CN116922531A - 360-degree inclusion seamless technology for plates - Google Patents
360-degree inclusion seamless technology for plates Download PDFInfo
- Publication number
- CN116922531A CN116922531A CN202310996493.8A CN202310996493A CN116922531A CN 116922531 A CN116922531 A CN 116922531A CN 202310996493 A CN202310996493 A CN 202310996493A CN 116922531 A CN116922531 A CN 116922531A
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- CN
- China
- Prior art keywords
- special
- inclusion
- degree
- plate
- board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005516 engineering process Methods 0.000 title description 4
- 238000000034 method Methods 0.000 claims abstract description 20
- 239000003292 glue Substances 0.000 claims abstract description 16
- 239000002245 particle Substances 0.000 claims abstract description 12
- 239000007787 solid Substances 0.000 claims abstract description 12
- 239000002023 wood Substances 0.000 claims abstract description 12
- 238000012545 processing Methods 0.000 claims abstract description 4
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 3
- 239000010432 diamond Substances 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 10
- 238000012423 maintenance Methods 0.000 claims description 4
- 239000000758 substrate Substances 0.000 claims description 4
- 230000003796 beauty Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 238000009966 trimming Methods 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 claims 2
- 230000001070 adhesive effect Effects 0.000 claims 2
- 238000007789 sealing Methods 0.000 abstract description 22
- 230000004075 alteration Effects 0.000 abstract description 3
- 238000003475 lamination Methods 0.000 abstract 1
- 238000013461 design Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention relates to the technical field of plate inclusion, and discloses a 360-degree inclusion seamless process for plates, wherein the 360-degree combination plate is an inclusion process and is formed by wrapping a PP film high-density single-veneer, and the process comprises the following steps: s1, carving an diagonal groove by a 45-degree V-shaped cutter according to inclusion size of a PP film high-density single-paste board; s2, processing a solid wood particle board or an Orthon board to serve as an inner core, and carrying out special-shaped engraving by using a diamond modeling special knife through an engraving machine; and S3, carrying out seamless lamination on the PP film high-density single-laminated board engraved with the diagonal groove and the inner core prepared in the step S2 by using special glue for the paint-free board, wherein the special-shaped position is bonded by using imported environment-friendly assembly glue. The 360-degree inclusion seamless process for the plate breaks through the traditional paint-free special-shaped handle edge sealing process in the industry, the edges and corners are more clear, the problem that glue leakage lines outside special-shaped position edge sealing are not well treated is eliminated, and the plate is wrapped by integrally forming the plate by 360 degrees, so that the overall color and the color are kept consistent, and chromatic aberration is avoided.
Description
Technical Field
The invention relates to the technical field of plate inclusion, in particular to a 360-degree inclusion seamless process for plates.
Background
When the special-shaped edge sealing machine is used in the industry, the special-shaped edge sealing machine is used for carrying out special-shaped edge sealing by a manual or special-shaped edge sealing machine after the single-side special-shaped carving of the 18-thick solid wood particle board is carried out, the glue coating treatment is carried out on the edge sealing strip during the manual special-shaped edge sealing, a baking gun is used for carrying out heating treatment after the glue coating treatment, the edge sealing strip is softened, the edge sealing strip is pressed by a special-shaped die after the softening and is adhered to a board, the special-shaped edge sealing machine is the same as the board, the special-shaped edge sealing machine is mechanically manufactured, and the manual edge sealing is needed after the edge sealing.
The technology in the industry can only be used for manufacturing edges by using a thin edge sealing strip, the surface joints of the edge sealing strip are difficult to be connected, the edges are easily cut off at the positions with smaller contact areas, the inside of the special-shaped edge sealing strip cannot be completely attached thoroughly, the surface flatness is slightly worse, the color of the edge sealing strip and the color of the surface of the plate cannot be completely same, and certain color difference exists.
Therefore, a 360-degree inclusion seamless process for the plate is needed, and the problem that the prior art mentioned in the background art causes the plate to be easy to open, the abnormal interior cannot be completely attached, and the edge banding has color difference with the color of the plate is solved.
Disclosure of Invention
The invention aims to provide a 360-degree inclusion seamless process for a plate, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a360-degree inclusion seamless process for plates is provided, wherein the 360-degree combination plate is formed by wrapping a PP film high-density single-veneer, and comprises the following steps:
s1, carving an diagonal groove by a 45-degree V-shaped cutter according to inclusion size of a PP film high-density single-paste board;
s2, processing a solid wood particle board or an Orthon board to serve as an inner core, and carrying out special-shaped engraving by using a diamond modeling special knife through an engraving machine;
s3, using special glue for the paint-free plate to enable the PP film high-density single-sticking plate after the diagonal groove is carved to be in seamless joint with the inner core prepared in the step S2, and enabling the special-shaped position to be bonded by using imported environment-friendly assembly glue;
s4, after the step S3, setting treatment of a cold press is needed;
s5, pressing and pasting for 6 hours in the step S4, wherein edges of the two sides of the exposed substrate of the plate are required to be aligned according to the customized size, and edges of the two sides are sealed;
s6, manually cutting special props at special-shaped positions, and finally, carrying out beauty maintenance on the special-shaped positions by an overhaul group.
Preferably, the PP film high density single flitch has a thickness of 1.5mm.
Preferably, the engraving depth of the engraving diagonal groove is 1.2mm, and the integrity of the surface PP film needs to be ensured.
Preferably, the solid wood particle board is an 18 cm thick formaldehyde-free grade solid wood particle board, and the Orthon board is an 18 cm thick Orthon board.
Preferably, the model of the special glue for the paint-free plate is GT1500, and the special glue for the paint-free plate is uniformly coated through the GT 1500.
Preferably, the special-shaped position needs to be pressed and pasted by fixing the child-mother die at the special-shaped position.
Preferably, after trimming, the two sides need to be sealed by a PUR edge sealer.
Compared with the prior art, the invention has the following beneficial effects:
the invention breaks through the traditional paint-free special-shaped handle edge sealing process in the industry, has more clear edges and corners, and eliminates the problem that the glue leakage line is not well treated outside the special-shaped position edge sealing;
the plate is wrapped by integral forming 360 degrees, so that the overall color and the color are kept consistent, and chromatic aberration is avoided;
according to the advantages of diversified designs, the invention can freely exert the use characteristics according to the designs, and single products can be used as a plurality of positions such as door plates, laminate plates, vertical plates and the like, so that the design of the products is more flexible.
Drawings
FIG. 1 is a schematic view of a V-shaped knife engraved diagonal groove of the present invention;
fig. 2 is a view of the seamless fit of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, a 360 degree inclusion seamless process for a sheet material, wherein the composite sheet material is a 360 degree inclusion process and is formed by wrapping a 1.5-thick PP film high-density single-stick board;
the first step: the thickness of the 1.5mm thick plate needs to be engraved with a 45-degree V-shaped knife for the diagonal groove according to the inclusion size, the engraving depth is 1.2mm, and the integrity of the surface PP film needs to be ensured;
and a second step of: processing a solid wood particle board with the thickness of 18 cm and no aldehyde grade or an Orthon board with the thickness of 18 cm as an inner core, and carrying out special-shaped carving by using a special diamond-shaped cutter through a carving machine;
and a third step of: the special glue GT1500' for the paint-free plate is used for carrying out seamless joint on a 1.5mmPP plate and an 18 cm thick solid wood particle plate, the special-shaped position is bonded by using an imported environment-friendly assembly glue, the combination of a base material and a base material is more stable, and the special-shaped position is pressed and pasted by fixing a child-mother die;
fourth step: the formaldehyde-free solid wood particle board is wrapped on four sides and then is subjected to cold press shaping treatment;
fifth step: after the plate is pressed and stuck for 6 hours, edges of the exposed substrate of the plate are required to be leveled according to the customized size, and after the edges are leveled, the edges of the exposed substrate of the plate are required to be sealed by a PUR edge sealing machine;
sixth step: the special-shaped part needs to be manually cut by using special props, and finally, the maintenance group needs to be subjected to beauty maintenance.
According to the invention, the high-density single flitch of the PP film is provided with the V-shaped knife carving diagonal grooves, so that the high-density single flitch of the PP film can be bent and covered on the surface of the inner core of the solid wood particle board or the Orthon board with no aldehyde level, then the seamless bonding is carried out by using the special glue GT1500 of the paint-free board, the high-density single flitch of the PP film and the inner core are integrated through the shaping treatment of a press, finally, the plate is trimmed and edge-sealed, and the inner core is completely wrapped to form 360-degree inclusion, so that the edge angle of the plate is more clear, and the problem that the glue leakage line is not well treated outside the edge sealing of the special-shaped position is eliminated.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A360-degree inclusion seamless process for a plate is characterized in that: the 360-degree combined plate is an inclusion process, is formed by wrapping a PP film high-density single-veneer, and comprises the following steps:
s1, carving an diagonal groove by a 45-degree V-shaped cutter according to inclusion size of a PP film high-density single-paste board;
s2, processing a solid wood particle board or an Orthon board to serve as an inner core, and carrying out special-shaped engraving by using a diamond modeling special knife through an engraving machine;
s3, using special glue for the paint-free plate to enable the PP film high-density single-sticking plate after the diagonal groove is carved to be in seamless joint with the inner core prepared in the step S2, and enabling the special-shaped position to be bonded by using imported environment-friendly assembly glue;
s4, after the step S3, setting treatment of a cold press is needed;
s5, pressing and pasting for 6 hours in the step S4, wherein edges of the two sides of the exposed substrate of the plate are required to be aligned according to the customized size, and edges of the two sides are sealed;
s6, manually cutting special props at special-shaped positions, and finally, carrying out beauty maintenance on the special-shaped positions by an overhaul group.
2. The 360-degree inclusion seamless process for a sheet material according to claim 1, wherein: the thickness of the PP film high-density single-laminated board is 1.5mm.
3. The 360-degree inclusion seamless process for a sheet material according to claim 1, wherein: the engraving depth of the engraving diagonal groove is 1.2mm, and the integrity of the surface PP film needs to be ensured.
4. The 360-degree inclusion seamless process for a sheet material according to claim 1, wherein: the solid wood particle board is an 18 cm thick formaldehyde-free grade solid wood particle board, and the Orthon board is an 18 cm thick Orthon board.
5. The 360-degree inclusion seamless process for a sheet material according to claim 1, wherein: the model of the paint-free plate special adhesive is GT1500, and the paint-free plate special adhesive is uniformly coated through the GT 1500.
6. The 360-degree inclusion seamless process for a sheet material according to claim 1, wherein: the special-shaped position needs to be pressed and pasted by fixing the child-mother die at the special-shaped position.
7. The 360-degree inclusion seamless process for a sheet material according to claim 1, wherein: after trimming, the two sides need to be sealed by a PUR edge sealer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310996493.8A CN116922531A (en) | 2023-08-08 | 2023-08-08 | 360-degree inclusion seamless technology for plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310996493.8A CN116922531A (en) | 2023-08-08 | 2023-08-08 | 360-degree inclusion seamless technology for plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116922531A true CN116922531A (en) | 2023-10-24 |
Family
ID=88387818
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310996493.8A Pending CN116922531A (en) | 2023-08-08 | 2023-08-08 | 360-degree inclusion seamless technology for plates |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116922531A (en) |
-
2023
- 2023-08-08 CN CN202310996493.8A patent/CN116922531A/en active Pending
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