CN116903854B - Bio-based non-isocyanate polyurethane and preparation method thereof - Google Patents
Bio-based non-isocyanate polyurethane and preparation method thereof Download PDFInfo
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- CN116903854B CN116903854B CN202311173957.1A CN202311173957A CN116903854B CN 116903854 B CN116903854 B CN 116903854B CN 202311173957 A CN202311173957 A CN 202311173957A CN 116903854 B CN116903854 B CN 116903854B
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- Prior art keywords
- isosorbide
- polyurethane
- polycondensation
- reaction
- molar ratio
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- 229920002635 polyurethane Polymers 0.000 title claims abstract description 116
- 239000004814 polyurethane Substances 0.000 title claims abstract description 116
- 239000012948 isocyanate Substances 0.000 title claims abstract description 29
- 150000002513 isocyanates Chemical class 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- KLDXJTOLSGUMSJ-JGWLITMVSA-N Isosorbide Chemical compound O[C@@H]1CO[C@@H]2[C@@H](O)CO[C@@H]21 KLDXJTOLSGUMSJ-JGWLITMVSA-N 0.000 claims abstract description 97
- 229960002479 isosorbide Drugs 0.000 claims abstract description 97
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims abstract description 25
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 21
- 150000004985 diamines Chemical class 0.000 claims abstract description 8
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000006068 polycondensation reaction Methods 0.000 claims description 61
- 238000005809 transesterification reaction Methods 0.000 claims description 44
- 150000002009 diols Chemical class 0.000 claims description 43
- 230000035484 reaction time Effects 0.000 claims description 31
- 238000006243 chemical reaction Methods 0.000 claims description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 22
- 239000004417 polycarbonate Substances 0.000 claims description 14
- 229920000515 polycarbonate Polymers 0.000 claims description 14
- 229910052757 nitrogen Inorganic materials 0.000 claims description 11
- 239000003054 catalyst Substances 0.000 claims description 10
- 229920000728 polyester Polymers 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 238000005886 esterification reaction Methods 0.000 claims description 8
- 238000003786 synthesis reaction Methods 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 7
- 239000000543 intermediate Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 3
- 238000006555 catalytic reaction Methods 0.000 claims description 2
- 239000002994 raw material Substances 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 4
- 239000000835 fiber Substances 0.000 abstract description 3
- 229920003023 plastic Polymers 0.000 abstract description 3
- 239000004033 plastic Substances 0.000 abstract description 3
- 239000010408 film Substances 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 229920013724 bio-based polymer Polymers 0.000 abstract 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 55
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 23
- -1 coatings Substances 0.000 description 13
- 238000010438 heat treatment Methods 0.000 description 12
- GHLKSLMMWAKNBM-UHFFFAOYSA-N dodecane-1,12-diol Chemical compound OCCCCCCCCCCCCO GHLKSLMMWAKNBM-UHFFFAOYSA-N 0.000 description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 8
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 8
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 7
- SSJXIUAHEKJCMH-UHFFFAOYSA-N cyclohexane-1,2-diamine Chemical compound NC1CCCCC1N SSJXIUAHEKJCMH-UHFFFAOYSA-N 0.000 description 7
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 7
- 239000004721 Polyphenylene oxide Substances 0.000 description 6
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 6
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 6
- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- OEIJHBUUFURJLI-UHFFFAOYSA-N octane-1,8-diol Chemical compound OCCCCCCCCO OEIJHBUUFURJLI-UHFFFAOYSA-N 0.000 description 6
- 229920000570 polyether Polymers 0.000 description 6
- 239000004246 zinc acetate Substances 0.000 description 6
- BJZYYSAMLOBSDY-QMMMGPOBSA-N (2s)-2-butoxybutan-1-ol Chemical compound CCCCO[C@@H](CC)CO BJZYYSAMLOBSDY-QMMMGPOBSA-N 0.000 description 5
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 5
- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical compound OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 4
- YQLZOAVZWJBZSY-UHFFFAOYSA-N decane-1,10-diamine Chemical compound NCCCCCCCCCCN YQLZOAVZWJBZSY-UHFFFAOYSA-N 0.000 description 4
- QFTYSVGGYOXFRQ-UHFFFAOYSA-N dodecane-1,12-diamine Chemical compound NCCCCCCCCCCCCN QFTYSVGGYOXFRQ-UHFFFAOYSA-N 0.000 description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 4
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 3
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- PWGJDPKCLMLPJW-UHFFFAOYSA-N 1,8-diaminooctane Chemical compound NCCCCCCCCN PWGJDPKCLMLPJW-UHFFFAOYSA-N 0.000 description 2
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 2
- DHQFTZAGWXEMHP-UHFFFAOYSA-N [2-(carboxyamino)cyclohexyl]carbamic acid Chemical compound OC(=O)NC1CCCCC1NC(O)=O DHQFTZAGWXEMHP-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 229940040526 anhydrous sodium acetate Drugs 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical compound O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- RXPAJWPEYBDXOG-UHFFFAOYSA-N hydron;methyl 4-methoxypyridine-2-carboxylate;chloride Chemical compound Cl.COC(=O)C1=CC(OC)=CC=N1 RXPAJWPEYBDXOG-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 229940046892 lead acetate Drugs 0.000 description 2
- 229910000464 lead oxide Inorganic materials 0.000 description 2
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 2
- UOURRHZRLGCVDA-UHFFFAOYSA-D pentazinc;dicarbonate;hexahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[Zn+2].[O-]C([O-])=O.[O-]C([O-])=O UOURRHZRLGCVDA-UHFFFAOYSA-D 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- MFRIHAYPQRLWNB-UHFFFAOYSA-N sodium tert-butoxide Chemical compound [Na+].CC(C)(C)[O-] MFRIHAYPQRLWNB-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 239000003549 soybean oil Substances 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 2
- NXKKZCYRNPHNSC-UHFFFAOYSA-N (4-carbamoyloxyphenyl) carbamate Chemical compound NC(=O)OC1=CC=C(OC(N)=O)C=C1 NXKKZCYRNPHNSC-UHFFFAOYSA-N 0.000 description 1
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- NGCDGPPKVSZGRR-UHFFFAOYSA-J 1,4,6,9-tetraoxa-5-stannaspiro[4.4]nonane-2,3,7,8-tetrone Chemical compound [Sn+4].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O NGCDGPPKVSZGRR-UHFFFAOYSA-J 0.000 description 1
- GODZNYBQGNSJJN-UHFFFAOYSA-N 1-aminoethane-1,2-diol Chemical compound NC(O)CO GODZNYBQGNSJJN-UHFFFAOYSA-N 0.000 description 1
- CKDNDNRVAKPZJT-UHFFFAOYSA-N 12-(carboxyamino)dodecylcarbamic acid Chemical compound OC(=O)NCCCCCCCCCCCCNC(O)=O CKDNDNRVAKPZJT-UHFFFAOYSA-N 0.000 description 1
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 1
- KOGSPLLRMRSADR-UHFFFAOYSA-N 4-(2-aminopropan-2-yl)-1-methylcyclohexan-1-amine Chemical compound CC(C)(N)C1CCC(C)(N)CC1 KOGSPLLRMRSADR-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical compound [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000002619 bicyclic group Chemical group 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- VHRGRCVQAFMJIZ-UHFFFAOYSA-N cadaverine Chemical compound NCCCCCN VHRGRCVQAFMJIZ-UHFFFAOYSA-N 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
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- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
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- DNXDYHALMANNEJ-UHFFFAOYSA-N furan-2,3-dicarboxylic acid Chemical compound OC(=O)C=1C=COC=1C(O)=O DNXDYHALMANNEJ-UHFFFAOYSA-N 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- QVKMHTBAQZBWLA-UHFFFAOYSA-J hexanedioate;tin(4+) Chemical compound O1C(=O)CCCCC(=O)O[Sn]21OC(=O)CCCCC(=O)O2 QVKMHTBAQZBWLA-UHFFFAOYSA-J 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
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- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- RLJMLMKIBZAXJO-UHFFFAOYSA-N lead nitrate Chemical compound [O-][N+](=O)O[Pb]O[N+]([O-])=O RLJMLMKIBZAXJO-UHFFFAOYSA-N 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 229940087305 limonene Drugs 0.000 description 1
- 235000001510 limonene Nutrition 0.000 description 1
- JILPJDVXYVTZDQ-UHFFFAOYSA-N lithium methoxide Chemical compound [Li+].[O-]C JILPJDVXYVTZDQ-UHFFFAOYSA-N 0.000 description 1
- AZVCGYPLLBEUNV-UHFFFAOYSA-N lithium;ethanolate Chemical compound [Li+].CC[O-] AZVCGYPLLBEUNV-UHFFFAOYSA-N 0.000 description 1
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- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
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- 239000005056 polyisocyanate Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
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- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 1
- KIDHWZJUCRJVML-UHFFFAOYSA-N putrescine Chemical compound NCCCCN KIDHWZJUCRJVML-UHFFFAOYSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 description 1
- WSFQLUVWDKCYSW-UHFFFAOYSA-M sodium;2-hydroxy-3-morpholin-4-ylpropane-1-sulfonate Chemical compound [Na+].[O-]S(=O)(=O)CC(O)CN1CCOCC1 WSFQLUVWDKCYSW-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- YZJQPSAZKVXWEZ-UHFFFAOYSA-J tin(4+) tetraformate Chemical compound [Sn+4].[O-]C=O.[O-]C=O.[O-]C=O.[O-]C=O YZJQPSAZKVXWEZ-UHFFFAOYSA-J 0.000 description 1
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- MBEOPKCJKKUUND-UHFFFAOYSA-J tris[(2,2,2-trichloroacetyl)oxy]stannyl 2,2,2-trichloroacetate Chemical compound ClC(C(=O)[O-])(Cl)Cl.ClC(C(=O)[O-])(Cl)Cl.ClC(C(=O)[O-])(Cl)Cl.ClC(C(=O)[O-])(Cl)Cl.[Sn+4] MBEOPKCJKKUUND-UHFFFAOYSA-J 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- YNKYXJFHDLXPTI-UHFFFAOYSA-L zinc;hexanedioate Chemical compound [Zn+2].[O-]C(=O)CCCCC([O-])=O YNKYXJFHDLXPTI-UHFFFAOYSA-L 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- ZPEJZWGMHAKWNL-UHFFFAOYSA-L zinc;oxalate Chemical compound [Zn+2].[O-]C(=O)C([O-])=O ZPEJZWGMHAKWNL-UHFFFAOYSA-L 0.000 description 1
- XDWXRAYGALQIFG-UHFFFAOYSA-L zinc;propanoate Chemical compound [Zn+2].CCC([O-])=O.CCC([O-])=O XDWXRAYGALQIFG-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G71/00—Macromolecular compounds obtained by reactions forming a ureide or urethane link, otherwise, than from isocyanate radicals in the main chain of the macromolecule
- C08G71/04—Polyurethanes
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
The application provides bio-based non-isocyanate polyurethane and a preparation method thereof, and belongs to the fields of green chemical industry and bio-based polymers. The application synthesizes non-isocyanate polyurethane by taking dimethyl carbonate or diethyl carbonate, diamine and bio-based isosorbide as raw materials and small molecular dihydric alcohol. The prepared polyurethane has high molecular weight, excellent mechanical property and good heat resistance by introducing the bio-based isosorbide with excellent rigidity into the hard segment and/or the soft segment, thereby meeting the application requirements of the fields of packaging, plastics, films, fibers, engineering materials and the like.
Description
Technical Field
The application relates to the field of polymerization of biological high molecular materials and the field of green chemical industry, in particular to bio-based non-isocyanate polyurethane and a preparation method thereof.
Background
Polyurethane, also known as polyurethane, refers to polymers containing urethane groups in the main chain of the macromolecule. By changing the structure and the composition, polyurethane can have very wide mechanical properties (excellent elasticity, toughness, wear resistance and the like) and processing properties, and has become a sixth largest synthetic material, and is widely used for foamed plastics, fibers, elastomers, synthetic leather, coatings, adhesives, paving materials, medical materials and the like. However, the synthesis of conventional polyurethanes must use highly toxic di-or polyisocyanates, while the main raw material for the production of isocyanates is highly toxic phosgene, which is a great hazard to people and the environment. In addition, other raw materials for preparing isocyanate-based polyurethane belong to petroleum-based materials and are not renewable. Therefore, the development of a green and environment-friendly route for preparing the bio-based non-isocyanate polyurethane has great scientific significance and research value.
Currently, most bio-based non-isocyanate polyurethane adopts bio-based raw materials such as soybean oil, limonene, tannin and the like, binary or multi-ring carbonic ester is synthesized firstly, and then the binary or multi-ring carbonic ester reacts with amine compounds to prepare the non-isocyanate polyurethane. The polyurethane has the defects of low molecular weight, mechanical property and heat resistance far lower than those of the traditional polyurethane, and faces the serious situation that the traditional polyurethane cannot be replaced. In patent CN 114380994A, the non-isocyanate polyurethane is obtained by condensation reaction of the bio-based polyester bicyclic carbonate intermediate and the amine compound, and the tensile strength of the polyurethane prepared by the method is only 2.3-4.3 MPa. In the patent CN 111484613B, non-isocyanate polyurethane is prepared by reacting soybean oil carbonate with methoxy polyethylene glycol amine, and the polyurethane chain segment is structurally different from the traditional polyurethane, and has primary hydroxyl or secondary hydroxyl, so that the molecular weight is low, the mechanical property is poor, and the heat resistance is poor. Therefore, the bio-based polyurethane with high molecular weight, excellent mechanical property and heat resistance synthesized by using a non-isocyanate route has important value in practical production and application.
Isosorbide is the only rigid and nontoxic bio-based diol that has been produced industrially, and can be produced by the decomposition of starch into polysaccharides followed by hydrogenation and dehydration. The molecular structure of the polyurethane has two cis condensed rings, and the double ring structure can improve the rigidity and the glass transition temperature of polyurethane molecular chainsT g ) And mechanical properties, but most are polyurethane prepared by introducing isosorbide into the isocyanate route. According to the application, isocyanate is not used, and the rigid and nontoxic bio-based raw material isosorbide is introduced into the hard segment and/or the soft segment of polyurethane, so that the heat resistance and mechanical property of non-isocyanate polyurethane are improved, and the application range of polyurethane is enlarged.
Disclosure of Invention
The application provides a preparation method of bio-based non-isocyanate polyurethane, which aims at the defects in the prior art and comprises the following steps:
(1) Synthesis of dicarbamate intermediates
Diamine reacts with excessive dimethyl carbonate or diethyl carbonate under the catalysis of a catalyst, and a dicarbamate intermediate is obtained after the reaction is completed;
(2) Synthesis of polyurethane hard segment
The dicarbamate intermediate prepared in the step (1) and excessive small molecular dihydric alcohol and/or isosorbide are subjected to transesterification and polycondensation to generate hydroxyl-terminated polyurethane hard segment prepolymer;
(3) Synthesis of polyurethane soft segment
The soft segment of the polyurethane comprises polycarbonate diol, polyester diol and polyether diol;
preparing a polycarbonate diol soft segment by using dimethyl carbonate, small molecular diol and/or isosorbide through transesterification and polycondensation;
or preparing a polyester diol soft segment by using dibasic acid, micromolecular diol and/or isosorbide through esterification reaction and polycondensation reaction;
alternatively, polyether glycol is used as the polyurethane soft segment.
(4) Melt polycondensation for preparing polyurethane
And (3) preparing the non-isocyanate polyurethane by melt polycondensation of the hard polyurethane segments and the soft polyurethane segments prepared in the step (2) and the step (3).
Further, in the step (1), the molar ratio of diamine to dimethyl carbonate or diethyl carbonate is 1:2-6, preferably 1:2.5-4.5.
Further, the catalyst in the step (1) is 0.01 to 0.5 percent by mass of diamine, preferably 0.05 to 0.3 percent by mass.
Further, the reaction temperature in the step (1) is 50 to 200 ℃, preferably 70 to 160 ℃.
Further, the reaction time in the step (1) is 3 to 20 hours, preferably 5 to 10 hours.
Further, the diamine is one or more of ethylenediamine, 1, 2-propylenediamine, 1, 3-propylenediamine, 1, 4-butylenediamine, 1, 5-pentylenediamine, 1, 6-hexamethylenediamine, 1, 8-octylenediamine, 1, 10-decylenediamine, 1, 12-dodecylenediamine, p-phenylenediamine, o-phenylenediamine, m-phenylenediamine, isophoronediamine, 1, 6-cyclohexanediamine, menthanediamine, piperazine, azo diamine and conjugated unsaturated alkyl diamine, preferably 1, 6-hexamethylenediamine, 1, 8-octylenediamine, 1, 10-decylenediamine, p-phenylenediamine and isophoronediamine.
The catalyst is one or more of zinc organic acid salt, stannous or lead carboxylate, nitrate, metal chloride, metal oxysalt and metal oxide. Such as: zinc naphthenate, zinc acetate, zinc propionate, zinc octoate, zinc acetate, zinc oxalate, zinc stearate, zinc adipate, tin formate, tin trichloroacetate, stannous octoate, tin adipate, tin oxalate, lead acetate, lead nitrate, bismuth nitrate, sodium acetate, lithium methoxide, sodium tert-butoxide, lithium ethoxide, sodium ethoxide, copper subcarbonate, zinc subcarbonate, lead oxide, aluminum oxide, tin oxide, lead dioxide triflate, calcium chloride, zinc chloride, ferric chloride, zinc oxide, calcium oxide, lead oxide, tetrabutyl titanate. Preferably one or more of zinc acetate, zinc oxide, zinc stearate, lead acetate, bismuth nitrate, aluminum oxide, zinc acetate, sodium methoxide and basic zinc carbonate.
Further, the molar ratio of the dicarbamate to the small molecular dihydric alcohol and/or the isosorbide in the step (2) satisfies the molar ratio of the amino group to the hydroxyl group of 1:1.2-3, preferably 1:1.5-2.5.
Further, in the step (2), the molar ratio of the small molecular dihydric alcohol to the isosorbide is 10:0-1:9, preferably 8:2-2:8.
Further, the transesterification reaction in the step (2) is carried out in a nitrogen atmosphere, the temperature of the transesterification reaction is 100-190 ℃, and the reaction time is 1-24 hours; preferably, the reaction temperature is 140-180 ℃ and the reaction time is 1-10 h.
Further, the polycondensation reaction is carried out under a vacuum environment at a pressure of less than 100Pa, wherein the polycondensation reaction temperature is 150 to 250 ℃, the polycondensation reaction time is 1 to 15 hours, preferably, the polycondensation temperature is 170 to 230 ℃, and the polycondensation time is 1 to 10 hours.
It is to be noted that the "small molecular diol" as used herein refers to a small molecular diol other than isosorbide. The small molecular diol in the step (2) comprises one or more of ethylene glycol, diethylene glycol, glycerol, 1, 4-butanediol, 1, 6-hexanediol, 1, 8-octanediol, 1, 10-decanediol, 1, 12-dodecanediol, cyclohexanedimethanol, cyclohexanediol, dodecanecycloalkanediol, hydrogenated bisphenol A, dimethylene phenyl glycol and the like, preferably 1, 6-hexanediol, 1, 8-octanediol, 1, 10-decanediol, cyclohexanedimethanol and 1, 4-cyclohexanediol.
The polyurethane hard segment molecular weight prepared in the step (2)M n 500 to 10000, preferably 1000 to 5000.
The soft segments of the polyurethane include polycarbonate diol, polyester diol and polyether diol.
Further, in the step (3) of preparing the polycarbonate diol soft segment, the transesterification reaction is carried out under the protection of nitrogen, the reaction temperature is 100-190 ℃, and the transesterification reaction time is 1-20 h; preferably, the reaction temperature is 150-180 ℃ and the reaction time is 1-10 h. The polycondensation is carried out under the high vacuum condition that the system pressure is less than 100Pa, the polycondensation reaction temperature is 150-250 ℃, the reaction time is 1-15 h, preferably, the polycondensation temperature is 160-230 ℃, and the polycondensation time is 1-10 h. The molar ratio of the dimethyl carbonate to the small molecular dihydric alcohol in the step (3) is 1:1.2-3, and/or the molar ratio of the dimethyl carbonate to the isosorbide is 1:1.2-3, preferably 1:1.5-2.5. The molar ratio of the small molecular dihydric alcohol to the isosorbide in the step (3) is 10:0-1:9, preferably 8:2-2:8.
The small molecular diol in the step (3) comprises one or more of ethylene glycol, diethylene glycol, glycerol, 1, 4-butanediol, 1, 6-hexanediol, 1, 8-octanediol, 1, 10-decanediol, 1, 12-dodecanediol, cyclohexanedimethanol, cyclohexanediol, dodecanecycloalkanediol, hydrogenated bisphenol A, dimethylene phenyl glycol and the like, preferably 1, 6-hexanediol, 1, 8-octanediol, 1, 10-decanediol, cyclohexanedimethanol and 1, 4-cyclohexanediol. Molecular weight of the polycarbonate diol soft segment preparedM n 500 to 10000, preferably 1000 to 5000.
Further, in the step (3) of preparing the polyester diol soft segment, the temperature of the esterification reaction is 140-190 ℃ and the reaction time is 1-15 h; preferably, the esterification temperature is 150-180 ℃ and the reaction time is 1-10 h. The polycondensation temperature is 150-250 ℃, the reaction time is 1-15 h, preferably, the polycondensation temperature is 170-230 ℃, and the reaction time is 1-10 h.
Wherein the mol ratio of the dibasic acid and the micromolecular dihydric alcohol is 1:1.1-3, and/or the mol ratio of the dibasic acid and the isosorbide is 1:1.1-3, preferably 1:1.2-2.5;
wherein the molar mass ratio of the small molecular dihydric alcohol to the isosorbide is 10:0-1:9, and is preferably 8:2-2:8.
Wherein the small molecular dihydric alcohol comprises one or more of ethylene glycol, diethylene glycol, glycerol, 1, 4-butanediol, 1, 6-hexanediol, 1, 8-octanediol, 1, 10-decanediol, 1, 12-dodecanediol, cyclohexanedimethanol, cyclohexanediol, dodecanecycloalkanediol, hydrogenated bisphenol A, and dimethylene phenyl glycol. The dibasic acid includes one or more of succinic acid, adipic acid, suberic acid, sebacic acid, dodecanedioic acid, furandicarboxylic acid, phthalic acid, isophthalic acid, terephthalic acid, etc., and is preferably adipic acid, suberic acid, sebacic acid, and terephthalic acid. Wherein the molecular weight of the polyester diol soft segment preparedM n 500 to 10000, preferably 1000 to 5000.
Further, in the step (3) of selecting polyether glycol as the polyurethane soft segment, the polyether glycol is one or more of polyethylene glycol, polypropylene glycol and polytetrahydrofuran glycol. Molecular weight of selected polyether glycol soft segmentM n 500 to 10000, preferably 1000 to 5000.
Further, the non-isocyanate polyurethane in the step (4) is a polyurethane with soft segments containing isosorbide or hard segments containing isosorbide or both soft and hard segments containing isosorbide.
Further, in the step (4), the polycondensation temperature is 150 to 250 ℃, the polycondensation time is 1 to 15 hours, preferably the polycondensation temperature is 170 to 230 ℃, and the polycondensation time is 1 to 10 hours. Polyurethane with different structures and performances can be prepared by selecting different types of soft and hard segments and adjusting different soft and hard segment proportions.
The second aspect of the application discloses a bio-based non-isocyanate polyurethane obtained by the preparation method.
The application has the beneficial effects that:
the preparation method does not use toxic isocyanate as a raw material, and introduces the bio-based isosorbide to synthesize polyurethane, so that the polyurethane has excellent mechanical property and heat resistance, the tensile strength is up to 96MPa, the initial decomposition temperature is over 300 ℃, the thermal deformation temperature is up to 100 ℃, and the polyurethane is superior to the polyurethane prepared by the traditional isocyanate method. Meanwhile, the whole synthesis process is green and pollution-free, accords with the concept of the modern green chemical industry, and has wide application prospect. In addition, polyurethane with different structures and performances can be prepared by adjusting the components of the soft segment and the hard segment and the proportion of the soft segment, so that the application requirements of the fields of packaging, plastics, films, fibers, engineering materials and the like are met.
Detailed Description
The technical solutions provided by the present application are described in detail below with reference to examples, but they should not be construed as limiting the scope of the present application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The chemical structure of the application is characterized by nuclear magnetic hydrogen spectrum, and is tested by adopting Bruker DMX-400 nuclear magnetic resonance at room temperature and using deuterated dimethyl sulfoxide or deuterated chloroform as a solvent, wherein the concentration of the sample is about 10 mg/mL. The molecular weight and molecular weight distribution of the polymer were measured on a Waters2414 type gel permeation chromatograph (Waters 2414). The measurement temperature was 45℃and the flow rate of the mobile phase was 1.0. 1.0 mL/min with chromatographically pure N, N' -dimethylformamide as the mobile phase, and monodisperse polystyrene as the standard.
The mechanical properties of the polymers in the application are tested by using an Instron 1122 tensile tester according to the standard ISO 527, the moving speed of the clamp beam during stretching is 50 mm/min, and the stretching data are the average value of five times of measurement data. The injection molded sample was a dumbbell sample with dimensions 10.0x4.0x2.0 cm.
The heat deformation temperature of the application is tested according to GB/T8802-88, and the test requirements are as follows: the temperature rising speed is 5+/-0.5 ℃/6min, the heating medium adopts methyl silicone oil, and the cooling mode adopts water cooling.
Basic thermal Property (DSC) determination of glass transition temperature Using NETZSCH DSC204F1, germany differential scanning calorimeterT g ) And crystallization/melting behavior. Weighing about 5-7 mg of sample, placing into aluminum crucible, adding high-purity N 2 Scanning from room temperature to 200deg.C at a heating rate of 10deg.C/min in atmosphere, keeping constant temperature for 5min, and eliminating heat historyThen 100 ℃/min is reduced to-70 ℃, then 10 ℃/min is increased to 200 ℃, and a temperature increase curve is recorded. Finally, after 5min of constant temperature, the temperature is reduced to-70 ℃ at 10 ℃/min, and the cooling curve of the polymer is preserved.
Thermal stability was determined by thermogravimetric analysis (Perkin-Elmer pyres 1 TGA) under nitrogen atmosphere. 2-3 mg of the sample is weighed and placed in a platinum crucible, the temperature is raised from room temperature to 600 ℃ at a heating rate of 20 ℃/min, and the thermal degradation curve of the polymer is recorded.
Example 1
Example 1 a total of 10 experiments were performed.
Example 1.1
(1) Adding 1, 10-decanediamine and dimethyl carbonate into a flask, wherein the molar ratio of the 1, 10-decanediamine to the dimethyl carbonate is 1:3, adding a catalyst zinc acetate, wherein the zinc acetate accounts for 0.08 percent of the mass of the 1, 10-octanediamine, heating to 85 ℃ for reaction, and reacting for 8 hours to obtain the 1, 10-decamethylenedicarbamate.
(2) Reacting 1, 10-decamethylene dicarbamate with 1, 4-butanediol to generate a hydroxyl-terminated polyurethane hard segment prepolymer, wherein the molar ratio of the dicarbamate to the dihydric alcohol is 1:1.2, carrying out transesterification under the protection of nitrogen, wherein the transesterification temperature is 100 ℃, the transesterification time is 20h, and carrying out polycondensation under the pressure of 40Pa after the transesterification stage is finished, wherein the polycondensation temperature is 150 ℃ and the reaction time is 8h. Molecular weight of the hard polyurethane segments producedM n 2000.
(3) Dimethyl carbonate and 1, 10-decanediol are put into a four-necked flask, and a polycarbonate diol soft segment is prepared through transesterification and polycondensation. The molar ratio of dimethyl carbonate to 1, 10-decanediol was 1:1.2. Under the protection of nitrogen, the temperature of the transesterification reaction is 160 ℃, and the transesterification reaction time is 10 hours; after the transesterification stage is finished, the polycondensation is carried out under the system pressure of 50Pa, the polycondensation temperature is 170 ℃, and the reaction time is 6 hours. Molecular weight of the soft segment of the polycarbonate diol preparedM n 2600.
(4) Putting the prepared soft and hard segments into a reaction kettle, wherein the content of the hard segments is 80%, the content of the soft segments is 20%, and the pressure of a reaction system is below 40Pa, and the pressure is increasedMelt polycondensation is carried out at the temperature of 150 ℃ for 6 hours, and the obtained polyurethane is denoted as S 1 IS 0 PCU (i.e., no isosorbide was used in example 1.1).
Example 1.2 differs from example 1.1 in that isosorbide is added in the second stage in a molar ratio of glycol to isosorbide of 8:2, the polyurethane obtained being designated S 1 IS 1 PCU。
Example 1.3 differs from example 1.1 in that isosorbide is added in the second step, the molar ratio of glycol to isosorbide being 6:4, the polyurethane obtained is designated S 1 IS 2 PCU。
Example 1.4 differs from example 1.1 in that isosorbide is added in the second stage in a molar ratio of glycol to isosorbide of 4:6, the polyurethane obtained being designated S 1 IS 3 PCU。
Example 1.5 differs from example 1.1 in that isosorbide is added in the second stage in a molar ratio of glycol to isosorbide of 2:8, the polyurethane obtained being designated S 1 IS 4 PCU。
Example 1.6 differs from example 1.1 in that isosorbide is added in the third step, the molar ratio of diol to isosorbide being 5:5, the polyurethane obtained being designated S 1 IS 5 PCU。
Example 1.7 differs from example 1.1 in that isosorbide is added in the third step, wherein the molar ratio of diol to isosorbide is 2:8, and the resulting polyurethane is designated S 1 IS 6 PCU。
Example 1.8 differs from example 1.1 in that isosorbide is added in the second step in a molar ratio of glycol to isosorbide of 5:5, isosorbide is also added in the third step, the molar ratio of glycol to isosorbide added in the third step is 5:5, and the resulting polyurethane is designated as S 1 IS 7 PCU。
Example 1.9 differs from example 1.1 in that isosorbide is added in the second step in a molar ratio of glycol to isosorbide of 7:3, isosorbide is also added in the third step, the molar ratio of glycol to isosorbide added in the third step is 3:7, and the resulting polyurethane is designated as S 1 IS 8 PCU。
Examples1.10 differs from example 1.1 in that isosorbide is added in the second step in a molar ratio of glycol to isosorbide of 3:7, isosorbide is also added in the third step, the molar ratio of glycol to isosorbide added in the third step is 3:7, and the resulting polyurethane is designated S 1 IS 9 PCU. Experimental data for the polyurethanes in example 1 are shown in table 1.
Table 1 experimental data for polyurethanes
Example 2
Example 2 a total of 5 experiments were performed.
Example 2.1
(1) Adding p-phenylenediamine and diethyl carbonate into a flask, wherein the molar ratio of the p-phenylenediamine to the dimethyl carbonate is 1:3.5, adding anhydrous sodium acetate serving as a catalyst, wherein the anhydrous sodium acetate is 0.1% of the mass of the p-phenylenediamine, heating to 140 ℃ for reaction, and reacting for 7 hours to obtain the p-phenylene dicarbamate.
(2) And (3) reacting terephthalyl carbamate with 1, 8-octanediol to generate hydroxyl-terminated polyurethane hard-segment prepolymer, wherein the molar ratio of the dicarbamate to the dihydric alcohol is 1:2, carrying out transesterification under the protection of nitrogen, wherein the transesterification temperature is 120 ℃, the transesterification time is 15h, vacuumizing the reaction system until the vacuum degree is reduced to below 40Pa after the transesterification stage is finished, and carrying out polycondensation, wherein the polycondensation temperature is 175 ℃, and the reaction time is 10h. Molecular weight of the hard polyurethane segments producedM n 4200.
(3) Dimethyl carbonate and cyclohexanedimethanol are put into a four-neck flask, and a polycarbonate diol soft segment is prepared through transesterification and polycondensation. The molar ratio of dimethyl carbonate to cyclohexanedimethanol was 1:1.9. Under the protection of nitrogen, the temperature of the transesterification reaction is 150 ℃, and the transesterification reaction time is 10 hours; after the transesterification stage is finished, the reaction system is vacuumized until the vacuum degree is reduced to below 40Pa, polycondensation is carried out, the polycondensation temperature is 200 ℃, and the reaction time is 8 hours. Molecular weight of the soft segment of the polycarbonate diol preparedM n 6560.
(4) Putting the prepared soft and hard segments into a reaction kettle, wherein the content of the hard segments is 60%, the content of the soft segments is 40%, heating to 210 ℃ under the system pressure of below 20Pa, performing melt polycondensation, and performing polycondensation for 5h to obtain polyurethane, namely S 2 IS 0 PCU (i.e., no isosorbide was used in example 2.1).
Example 2.2 differs from example 2.1 in that isosorbide is added in the second stage in a molar ratio of glycol to isosorbide of 7:3, the polyurethane obtained being designated S 2 IS 2 PCU。
Example 2.3 differs from example 2.1 in that isosorbide is added in the second stage in a molar ratio of diol to isosorbide of 5:5, the polyurethane obtained being designated S 2 IS 3 PCU。
Example 2.4 differs from example 2.1 in that isosorbide is added in the second stage in a molar ratio of diol to isosorbide of 3:7, the polyurethane obtained being designated S 2 IS 4 PCU。
Example 2.5 differs from example 2.1 in that isosorbide is added in the second step in a molar ratio of glycol to isosorbide of 3:7, isosorbide is also added in the third step, the molar ratio of glycol to isosorbide added in the third step is 5:5, and the resulting polyurethane is designated as S 2 IS 4 PCU. Experimental data for the polyurethanes in example 2 are shown in table 2.
Table 2 experimental data for polyurethanes
Example 3
Example 3 a total of 5 experiments were performed.
Example 3.1
(1) Adding 1, 12-dodecanediamine and dimethyl carbonate into a flask, wherein the molar ratio of the 1, 12-dodecanediamine to the dimethyl carbonate is 1:4, adding a catalyst sodium methoxide, wherein the mass of the sodium methoxide is 0.14% of that of the 1, 12-dodecanediamine, heating to 90 ℃ for reaction, and reacting for 8 hours to obtain the 1, 12-dodecanedicarbamate.
(2) Reacting 1, 12-dodecyl methyl dicarbamate with 1, 10-decanediol to generate hydroxyl terminated polyurethane hard segment prepolymer, wherein the mol ratio of the 1, 12-dodecyl methyl dicarbamate to the dihydric alcohol is 1:3, carrying out transesterification under the protection of nitrogen, wherein the transesterification temperature is 150 ℃, the transesterification time is 9h, vacuumizing the reaction system until the air pressure is reduced to below 40Pa after the transesterification is finished, and carrying out polycondensation, wherein the polycondensation temperature is 190 ℃, and the reaction time is 5h. Molecular weight of the hard polyurethane segments producedM n 3500.
(3) Dimethyl carbonate and 1, 4-cyclohexanediol are put into a four-neck flask, and a polycarbonate diol soft segment is prepared through transesterification and polycondensation. The molar ratio of dimethyl carbonate to cyclohexanediol was 1:2.5.
Under the protection of nitrogen, the temperature of the transesterification reaction is 180 ℃, and the transesterification reaction time is 9h; and after the transesterification stage is finished, vacuumizing the reaction system until the pressure is reduced to below 40Pa, and performing polycondensation, wherein the polycondensation temperature is 190 ℃, and the reaction time is 6 hours. Molecular weight of the soft segment of the polycarbonate diol preparedM n 4500.
(4) Putting the prepared soft and hard segments into a reaction kettle, wherein the content of the hard segments is 70 percent, the content of the soft segments is 30 percent, reducing the pressure of a reaction system to below 30Pa, heating to 160 ℃ for melt polycondensation, and carrying out polycondensation for 5 hours to obtain polyurethane which is marked as S 3 IS 0 PCU (i.e., no isosorbide was used in example 3.1).
Example 3.2 differs from example 3.1 in that isosorbide is added in a third step, the molar ratio of 1, 4-cyclohexanediol to isosorbide being 9:1, the polyurethane obtained being designated S 3 IS 2 PCU。
Example 3.3 differs from example 3.1 in that isosorbide is added in a third step, the molar ratio of 1, 4-cyclohexanediol to isosorbide being 6:4, the polyurethane obtained being designated S 3 IS 3 PCU。
Example 3.4 differs from example 3.1 in that isosorbide is added in the third step, the molar ratio of 1, 4-cyclohexanediol to isosorbide being 4:6, the polyurethane obtained being designated S 3 IS 4 PCU。
Example 3.5 differs from example 3.1 in that isosorbide is added in the third step, the molar ratio of cyclohexanediol to isosorbide being 1:9, the polyurethane obtained being designated S 3 IS 4 PCU. Experimental data for the polyurethanes in example 3 are shown in table 3.
TABLE 3 Experimental data for polyurethanes
Example 4
Example 4 a total of 7 experiments were performed.
Example 4.1
(1) Adding 1, 6-cyclohexanediamine and diethyl carbonate into a flask, wherein the molar ratio of the 1, 6-cyclohexanediamine to the dimethyl carbonate is 1:5, adding a catalyst alumina which is 0.14% of the mass of the 1, 6-cyclohexanediamine, heating to 100 ℃ for reaction, and reacting for 10 hours to obtain the 1, 6-cyclohexanedicarbamate.
(2) Reacting 1, 6-cyclohexanedicarboxylate with 1, 12-dodecanediol to generate a hydroxyl terminated polyurethane hard segment prepolymer, carrying out transesterification reaction under the protection of nitrogen at a transesterification temperature of 160 ℃ and a transesterification time of 8 hours, reducing the pressure of a reaction system to below 50Pa after the transesterification stage is finished, and carrying out polycondensation at a polycondensation temperature of 200 ℃ and a reaction time of 5 hours, wherein the molar ratio of the 1, 6-cyclohexanedicarboxylate to the dihydric alcohol is 1:2.5. Molecular weight of the hard polyurethane segments producedM n 3500.
(3) Adipic acid and 1, 6-hexanediol are put into a four-neck flask, and polyester diol soft segments are prepared through esterification reaction and polycondensation reaction. The molar ratio of adipic acid to 1, 6-hexanediol was 1:1.5. Under the protection of nitrogen, the temperature of the esterification reaction is 175 ℃, and the transesterification reaction time is 6 hours; and after the esterification stage is finished, the pressure of the reaction system is reduced to below 50Pa for polycondensation, the polycondensation temperature is 180 ℃, and the reaction time is 8 hours. Molecular weight of the soft segment of the polycarbonate diol preparedM n 2900.
(4) The prepared soft and hard segments are put into a reaction kettle, the content of the hard segments is 50 percent, the content of the soft segments is 50 percent,heating to 190 ℃ under the pressure of 50Pa or lower, and performing melt polycondensation for 8 hours to obtain polyurethane, namely S 4 IS 0 PETU (i.e., no isosorbide is used in example 4.1).
Example 4.2 differs from example 4.1 in that isosorbide is added in the second stage in a molar ratio of glycol to isosorbide of 8:2, the polyurethane obtained being designated S 4 IS 1 PETU。
Example 4.3 differs from example 4.1 in that isosorbide is added in the second stage in a molar ratio of diol to isosorbide of 6:4, the polyurethane obtained being designated S 4 IS 2 PETU。
Example 4.4 differs from example 4.1 in that isosorbide is added in the second stage in a molar ratio of glycol to isosorbide of 4:6, the polyurethane obtained being designated S 4 IS 3 PETU。
Example 4.5 differs from example 4.1 in that isosorbide is added in the second stage in a molar ratio of glycol to isosorbide of 2:8, the polyurethane obtained being designated S 4 IS 4 PETU。
Example 4.6 differs from example 4.1 in that isosorbide is added in the third step, the molar ratio of diol to isosorbide being 5:5, the polyurethane obtained being designated S 4 IS 5 PETU。
Example 4.7 differs from example 4.1 in that isosorbide is added in the second step in a molar ratio of glycol to isosorbide of 5:5, and isosorbide is also added in the third step in a molar ratio of glycol to isosorbide of 5:5, the resulting polyurethane is designated S 4 IS 6 PETU. The experimental data for the polyurethanes in example 4 are shown in table 4.
Table 4 experimental data for polyurethanes
Example 5
Example 5 a total of 5 experiments were performed.
Example 5.1
(1) Adding 1, 6-cyclohexanediamine and dimethyl carbonate into a flask, wherein the molar ratio of the 1, 6-cyclohexanediamine to the dimethyl carbonate is 1:5, adding a catalyst alumina which is 0.14% of the mass of the 1, 6-cyclohexanediamine, heating to 100 ℃ for reaction, and reacting for 10 hours to obtain the 1, 6-cyclohexanedicarbamate.
(2) Reacting 1, 6-cyclohexanedicarboxylate with 1, 12-dodecanediol to generate a hydroxyl terminated polyurethane hard segment prepolymer, carrying out transesterification reaction under the protection of nitrogen at a transesterification temperature of 160 ℃ and a transesterification time of 8 hours, reducing the pressure of a reaction system to below 50Pa after the transesterification stage is finished, and carrying out polycondensation at a polycondensation temperature of 200 ℃ and a reaction time of 5 hours, wherein the molar ratio of the 1, 6-cyclohexanedicarboxylate to the dihydric alcohol is 1:2.2. Molecular weight of the hard polyurethane segments producedM n 3800.
(3) Putting the hard segment prepared in the step (2) and soft segment PTMG with molecular weight of 1000 into a reaction kettle, wherein the content of the hard segment is 30% and the content of the soft segment is 70%, heating to 190 ℃ under the system pressure of 50Pa or lower, carrying out melt polycondensation, and carrying out polycondensation for 8 hours to obtain polyurethane, which is marked as S 5 IS 0 PEU 1000 (i.e., no isosorbide is used in example 5.1).
Example 5.2 differs from example 5.1 in that isosorbide is added in the second stage in a molar ratio of diol to isosorbide of 5:5 and PTMG molecular weight of 1000, the polyurethane obtained being designated S 5 IS 1 PEU 1000 。
Example 5.3 differs from example 5.1 in that isosorbide is added in the second stage in a molar ratio of diol to isosorbide of 3:7, the polyurethane obtained with a PTMG molecular weight of 1000 being denoted S 5 IS 2 PEU 1000 。
Example 5.4 differs from example 5.1 in that isosorbide is added in the second stage in a molar ratio of diol to isosorbide of 5:5 and PTMG molecular weight of 2000, the polyurethane obtained being designated S 5 IS 3 PEU 2000 。
Example 5.5 differs from example 5.1 in that isosorbide is added in the second stage in a molar ratio of diol to isosorbide of 3:7, the polyurethane obtained with PTMG molecular weight 2000 being denoted S 5 IS 4 PEU 2000 . Experimental data for the polyurethanes in example 5 are shown in table 5.
TABLE 5 Experimental data for polyurethanes
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application.
Claims (6)
1. The preparation method of the bio-based non-isocyanate polyurethane is characterized by comprising the following steps of:
(1) Synthesis of dicarbamate intermediates
Diamine reacts with excessive dimethyl carbonate or diethyl carbonate under the catalysis of a catalyst, and a dicarbamate intermediate is obtained after the reaction is completed;
the mol ratio of diamine to dimethyl carbonate or diethyl carbonate is 1:2-6, and the mass of the catalyst is 0.01-0.5% of that of diamine;
(2) Synthesis of polyurethane hard segment
The dicarbamate intermediate prepared in the step (1) and excessive small molecular dihydric alcohol and isosorbide are subjected to transesterification and polycondensation to generate hydroxyl-terminated polyurethane hard segment prepolymer;
the molar ratio of the dicarbamate to the small molecular dihydric alcohol to the isosorbide is 1:1.2-3, and the molar ratio of the small molecular dihydric alcohol to the isosorbide is 8:2-2:8;
(3) Synthesis of polyurethane soft segment
Preparing a polycarbonate diol soft segment from dimethyl carbonate, small molecular diol and isosorbide through transesterification and polycondensation;
the molar ratio of the dimethyl carbonate to the small molecular dihydric alcohol is 1:1.2-3, and/or the molar ratio of the dimethyl carbonate to the isosorbide is 1:1.2-3; the mole ratio of the small molecular dihydric alcohol to the isosorbide is 8:2-2:8;
or preparing a polyester diol soft segment by using dibasic acid, micromolecular diol and isosorbide through esterification reaction and polycondensation reaction;
the mol ratio of the dibasic acid to the micromolecular dihydric alcohol is 1:1.1-3; and/or the molar ratio of the dibasic acid to the isosorbide is 1:1.1-3; the molar ratio of the small molecular dihydric alcohol to the isosorbide is 8:2-2:8;
(4) Melt polycondensation for preparing polyurethane
And (3) preparing the non-isocyanate polyurethane by melt polycondensation of the hard polyurethane segments and the soft polyurethane segments prepared in the step (2) and the step (3).
2. The method for producing a biobased non-isocyanate polyurethane according to claim 1, wherein the reaction temperature in the step (1) is 50 to 200 ℃ and the reaction time is 3 to 20 hours.
3. The method for preparing bio-based non-isocyanate polyurethane according to claim 1, wherein the step (2) is performed with a transesterification reaction in a nitrogen atmosphere at a temperature of 100-190 ℃ for a reaction time of 1-24 hours; and (3) performing polycondensation reaction in a vacuum environment with the pressure less than 100Pa, wherein the polycondensation reaction temperature is 150-250 ℃ and the polycondensation reaction time is 1-15 h.
4. The method for preparing bio-based non-isocyanate polyurethane according to claim 1, wherein the step (3) is characterized in that the polycarbonate diol soft segment is subjected to transesterification under the protection of nitrogen, the temperature of the transesterification is 100-190 ℃, and the reaction time is 1-20 h; performing polycondensation in a vacuum environment with a pressure of less than 100 Pa; wherein the polycondensation reaction temperature is 150-250 ℃ and the reaction time is 1-10 h.
5. The method for preparing bio-based non-isocyanate polyurethane according to claim 1, wherein the esterification reaction temperature of the polyester diol soft segment prepared in the step (3) is 140-190 ℃ and the reaction time is 1-15 h; the polycondensation temperature is 150-250 ℃, and the reaction time is 1-15 h.
6. A biobased non-isocyanate polyurethane obtainable by the process according to any one of claims 1 to 5.
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