CN116875120A - Washable inner wall emulsion, preparation method and application thereof, and washable inner wall paint - Google Patents

Washable inner wall emulsion, preparation method and application thereof, and washable inner wall paint Download PDF

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Publication number
CN116875120A
CN116875120A CN202310962784.5A CN202310962784A CN116875120A CN 116875120 A CN116875120 A CN 116875120A CN 202310962784 A CN202310962784 A CN 202310962784A CN 116875120 A CN116875120 A CN 116875120A
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Prior art keywords
emulsion
interior wall
wash
washable
wall emulsion
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王逸倩
王瀚平
王璞玉
李金钟
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ASIA PAINT (SHANGHAI) CO LTD
Asia Cuanon Technology Shanghai Co Ltd
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ASIA PAINT (SHANGHAI) CO LTD
Asia Cuanon Technology Shanghai Co Ltd
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Priority to CN202310962784.5A priority Critical patent/CN116875120A/en
Publication of CN116875120A publication Critical patent/CN116875120A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D125/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Coating compositions based on derivatives of such polymers
    • C09D125/02Homopolymers or copolymers of hydrocarbons
    • C09D125/04Homopolymers or copolymers of styrene
    • C09D125/08Copolymers of styrene
    • C09D125/14Copolymers of styrene with unsaturated esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F212/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F212/02Monomers containing only one unsaturated aliphatic radical
    • C08F212/04Monomers containing only one unsaturated aliphatic radical containing one ring
    • C08F212/06Hydrocarbons
    • C08F212/08Styrene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The invention provides a washable interior wall emulsion, a preparation method, application and a washable interior wall coating thereof, and relates to the technical field of interior wall coatings. The invention solves the technical problem that the washing resistance of the paint is difficult to obviously improve in the prior art, and achieves the technical effect that the inner wall paint has excellent washing resistance and greatly improves the defect that the existing inner wall paint is not scrubbing resistant.

Description

Washable inner wall emulsion, preparation method and application thereof, and washable inner wall paint
Technical Field
The invention relates to the technical field of interior wall coating, in particular to a washable interior wall emulsion, a preparation method and application thereof, and a washable interior wall coating.
Background
The interior wall coating is the coating variety with the largest application amount of the building coating, and compared with the exterior wall coating, the interior wall coating has few varieties, the main film forming substance is acrylic ester or synthetic resin copolymerized with vinyl monomers, most of the interior wall coating is styrene-acrylic emulsion and pure acrylic emulsion, and a small amount of the interior wall coating is tertiary ethylene carbonate-vinyl acetate copolymer emulsion and the like. Acrylic polymers are widely used because of the excellent light and color retention, chemical stability and the like, but have the problems of low adhesion to wall substrates, poor water resistance, poor alkali resistance and hot adhesion and cold brittleness.
The interior wall latex paint is prepared by taking polymer emulsion as a film forming material, taking synthetic resin emulsion as a base material, adding pigment, filler and various auxiliary agents; the interior wall emulsion paint is one of the main decorative materials of indoor wall surfaces and ceilings, and has the characteristics of good decorative effect, convenient construction, little environmental pollution, low cost and wide application. However, latex paints on the market are generally not resistant to scrubbing.
The existing washable interior wall coating mostly solves the problem of washability by improving the compactness of a paint film and changing the friction coefficient and reducing the comprehensive mode of the hydrophilic coefficient of a system in an organic-inorganic combination mode, but cannot obviously improve the washability.
In view of this, the present invention has been made.
Disclosure of Invention
The invention aims to provide a preparation method of a washable interior wall emulsion, which has the advantages of simple process and convenient operation, and can obtain the styrene-acrylic interior wall emulsion with low Tg and high washability, wherein the emulsion polymerization stability, the particle size and the stability of the finished emulsion are both considered.
The second object of the present invention is to provide a wash-resistant interior wall emulsion having excellent wash resistance.
The invention further aims to provide an application of the washable inner wall emulsion, which can greatly improve the defect that the paint is not washable.
The fourth object of the invention is to provide a wash-resistant interior wall coating material having excellent wash-resistant properties.
In order to achieve the above object of the present invention, the following technical solutions are specifically adopted:
in a first aspect, a method for preparing a wash-resistant interior wall emulsion comprises the steps of:
(a) Mixing and emulsifying styrene, acrylic ester, acrylic acid and epoxy resin to obtain a monomer pre-emulsion;
(b) Mixing and reacting a monomer pre-emulsion, an initiator, an emulsifier, silicon dioxide and an organosilicon monomer to obtain a primary emulsion system;
(c) Adding a tertiary butyl hydroperoxide aqueous solution and a sodium formaldehyde sulfoxylate aqueous solution into the primary emulsion system, removing unreacted residual monomers, then adjusting the pH value to 6-7, and filtering to obtain the washable inner wall emulsion.
Further, the acrylic ester includes at least one of butyl acrylate, methyl methacrylate and methyl acrylate.
Further, the silica comprises silica particles prepared by a stoner method;
preferably, the diameter of the silica particles is 100nm or less;
preferably, the silica particles comprise silica particles treated with a silane coupling agent.
Further, the initiator comprises an aqueous initiator;
preferably, the aqueous initiator comprises at least one of ammonium persulfate, sodium persulfate, and potassium persulfate;
preferably, the emulsifier comprises at least one of an anionic emulsifier and a nonionic emulsifier;
preferably, the anionic emulsifier comprises at least one of sodium dodecyl benzene sulfonate, sodium stearate, and sodium laurate;
preferably, the nonionic emulsifier comprises at least one of fatty alcohol polyoxyethylene ether and alkylphenol polyoxyethylene ether.
Further, the organosilicon monomer comprises at least one of vinyl trimethoxy silane, vinyl trichloro silane and methyl vinyl chlorosilane.
Further, in the step (b), the temperature of the reaction is 85-87 ℃;
preferably, in step (c), the method of filtration comprises filtration with a 100 mesh filter cloth.
In a second aspect, a washable interior wall emulsion prepared by any one of the methods of the above-described methods.
Further, the particle size of the washable inner wall emulsion is 130-140 nm;
preferably, the solid content of the washable inner wall emulsion is 48-49%;
preferably, the viscosity of the wash-resistant interior wall emulsion is 500-700.
In a third aspect, the use of a wash-resistant interior wall emulsion as defined in any one of the preceding claims in a coating.
In a fourth aspect, a wash-resistant interior wall coating comprising the wash-resistant interior wall emulsion of any one of the preceding claims.
Compared with the prior art, the invention has at least the following beneficial effects:
according to the preparation method of the washable inner wall emulsion, styrene and acrylic ester substances are used as raw materials, in the polymerization process, silicon dioxide can provide a certain hardness support for the polymer emulsion, and an organic silicon monomer has carbon-carbon double bonds, so that a certain crosslinking mode can be provided, si-O-Si bonds in a coating film are increased, the crosslinking density of the coating film is improved, the compactness of the coating film is better, and the emulsion can generate a self-crosslinking phenomenon in the film forming process, thereby being beneficial to improving the adhesive force and hardness of the coating film and improving the scrubbing resistance of the coating film; the epoxy resin has the characteristics of high adhesion with a base material, outstanding alkali resistance, easiness in crosslinking to form a three-dimensional network structure and the like, can well make up for the defects of styrene-acrylic emulsion, and can be grafted onto a latex particle molecular chain, so that the crosslinking degree of the molecular chain is improved; in addition, the grafting probability of the molecular chain can be further improved by increasing the using amount of the epoxy resin, so that the hardness of the coating film is increased, and the scrubbing resistance times of the coating film are further improved.
The washable inner wall emulsion provided by the invention has excellent washable performance.
The application of the washable inner wall emulsion provided by the invention can greatly improve the defect that the paint is not washable.
The washable interior wall coating provided by the invention has excellent washable performance, can greatly improve the defect that the existing interior wall coating is not washable, and can balance various basic performances of emulsion.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
According to a first aspect of the present invention, there is provided a method of preparing a wash-resistant interior wall emulsion comprising the steps of:
(a) Mixing and emulsifying styrene, acrylic ester, acrylic acid and epoxy resin to obtain a monomer pre-emulsion;
(b) Mixing and reacting a monomer pre-emulsion, an initiator, an emulsifier, silicon dioxide and an organosilicon monomer to obtain a primary emulsion system;
(c) Adding a tertiary butyl hydroperoxide aqueous solution and a sodium formaldehyde sulfoxylate aqueous solution into the primary emulsion system, and then adjusting the pH value to 6-7 to obtain the washable inner wall emulsion.
According to the preparation method of the washable inner wall emulsion, styrene and acrylic ester substances are used as raw materials, in the polymerization process, silicon dioxide can provide a certain hardness support for the polymer emulsion, and an organic silicon monomer has carbon-carbon double bonds, so that a certain crosslinking mode can be provided, si-O-Si bonds in a coating film are increased, the crosslinking density of the coating film is improved, the compactness of the coating film is better, and the emulsion can generate a self-crosslinking phenomenon in the film forming process, thereby being beneficial to improving the adhesive force and hardness of the coating film and improving the scrubbing resistance of the coating film; the epoxy resin has the characteristics of high adhesion with a base material, outstanding alkali resistance, easiness in crosslinking to form a three-dimensional network structure and the like, can well make up for the defects of styrene-acrylic emulsion, and can be grafted onto a latex particle molecular chain, so that the crosslinking degree of the molecular chain is improved; in addition, the increased amount of epoxy resin can increase the grafting probability of the molecular chain, thereby increasing the hardness of the coating film and increasing the scrubbing resistance times of the coating film.
In a preferred embodiment, the acrylate includes, but is not limited to, butyl acrylate.
In a preferred embodiment, the silica includes, but is not limited to, silica particles prepared by a stoner process, wherein the diameter of the silica particles may be less than 100nm, and if the diameter of the silica particles is greater than 100nm, the particle size of the composite particles may be too large to meet the wash-resistant standard of the interior wall emulsion.
In the present invention, silica particles are prepared by a stoner method, comprising the steps of: hydrolyzing tetraethoxysilane in a mixed solution containing water, ammonia water and ethanol, and stirring at room temperature for reaction to obtain silicon dioxide particles; during the period, the diameter of the silica particles can be controlled below 100nm by adjusting the amount of ammonia.
In a preferred embodiment, the silica particles include, but are not limited to, silica particles treated with a silane coupling agent, wherein the silane coupling agent includes, but is not limited to, at least one of 3-methacryloxypropyl trimethoxysilane and aminopropyl triethoxysilane.
A typical preparation method (stoner method) of silica particles comprises the steps of:
hydrolysis of tetraethyl orthosilicate (0.17 mol/L) in a mixed solution containing water (7.5 mol/L), ammonia water (1 mol/L) and ethanol, stirring at room temperature for 4 hours to obtain silica particles, and controlling the diameter of the silica particles to be 100nm or less by adjusting the amount of ammonia water;
heating the system to 80 ℃, adding the silane coupling agent, and stirring for 4 hours;
the prepared silica particles were subjected to high-speed centrifugation-dispersion circulation and placed in an oven at 50 ℃ for drying.
In a preferred embodiment, the initiator used in the present invention includes, but is not limited to, an aqueous initiator; wherein the aqueous initiator includes, but is not limited to, at least one of ammonium persulfate, sodium persulfate, and potassium persulfate.
In a preferred embodiment, the emulsifier used in the present invention includes, but is not limited to, at least one of an anionic emulsifier and a nonionic emulsifier; wherein the anionic emulsifier includes, but is not limited to, at least one of sodium dodecyl benzene sulfonate, sodium stearate, and sodium laurate; the nonionic emulsifier includes, but is not limited to, at least one of fatty alcohol polyoxyethylene ether and alkylphenol polyoxyethylene ether.
In a preferred embodiment, the organosilicon monomer used in the invention comprises at least one of vinyl trimethoxy silane, vinyl trichloro silane and methyl vinyl chlorosilane, and the organosilicon monomer has carbon-carbon double bonds, so that a certain crosslinking mode can be provided, si-O-Si bonds in a coating film are increased, the crosslinking density of the coating film can be further improved, the compactness of the coating film is better, and the emulsion can generate self-crosslinking phenomenon in the film forming process, thereby being beneficial to further improving the adhesive force and hardness of the coating film, and further effectively improving the scrub resistance of a product.
In a preferred embodiment, the reaction temperature in step (b) of the present invention may be in the range of 85 to 87 ℃, which is typically but not limited to 85 ℃, 86 ℃, 87 ℃, for example, which is more advantageous for further enhancing the reaction effect.
In a preferred embodiment, the step (c) of the present invention further comprises a step of filtering after the pH adjustment, wherein the filtering method may be, for example, filtering with a 100 mesh filter cloth, but is not limited thereto.
A typical method for preparing a wash-resistant interior wall emulsion, comprising the steps of:
1. the method comprises the steps of preparing silicon dioxide particles by adopting a stoner method, hydrolyzing tetraethoxysilane (0.17 mol/L) in a mixed solution containing water (7.5 mol/L), ammonia water (1 mol/L) and ethanol, stirring for 4 hours at room temperature to obtain the silicon dioxide particles, and controlling the diameter of the silicon dioxide particles to be less than 100nm by adjusting the amount of the ammonia water;
heating to 80 ℃, adding a silane coupling agent, stirring for 4 hours, and drying the prepared silicon dioxide particles in a 50 ℃ oven through three high-speed centrifugation-dispersion cycles;
2. 6g of anionic emulsifier, 1g of nonionic emulsifier and 10g of cross-linking agent are dissolved in 270g of deionized water to prepare an emulsifier aqueous solution;
mixing 327.5g of styrene, 242.5g of butyl acrylate, 15g of acrylic acid and 60g (5%) of epoxy resin uniformly, and slowly adding the mixture into the aqueous solution of the emulsifier under stirring to obtain a monomer pre-emulsion;
3. 260g of deionized water, 3.3g of anionic emulsifier, 2.8g of nonionic emulsifier and 1g of the obtained silica particles are added into a reaction vessel provided with a reflux condenser, a thermometer, a mechanical stirring device and a peristaltic pump feeding device, stirred and dissolved at a rotating speed of 150rpm, heated to 80 ℃ for maintenance, then a pre-emulsion containing an initiator aqueous solution consisting of 1.25g of an aqueous initiator and 15g of deionized water and 26g of the monomer is added, heated to 85-87 ℃ and kept warm for 15 minutes;
wherein, a peristaltic pump is used for dripping the monomer pre-emulsion into the system for 3 hours; simultaneously, dropwise adding an initiator aqueous solution into the system by using a peristaltic pump, wherein the dropwise adding is completed in 3 hours; after 2/3 of the pre-emulsion is added dropwise, 4g of organic silicon monomer is added;
4. after the monomer pre-emulsion and the initiator aqueous solution are added dropwise, continuing to keep the temperature for 1 hour, cooling to 70 ℃, then adding a tert-butyl hydroperoxide aqueous solution (1.0 g of tert-butyl hydroperoxide is dissolved in 5.0g of deionized water) and a sodium formaldehyde sulfoxylate aqueous solution (0.8 g of sodium formaldehyde sulfoxylate is dissolved in 10g of deionized water) into the system, dropwise adding for 30 minutes, then keeping the temperature for 30 minutes, cooling to room temperature, adjusting the pH value of the emulsion to 6-7 by using ammonia water, and simultaneously performing aftertreatment by using a defoaming agent, a preservative and the like, filtering and discharging by using a 100-mesh filter cloth to obtain the washable inner wall emulsion.
According to the preparation method of the washable inner wall emulsion, the silicon dioxide particles are added into the polymer particles, so that the hardness of the particles is greatly increased, and the epoxy resin and the organic silicon monomer are added in the polymerization process, so that the crosslinking degree of molecular chains is improved, and the washable performance of the washable inner wall emulsion is further enhanced.
From the above, styrene and acrylic esters are used as raw materials, the hardness of polymer particles is enhanced through silicon dioxide particles during polymerization, and epoxy resin and organic silicon monomers are used to improve the crosslinking degree of molecular chains during polymerization, so that the washing resistance is further enhanced, and under the synergistic cooperation of the components, the styrene-acrylic interior wall emulsion which has low Tg and high washing resistance and simultaneously has emulsion polymerization stability, particle size and finished emulsion stability is obtained.
According to a second aspect of the invention, there is provided a washable interior wall emulsion prepared by any of the above methods of preparation.
The washable inner wall emulsion provided by the invention has excellent washable performance.
In the present invention, the wash-resistant interior wall emulsion may have a particle size of 130 to 140nm, with typical but non-limiting particle sizes such as 130nm, 132nm, 134nm, 136nm, 138nm, 140nm.
In a preferred embodiment, the wash-resistant interior wall emulsion of the present invention may have a solids content of 48 to 49%, typically but not limited to, for example 48%, 49%.
In a preferred embodiment, the wash-resistant interior wall emulsion of the present invention may have a viscosity of 500 to 700, with typical but non-limiting viscosities such as 500, 550, 600, 650, 700.
According to a third aspect of the present invention there is provided the use of a wash resistant interior wall emulsion as defined in any one of the preceding claims in a coating.
The application of the washable inner wall emulsion provided by the invention can greatly improve the defect that the paint is not washable.
According to a fourth aspect of the present invention there is provided a wash resistant interior wall coating comprising a wash resistant interior wall emulsion as defined in any one of the preceding claims.
The washable interior wall coating provided by the invention has excellent washable performance, can greatly improve the defect that the existing interior wall coating is not washable, and can balance various basic performances of emulsion.
The invention is further illustrated by the following examples. The materials in the examples were prepared according to the existing methods or were directly commercially available unless otherwise specified.
Example 1
A preparation method of a washable inner wall emulsion comprises the following steps:
1. hydrolysis of tetraethyl orthosilicate (0.17 mol/L) in a mixed solution containing water (7.5 mol/L), ammonia water (1 mol/L) and ethanol, stirring at room temperature for 4 hours (adjusting the amount of ammonia water to make the diameter of silica particles 30 nm), heating to 80 ℃, adding a silane coupling agent, stirring for 4 hours, passing through three high-speed centrifugation-dispersion cycles, and drying in a 50 ℃ oven to obtain silica particles;
2. weighing 6g of anionic emulsifier (sodium dodecyl benzene sulfonate), 1g of nonionic emulsifier (fatty alcohol polyoxyethylene ether) and 10g of cross-linking agent (acrylamide), mixing and dissolving in 270g of deionized water, and preparing into an emulsifier aqueous solution;
weighing 327.5g of styrene, 242.5g of butyl acrylate, 15g of acrylic acid and 60g of epoxy resin, uniformly mixing, and slowly adding the mixture into the aqueous solution of the emulsifier under stirring to obtain a monomer pre-emulsion;
3. 260g of deionized water, 3.3g of anionic emulsifier (sodium dodecyl benzene sulfonate), 2.8g of nonionic emulsifier (fatty alcohol polyoxyethylene ether) and 1g of the silica particles are added into a reaction vessel provided with a reflux condenser, a thermometer, a mechanical stirring device and a peristaltic pump feeding device, stirred and dissolved at a rotating speed of 150rpm, heated to 80 ℃ for maintenance, then a pre-emulsion containing an initiator aqueous solution consisting of 1.25g of aqueous initiator (ammonium persulfate) and 15g of deionized water and 26g of the monomer is added, heated to 85-87 ℃ and kept at the temperature for 15 minutes;
wherein, a peristaltic pump is used for dripping the monomer pre-emulsion into the system for 3 hours; simultaneously dropwise adding an initiator aqueous solution into the system by using a peristaltic pump, and completing the dropwise adding for 3 hours; after the 2/3 pre-emulsion was added dropwise, 4g of an organosilicon monomer (vinyltrimethoxysilane) was added;
4. after the monomer pre-emulsion and the initiator aqueous solution are added dropwise, continuing to keep the temperature for 1 hour, then cooling to 70 ℃, adding a tert-butyl hydroperoxide aqueous solution (1.0 g of tert-butyl hydroperoxide is dissolved in 5.0g of deionized water) and a sodium formaldehyde sulfoxylate aqueous solution (0.8 g of sodium formaldehyde sulfoxylate is dissolved in 10g of deionized water) sequentially, dropwise adding for 30 minutes, and then keeping the temperature for 30 minutes;
then cooling to room temperature, regulating the pH value to 6-7 by using ammonia water, performing aftertreatment by using a defoaming agent, a preservative and the like, and filtering and discharging by using a 100-mesh filter cloth to obtain the washable inner wall emulsion.
Example 2
This example differs from example 1 in that the diameter of the silica particles in this example is 50nm, and the remaining steps and process parameters thereof are as described in reference to example 1, to obtain a wash-resistant interior wall emulsion.
Example 3
This example differs from example 1 in that the diameter of the silica particles in this example is 70nm, and the remaining steps and process parameters thereof are as described in reference to example 1, to obtain a wash-resistant interior wall emulsion.
Example 4
The difference between this example and example 1 is that the silica particles are not treated by the silane coupling agent in step 1, and the other steps and the technological parameters thereof refer to example 1, so that the washable interior wall emulsion is obtained, which has the defects that the common silica particles are easy to have problems of large surface adsorption of water molecules, easy secondary aggregation among molecules, overlarge specific surface area and the like when forming aggregates, thereby influencing the industrial application effect thereof; by grafting a macromolecular polymer with the same property as the matrix polymer on the surface of the silicon dioxide through the silane coupling agent, the acting force between the particles and the matrix can be enhanced, the polarity of the surfaces of the particles can be changed, and the dispersibility of the silicon dioxide can be improved.
Example 5
The difference between this example and example 1 is that the organosilicon monomer added in this example is vinyl trichlorosilane, and the rest steps and the process parameters thereof refer to example 1, so as to obtain the washable interior wall emulsion.
Example 6
The difference between this example and example 1 is that the organosilicon monomer added in this example is methyl vinyl chlorosilane, and the rest of the steps and the process parameters thereof refer to example 1, so as to obtain the washable interior wall emulsion.
Example 7
The preparation method of the washable interior wall coating comprises the following steps:
1. adding 31% of water, starting up and stirring, keeping the rotating speed at 600-800 rpm, slowly adding 0.5% of cellulose, 0.2% of pH regulator and 0.1% of defoamer, dispersing for five minutes, and preventing agglomeration;
adding 0.5% of preservative, 0.2% of wetting agent and 0.1% of bactericide in sequence for dispersion, and then continuously feeding;
2. adding 4% of titanium dioxide, 0.2% of thickener, 16% of calcined kaolin and 29% of heavy calcium carbonate in sequence, flushing a dispersing cylinder with 1% of water, dispersing at a high speed for 20-30 minutes, and continuously feeding when the fineness is below 50um at a rotating speed of 1200-1500 rpm;
3. the rotation speed is kept at 600-800 r/min, a dispersing cylinder is washed by 4.8% water, 1.4% film forming auxiliary agent, 0.1% defoamer, 0.4% bactericide, 1% thickener and 12.5% wash-resistant inner wall emulsion (wash-resistant inner wall emulsion provided in example 1) are added in sequence, 2% water is added, and the mixture is fully and uniformly stirred, thus obtaining the wash-resistant inner wall paint.
Examples 8 to 12
Examples 8-12 provide a wash-resistant interior wall coating, differing from example 7 in that the emulsions used in examples 8-12 are the wash-resistant interior wall emulsions of examples 2-6, respectively, the remaining components and proportions thereof, and the preparation method is the same as example 7.
Comparative example 1
The difference between this comparative example and example 1 is that the epoxy resin was not added in step 2, and the remaining steps and the process parameters thereof were referred to example 1 to obtain an interior wall emulsion.
The inner wall emulsion of this comparative example has a disadvantage in that the molecular chain crosslinking degree of the emulsion is low, resulting in low coating film hardness, thereby reducing the wash resistance, as compared with example 1.
Comparative example 2
The present comparative example differs from example 1 in that no silica particles were added in step 3, and the remaining steps and process parameters thereof were referred to example 1 to obtain an interior wall emulsion.
The main effect of the silica particles is to increase the hardness of the particles and thus to improve the wash resistance, and therefore the inner wall emulsion of this comparative example has a disadvantage in that the wash resistance is greatly reduced as compared with example 1.
Comparative example 3
The comparative example differs from example 1 in that the silica particles added in step 3 of the comparative example had a diameter of 120nm, and the remaining steps and the process parameters thereof were referred to example 1 to obtain an interior wall emulsion.
Since the composite particles formed of the larger diameter silica particles also have a larger diameter, the inner wall emulsion of this comparative example has a disadvantage in that the gloss and film forming property of the emulsion are lowered as compared with example 1.
Comparative example 4
The difference between this comparative example and example 1 is that no silicone monomer was added in step 3, and the remaining steps and the process parameters thereof were referred to example 1 to obtain an interior wall emulsion.
The emulsion to which the silicone monomer was added had a better crosslinking density, so the inner wall emulsion of this comparative example had a disadvantage in that the adhesion and hardness of the coating film were reduced as compared with example 1.
Comparative examples 5 to 8
Comparative examples 5 to 8 provide an interior wall coating material differing from example 7 in that the emulsions used in comparative examples 5 to 8 are the interior wall emulsions of comparative examples 1 to 4, respectively, the remaining components and the proportions thereof, and the preparation method are the same as example 7.
Test example 1
Performance testing methods for the emulsions of examples 1-6 and comparative examples 1-4 and the results thereof:
the test method is as follows:
1. particle size testing: diluting the emulsion with deionized water to five thousandths, testing by using a laser particle analyzer, taking an average value for 3 times, and taking polystyrene as a standard for refractive index;
2. polymerization tapping rate/gel rate: cooling the emulsion to room temperature, filtering through a 100-mesh filter cloth, and collecting, washing and weighing gel on the filter cloth, the bottle wall and the stirring paddle to obtain the mass of wet gel; drying the gel at 105 ℃ for 2 hours, weighing, and calculating the gel rate;
3. emulsion solids content: testing by adopting a weight method, weighing about 2.5g of emulsion, placing the emulsion in an aluminum foil dish (the mass of the emulsion is m1, the mass of the aluminum foil dish is m 2), drying the emulsion for 2 hours at 105 ℃, and weighing the emulsion to m3, wherein the solid content is omega= (m 3-m 2)/m 1; correcting by adopting a halogen moisture meter when necessary;
4. viscosity test: a rotor NDJ-8S, no. 3 of the rotational viscometer, according to the common standard of the emulsion;
5. emulsion film forming and glass transition temperature measurement: weighing about 15g of the emulsion in a glass culture dish, and drying at 50 ℃ for 10 hours until the coating film is completely transparent; about 0.003-0.008 g was removed from the center of the film, and the Tg was obtained by DSC;
the test results are shown in Table 1.
TABLE 1
Test example 2
Performance test methods for interior wall coatings of examples 7 to 12 and comparative examples 5 to 8 and the results thereof:
the test method is as follows:
1. wash resistance test: the 120um bar was brushed on the cement board, 6 hours later, the 80um bar was used for brushing, and the test was performed after placing in the curing room for 7 days The number of times the coating was brushed repeatedly with the brush with the wash medium was recorded using a washfast brush instrument.
The test results are shown in Table 2.
TABLE 2
From the above, the inner wall emulsion resistant to scrubbing provided by the invention has excellent scrubbing resistance, can greatly improve the defect that the existing inner wall coating is not resistant to scrubbing, and can balance all basic performances of the emulsion.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims (10)

1. The preparation method of the washable interior wall emulsion is characterized by comprising the following steps of:
(a) Mixing and emulsifying styrene, acrylic ester, acrylic acid and epoxy resin to obtain a monomer pre-emulsion;
(b) Mixing and reacting a monomer pre-emulsion, an initiator, an emulsifier, silicon dioxide and an organosilicon monomer to obtain a primary emulsion system;
(c) Adding a tertiary butyl hydroperoxide aqueous solution and a sodium formaldehyde sulfoxylate aqueous solution into the primary emulsion system to remove unreacted residual monomers, and then adjusting the pH value to 6-7 to obtain the washable inner wall emulsion.
2. The method of claim 1, wherein the acrylic acid ester comprises at least one of butyl acrylate, methyl methacrylate, and methyl acrylate.
3. The method of claim 1, wherein the silica comprises silica particles prepared by a stoner process;
preferably, the diameter of the silica particles is 100nm or less;
preferably, the silica particles comprise silica particles treated with a silane coupling agent.
4. The method of preparation of claim 1, wherein the initiator comprises an aqueous initiator;
preferably, the aqueous initiator comprises at least one of ammonium persulfate, sodium persulfate, and potassium persulfate;
preferably, the emulsifier comprises at least one of an anionic emulsifier and a nonionic emulsifier;
preferably, the anionic emulsifier comprises at least one of sodium dodecyl benzene sulfonate, sodium stearate, and sodium laurate;
preferably, the nonionic emulsifier comprises at least one of fatty alcohol polyoxyethylene ether and alkylphenol polyoxyethylene ether.
5. The method of any one of claims 1-4, wherein the silicone monomer comprises at least one of vinyltrimethoxysilane, vinyltrichlorosilane, and methylvinylchlorosilane.
6. The process according to any one of claims 1 to 4, wherein in step (b), the temperature of the reaction is 85 to 87 ℃;
preferably, in step (c), the step of adjusting the pH further comprises a step of filtering;
preferably, the method of filtration comprises filtration with a 100 mesh filter cloth.
7. A wash-resistant interior wall emulsion prepared by the method of any one of claims 1-6.
8. The wash-resistant interior wall emulsion of claim 7, wherein the particle size of the wash-resistant interior wall emulsion is 130-140 nm;
preferably, the solid content of the washable inner wall emulsion is 48-49%;
preferably, the viscosity of the wash-resistant interior wall emulsion is 500-700.
9. Use of the wash-resistant interior wall emulsion of claim 7 or 8 in a coating.
10. A wash-resistant interior wall coating comprising the wash-resistant interior wall emulsion of claim 7 or 8.
CN202310962784.5A 2023-08-02 2023-08-02 Washable inner wall emulsion, preparation method and application thereof, and washable inner wall paint Pending CN116875120A (en)

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