CN116873324B - Intelligent sorting automatic energy-saving conveying method and device for cigarettes - Google Patents
Intelligent sorting automatic energy-saving conveying method and device for cigarettes Download PDFInfo
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- CN116873324B CN116873324B CN202311037513.5A CN202311037513A CN116873324B CN 116873324 B CN116873324 B CN 116873324B CN 202311037513 A CN202311037513 A CN 202311037513A CN 116873324 B CN116873324 B CN 116873324B
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 141
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims 1
- 241000208125 Nicotiana Species 0.000 description 29
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 29
- 238000004806 packaging method and process Methods 0.000 description 17
- 238000012856 packing Methods 0.000 description 9
- 238000002372 labelling Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000013307 optical fiber Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000007723 transport mechanism Effects 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000012785 packaging film Substances 0.000 description 2
- 229920006280 packaging film Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
- B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention belongs to the technical field of intelligent sorting and automatic conveying of cigarettes, in particular to an intelligent sorting and automatic energy-saving conveying method and device of cigarettes, wherein the device comprises a frame, a conveying mechanism is arranged on the frame, one side of the frame is provided with a discharge hole, the discharge hole faces a pushing plate, the pushing plate is connected with a cylinder, the cylinder is fixedly arranged on a cabinet, and the conveying mechanism comprises: the two sets of transmission shafts are connected in the frame in a rotating way, the two sets of ratchet wheels are symmetrically arranged on the transmission shafts, the transmission chain plates of the ratchet wheels are meshed, a plurality of sets of transmission chain plates are paved around the transmission chain, a plurality of sets of limiting plates are fixedly arranged on the transmission chain plates, and a plurality of sets of stacking cavities are formed by combining the plurality of sets of limiting plates.
Description
Technical Field
The invention belongs to the technical field of intelligent sorting and automatic conveying of cigarettes, and particularly relates to an intelligent sorting and automatic energy-saving conveying method and device for cigarettes.
Background
Currently, in the field of sorting special-shaped cigarettes, a plurality of cigarettes are generally packaged into a rectangular block-shaped collection and then shipped. However, as cigarette styles increase, the needs of many customers are changing, for example: customers require that certain cigarettes be mixed and packaged in different amounts. Such a need is frequent in the existing market and the original conventional cigarette packaging line is not yet in demand.
Publication number CN106742281a is a method for automatically stacking and packaging special-shaped cigarettes, which comprises the following steps: 1) Reading order data and setting the corresponding relation between the stacking manipulator and the real-time order of the sorting system; 2) Delivering the cigarettes to the end of the cigarette delivery device and stopping at the baffle; 3) Triggering a camera and a light source to shoot; transmitting the data of the cigarettes to a stacking manipulator; 4) The stacking manipulator grabs the cigarettes according to the order and the cigarette size data and orderly stacks the cigarettes on the lifting mechanism; lifting the tobacco stacks to a chain conveyor; 5) The chain conveyor conveys the cigarette stacks to a packaging machine for plastic package packaging; 6) The labeling machine prints the information of the cigarette stack and the labeling time. The advantages are that: according to the automatic detection device, automatic detection, automatic stacking and automatic packaging of the special-shaped cigarettes can be realized according to real-time sorting data, and a stacking manipulator can realize the stability and efficiency of grabbing; the lifting mechanism shortens the path of the stacking manipulator and improves the stacking efficiency; the chain conveyor adopts the shifting plate shape to carry out tobacco stack conveying and has a plurality of groups of shifting plates, so that the stacking efficiency is improved.
According to the technical scheme, the mechanical arm is used for grabbing the cigarettes, stacking the cigarettes on the lifting mechanism, lifting the stacked cigarettes to the chain conveyor through the lifting mechanism, and as only one group of lifting mechanisms are used, the mechanical arm stops stacking in the process that the lifting mechanism lifts the stacked cigarettes to the chain conveyor, so that the cigarettes cannot be stacked continuously, and the efficiency of stacking and subsequent packing of the cigarettes is reduced; therefore, the invention provides an intelligent sorting automatic energy-saving conveying method and device for cigarettes.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the intelligent sorting and automatic energy-saving conveying method for cigarettes comprises the following steps:
1) An operator reads order data of the upstream sorting system through control software of the stacking manipulator; setting the corresponding relation between the stacking manipulator and the real-time order of the sorting system; the management system automatically acquires the information such as the customer name, the cigarette item rule, the cigarette quantity, the line, the date and the like of the current sorting order;
2) Conveying the cigarettes sorted by the sorting system to the end part of a cigarette conveying device; and stopping the cigarettes at the baffle plate of the cigarette conveying device;
3) Optical fiber sensors are arranged at two ends of a baffle of the cigarette carton conveying device; triggering a camera and a light source in the measurement positioning device to shoot after detecting that the cigarette is in place through the optical fiber sensor; the measuring and positioning device calculates the length, width and height of the cigarettes and the space coordinate position through a core controller of the measuring and positioning device, and transmits data to the stacking manipulator;
4) According to the order data and the current cigarette size data, the stacking manipulator grabs cigarettes through the sponge sucker by utilizing a vacuum negative pressure principle; according to the formulated stacking rule, orderly stacking the cigarettes on a cigarette stack conveying mechanism to form a stable cigarette stack; the tobacco stack conveying mechanism guides the tobacco stacks to the chain conveyor through lifting of the lifting mechanism;
5) The tobacco stack conveying mechanism conveys the tobacco stacks to a tobacco pushing station of the packaging machine, meanwhile, the stacking manipulator orderly stacks the cigarettes on the tobacco stack conveying mechanism, and plastic package packaging is completed through the procedures of pushing out, sealing and cutting, heat shrinkage and the like of the packaging machine;
6) After the cigarette pile is packaged, the labeling machine prints the information such as the customer name, the customer code, the delivery quantity, the delivery sequence and the like of the cigarette pile and the labeling time, and the information is manually or automatically adhered to a cigarette pile packaging film, so that the traceability of product information is realized.
Preferably, the automatic energy-saving conveying device for intelligent cigarette sorting is suitable for the automatic energy-saving conveying method for intelligent cigarette sorting, and comprises a frame, wherein a conveying mechanism is arranged on the frame, a discharge hole is formed in one side of the frame, the discharge hole is opposite to a pushing plate, the pushing plate is connected with a cylinder, the cylinder is fixedly arranged on a cabinet, and the conveying mechanism comprises: the two groups of transmission shafts are connected in the frame in a rotating way, two groups of ratchet wheels are symmetrically arranged on the transmission shafts, the transmission chain plates are meshed with the ratchet wheels, a plurality of groups of transmission chain plates are paved around the transmission chain, a plurality of groups of limiting plates are fixedly arranged on the transmission chain plates, and a plurality of groups of stacking cavities are formed by combining the plurality of groups of limiting plates;
compared with the prior art, through the setting of transport mechanism, every distance that removes two sets of pile up neatly chambeies, the pile up neatly manipulator can be to pile up neatly in the pile up neatly intracavity again, realizes that the pile up neatly manipulator is to the last continuous pile up neatly of transport mechanism, and when the cigarette buttress of pile up neatly intracavity moved the discharge gate, at pile up neatly manipulator to pile up neatly strip cigarette in-process in the pile up neatly intracavity, the cylinder promotes the pushing plate, and the pushing plate pushes away the cigarette buttress to packagine machine's the cigarette station along the pile up neatly chamber to not only improve the pile up neatly efficiency to strip cigarette, improved the packing efficiency of cigarette buttress simultaneously.
Preferably, the limiting plate includes: the device comprises an inner sleeve, an outer sleeve, a swing rod, a first rectangular chute, a shaft sleeve, a bearing shaft, a support, a U-shaped elastic strip, two groups of rectangular grooves, two groups of guide grooves, two groups of protruding blocks and two groups of protruding blocks, wherein the inner sleeve is fixedly welded on a transmission chain plate, the outer sleeve is movably sleeved on the inner sleeve, the swing rod is arranged in the inner sleeve, the first rectangular chute is formed on the swing rod, the shaft sleeve is rotationally connected with the first rectangular chute, the bearing shaft is rotationally connected with the shaft sleeve, the support is hinged with the swing rod, the U-shaped elastic strip is arranged on one side of the swing rod, the support and the U-shaped elastic strip are both fixed on the transmission chain plate, the two groups of rectangular grooves are symmetrically formed on two sides of the inner sleeve, the bearing shaft penetrates through the rectangular grooves and is connected with the inner wall of the outer sleeve, the two groups of guide grooves are symmetrically formed on two sides of the outer sleeve, and the two ends of the pushing plate are symmetrically provided with two groups of protruding blocks which are in sliding connection with the guide grooves;
the two groups of outer sleeves move along the corresponding inner sleeves along with the tobacco stacks towards the tobacco pushing station of the packaging machine, meanwhile, the outer sleeves drive the bearing shaft to move together with the shaft sleeve, the shaft sleeve rolls along the first rectangular sliding groove, the shaft sleeve extrudes the swing rod to turn to one side, the U-shaped elastic strip is compressed, the tobacco stacks cannot be separated from the two groups of outer sleeves too much, the guiding effect of the two groups of outer sleeves on the tobacco stacks is guaranteed, and therefore the irregular tobacco stacks are avoided.
Preferably, the receiving shaft includes: the spindle body, the shaft sleeve is screwed in the middle of the spindle body, two groups of screwed holes are symmetrically arranged on the spindle body, a screwed sleeve is rotatably connected with the screwed holes, a movable pipe is movably inserted into the screwed sleeve, a rectangular frame is movably arranged in the spindle body, a fixed plate is fixedly arranged in the rectangular frame, and a stop lever is arranged at the end part of the movable pipe, the stop lever is fixedly welded in the inner cavity of the inner sleeve, the spiral connecting sleeve is provided with a spiral groove, the movable pipe is welded with a convex shaft, the convex shaft is in sliding connection with the spiral groove, the spiral connecting sleeve is welded with an L-shaped rod, the fixed plate is provided with a second rectangular sliding groove, the end part of the L-shaped rod is in sliding connection with the second rectangular sliding groove, and the end part of the rectangular frame is fixedly connected with the inner wall of the outer sleeve;
the L-shaped rod end extrudes the fixed plate, the fixed plate drives the rectangular frame to move transversely together with the outer sleeves, so that the two groups of outer sleeves are separated from contact with the cigarette pile, when the outer sleeves move back, the outer sleeves are prevented from deflecting the cigarette strips on the cigarette pile, and then the other end of the movable tube is extruded by the stop lever after the outer sleeves return to the longitudinal initial position, and similarly, the outer sleeves move transversely again and return to the transverse initial position.
Preferably, two groups of guide rails are symmetrically arranged on the upper side and the lower side in the rectangular groove, four groups of limit sliding grooves are symmetrically formed at the two ends of the main shaft body, and the guide rails are in sliding connection with the limit sliding grooves;
in the moving process of the bearing shaft, the limiting sliding groove on the main shaft body slides along the guide rail, and the matching of the limiting sliding groove and the guide rail plays a guiding role in the moving of the bearing shaft.
Preferably, four groups of jacks are symmetrically arranged at two ends of the movable pipe, limiting rods are inserted into the jacks, two groups of guide sliding grooves are symmetrically arranged in the rotary connecting holes, the end parts of the limiting rods are in sliding connection with the guide sliding grooves, two groups of grooves are formed in the guide sliding grooves, the end parts of the limiting rods are clamped with the grooves, and an elliptical spring ring is arranged between the two groups of limiting rods;
the groove and the limit rod are matched to set, so that the position of the movable pipe is limited, and the movable pipe is prevented from moving automatically due to vibration.
The beneficial effects of the invention are as follows:
1. the stacking manipulator grabs the cigarettes on the cigarette conveying device, then the bar code stack is taken on the stacking cavity, the cigarettes are formed into a cigarette stack in the stacking cavity, then the motor drives the group of transmission shafts to rotate together with the two groups of ratchet wheels, the transmission chains and the groups of transmission chain plates are driven to reciprocate along with the ratchet wheels to drive the cigarette stack towards the direction of the discharge hole, the cigarette stack is moved towards the stacking position of the stacking manipulator until the next group of stacking cavity is located at the stacking position of the stacking manipulator, a group of stacking cavities are arranged between the two groups of cigarette stacks, the stacking manipulator can continue to place the cigarettes in the stacking cavity, therefore, through the setting of the conveying mechanism, the stacking manipulator can stack the cigarettes again in the stacking cavity every time, continuous stacking of the stacking manipulator on the conveying mechanism is realized, and meanwhile, when the cigarette stack in the stacking cavity is moved to the discharge hole, the stacking manipulator pushes the cigarette stack to the stacking cavity, the cylinder pushes the pushing plate, and the cigarette stack is pushed to the cigarette pushing station of the packing machine along the stacking cavity, so that not only the stacking efficiency of the cigarettes is improved, but also the packing efficiency of the cigarettes is improved.
2. The pushing plate firstly pushes the tobacco stack to longitudinally move, two groups of lugs on the pushing plate enter the two groups of guide grooves and slide along the guide grooves until the lugs are propped against the bottoms of the guide grooves, so that the two groups of outer sleeves move along the corresponding inner sleeves along the tobacco stack towards the tobacco pushing station of the packaging machine, the outer sleeves drive the bearing shaft to move along with the shaft sleeve, the shaft sleeve rolls along the first rectangular sliding groove, the shaft sleeve extrudes the swing rod to turn over to one side, the U-shaped elastic strip is compressed, the tobacco stack cannot be separated from the excessive two groups of outer sleeves, the guide effect of the two groups of outer sleeves on the tobacco stack is ensured, and the irregular tobacco stack is avoided.
3. When the outer sleeve and the cigarette stack approach the cigarette pushing station of the packing machine, one end parts of two groups of movable pipes on the bearing shaft are contacted with the inner wall of the inner sleeve and are extruded, so that the movable pipes move along the rotary sleeve, the movable pipes drive the convex shafts to slide along the spiral grooves, the rotary sleeve and the L-shaped rods rotate together under the guidance of the spiral grooves, meanwhile, the end parts of the L-shaped rods slide along the second rectangular sliding grooves, the end parts of the L-shaped rods extrude the fixing plates, the fixing plates drive the rectangular frames and the outer sleeve to move transversely, so that the two groups of outer sleeves are separated from contact with the cigarette stack, when the outer sleeve moves back, the outer sleeve is prevented from deflecting a cigarette strip on the cigarette stack, and then the other end parts of the movable pipes are extruded by the stop lever after the outer sleeve returns to the longitudinal initial position, and similarly, the outer sleeve moves transversely again and returns to the transverse initial position.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic diagram of a cross-sectional frame and conveyor assembly of the present invention.
FIG. 3 is a schematic diagram showing the combination of the pushing plate and the conveying mechanism.
Fig. 4 is a schematic diagram of a combined limiting plate, a driving chain plate and a pushing plate in cross section.
FIG. 5 is a schematic sectional view of the combination of the inner sleeve, outer sleeve and receiving shaft of the present invention.
Fig. 6 is an enlarged view at a in fig. 5.
FIG. 7 is a schematic cross-sectional view of a receiving shaft according to the present invention.
FIG. 8 is a schematic view of a main shaft body, a spin-on hole, a spin-on sleeve and a movable tube assembly according to the present invention.
In the figure: 1. a frame; 2. a conveying mechanism; 3. a discharge port; 4. a pushing plate; 401. a bump; 5. a cylinder; 6. a cabinet; 201. a transmission shaft; 202. a ratchet wheel; 203. a drive chain; 204. a drive link plate; 205. a limiting plate; 206. a stacking cavity; 2051. an inner sleeve; 511. rectangular grooves; 512. a guide rail; 2052. a jacket; 521. a guide groove; 2053. swing rod; 2054. a first rectangular chute; 2055. a shaft sleeve; 2056. a receiving shaft; 2057. a support; 2058. a U-shaped spring strip; 561. a main shaft body; 611. limiting sliding grooves; 562. a screwing hole; 21. a guide chute; 22. a groove; 563. a rotary jointing sleeve; 31. a spiral groove; 32. an L-shaped rod; 564. a movable tube; 41. a protruding shaft; 42. a jack; 43. a limit rod; 44. an elliptical spring ring; 565. a rectangular frame; 566. a fixing plate; 61. the second rectangular chute; 567. a stop lever.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
Example 1
The intelligent sorting and automatic energy-saving conveying method for cigarettes provided by the embodiment of the invention comprises the following steps of:
1) An operator reads order data of the upstream sorting system through control software of the stacking manipulator; setting the corresponding relation between the stacking manipulator and the real-time order of the sorting system; the management system automatically acquires the information such as the customer name, the cigarette item rule, the cigarette quantity, the line, the date and the like of the current sorting order;
2) Conveying the cigarettes sorted by the sorting system to the end part of a cigarette conveying device; and stopping the cigarettes at the baffle plate of the cigarette conveying device;
3) Optical fiber sensors are arranged at two ends of a baffle of the cigarette carton conveying device; triggering a camera and a light source in the measurement positioning device to shoot after detecting that the cigarette is in place through the optical fiber sensor; the measuring and positioning device calculates the length, width and height of the cigarettes and the space coordinate position through a core controller of the measuring and positioning device, and transmits data to the stacking manipulator;
4) According to the order data and the current cigarette size data, the stacking manipulator grabs cigarettes through the sponge sucker by utilizing a vacuum negative pressure principle; according to the formulated stacking rule, orderly stacking the cigarettes on a cigarette stack conveying mechanism to form a stable cigarette stack; the tobacco stack conveying mechanism guides the tobacco stacks to the chain conveyor through lifting of the lifting mechanism;
5) The tobacco stack conveying mechanism conveys the tobacco stacks to a tobacco pushing station of the packaging machine, meanwhile, the stacking manipulator orderly stacks the cigarettes on the tobacco stack conveying mechanism, and plastic package packaging is completed through the procedures of pushing out, sealing and cutting, heat shrinkage and the like of the packaging machine;
6) After the cigarette pile is packaged, the labeling machine prints the information such as the customer name, the customer code, the delivery quantity, the delivery sequence and the like of the cigarette pile and the labeling time, and the information is manually or automatically adhered to a cigarette pile packaging film, so that the traceability of product information is realized.
As shown in fig. 1 to 3, the device for intelligent sorting and automatic energy-saving conveying of cigarettes is applicable to the automatic energy-saving conveying method for intelligent sorting of cigarettes, and comprises a frame 1, wherein a conveying mechanism 2 is arranged on the frame 1, a discharge hole 3 is formed in one side of the frame 1, the discharge hole 3 is opposite to a material pushing plate 4, the material pushing plate 4 is connected with a cylinder 5, the cylinder 5 is fixedly arranged on a cabinet 6, and the conveying mechanism 2 comprises: two groups of transmission shafts 201, the transmission shafts 201 are screwed in the frame 1, two groups of ratchet wheels 202 symmetrically arranged on the transmission shafts 201, a transmission chain plate 204 meshed with the ratchet wheels 202, a plurality of groups of transmission chain plates 204 laid around the transmission chain 203, a plurality of groups of limiting plates 205 fixedly arranged on the transmission chain plates 204, and a plurality of groups of stacking cavities 206 formed by combining the plurality of groups of limiting plates 205.
Specifically, the strip cigarette conveyor is located frame 1 one side, discharge gate 3 is just to the pushing away cigarette station of packagine machine, when needs carry out pile up neatly packing to the strip cigarette, pile up neatly the strip cigarette on the manipulator snatchs the strip cigarette conveyor, then pile up neatly on pile up neatly chamber 206 with the strip cigarette, make the strip cigarette form the cigarette buttress in pile up neatly chamber 206, then motor drive a set of transmission shaft 201 rotates along with two sets of ratchets 202, along with ratchet 202 rotates, make transmission chain 203 with the reciprocal transmission of a plurality of sets of drive link plates 204, make the cigarette buttress remove towards discharge gate 3 direction simultaneously, until next set of pile up neatly chamber 206 is located pile up neatly manipulator pile up neatly position, interval a set of pile up neatly chamber 206 between two sets of cigarette buttress, pile up neatly manipulator can continue to place the strip cigarette to pile up neatly chamber 206, consequently, through the setting of transport mechanism 2, every distance of moving two sets of pile up neatly chamber 206, the manipulator can pile up neatly to pile up neatly in pile up neatly chamber 206 again, realize pile up neatly on transport mechanism 2, simultaneously when pile up neatly the cigarette buttress in pile up neatly chamber 206 moves to discharge gate 3, make the drive chain 203 reciprocate along with a plurality of drive link plates 204, 5 in pile up neatly, the cylinder 4 pushes away the stacking up neatly in the pile up neatly, the efficiency of 4, the pushing away the 4 to the bar stacking up neatly, the efficiency of the packagine is improved, and the efficiency of the cigarette is improved.
As shown in fig. 4, the limiting plate 205 includes: the inner sleeve 2051 is fixedly welded on the driving chain plate 204, the outer sleeve 2052 is movably sleeved on the inner sleeve 2051, the oscillating bar 2053 is arranged in the inner sleeve 2051, the first rectangular sliding groove 2054 is formed in the oscillating bar 2053, the shaft sleeve 2055 is rotationally connected with the first rectangular sliding groove 2054, the bearing shaft 2056 is rotationally connected with the shaft sleeve 2055, the support 2057 is hinged with the oscillating bar 2053, the U-shaped elastic strip 2058 is arranged on one side of the oscillating bar 2053, the support 2057 and the U-shaped elastic strip 2058 are both fixed on the driving chain plate 204, two groups of rectangular grooves 511 are symmetrically formed in the inner sleeve 2051, the bearing shaft 2056 penetrates through the rectangular grooves 511 to be connected with the inner wall of the outer sleeve 2052, two groups of guide grooves 521 are symmetrically formed in two sides of the outer sleeve 2052, two groups of protruding blocks 401 are symmetrically arranged at two ends of the pushing plate 4, and the protruding blocks 401 are in sliding connection with the guide grooves 521.
Specifically, in the process that the pushing plate 4 pushes the stack to the pushing station of the packing machine along the stacking cavity 206, the stack starts to be separated from the stacking cavity 206 gradually as the stack moves towards the pushing station of the packing machine, when the stack is separated from the stacking cavity 206 too much, the contact surface of the stack and the limiting plates 205 is reduced, so that the guiding effect of the two groups of limiting plates 205 on the movement of the stack is poor, the cigarettes on the stack are offset, and thus the stack is not orderly pushed, so that the pushing plate 4 enters the stacking cavity 206, the pushing plate 4 firstly pushes the stack to move longitudinally, and simultaneously, the two groups of lugs 401 on the pushing plate 4 enter the two groups of guide grooves 521 and slide along the guide grooves 521 until the lugs 401 abut against the guide grooves 521, so that the two groups of outer sleeves 2052 move along the corresponding inner sleeves 2051 towards the pushing station of the packing machine along with the stack, the outer sleeves 2052 drive the bearing shafts 2056 and the shaft sleeves 2055 to move along the first rectangular sliding grooves 2054, and the shaft sleeves 2053 are overturned to one side of the shaft sleeves 2053, so that the two groups of outer sleeves 2052 cannot be prevented from being compressed, and the two groups of outer sleeves 2052 cannot be orderly separated from the U-shaped bars 2058.
As shown in fig. 5 to 7, the receiving shaft 2056 includes: the main shaft body 561, the axle sleeve 2055 connects soon in the middle part of main shaft body 561, two sets of connects soon holes 562 of symmetry seting up on main shaft body 561, connect soon the cover 563 soon of connecting soon hole 562 soon, movable tube 564 of movable grafting connects soon cover 563, rectangular frame 565 of movable mounting in main shaft body 561, fixed mounting is in the fixed plate 566 of rectangular frame 565, and the pin 567 of setting up at movable tube 564 tip, pin 567 fixed welding is in the inner chamber of endotheca 2051, set up helicla flute 31 on the cover 563 soon, the welding has protruding axle 41 on the movable tube 564, protruding axle 41 sliding connection helicla flute 31, the welding has L type pole 32 on the cover that soon connects, set up second rectangular spout 61 on the fixed plate 566, L type pole 32 tip sliding connection second rectangular spout 61, rectangular frame 565 tip fixed connection the inner wall of overcoat 2052.
Specifically, the inner space of the outer sleeve 2052 is larger than the thickness of the inner sleeve 2051, after the two groups of outer sleeves 2052 move to the cigarette pushing station of the packaging machine along with the cigarette stack, the air cylinder 5 pulls the material pushing plate 4 to move back, at the moment, under the action of the reverse elasticity of the U-shaped elastic strip 2058, the two groups of outer sleeves 2052 move back, when the outer sleeves 2052 move back, the outer sleeves 2052 rub with the cigarette stack, the friction can drive the cigarettes on the cigarette stack to offset the cigarettes, so that the cigarette stack is not orderly, therefore, when the middle outer sleeves 2052 and the cigarette stack approach the cigarette pushing station of the packaging machine, one end parts of the two groups of movable tubes 564 on the receiving shaft 2056 contact the inner wall of the inner sleeve 2051 and are extruded, the movable tube 564 is moved along the screwing sleeve 563, the movable tube 564 drives the protruding shaft 41 to slide along the spiral groove 31, the screwing sleeve 563 rotates together with the L-shaped rod 32 under the guidance of the spiral groove 31, meanwhile, the end of the L-shaped rod 32 slides along the second rectangular sliding groove 61, the end of the L-shaped rod 32 presses the fixing plate 566, the fixing plate 566 drives the rectangular frame 565 to move laterally together with the outer jackets 2052, so that the two groups of outer jackets 2052 are separated from contact with the smoke stack, when the outer jackets 2052 move back, the outer jackets 2052 are prevented from deflecting the strips of smoke on the smoke stack, then the other end of the movable tube 564 is pressed by the stop lever 567 after the outer jackets 2052 return to the initial longitudinal position, and similarly, the outer jackets 2052 move laterally again and return to the initial lateral position.
Further, two sets of guide rails 512 are symmetrically arranged on the upper and lower sides in the rectangular groove 511, four sets of limit sliding grooves 611 are symmetrically arranged on the two ends of the main shaft body 561, and the guide rails 512 are slidably connected with the limit sliding grooves 611.
Specifically, during the movement of the receiving shaft 2056, the limit chute 611 on the main shaft body 561 will slide along the guide rail 512, and the cooperation of the limit chute 611 and the guide rail 512 plays a guiding role for the movement of the receiving shaft 2056.
Example two
As shown in fig. 8, in comparative example one, another embodiment of the present invention is: four groups of insertion holes 42 are symmetrically formed in two ends of the movable pipe 564, the insertion holes 42 are inserted with the limiting rods 43, two groups of guide sliding grooves 21 are symmetrically formed in the rotary connecting holes 562, the end parts of the limiting rods 43 are slidably connected with the guide sliding grooves 21, two groups of grooves 22 are formed in the guide sliding grooves 21, the end parts of the limiting rods 43 are clamped with the grooves 22, and an elliptical spring ring 44 is arranged between the two groups of limiting rods 43.
Specifically, the above-mentioned moving tube 564 is extruded to make the jacket 2052 move laterally, because the transmission mechanism 2 generates vibration during running, under the condition that the moving tube 564 has no limit measure, the vibration can cause the moving tube 564 to move by itself, so that the position of the jacket 2052 cannot be ensured, therefore, when the moving tube 564 is extruded to move, the moving tube 564 drives the limit rod 43 to move, the end of the limit rod 43 is separated from the current groove 22, and the end of the limit rod 43 is extruded to make the limit rod 43 slide along the jack 42, and compress the elliptical spring ring 44 until the end of the limit rod 43 is clamped with another set of grooves 22 again under the action of the rebound force of the elliptical spring ring 44, the grooves 22 and the limit rod 43 are cooperatively set, so as to play a limit role on the position of the moving tube 564, thereby avoiding the vibration to cause the moving tube to move by itself.
Working principle: the stacking manipulator grabs the cigarettes on the cigarette conveying device, stacks the cigarettes on the stacking cavity 206, so that cigarettes form cigarette stacks in the stacking cavity 206, then the motor drives one group of transmission shafts 201 and two groups of ratchet wheels 202 to rotate, the transmission chains 203 and a plurality of groups of transmission chain plates 204 are driven to reciprocate along with the rotation of the ratchet wheels 202, the cigarette stacks move towards the direction of the discharge hole 3 until the next group of stacking cavity 206 is positioned at the stacking position of the stacking manipulator, one group of stacking cavity 206 is arranged between the two groups of cigarette stacks, the stacking manipulator can continue to place the cigarettes in the stacking cavity 206, when the cigarette stacks in the stacking cavity 206 move to the discharge hole 3, in the process of stacking the cigarettes in the stacking cavity 206 by the stacking manipulator, the cylinder 5 pushes the pushing plate 4, the pushing plate 4 firstly pushes the cigarette stacks to move longitudinally, simultaneously, two groups of lugs 401 on the pushing plate 4 enter two groups of guide grooves 521, and slides along the guide groove 521 until the protruding block 401 abuts against the bottom of the guide groove 521, so that the two groups of outer sleeves 2052 move along the corresponding inner sleeves 2051 along with the tobacco stack towards the tobacco pushing station of the packaging machine, meanwhile, the outer sleeves 2052 drive the receiving shaft 2056 to move along with the shaft sleeve 2055, the shaft sleeve 2055 rolls along the first rectangular sliding groove 2054, the shaft sleeve 2055 presses the swinging rod 2053 to turn to one side to compress the U-shaped elastic strip 2058, when the outer sleeves 2052 and the tobacco stack approach the tobacco pushing station of the packaging machine, one end parts of the two groups of movable pipes 564 on the receiving shaft 2056 contact the inner wall of the inner sleeves 2051 and are pressed, the movable pipes 564 move along the rotating sleeve 563, the movable pipes 564 drive the protruding shaft 41 to slide along the spiral groove 31, the rotating sleeve 563 rotates along with the L-shaped rod 32 under the guidance of the spiral groove 31, and the end parts of the L-shaped rod 32 slide along the second rectangular sliding groove 61, and the end of the L-shaped rod 32 presses the fixing plate 566, the fixing plate 566 drives the rectangular frame 565 to move transversely together with the outer jackets 2052, so that the two groups of outer jackets 2052 are separated from contact with the cigarette pile, when the outer jackets 2052 move back, the outer jackets 2052 are prevented from deflecting the cigarette strips on the cigarette pile, then the other end of the movable tube 564 is pressed by the stop lever 567 after the outer jackets 2052 return to the initial longitudinal position, similarly, the outer jackets 2052 move transversely again and return to the initial transverse position, when the movable tube 564 is pressed and moved, the movable tube 564 drives the limiting rod 43 to move, the end of the limiting rod 43 is separated from the current groove 22, and the end of the limiting rod 43 is pressed, so that the limiting rod 43 slides along the insertion hole 42, and the elliptical elastic ring 44 is compressed, and the end of the limiting rod 43 is clamped into the other group of grooves 22 again under the rebound force of the elliptical elastic ring 44.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. Automatic energy-conserving device of carrying of strip cigarette intelligent sorting, its characterized in that: the automatic feeding device comprises a frame (1), wherein a conveying mechanism (2) is arranged on the frame (1), a discharge hole (3) is formed in one side of the frame (1), the discharge hole (3) is opposite to a pushing plate (4), the pushing plate (4) is connected with a cylinder (5), and the cylinder (5) is fixedly arranged on a cabinet (6);
the conveying mechanism (2) comprises:
two groups of transmission shafts (201), wherein the transmission shafts (201) are screwed in the frame (1);
two groups of ratchet wheels (202) symmetrically arranged on the transmission shaft (201);
a drive link plate (204) engaging the ratchet wheel (202);
a plurality of sets of drive link plates (204) laid around the drive chain (203);
a plurality of groups of limiting plates (205) fixedly arranged on the transmission chain plate (204);
the method comprises the steps of,
a plurality of groups of stacking cavities (206) are formed by combining a plurality of groups of limiting plates (205);
the limiting plate (205) includes:
an inner sleeve (2051), wherein the inner sleeve (2051) is fixedly welded on the transmission chain plate (204);
an outer sleeve (2052) movably sleeved on the inner sleeve (2051);
a swing rod (2053) arranged in the inner sleeve (2051);
a first rectangular chute (2054) arranged on the swing rod (2053);
a shaft sleeve (2055) connected with the first rectangular sliding groove (2054) in a rotating way;
a receiving shaft (2056) screwed to the shaft sleeve (2055);
a support (2057) hinged to the oscillating bar (2053);
the method comprises the steps of,
the U-shaped elastic strip (2058) is arranged on one side of the swing rod (2053), the support (2057) and the U-shaped elastic strip (2058) are both fixed on the transmission chain plate (204), two groups of rectangular grooves (511) are symmetrically formed in two sides of the inner sleeve (2051), the bearing shaft (2056) penetrates through the rectangular grooves (511) to be connected with the inner wall of the outer sleeve (2052), two groups of guide grooves (521) are symmetrically formed in two sides of the outer sleeve (2052), two groups of protruding blocks (401) are symmetrically arranged at two ends of the pushing plate (4), and the protruding blocks (401) are in sliding connection with the guide grooves (521);
the receiving shaft (2056) includes:
the spindle body (561), the said axle sleeve (2055) connects in the middle part of the said spindle body (561) soon;
two groups of screwed holes (562) symmetrically arranged on the main shaft body (561);
a screwing sleeve (563) rotationally connected with the screwing hole (562);
a movable pipe (564) movably inserted into the rotary sleeve (563);
a rectangular frame (565) movably mounted in the main shaft body (561), wherein the end part of the rectangular frame (565) is fixedly connected with the inner wall of the coat (2052);
a fixed plate (566) fixedly mounted within the rectangular frame (565);
the method comprises the steps of,
and the stop lever (567) is arranged at the end part of the movable tube (564), and the stop lever (567) is fixedly welded in the inner cavity of the inner sleeve (2051).
2. The intelligent cigarette sorting and automatic energy-saving conveying device according to claim 1, wherein: spiral groove (31) are offered on spin-on sleeve (563), the welding has protruding axle (41) on movable tube (564), protruding axle (41) sliding connection spiral groove (31), two sets of guide rail (512) of bilateral symmetry about in rectangular groove (511), four sets of limit spout (611) are offered to main shaft body (561) both ends symmetry, guide rail (512) sliding connection limit spout (611).
3. The intelligent cigarette sorting and automatic energy-saving conveying device according to claim 2, wherein: the L-shaped rod (32) is welded on the rotary joint sleeve (563), a second rectangular sliding groove (61) is formed in the fixing plate (566), and the end part of the L-shaped rod (32) is connected with the second rectangular sliding groove (61) in a sliding mode.
4. The intelligent cigarette sorting and automatic energy-saving conveying device according to claim 3, wherein: four groups of insertion holes (42) are symmetrically formed in two ends of the movable pipe (564), the insertion holes (42) are inserted with the limiting rods (43), two groups of guide sliding grooves (21) are symmetrically formed in the rotary connecting holes (562), and the end parts of the limiting rods (43) are slidably connected with the guide sliding grooves (21).
5. The intelligent cigarette sorting and automatic energy-saving conveying device according to claim 4, wherein: two groups of grooves (22) are formed in the guide sliding groove (21), the end portions of the limiting rods (43) are clamped with the grooves (22), and an elliptical elastic ring (44) is arranged between the two groups of limiting rods (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311037513.5A CN116873324B (en) | 2023-08-17 | 2023-08-17 | Intelligent sorting automatic energy-saving conveying method and device for cigarettes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311037513.5A CN116873324B (en) | 2023-08-17 | 2023-08-17 | Intelligent sorting automatic energy-saving conveying method and device for cigarettes |
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| CN116873324B true CN116873324B (en) | 2023-12-08 |
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| KR102402122B1 (en) * | 2021-11-22 | 2022-05-24 | 장광양 | Apparatus for stacking processed food |
| CN218055828U (en) * | 2022-08-25 | 2022-12-16 | 浙江省烟草公司宁波市公司 | Continuous stacking device for cigarette carton |
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| CN106315205A (en) * | 2015-06-29 | 2017-01-11 | 广州达意隆包装机械股份有限公司 | Stacking machine |
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|---|---|
| CN116873324A (en) | 2023-10-13 |
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