CN116874701A - Preparation method of reactive melamine resin - Google Patents

Preparation method of reactive melamine resin Download PDF

Info

Publication number
CN116874701A
CN116874701A CN202211164121.0A CN202211164121A CN116874701A CN 116874701 A CN116874701 A CN 116874701A CN 202211164121 A CN202211164121 A CN 202211164121A CN 116874701 A CN116874701 A CN 116874701A
Authority
CN
China
Prior art keywords
melamine resin
reactive
reactive melamine
reduced pressure
melamine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211164121.0A
Other languages
Chinese (zh)
Inventor
李少杰
赵俊飞
张悦凡
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Changshun Research Institute Of Polymer Material Co ltd
Original Assignee
Jiangsu Changshun Research Institute Of Polymer Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Changshun Research Institute Of Polymer Material Co ltd filed Critical Jiangsu Changshun Research Institute Of Polymer Material Co ltd
Priority to CN202211164121.0A priority Critical patent/CN116874701A/en
Publication of CN116874701A publication Critical patent/CN116874701A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G12/00Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08G12/02Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
    • C08G12/40Chemically modified polycondensates

Landscapes

  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to a preparation method of reactive melamine resin, which comprises the following steps of adding melamine, paraformaldehyde, methanol and polyalcohol into a reaction kettle according to a molar ratio of 1:4-6:2-4:2-4 to form a material I; heating under stirring, and when the temperature of the materials in the reaction kettle is 50-75 ℃, regulating the pH of the system to 9-11 and the reaction time to 2-3 h to obtain a material II; diethyl phosphite is added in a dropwise manner under normal pressure for 10-60 min, wherein the diethyl phosphite is 1-3.5 times of the mole number of melamine, and a material III is obtained; reacting the material III at 50-75 ℃ for 2-4 hours, and then adjusting the pH value to 7-8 to obtain a material IV; and (3) carrying out reduced pressure distillation on the material IV to separate out micromolecule substances in the system, wherein the reduced pressure distillation temperature is 70-100 ℃, the pressure is-0.08 to-0.10 MPa, and the moisture test is less than 0.5% by a gauge pressure meter to obtain the reactive melamine resin.

Description

Preparation method of reactive melamine resin
Technical Field
The invention relates to a preparation method of reactive melamine resin.
Background
Polyurethane rigid foam (PUR) is a heat insulating material and a structural material with excellent performance, has strong adhesion to a base material, and is widely applied to the fields of external walls, pipelines, refrigerator heat preservation and the like. However, the PUR structure is loose and porous and easy to burn, and the flame retardant property of the PUR structure becomes one of key technologies which can be widely used in the future. The method for improving the flame retardant property of the material mainly uses a flame retardant. Common additive flame retardants include halogenated phosphates, non-halogenated phosphonates such as dimethyl (ethyl) methylphosphonate, inorganic flame retardants such as ammonium polyphosphate (APP), encapsulated red phosphorus, expanded graphite, and the like. The added flame retardant may cause problems such as low compatibility, precipitation, and mechanical property degradation. The reactive flame retardant forms a covalent bond with polyurethane, has the advantages of good compatibility, good flame retardant effect under the condition of keeping the inherent mechanical property and low concentration of the polyurethane, and the like, and is paid attention to.
Melamine is the most commonly used nitrogen flame retardant, melamine resin is also called melamine resin, and has a certain flame retardant property because of containing N element in the structure, but the flame retardant effect of single N element is not ideal, so that P element is introduced into melamine resin, and the flame retardant synergistic effect can be formed between the N, P flame retardant elements, so that the flame retardant effect can be enhanced.
Chinese patent CN110283207a discloses a phosphorus-nitrogen synergic flame retardant polyether polyol resin, which has the following structural formula: wherein r=r 1 Or n is more than or equal to 2 and less than or equal to 4, m is more than or equal to 2 and less than or equal to 4, and x is more than or equal to 1. A preparation method of phosphorus-nitrogen synergistic flame-retardant polyether polyol resin comprises the following steps: and heating hexamethoxymethyl melamine (HMMM) and phosphate dihydric alcohol or aliphatic dihydric alcohol under the catalysis of p-toluenesulfonic acid to carry out an ether exchange reaction, and carrying out post-treatment to obtain the phosphorus-nitrogen synergistic polyether polyol resin with polyhydroxy. The process has complex reaction conditions and high cost.
Disclosure of Invention
The invention aims to solve the technical problem of providing a novel preparation method of reactive melamine resin, and the prepared reactive melamine resin has the advantages of good flame retardant property, lasting flame retardant property, no toxicity and small influence on environment.
In order to solve the technical problems, the invention adopts the following technical scheme: the preparation method of the reactive melamine resin sequentially comprises the following steps:
(1) Adding melamine, paraformaldehyde, methanol and polyalcohol into a reaction kettle according to a molar ratio of 1:4-6:2-4:2-4 to form a material I;
(2) Heating under stirring, adding a pH regulator when the temperature of the materials in the reaction kettle is 50-75 ℃, regulating the pH of the system to 9-11, and reacting for 2-3 h to obtain a material II;
(3) Diethyl phosphite is added in a dropwise manner under normal pressure, wherein the dropwise time is 10-60 min, and the mass of the diethyl phosphite is 1-3.5 times of the mole number of melamine, so that a material III is obtained;
(4) Reacting the material III at 50-75 ℃ for 2-4 h, then adding a pH regulator, and regulating the pH to 7-8 to obtain a material IV;
(5) And (3) carrying out reduced pressure distillation on the material IV to separate out micromolecule substances in the system, wherein the reduced pressure distillation temperature is 70-100 ℃, the pressure is-0.08 to-0.10 MPa, and the moisture test is less than 0.5% by a gauge pressure meter to obtain the reactive melamine resin.
In the above technical solution, preferably, the polyol in the step (1) is at least one selected from ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butylene glycol and glycerin.
In the above technical solution, preferably, the pH adjusting agent in the step (2) is at least one of aqueous solution of sodium hydroxide, potassium hydroxide or organic amine with basicity; the pH is adjusted to 9-11.
In the above technical solution, preferably, the pH adjusting agent in the step (4) is at least one of aqueous solution of sodium hydroxide, potassium hydroxide or organic amine with basicity; the pH is regulated to 7-8.
In the above technical solution, preferably, the small molecule byproduct in the step (5) is a mixture of free formaldehyde, water and methanol.
In the above technical scheme, preferably, the reduced pressure distillation temperature in the step (5) is 70-100 ℃.
In the above technical scheme, preferably, the structural feature of the reactive melamine resin prepared in the step (5) is as follows:
wherein: r is-O (C) 2 H 4 O) m H、-O(CH 2 CH(CH 3 )O) n H、-OCH 2 CH(OH)CH 2 OH or-
O(CH 2 ) 4 One of OH; wherein m is more than or equal to 1 and less than or equal to 2, n is more than or equal to 1 and less than or equal to 2;
r1=r orWherein the general formula (I) is a main product.
The invention provides a preparation method of reactive melamine resin, which is characterized in that flame retardant element phosphorus is introduced into a melamine molecular structure to achieve a synergistic flame retardant effect of phosphorus and nitrogen, and the structure contains more than two reactive groups-OH, specifically, melamine, paraformaldehyde, methanol and polyol are added into a reaction container according to a certain molar ratio, the melamine and the paraformaldehyde undergo methylolation reaction under the catalysis of alkali to generate methylol melamine, diethyl phosphite and the methylol melamine react to generate melamine phosphate diol, and the methylol melamine and the methanol undergo etherification reaction under the catalysis of the acid condition of diethyl phosphite to generate methylated melamine formaldehyde resin, and the methylated melamine resin and the polyol react to generate melamine resin with a certain functionality to finally obtain the reactive melamine resin, so that a better technical effect is achieved.
Detailed Description
The following is a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, but rather the technical solutions falling under the concept of the present invention should fall within the scope of the present invention, and for those skilled in the art, the minor modifications and the modifications made to the present invention without departing from the principles of the present invention should fall within the scope of the present invention.
[ example 1 ]
(1) Adding melamine, paraformaldehyde, methanol and diglycol into a reaction vessel according to a molar ratio of 1:4:2:2, and uniformly stirring to obtain a material I;
(2) Heating the material I to 50 ℃, adding triethylamine, adjusting the pH to be 9, and reacting at normal pressure for 2 hours to obtain a material II;
(3) Dropwise adding diethyl phosphite into the material II for 30min, wherein the molar ratio of the added diethyl phosphite to the melamine in the step (1) is 2:1, obtaining a material III;
(4) Keeping the temperature of the material III at 50 ℃, continuing to react for 2 hours, adding triethylamine, and adjusting the pH value to be 7.5 to obtain a material IV;
(5) Distilling the material IV under reduced pressure to remove small molecule byproducts, filtering to remove solid salt by using a gauge pressure meter at the reduced pressure distillation temperature of 75 ℃ and the pressure of-0.098 MPa to obtain the reactive melamine resin S 1 The performance data are shown in Table 2.
Examples 2 to 6
Examples 2 to 6 were carried out according to the steps of example 1, except that the reaction raw materials, the raw material ratios, the types and the amounts of the catalysts, the reaction time, the reaction temperature, the pH adjusting agent and the adjusted pH value were all obtained, wherein the concentrations of the pH adjusting agent were mass percent concentrations, and the reaction conditions were specifically shown in Table 1.
Table 1 examples 1 to 6 raw material molar ratio and reaction conditions in the preparation of reactive melamine resin
[ comparative example 1 ]
1. Referring to the procedure in example 1 of patent CN110283207A, a phosphorus-nitrogen synergistic flame retardant polyether polyol was synthesized as follows:
hexamethoxymethyl melamine (HMMM, 3.9g,0.01 mol) and a phosphate glycol (diethyl bis-2-hydroxyethyl amine methylphosphonate, FRC-6,5.1g,0.02 mol) were added to a 100mL three-necked flask, p-toluenesulfonic acid (TsOH, about 0.005 g) and N, N-dimethylformamide (DMF, 2 g) were added thereto, and the mixture was magnetically stirred at 120℃under nitrogen for 3 hours to complete the transesterification reaction; cooling the reaction system to room temperature, adding 2mL of ethyl acetate, stirring uniformly, then adding 12mL of n-hexane under stirring, standing for phase separation, and removing supernatant; repeating the steps for 3 to 5 times, and rotationally evaporating the sticky substance at the lower layer at the temperature of 55 to 70 ℃ to remove the solvent to obtain a brown yellow sticky product: the yield of the phosphorus-nitrogen synergic flame-retardant polyether glycol is 95%.
TABLE 2 index data for reactive melamine resins prepared in examples 1 to 6 and comparative example 1
As can be seen from the performance data in Table 2, the conventional index performance data of the reactive melamine resins prepared in examples 1 to 6 of the present application are similar to those of comparative example 1, and the preparation process is simple, the cost is low, the process adjustment scheme of the present invention is adopted, the operation is simple, the cost of the prepared reactive melamine resin can be reduced on the premise of not influencing the conventional performance index, and a good technical effect is obtained, so that the reactive melamine resin can be used in polyurethane foam application.

Claims (5)

1. The preparation method of the reactive melamine resin sequentially comprises the following steps:
(1) Adding melamine, paraformaldehyde, methanol and polyalcohol into a reaction kettle according to a molar ratio of 1:4-6:2-4:2-4 to form a material I;
(2) Heating under stirring, adding a pH regulator when the temperature of the materials in the reaction kettle is 50-75 ℃, regulating the pH of the system to 9-11, and reacting for 2-3 h to obtain a material II;
(3) Diethyl phosphite is added in a dropwise manner under normal pressure, wherein the dropwise time is 10-60 min, and the mass of the diethyl phosphite is 1-3.5 times of the mole number of melamine, so that a material III is obtained;
(4) Reacting the material III at 50-75 ℃ for 2-4 h, then adding a pH regulator, and regulating the pH to 7-8 to obtain a material IV;
(5) And (3) carrying out reduced pressure distillation on the material IV to separate out micromolecule substances in the system, wherein the reduced pressure distillation temperature is 70-100 ℃, the pressure is-0.08 to-0.10 MPa, and the moisture test is less than 0.5% by a gauge pressure meter to obtain the reactive melamine resin.
2. The method for preparing reactive melamine resin according to claim 1, wherein the polyol in the step (1) is at least one selected from the group consisting of ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butylene glycol and glycerin.
3. The method for producing a reactive melamine resin according to claim 1, wherein the pH adjusting agent in the step (2) and the step (4) is at least one of an aqueous solution of sodium hydroxide, potassium hydroxide or an organic amine that is basic.
4. The method for preparing reactive melamine resin according to claim 1, wherein the small molecule by-product in the step (5) is a mixture of free formaldehyde, water and methanol.
5. The process for producing a reactive melamine resin according to claim 1, where in the reduced pressure distillation temperature in step (5) is 75 to 95 ℃.
CN202211164121.0A 2022-09-23 2022-09-23 Preparation method of reactive melamine resin Pending CN116874701A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211164121.0A CN116874701A (en) 2022-09-23 2022-09-23 Preparation method of reactive melamine resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211164121.0A CN116874701A (en) 2022-09-23 2022-09-23 Preparation method of reactive melamine resin

Publications (1)

Publication Number Publication Date
CN116874701A true CN116874701A (en) 2023-10-13

Family

ID=88264906

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211164121.0A Pending CN116874701A (en) 2022-09-23 2022-09-23 Preparation method of reactive melamine resin

Country Status (1)

Country Link
CN (1) CN116874701A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117384425A (en) * 2023-12-12 2024-01-12 山东理工大学 Polyurethane hard bubble oxygen index chemical regulator and preparation method and application thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117384425A (en) * 2023-12-12 2024-01-12 山东理工大学 Polyurethane hard bubble oxygen index chemical regulator and preparation method and application thereof

Similar Documents

Publication Publication Date Title
CN102295616B (en) Amino resin having polyhydroxy structure, and preparation method thereof
CN111072973B (en) Phosphorus-containing POSS, preparation method thereof and application thereof in flame retardant
CN102816186B (en) HPCP resin with polyhydroxy structure and preparation method thereof
KR101859184B1 (en) flame-retardant polyol, the manufacturing mothod thereof and polyurethan including the anti-flame property polyol
CN112778368B (en) Dialkyl phosphinate containing active epoxy group and preparation and application thereof
CN115677957A (en) Preparation method of reactive phosphorus-nitrogen flame-retardant melamine hard foam polyol
CN116874701A (en) Preparation method of reactive melamine resin
CN106046285B (en) The production method of melamine type series polyalcohol
CN111363135A (en) Preparation method and application of melamine-ethylene oxide/propylene oxide copolymer polyether polyol
CN104497298B (en) Method for preparing polyether polyol with low degree of unsaturation, high molecular weight and high activity
CN112142779B (en) Rapid preparation method of bisphenol A bis (diaryl phosphate)
CN112661790A (en) Preparation method of dialkyl phosphinate
CN112538094A (en) Melamine alkyl phosphate and preparation method and application thereof
CN110669193B (en) Environment-friendly harmless high-flame-retardant polymer material for coal mine water plugging and coal rock reinforcing and preparation method thereof
CN110054803B (en) Phosphorus-nitrogen-containing flame-retardant polyol, preparation method thereof and application thereof in preparation of flame-retardant polyurethane foam
CN112679719B (en) Preparation method and application of hydroxymethyl melamine-ethylene oxide/propylene oxide polyether polyol
CN115894888A (en) Fluorine-containing anilino polyether polyol, preparation method thereof and polyurethane rigid foam
US5864000A (en) Phenolic resins
CN115677963A (en) High flame-retardant rigid polyurethane foam and preparation method thereof
CN111333831B (en) Continuous preparation method of flame-retardant polyether polyol
CN116874702A (en) Modified urea-formaldehyde resin, preparation method and application thereof
WO2018023985A1 (en) Inorganic hybrid melamine resin polyol and preparation method therefor
CN112646160B (en) Preparation method of phenolic flame-retardant polyether polyol
CN112028932B (en) Dialkyl phosphinate flame retardant and preparation method and application thereof
US5091495A (en) Thereof as polyols in the formation of polyurethanes, polyurethanes etc.

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination