of compatilizer maleic anhydride grafted polyethylene, 0.5 part of antioxidant, 0.5 part of lubricant ethylene bis fatty acid amide and 6 parts of black matrix; wherein, the antioxidant is antioxidant 1010 and antioxidant 168 according to the following weight ratio of 5:2 weight ratio; the preparation method comprises the following steps: uniformly mixing PA6, a compatilizer, an antioxidant, a lubricant and a black matrix, and adding the mixture into a double-screw extruder from a main feeding port; adding glass fiber into a double-screw extruder from an auxiliary feeding port for 2 times, controlling the temperature of a main machine to be 235 ℃, carrying out melt extrusion, cooling, granulating and drying to obtain the nylon glass fiber reinforced material.
The performance of nylon glass fiber reinforcements prepared using the black matrices of inventive examples 1-4 and comparative examples 1-2 was examined for gloss. The glossiness test is carried out according to GB 8807-1988 method for testing specular gloss of plastics, which adopts three angles of 20 degrees, 60 degrees and 80 degrees.
The test results are shown in Table 1.
TABLE 1 test results for examples 1-4 and comparative examples 1-2
Example 1 Example 2 Example 3 Example 4 Comparative example 1 Comparative example 2
Gloss 20 ° 8.4 10.2 9.7 8.8 6.2 6.0
Gloss 60 ° 27.9 33.7 31.8 29.5 20.3 19.8
Gloss 80 ° 59.8 66.2 63.4 60.6 48.1 45.2
Appearance of the product Good quality Good quality Good quality Good quality Floating fiber Floating fiber
As can be seen from Table 1, the gloss values in examples 1-4 are higher than those in comparative examples 1-2, and the nylon glass fiber reinforcement has no floating fiber on the surface and no macroscopic defect.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (10)

1. The black matrix for improving the appearance of the nylon glass fiber reinforced material is characterized by comprising the following raw materials in parts by weight: 35-55 parts of polyethylene resin, 25-35 parts of nano carbon black powder, 10-25 parts of aniline black, 5-10 parts of polyethylene wax, 1-3 parts of citrate plasticizer and 0-0.5 part of antioxidant.
2. The black matrix for improving the appearance of nylon glass fiber reinforced material according to claim 1, wherein the polyethylene resin is a low density polyethylene resin, and the melt index under the conditions of 190 ℃ and 2.16kg is 2-5 g/10min.
3. The black matrix for improving the appearance of nylon glass fiber reinforcement according to claim 1, wherein the citrate plasticizer is tributyl citrate.
4. The black matrix for improving the appearance of nylon glass fiber reinforcement according to claim 1, wherein the polyethylene wax has a molecular weight of 2000 to 5000.
5. The black matrix for improving the appearance of nylon glass fiber reinforced materials according to claim 1, wherein the antioxidant is one or more of antioxidant 1010, antioxidant 1076, antioxidant 1098, antioxidant 168 and antioxidant DLTDP.
6. The black matrix for improving the appearance of nylon glass fiber reinforced material according to claim 5, wherein the antioxidant is antioxidant 1010 and antioxidant 168 according to 3-5: 1 weight ratio.
7. The black matrix for improving the appearance of nylon glass fiber reinforcement according to claim 1, wherein the particle size of the nano carbon black powder is 20 to 100nm.
8. A method for preparing a black matrix for improving the appearance of nylon glass fiber reinforcement according to any one of claims 1 to 7, comprising the steps of: uniformly mixing polyethylene resin, polyethylene wax and an antioxidant, and adding the mixture into a double-screw extruder from a main feeding port; uniformly mixing nano carbon black powder and aniline black, adding the mixture into a double-screw extruder for 2 to 3 times from an auxiliary feeding port, carrying out melt extrusion, and carrying out primary granulation to obtain primary granules; and (3) uniformly mixing the primary granules with the citrate plasticizer, adding the mixture into a double-screw extruder, carrying out melt extrusion, and carrying out secondary granulation to obtain the black matrix.
9. The method for preparing a black matrix for improving the appearance of a nylon glass fiber reinforced material according to claim 8, wherein the main machine temperature of the twin-screw extruder is controlled to be 170-210 ℃ in one granulation.
10. The method for preparing a black matrix for improving the appearance of a nylon glass fiber reinforced material according to claim 8, wherein the temperature of the main machine of the twin-screw extruder is controlled to be 170-200 ℃ in the secondary granulation.
CN202310976550.6A 2023-08-04 2023-08-04 Black matrix for improving appearance of nylon glass fiber reinforced material and preparation method thereof Pending CN116925453A (en)

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CN202310976550.6A CN116925453A (en) 2023-08-04 2023-08-04 Black matrix for improving appearance of nylon glass fiber reinforced material and preparation method thereof

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CN202310976550.6A CN116925453A (en) 2023-08-04 2023-08-04 Black matrix for improving appearance of nylon glass fiber reinforced material and preparation method thereof

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