CN116874290A - Chromium corundum castable containing calcium hexaluminate for dangerous waste incineration device - Google Patents

Chromium corundum castable containing calcium hexaluminate for dangerous waste incineration device Download PDF

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Publication number
CN116874290A
CN116874290A CN202310993758.9A CN202310993758A CN116874290A CN 116874290 A CN116874290 A CN 116874290A CN 202310993758 A CN202310993758 A CN 202310993758A CN 116874290 A CN116874290 A CN 116874290A
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China
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equal
less
waste incineration
calcium hexaluminate
incineration device
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Pending
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CN202310993758.9A
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Chinese (zh)
Inventor
秦红彬
曹壮
王战民
周慧君
黄志林
张军
张三华
闫磊鑫
刘勇
郭鹏
陈卢
许远超
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Sinosteel Luoyang Institute of Refractories Research Co Ltd
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Sinosteel Luoyang Institute of Refractories Research Co Ltd
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Priority to CN202310993758.9A priority Critical patent/CN116874290A/en
Publication of CN116874290A publication Critical patent/CN116874290A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/101Refractories from grain sized mixtures
    • C04B35/105Refractories from grain sized mixtures containing chromium oxide or chrome ore
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3222Aluminates other than alumino-silicates, e.g. spinel (MgAl2O4)
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3241Chromium oxides, chromates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient

Abstract

The invention belongs to a refractory material technology for a hazardous waste incineration device, and relates to a chromium corundum castable containing calcium hexaluminate for the hazardous waste incineration device. The related raw materials of the chrome corundum castable material containing the calcium hexaluminate comprise the following components in percentage by mass: 10-50% of calcium hexaaluminate, 40-80% of chrome corundum and active alpha-Al 2 O 3 3-8% of micro powder, 1-5% of chromium oxide green, 3-10% of pure calcium aluminate cement and 0.1-0.2% of water reducer, wherein the water reducer is externally added. The chromium corundum castable containing calcium hexaluminate prepared by the invention has the characteristics of excellent mechanical property, good thermal shock resistance, low heat conductivity, good acid and alkaline gas erosion resistance at high temperature, good volume stability, long service life and the like, and is an environment-friendly refractory material with excellent performance.

Description

Chromium corundum castable containing calcium hexaluminate for dangerous waste incineration device
Technical Field
The invention belongs to a refractory material technology for a hazardous waste incineration device, and relates to a chromium corundum castable containing calcium hexaluminate for the hazardous waste incineration device.
Background
With the high-speed development of the economy of China, the quantity of urban industrial dangerous wastes is increased sharply, and the improper treatment of the wastes can seriously affect the environment and endanger the survival of people; at present, the treatment of industrial hazardous waste is mainly carried out by adopting an incineration method for harmless treatment; the waste contains a large amount of acidic and alkaline components, a large amount of corrosive gas such as chloridion, fluoride ion and other acid radical ions, sodium salt, potassium salt and other alkali metal compound steam is generated in the high-temperature incinerator, and a large amount of corrosive components are easy to chemically react with furnace lining materials at high temperature, so that the lining is corroded and damaged, and the production efficiency is influenced; at present, the dangerous waste incineration device mostly adopts chrome corundum brick/chrome corundum castable as a working lining; but the thermal shock resistance of the chrome corundum refractory material is extremely poor, the chrome corundum refractory material is easy to peel off and damage under the condition of frequent temperature fluctuation, and the service life of the chrome corundum refractory material is reduced; the chromium corundum material has higher energy loss in the operation process of the incineration device due to higher density and higher corresponding heat conductivity coefficient, and in addition, the chromium-containing refractory material is easy to react to generate strong carcinogenic hexavalent chromium substances in the use process;
the calcium hexaluminate is used as a novel synthetic refractory raw material, has stable high-temperature chemical property, can stably exist in alkaline, reducing and other environments, is not suitable for hydration, and has a flaky crystal structure which reduces heat conduction and improves the thermal shock resistance of the material; the patent of 'a calcium hexaluminate castable for a plasma gasification furnace and a preparation method thereof' (CN 110903096A) and 'a fast alkali-resistant compression-resistant castable' (CN 105218115A) respectively disclose two preparation methods of pure calcium hexaluminate castable, the patent of 'a spinel-calcium hexaluminate castable for a coal catalytic gasification furnace and a preparation method thereof' (CN 106588056A) discloses a preparation method of a spinel-calcium hexaluminate castable suitable for alkaline environment, and the three castable are mainly used for dangerous waste disposal furnace and coal gasifier devices of a plasma melting furnace by utilizing the characteristics of excellent alkali resistance, low heat conduction performance, high strength and the like of the calcium hexaluminate. The patent 'corundum-calcium hexaluminate based on aluminum chromium slag and a preparation method thereof' (CN 108484184A) discloses a method for preparing corundum-calcium hexaluminate raw materials by adopting aluminum chromium slag, which belongs to a synthetic preparation method of composite raw materials, and the side surface of the method proves that chrome corundum can be organically composited with calcium hexaluminate; however, the above calcium hexaluminate-containing castable products have insufficient acid-base complex environment corrosion resistance and cannot be directly used in complex hazardous waste incineration devices.
Disclosure of Invention
The invention provides a chromium corundum castable containing calcium hexaluminate for a hazardous waste incineration device, which is characterized in that a calcium hexaluminate raw material is introduced into the chromium corundum castable, so that the thermal shock resistance of the castable is improved, the heat conductivity coefficient of the castable is reduced, and the service life of an incinerator lining is prolonged.
The invention adopts the following technical scheme for accomplishing the purposes:
the chromium corundum castable containing calcium hexaluminate is directly used as a working layer to be poured into an incinerator; the castable comprises the following raw materials in percentage by mass:
the calcium hexaluminate d is less than or equal to 5mm and is 10-50%;
chrome corundum d is less than or equal to 5mm 40-80%;
active alpha-Al 2 O 3 Micropowder D 50 ≤2μm 3-8%;
Chromium oxide green d is less than or equal to 45 mu m 1-5%;
aluminate cement d is less than or equal to 45 mu m and 3-10%;
0.1-0.2% of water reducer;
wherein the water reducing agent is externally added.
The chrome corundum is Cr 2 O 3 The content is more than or equal to 13 percent, al 2 O 3 The content is more than or equal to 82 percent, cr 2 O 3 +Al 2 O 3 The content is more than or equal to 98 percent, and the granularity is 5-0.045 mm.
The calcium hexaaluminate is Al 2 O 3 The content is more than or equal to 91wt percent, the CaO content is more than or equal to 8wt percent, and the CaO.6Al 2 O 3 The mineral phase composition of the alloy is more than or equal to 95 weight percent, and the volume density is more than or equal to 3.0g/cm 3 Segment sand with granularity less than or equal to 5 mm.
The active alpha-Al 2 O 3 The micropowder is Al 2 O 3 Calcined alumina micropowder with content more than or equal to 99 percent and granularity D50 less than or equal to 2um.
The invention provides a chromium corundum castable containing calcium hexaluminate for a hazardous waste incineration device, which adopts chromium corundum as a matrix material; the chrome corundum material has high strength and excellent erosion resistance, but has poor thermal shock resistance, and is easy to react with alkali metal compounds to generate low-melting-point chromate compounds, and the material has strong carcinogenicity.
In summary, the castable has the following beneficial effects:
1. the thermal shock stability is good, and the probability of peeling and damage of the thermal shock is reduced;
2. the high-temperature lining has good acid resistance and alkaline gas corrosion resistance and good volume stability, and effectively prolongs the service life of the lining;
3. the heat conductivity coefficient is low, the heat insulation performance of the lining is improved, and the energy is saved;
Detailed Description
The examples of the invention are given below, without constituting any limitation thereof; various performance indicators mentioned in the embodiments are detected according to GB/T4513.6-2017, YB/T4018-2008 and GB/T37796-2019.
Examples
Weighing the following components in percentage by mass:
calcium hexaluminate d is less than or equal to 5mm 50%;
chrome corundum d is less than or equal to 5mm 35%;
active alpha-Al 2 O 3 Micropowder D 50 ≤2μm 3%;
Chromium oxide green d is less than or equal to 45 mu m 5%;
aluminate cement d is less than or equal to 45 mu m and 7%;
0.1% of water reducer;
wherein, the aluminate cement is selected from Secar71 cement, and the water reducer is selected from polycarboxylate (FS-10); the components are uniformly mixed in a forced mixer, and water is added to be uniformly stirred, so that the castable for the hazardous waste incineration device can be obtained.
Examples
Weighing the following components in percentage by mass:
the calcium hexaluminate d is less than or equal to 5mm 10%;
chrome corundum d is less than or equal to 5mm 79%;
active alpha-Al 2 O 3 Micropowder D 50 ≤2μm 5%;
Chromium oxide green d is less than or equal to 45 mu m 1%;
aluminate cement d is less than or equal to 45 mu m and is 5 percent;
0.1% of water reducer;
wherein, the aluminate cement is selected from Secar71 cement, and the water reducer is selected from polycarboxylate (FS-10); the components are uniformly mixed in a forced mixer, and water is added to be uniformly stirred, so that the castable for the hazardous waste incineration device can be obtained.
Examples
Weighing the following components in percentage by mass:
the calcium hexaluminate d is less than or equal to 5mm 25%;
chrome corundum d is less than or equal to 5mm 54%;
active alpha-Al 2 O 3 Micropowder D 50 ≤2μm 8%;
Chromium oxide green d is less than or equal to 45 mu m 3%;
aluminate cement d is less than or equal to 45 mu m and 10 percent;
0.2% of water reducer;
wherein, the aluminate cement is the Wick 68 cement, and the water reducing agent is the phosphate system (sodium tripolyphosphate); the components are uniformly mixed in a forced mixer, and water is added to be uniformly stirred, so that the castable for the hazardous waste incineration device can be obtained.
TABLE 1 Performance index of the castable of example 1-example 3

Claims (4)

1. The castables of the chromium corundum of the calcium hexaluminate for the dangerous waste incineration device are directly cast into an incinerator as a working layer; the castable comprises the following raw materials in percentage by mass:
the calcium hexaluminate d is less than or equal to 5mm and is 10-50%;
chrome corundum d is less than or equal to 5mm 40-80%;
active alpha-Al 2 O 3 Micropowder D 50 ≤2μm 3-8%;
Aluminate cement d is less than or equal to 45 mu m and 3-10%;
chromium oxide green d is less than or equal to 45 mu m 1-5%;
0.1-0.2% of water reducer;
wherein the water reducing agent is externally added.
2. A chrome corundum castable material containing calcium hexaluminate for a hazardous waste incineration device as claimed in claim 1, wherein: the chrome corundum is Cr 2 O 3 The content is more than or equal to 13 percent, al 2 O 3 The content is more than or equal to 82 percent, cr 2 O 3 +Al 2 O 3 The content is more than or equal to 98 percent, and the granularity is less than or equal to 5 mm.
3. A chrome corundum castable material containing calcium hexaluminate for a hazardous waste incineration device as claimed in claim 1, wherein: the calcium hexaaluminate is Al 2 O 3 The content is more than or equal to 91wt percent, the CaO content is more than or equal to 8wt percent, and the CaO.6Al 2 O 3 The mineral phase composition of the alloy is more than or equal to 95 weight percent, and the volume density is more than or equal to 3.0g/cm 3 Segment sand with granularity less than or equal to 5 mm.
4. The calcium dialuminate-containing chrome corundum castable material for dangerous waste incineration device as claimed in claim 1, wherein the active alpha-Al is characterized in that 2 O 3 The micropowder is Al 2 O 3 Calcined alumina micropowder with content more than or equal to 99 percent and granularity D50 less than or equal to 2um.
CN202310993758.9A 2023-08-09 2023-08-09 Chromium corundum castable containing calcium hexaluminate for dangerous waste incineration device Pending CN116874290A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310993758.9A CN116874290A (en) 2023-08-09 2023-08-09 Chromium corundum castable containing calcium hexaluminate for dangerous waste incineration device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310993758.9A CN116874290A (en) 2023-08-09 2023-08-09 Chromium corundum castable containing calcium hexaluminate for dangerous waste incineration device

Publications (1)

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CN116874290A true CN116874290A (en) 2023-10-13

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