CN116913980B - Printed light guide pattern color photovoltaic panel and manufacturing method thereof - Google Patents
Printed light guide pattern color photovoltaic panel and manufacturing method thereof Download PDFInfo
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- CN116913980B CN116913980B CN202310669185.4A CN202310669185A CN116913980B CN 116913980 B CN116913980 B CN 116913980B CN 202310669185 A CN202310669185 A CN 202310669185A CN 116913980 B CN116913980 B CN 116913980B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 4
- 238000005282 brightening Methods 0.000 description 3
- -1 acrylic ester Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
- H01L31/02168—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells the coatings being antireflective or having enhancing optical properties for the solar cells
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/008—Sequential or multiple printing, e.g. on previously printed background; Mirror printing; Recto-verso printing; using a combination of different printing techniques; Printing of patterns visible in reflection and by transparency; by superposing printed artifacts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/186—Particular post-treatment for the devices, e.g. annealing, impurity gettering, short-circuit elimination, recrystallisation
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- Condensed Matter Physics & Semiconductors (AREA)
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- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Life Sciences & Earth Sciences (AREA)
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Abstract
The invention discloses a printed light guide pattern color photovoltaic plate and a manufacturing method thereof, relates to the technical field of photovoltaic plates, and mainly aims to effectively guide sunlight in daytime and an external light source at night, uniformly diffuse the sunlight on a picture and increase the color photovoltaic efficiency. The technical proposal is mainly that a photovoltaic front plate; the printing layer comprises a transparent ink layer printed on the photovoltaic front plate by adopting UV ink, a white ink layer printed on the transparent ink layer by adopting UV ink and a color ink layer printed on the white ink layer by adopting UV ink, wherein the transparent ink layer comprises a plurality of transparent ink sticks which are of arc structures with two ends arranged in a diagonal structure.
Description
Technical Field
The invention relates to the technical field of photovoltaic panels, in particular to a printed light guide pattern color photovoltaic panel and a manufacturing method thereof.
Background
The general photovoltaic module does not have the effect of color light emission, the common practice is to print or screen print on the front plate material by UV, but the color layer does not have the effect of night pattern brightening, and the principle of external projection lamplight is often utilized to lighten the picture. In addition, the transparent ink layers in the prior art are generally linearly arranged, when the sunlight angle (with the ground included angle) is larger than 45 degrees in daytime, sunlight can be shielded layer by layer, the images cannot be uniformly irradiated, and the color photovoltaic efficacy cannot be achieved, so that the prior art cannot meet the requirements of the existing market.
Disclosure of Invention
In view of this, the present invention provides a printed color photovoltaic panel with light guide patterns and a method for manufacturing the same, which is mainly aimed at effectively guiding daylight in daytime and external light source in evening, uniformly diffusing the light on a picture, and increasing the color photovoltaic efficiency.
In order to achieve the above purpose, the present invention mainly provides the following technical solutions:
In one aspect, embodiments of the present invention provide a printed light-guiding patterned color photovoltaic panel comprising:
A photovoltaic front panel;
The printing layer comprises a transparent ink layer printed on the photovoltaic front plate by adopting UV ink, a white ink layer printed on the transparent ink layer by adopting UV ink and a color ink layer printed on the white ink layer by adopting UV ink, wherein the transparent ink layer comprises a plurality of transparent ink strips which are arranged at intervals, the transparent ink strips are arc-shaped structures with two ends arranged in a diagonal structure, and the two ends of the transparent ink strips are respectively positioned at the upper left corner and the lower right corner of the photovoltaic front plate or respectively positioned at the upper right corner and the lower left corner of the photovoltaic front plate.
As described above, the thickness of the transparent ink layer is 20um-100um and the width is 20um-50um.
As previously mentioned, the spacing between the plurality of clear ink sticks is optimally between 1mm and 3mm.
As described above, the spacing between the two end regions of the plurality of transparent ink strips is smaller than the spacing between the middle regions of the plurality of transparent ink strips.
As mentioned above, the spacing between the two end regions of the transparent ink strips is 0.5mm-1.5mm.
As previously mentioned, the arc of the clear ink stick is no greater than 75 degrees.
As described above, the printing method of the transparent ink layer may be a printing method of which the upper part is thin and the lower part is thick, a printing method of which the thickness is gradually increased from top to bottom, or a printing method of which the thickness is equal.
As described above, the diagonal arrangement mode of the transparent ink layer is an arc arrangement mode from the upper left corner to the lower right corner or an arc arrangement mode from the upper right corner to the lower left corner.
On the other hand, the embodiment of the invention also provides a manufacturing method of the printed light guide pattern color photovoltaic panel, which comprises the following steps:
s1, printing a transparent ink layer which is arranged in a diagonal manner on a photovoltaic front plate by using UV ink;
S2, printing a white ink layer on the transparent ink layer by using UV ink;
And S3, printing a color ink layer on the white ink layer by using UV ink, and manufacturing the printed light guide pattern color photovoltaic plate.
As described above, in the step S1, the printing of the transparent ink stick is completed by printing the transparent ink stick by using the UV ink in a printing mode with thin upper part and thick lower part or in a printing mode with increasing thickness from top to bottom or in a printing mode with the same thickness, and then printing the transparent ink stick in the middle part of the arc shape by extending the two ends of the transparent ink stick outwards.
By means of the technical scheme, the printed light guide pattern color photovoltaic panel and the manufacturing method thereof have at least the following advantages:
according to the printed light guide pattern color photovoltaic panel and the manufacturing method thereof, the transparent ink, the white ink and the color ink are printed on the photovoltaic front panel in a UV printing mode, and then the external light source is used for projecting on the printed light guide pattern side to form a diffuse light uniform projection picture, so that light refraction is realized, the surface of the color photovoltaic assembly has a uniform brightening effect, and the color photovoltaic efficiency is increased.
The foregoing description is only an overview of the present invention, and is intended to provide a better understanding of the present invention, as it is embodied in the following description, with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a schematic view of a printed color photovoltaic panel structure of a light guide pattern according to the present invention;
FIG. 2 is a schematic view of the transparent ink layer structure of the present invention;
FIG. 3 is a schematic diagram of the solar light guiding structure of the transparent ink layer of the present invention.
Detailed description of the preferred embodiments
The following describes the specific implementation method of the present invention in detail. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the invention.
As shown in fig. 1, an embodiment of the present invention provides a printed light-guiding patterned color photovoltaic panel. It comprises the following steps: a photovoltaic front sheet 1 and a print layer 2.
As shown in fig. 1 to 3, the printing layer 2 includes a transparent ink layer 21 printed on the photovoltaic front panel 1 with UV ink, a white ink layer 22 printed on the transparent ink layer 21 with UV ink, and a color ink layer 23 printed on the white ink layer 22 with UV ink. In the invention, the main component of the UV ink is acrylic ester, the acrylic ester is solidified when encountering ultraviolet rays, and the UV printing process is simple and quick, so that the printing of the printing layer can be completed quickly. The transparent ink layer 21 includes a plurality of transparent ink sticks 211 arranged at intervals, where the transparent ink sticks 211 have an arc structure with two diagonally arranged ends, and specifically, the two ends of the transparent ink stick 211 are respectively located at the upper left corner and the lower right corner of the photovoltaic front panel or respectively located at the upper right corner and the lower left corner of the photovoltaic front panel. The diagonal arrangement mode of the transparent ink layer 21 is an arc arrangement mode from the upper left corner to the lower right corner or an arc arrangement mode from the upper right corner to the lower left corner, the diagonal arrangement is favorable for sunlight incidence absorptivity during installation of the photovoltaic vertical face, the sunlight angle (included angle with the ground) of the linear arrangement is larger than 45 degrees, and the diagonal arrangement is conducted layer by layer, and the shielding is smaller when the sunlight angle is larger than 45 degrees. And the color picture reduces the front reflection of the transmitted light at night due to the concave-convex arrangement of the transparent ink, so that the visual effect of human eyes is better. When the transparent ink is printed, the printing mode of thin upper part and thick lower part of the UV ink or the printing mode of increasing the thickness from top to bottom or the printing mode of the same thickness is used for printing the two ends of the transparent ink stick in diagonal mode, and then the middle part of the transparent ink stick is printed in an arc shape outwards, so that the printing of the transparent ink stick is completed. In the present invention, the transparent ink layer 21 is printed with a thickness of 20um to 100um and a width of 20um to 50um. The spacing between the transparent ink sticks 211 is optimally 1mm-3mm, and the radian of the transparent ink sticks 211 is not more than 75 degrees, so that the photoresistance can be reduced. The distance between the two end areas of the transparent ink sticks 211 is smaller than the distance between the middle areas of the transparent ink sticks 211, so that the external projection light rays can be more uniform. Specifically, the spacing between the two end regions of the plurality of transparent ink sticks 211 is 0.5mm to 1.5mm.
The brightness test effect of the printed color photovoltaic panel of the light guide pattern of the present invention will be described in detail with reference to the following examples.
And (3) testing surface brightness, wherein the side light source is an LED lamp 1000LUX, and the lamp is lighted from top to bottom at an angle of 75 degrees. Test area 200 x 200mm, four point back side measurement, using photometer (simas 823). The test results are shown in Table 1.
TABLE 1
Examples | Position of | Light guide brightness (LUX) | Non-conductive brightness | Synergy% |
Example 1 | Left upper part | 685 | 659 | 3.8 |
Example 2 | Lower left | 646 | 599 | 7.3 |
Example 3 | Upper right | 698 | 676 | 3.2 |
Example 4 | Lower right | 663 | 620 | 6.5 |
From table 1, it can be seen that the effects of example 2 and example 3 are optimal.
On the other hand, the embodiment of the invention also provides a manufacturing method of the printed light guide pattern color photovoltaic panel, which comprises the following steps:
s1, printing a transparent ink layer which is arranged in a diagonal manner on a photovoltaic front plate by using UV ink;
S2, printing a white ink layer on the transparent ink layer by using UV ink;
And S3, printing a color ink layer on the white ink layer by using UV ink, and manufacturing the printed light guide pattern color photovoltaic plate.
Further, in the step S1, the printing of the transparent ink stick is completed by printing both ends of the transparent ink stick in diagonal lines first by using a printing mode of UV ink with thin upper part and thick lower part or a printing mode of increasing thickness from top to bottom or a printing mode of equal thickness, and then outwards extending to print the middle part of the transparent ink stick in an arc shape.
According to the printed light guide pattern color photovoltaic panel and the manufacturing method thereof, the transparent ink, the white ink and the color ink are printed on the photovoltaic front panel in a UV printing mode, and then the external light source is used for projecting on the printed light guide pattern side to form a diffuse light uniform projection picture, so that light refraction is realized, the surface of the color photovoltaic assembly has a uniform brightening effect, and the color photovoltaic efficiency is increased.
The above description is only of the preferred embodiments of the present invention, and is not intended to limit the present invention in any way, but any simple modification, equivalent variation and modification made to the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (10)
1. A printed light directing graphic color photovoltaic panel, comprising:
A photovoltaic front panel;
The printing layer comprises a transparent ink layer printed on the photovoltaic front plate by adopting UV ink, a white ink layer printed on the transparent ink layer by adopting UV ink and a color ink layer printed on the white ink layer by adopting UV ink, wherein the transparent ink layer comprises a plurality of transparent ink strips which are arranged at intervals, the transparent ink strips are arc-shaped structures with two ends arranged in a diagonal structure, and the two ends of the transparent ink strips are respectively positioned at the upper left corner and the lower right corner of the photovoltaic front plate or respectively positioned at the upper right corner and the lower left corner of the photovoltaic front plate.
2. The printed light directing graphic color photovoltaic panel of claim 1, wherein the transparent ink layer is printed at a thickness of 20um to 100um and a width of 20um to 50um.
3. The printed light directing graphic color ink sheet of claim 1 wherein the spacing between the plurality of transparent ink sticks is optimally between 1mm and 3mm.
4. The printed light directing graphic color photovoltaic panel of claim 1, wherein the spacing between the end regions of the plurality of transparent ink bars is less than the spacing between the middle regions of the plurality of transparent ink bars.
5. The printed light directing graphic color photovoltaic panel of claim 1, wherein the spacing between the end regions of the plurality of transparent ink bars is 0.5mm to 1.5mm.
6. The printed light directing graphic color photovoltaic panel of claim 1, wherein the arc of transparent ink sticks is no greater than 75 degrees.
7. The printed light directing graphic color photovoltaic panel of claim 1, wherein the transparent ink layer is printed in a thin top and thick bottom manner, or in a progressively increasing top to bottom thickness manner, or in an equal thickness manner.
8. The printed light directing graphic color photovoltaic panel of claim 1, wherein the transparent ink layer is diagonally aligned in an arcuate arrangement from the upper left corner to the lower right corner or in an arcuate arrangement from the upper right corner to the lower left corner.
9. A method of making a printed light guide graphic color photovoltaic panel, the method for making a printed light guide graphic color photovoltaic panel as defined in claim 1, comprising the steps of:
s1, printing a transparent ink layer which is arranged in a diagonal manner on a photovoltaic front plate by using UV ink;
S2, printing a white ink layer on the transparent ink layer by using UV ink;
And S3, printing a color ink layer on the white ink layer by using UV ink, and manufacturing the printed light guide pattern color photovoltaic plate.
10. The method of claim 9, wherein in step S1, the printing of the transparent ink stick is completed by printing both ends of the transparent ink stick in diagonal lines by using UV ink in a printing mode with a thin upper part and a thick lower part or a printing mode with an increasing thickness from top to bottom or a printing mode with the same thickness, and then printing the middle part of the transparent ink stick in an arc shape.
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CN207009458U (en) * | 2017-06-28 | 2018-02-13 | 艾尔碧全球绿色科技有限公司 | Colored solar module |
CN115579414A (en) * | 2022-11-03 | 2023-01-06 | 新源劲吾(北京)科技有限公司 | Color photovoltaic module for increasing incident light and application thereof |
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DE102009021634B4 (en) * | 2009-05-16 | 2018-08-09 | Ruhlamat Gmbh | Apparatus for the color printing of personalization documents |
EP3358630B1 (en) * | 2017-02-06 | 2020-04-15 | IMEC vzw | Partially translucent photovoltaic modules and methods for manufacturing |
CN207704799U (en) * | 2017-10-17 | 2018-08-07 | 艾尔碧全球绿色科技有限公司 | Solar energy lamp box |
CN111746071A (en) * | 2019-03-29 | 2020-10-09 | 汉能移动能源控股集团有限公司 | Photovoltaic bulletproof assembly and preparation method thereof |
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CN207009458U (en) * | 2017-06-28 | 2018-02-13 | 艾尔碧全球绿色科技有限公司 | Colored solar module |
CN115579414A (en) * | 2022-11-03 | 2023-01-06 | 新源劲吾(北京)科技有限公司 | Color photovoltaic module for increasing incident light and application thereof |
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