CN116899403A - Polymer amino denitration agent and preparation method thereof - Google Patents

Polymer amino denitration agent and preparation method thereof Download PDF

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Publication number
CN116899403A
CN116899403A CN202311026848.7A CN202311026848A CN116899403A CN 116899403 A CN116899403 A CN 116899403A CN 202311026848 A CN202311026848 A CN 202311026848A CN 116899403 A CN116899403 A CN 116899403A
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China
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parts
amino
denitration
denitration agent
agent according
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CN202311026848.7A
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Chinese (zh)
Inventor
郭峰
石少波
孔长青
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Shandong Zhicheng Industry Co ltd
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Shandong Zhicheng Industry Co ltd
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Priority to CN202311026848.7A priority Critical patent/CN116899403A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/56Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

A high molecular amino-denitrifying agent and a preparation method thereof belong to the technical field of denitrifying agent preparation. The denitration catalyst comprises a denitration amino component and is characterized by comprising the following components in parts by weight: 70 to 90 parts of amino compound, 4.5 to 7.5 parts of catalyst, 3 to 5 parts of glidant, 3.8 to 6.2 parts of solubilizer and 3.8 to 6.2 parts of inhibitor; wherein the amino complex is NH 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 Is a complex of (a) and (b). The invention is prepared by adding various amino active ingredients into purified water for reaction and activation, and is colorless and transparent liquid and non-volatile. No toxicity, no harm to environment and no pollution to water. When exposed to fire and high heat, the material is incombustible and explosion-proof, and the pH value is neutral.

Description

Polymer amino denitration agent and preparation method thereof
Technical Field
A high molecular amino-denitrifying agent and a preparation method thereof belong to the technical field of denitrifying agent preparation.
Background
Denitration is an important field in the direction of environmental protection of the atmosphere in China all the time, and a large amount of denitration agents are required for a selective catalytic reduction method and a selective non-catalytic reduction method which are applied to large-scale industry at present. Typical selective non-catalytic environmental process denitration agents include liquid ammonia, ammonia water and urea. However, liquid ammonia requires high-pressure equipment for storage and is highly toxic. For ammonia water, the advantages are low running cost, but high transportation cost. Urea has obvious advantages in the aspect of safety and storage and transportation. But at a higher cost. So the polymer denitration agent which can integrate various advantages of the traditional denitration agent at present is an advantageous direction of active research of people. The polymer denitration process has the advantages of simple structure, small equipment floor area, low maintenance and overhaul cost, low equipment noise, stable operation and the like. The molecular denitration process is similar to the traditional denitration process, and the powdery high-molecular denitration agent needs to be sprayed to the smoke in the optimal temperature area, namely, the higher denitration rate can be realized.
Chinese patent CN106621782B discloses a polymer denitration agent, which comprises three components: (1) At least one of urea, ammonium carbonate, ammonium bicarbonate, ammonium acetate, ammonium sulfate, melamine, benzomelamine as an ammonium/amine source. 99.0 to 30.0 parts by mass of the ammonium/amine source; (2) 1.0 to 70.0 parts by mass of synergistic polymer which consists of polyacrylate and/or polyalkylacrylate and/or polyacrylamide and copolymer high molecular carrier and/or high molecular filler thereof; (3) 0 to 10.0 parts by mass of other components. The other components at least comprise powder with one of the following components: ammonium stearate; magnesium stearate; calcium stearate; a mildew inhibitor; precipitation of calcium carbonate; magnesium oxide; a zeolite. The denitration agent is a high-efficiency polymer denitration agent formed by compounding any two or three of polyacrylic acid, polyalkyl acrylic acid, polyacrylamide and acrylic acid/alkyl acrylic acid/acrylamide with an ammonium/amine source, and the denitration rate can reach 82.3% -99.3% under the condition of 800-1050 ℃. However, the anti-sales agent contains a plurality of toxic components, which can cause harm to operators and the environment during the actual application process or after the application.
Disclosure of Invention
The invention aims to solve the technical problems that: overcomes the defects of the prior art and provides a polymer amino denitration agent which is non-volatile, nontoxic and harmless to the environment and a preparation method thereof.
The technical scheme adopted for solving the technical problems is as follows: the high molecular amino denitration agent comprises a denitration amino component and is characterized by comprising the following components in parts by weight: 70 to 90 parts of amino compound, 4.5 to 7.5 parts of catalyst, 3 to 5 parts of glidant, 3.8 to 6.2 parts of solubilizer and 3.8 to 6.2 parts of inhibitor;
wherein the amino complex is NH 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 Is a complex of (a) and (b).
The product is developed to obtain the additive aiming at the defects of low efficiency, high temperature area requirement, high ammonia escape and the like of urea solution in denitration. The invention adopts various amino raw materials, and the amino raw materials react to generate various active elements and ammonia under the drive of temperature. The urea ammonia and the nitrogen oxides fully react, thereby playing a role of catalytic reduction. The method can be applied to power plants, thermal power plants, steel plants, chemical plants, cement plants and the like, and flue gas SNCR and SCR denitration can be obtained in the field of fuel coal and gas. The ratio can be adjusted according to the furnace type and the smoke composition during specific application.
The invention is prepared by adding various amino active ingredients into purified water for reaction and activation, and is colorless and transparent liquid and non-volatile. No toxicity, no harm to environment and no pollution to water. When exposed to fire and high heat, the material is incombustible and explosion-proof, and the pH value is neutral.
Preferably, in the polymer amino denitration agent, the denitration amino component comprises the following components in parts by weight: 78 to 82 parts of amino compound, 5.5 to 6.5 parts of catalyst, 3.5 to 4.5 parts of glidant, 4.6 to 5.4 parts of solubilizer and 4.8 to 5.6 parts of inhibitor. Under the preferable proportion, the matching among materials is more reasonable, and the out-of-stock effect is better.
Preferably, in the polymer amino denitration agent, the catalyst is potassium persulfate, ammonium persulfate or benzoyl peroxide. The catalyst can better promote the activity of the denitration agent and has higher catalytic efficiency.
Preferably, in the polymer amino denitration agent, the glidant is sodium carboxymethyl cellulose, potassium carboxymethyl cellulose, ammonium carboxymethyl cellulose or polymerized acrylamide. The preferred glidants promote flowability of the material. Better guarantees the uniformity of the components of the stripping agent in the preparation process.
Preferably, in the polymer amino denitration agent, the solubilizer is hydrogenated castor oil or glycerol cocoate. After the optimized solubilizer is used, the uniform dispersion of the pin removing agent is facilitated when the pin removing agent is used, so that the pin removing agent can be uniformly sprayed into small liquid drops, and the contact of flue gas is facilitated.
Preferably, in the polymer amino denitration agent, the inhibitor is organic sulfoxide, organic thioether or methyl silicone oil.
Preferably, in the polymer amino denitration agent, the NH 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 The molar ratio of (2) is 30-40:25-35:1-5:0.5-2:2-6:2-7. The preferred amino complex denitration is inefficient and accommodates a wider warm zone.
A process for preparing the high-molecular amino denitrifying agent includes such steps as adding purified water to raw materials of high-molecular amino denitrifying agent, and reaction. The preparation process of the invention is simple, easy to realize, has low requirements on equipment, and can be directly used by being uniformly mixed with purified water at normal temperature.
Preferably, in the preparation method of the polymer amino denitration agent, the mass ratio of the total mass of the denitration amino component to purified water is 4-6:4-6.
Compared with the prior art, the high molecular amino denitration agent and the preparation method thereof have the beneficial effects that: the invention is prepared by adding various amino active ingredients into purified water for reaction and activation, and is colorless and transparent liquid and non-volatile. No toxicity, no harm to environment and no pollution to water. When exposed to fire and high heat, the material is incombustible and explosion-proof, and the pH value is neutral. The invention greatly reduces the comprehensive denitration cost: the denitration efficiency is improved from 40-50% to 70-90% (SNCR), and the consumption is reduced by about 20%. The polymer amino denitration agent is sprayed in a temperature range of 700-1100 ℃ in a boiler, and the polymer amino denitration agent is rapidly decomposed to generate a large number of reducing high-activity free radicals to react with NOx in a reduction way, so that the NOx is reduced into N 2 And H 2 O is removed, and other side reactions do not occur.The additive can spontaneously obtain ammonia gas and various active elements in certain quantity, and the additive reacts with nitrogen oxides in the flue gas to generate no toxic secondary products.
Detailed Description
The invention will be further described with reference to specific examples, of which example 1 is the best practice.
Example 1
NH is added to 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 The amino compound is prepared by the preparation method according to the molar ratio of 35:30:3:1.5:4.5; then 80 parts of amino compound, 6.0 parts of ammonium persulfate, 4.0 parts of sodium carboxymethyl cellulose, 5.0 parts of hydrogenated castor oil and 5.2 parts of organic sulfoxide are prepared according to parts by weight; adding purified water at a mass ratio of 5:5 at normal temperature, stirring for 35min, and activating.
Example 2
NH is added to 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 The amino compound is prepared by the preparation method according to the molar ratio of 32:32:2:1.7:3:5.5; 78 parts of amino compound, 6.5 parts of potassium persulfate, 3.5 parts of sodium carboxymethyl cellulose, 5.4 parts of glycerol cocoate and 4.8 parts of organic thioether are prepared according to parts by weight; adding purified water at a mass ratio of 5:4 at normal temperature, stirring for 37min, and activating.
Example 3
NH is added to 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 The amino compound is prepared by the preparation method according to the molar ratio of 37:28:4:1.0:5:3.5; then 82 parts of amino compound, 5.5 parts of benzoyl peroxide, 4.5 parts of carboxymethyl cellulose ammonium, 4.6 parts of hydrogenated castor oil and 5.6 parts of organic thioether are prepared according to parts by weight; adding purified water at normal temperature according to the mass ratio of 4:5, stirring for 33min, and completing the reaction and activation.
Example 4
NH is added to 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 Pre-preparing an amino compound according to a molar ratio of 30:35:1:2:2:7; then 70 parts of amino compound, 7.5 parts of potassium persulfate, 3 parts of carboxymethyl cellulose ammonium, 6.2 parts of hydrogenated castor oil and 3.8 parts of organic sulfoxide are prepared according to parts by weight; adding purified water at a mass ratio of 4:6 at normal temperature, stirring for 30min, and activating.
Example 5
NH is added to 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 The amino compound is prepared by the preparation method according to the molar ratio of 40:25:5:0.5:6:2; then 90 parts of amino compound, 4.5 parts of benzoyl peroxide, 5 parts of polymerized acrylamide, 3.8 parts of glycerol cocoate and 6.2 parts of methyl silicone oil are prepared according to parts by weight; adding purified water at a mass ratio of 6:4 at normal temperature, stirring for 40min, and activating.
Denitration performance test: before denitration effect test, a test device (comprising a 800-1050 ℃ reactor, an NO steel cylinder, a reactor inlet pipeline system, a denitration agent bin, a double-screw feeding system entering the reactor, a flue gas outlet pipeline in the reactor and a flue gas analyzer) is assembled.
Opening an NO steel bottle, connecting a flue gas analyzer at a flue gas outlet pipeline of the reactor at the flow rate of 5L/min, and measuring the concentration of NO; after the concentration of NO in the smoke analyzer is stable, adding the polymer denitration agent of the embodiment, and measuring the concentration of NO at the flow rate of 5 g/min; the denitration efficiency was calculated from the two NO concentrations. The test results of each example are shown in Table 1.
Table 1 denitration performance of examples
The above description is only a preferred embodiment of the present invention, and is not intended to limit the invention in any way, and any person skilled in the art may make modifications or alterations to the disclosed technical content to the equivalent embodiments. However, any simple modification, equivalent variation and variation of the above embodiments according to the technical substance of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims (9)

1. The high molecular amino denitration agent comprises a denitration amino component and is characterized by comprising the following components in parts by weight: 70 to 90 parts of amino compound, 4.5 to 7.5 parts of catalyst, 3 to 5 parts of glidant, 3.8 to 6.2 parts of solubilizer and 3.8 to 6.2 parts of inhibitor;
wherein the amino complex is NH 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 Is a complex of (a) and (b).
2. A polymeric amino-denitration agent according to claim 1, wherein: the composition of the weight portion is as follows: 78 to 82 parts of amino compound, 5.5 to 6.5 parts of catalyst, 3.5 to 4.5 parts of glidant, 4.6 to 5.4 parts of solubilizer and 4.8 to 5.6 parts of inhibitor.
3. A polymeric amino-denitration agent according to claim 1 or 2, characterized in that: the catalyst is potassium persulfate, ammonium persulfate or benzoyl peroxide.
4. A polymeric amino-denitration agent according to claim 1 or 2, characterized in that: the glidant is sodium carboxymethyl cellulose, potassium carboxymethyl cellulose, ammonium carboxymethyl cellulose or polymerized acrylamide.
5. A polymeric amino-denitration agent according to claim 1 or 2, characterized in that: the solubilizer is hydrogenated castor oil or glycerol cocoate.
6. A polymeric amino-denitration agent according to claim 1 or 2, characterized in that: the inhibitor is organic sulfoxide, organic thioether or methyl silicone oil.
7. A polymeric amino-denitration agent according to claim 1, wherein: said NH 4 HCO 3 、Na 2 CO 3 、NH 4 Cl、V 2 O 5 、CuSO 4 And KMnO 4 The molar ratio of (2) is 30-40:25-35:1-5:0.5-2:2-6:2-7.
8. A method for preparing the polymer amino denitration agent as claimed in any one of claims 1 to 7, characterized by comprising the steps of: adding purified water into the raw materials of the macromolecule amino denitration agent comprising the denitration amino component, and performing reaction and activation.
9. The method for preparing the macromolecular amino denitration agent according to claim 8, which is characterized by comprising the following steps: the mass ratio of the total mass of the denitrated amino component to the purified water is 4-6:4-6.
CN202311026848.7A 2023-08-15 2023-08-15 Polymer amino denitration agent and preparation method thereof Pending CN116899403A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311026848.7A CN116899403A (en) 2023-08-15 2023-08-15 Polymer amino denitration agent and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311026848.7A CN116899403A (en) 2023-08-15 2023-08-15 Polymer amino denitration agent and preparation method thereof

Publications (1)

Publication Number Publication Date
CN116899403A true CN116899403A (en) 2023-10-20

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