CN116871834B - Multi-interlayer aluminum-wood composite template and manufacturing method thereof - Google Patents
Multi-interlayer aluminum-wood composite template and manufacturing method thereof Download PDFInfo
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- CN116871834B CN116871834B CN202311126009.2A CN202311126009A CN116871834B CN 116871834 B CN116871834 B CN 116871834B CN 202311126009 A CN202311126009 A CN 202311126009A CN 116871834 B CN116871834 B CN 116871834B
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- 239000002131 composite material Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000002023 wood Substances 0.000 title claims abstract description 21
- 239000011229 interlayer Substances 0.000 title claims abstract description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 82
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 82
- 239000002253 acid Substances 0.000 claims abstract description 59
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 239000000243 solution Substances 0.000 claims abstract description 44
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 32
- 239000003929 acidic solution Substances 0.000 claims abstract description 12
- 239000010410 layer Substances 0.000 claims abstract description 10
- 239000003292 glue Substances 0.000 claims abstract description 7
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 238000001125 extrusion Methods 0.000 claims description 63
- 238000006243 chemical reaction Methods 0.000 claims description 57
- 239000007788 liquid Substances 0.000 claims description 43
- 238000005192 partition Methods 0.000 claims description 41
- 238000003860 storage Methods 0.000 claims description 30
- 238000007789 sealing Methods 0.000 claims description 27
- 238000002156 mixing Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 3
- 230000002378 acidificating effect Effects 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000011218 segmentation Effects 0.000 description 3
- 239000011550 stock solution Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/10—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/73—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
- C23C22/77—Controlling or regulating of the coating process
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Forests & Forestry (AREA)
- Chemical Treatment Of Metals (AREA)
Abstract
The invention relates to the technical field of composite templates, in particular to a manufacturing method of a multi-interlayer aluminum-wood composite template, which comprises a working frame, wherein an adjusting mechanism is used for cutting an aluminum plate, and the adjusting mechanism is matched with a phosphating mechanism to automatically adjust the amount of acid solution when the adjusting mechanism cuts the aluminum plate; simultaneously, the phosphating mechanism and the allocation mechanism are matched to automatically calculate the quantity of the material required to be allocated with the concentration of the acid solution, and the aluminum plate is immersed into the acid solution to be phosphated and taken out, and simultaneously, the material is automatically added into the acid solution through the matching of the phosphating mechanism and the allocation mechanism; sequentially stacking the aluminum plate subjected to phosphating treatment and the base layer plate in the vertical direction, and bonding the aluminum plate and the base layer plate by adopting glue to form a composite template; the invention aims to provide a manufacturing method of a multi-interlayer aluminum-wood composite template, which can automatically calculate the addition amount of an acidic material required by the preparation of an acidic solution according to the size of an aluminum plate, and the two steps are performed simultaneously, so that the structure is ingenious, the operation is reduced, and the production work is greatly facilitated.
Description
Technical Field
The invention relates to the technical field of composite templates, in particular to a multi-interlayer aluminum-wood composite template and a manufacturing method thereof.
Background
The traditional composite board is mainly a wood composite board, has the defects of undersize, complicated production process, large deformation coefficient, easy cracking deformation and the like, greatly restricts the development and application of the industry, and causes the defects to be: the upper and lower layers of the wood composite board are different in material, so that the shrinkage and expansion coefficients are different, and quality problems such as cracking of the panel, glue spreading on the bonding surface, serious deformation and the like can occur in the using process; the aluminum plate is added into the composite board to form a new aluminum-wood composite template, so that the problems can be effectively solved;
at present, when producing an aluminum-wood composite template, an aluminum plate is usually cut into a proper size, and then the aluminum plate is subjected to phosphating treatment: the phosphating is realized by forming a phosphating film on the surface of aluminum, the phosphating film can provide good corrosion resistance and adhesiveness, meanwhile, the adhesive force and the bonding effect of a coating can be enhanced, the common method for phosphating is usually carried out in an acid solution, however, during the phosphating, the concentration of the acid solution after the phosphating is changed differently due to the fact that the size of the aluminum plate is not fixed, and the phosphating film also needs to be re-blended during the next phosphating, so that the phosphating method is complex in operation and unfavorable for production.
Disclosure of Invention
The invention aims to provide a manufacturing method of a multi-interlayer aluminum-wood composite template, which can automatically calculate the addition amount of an acidic material required by the preparation of an acidic solution according to the size of an aluminum plate, and the two steps are performed simultaneously, so that the structure is ingenious, the operation is reduced, and the production work is greatly facilitated.
In order to achieve the above purpose, the present invention provides the following technical solutions: a manufacturing method of a multi-interlayer aluminum-wood composite template comprises a working frame, wherein an adjusting mechanism is used for cutting an aluminum plate, and the adjusting mechanism is matched with a phosphating mechanism to automatically adjust the amount of an acid solution when the adjusting mechanism cuts the aluminum plate; simultaneously, the phosphating mechanism and the allocation mechanism are matched to automatically calculate the quantity of the material required to be allocated with the concentration of the acid solution, and the aluminum plate is immersed into the acid solution to be phosphated and taken out, and simultaneously, the material is automatically added into the acid solution through the matching of the phosphating mechanism and the allocation mechanism; sequentially stacking the aluminum plate subjected to phosphating treatment and the base layer plate in the vertical direction, and bonding the aluminum plate and the base layer plate by adopting glue to form a composite template; the adjusting mechanism comprises a fixed frame and a scale shaft, and a cutting frame is arranged on the scale shaft; the phosphating mechanism comprises a connecting plate connected with the fixing frame, a partition plate is arranged on the connecting plate, and the partition plate is connected with the cutting frame; the blending mechanism comprises a reaction tank, a liquid storage barrel is arranged on the reaction tank, an additional rod is arranged on the liquid storage barrel and connected with the partition plate, a sealing plate is arranged on the liquid storage barrel, and the sealing plate is movably connected with the partition plate.
Optionally, the working frame is fixedly provided with a supporting frame, the scale shaft is fixedly arranged on the working frame, and the cutting frame is provided with a cutting knife.
Optionally, the phosphating mechanism further comprises a motor arranged on the working frame, a reciprocating screw rod is arranged at the output end of the motor, the reciprocating screw rod is connected with the fixing frame through a ball nut pair, the phosphating mechanism further comprises a guide shaft, and the fixing frame slides on the guide shaft.
Optionally, be provided with the segmentation case on the connecting plate, the segmentation case is connected with the mount, the inside of segmentation case is provided with the guide post, the outside of guide post is provided with the extension spring, connecting plate and guide post through connection, just the connecting plate is connected with the extension spring.
Optionally, a connecting frame is fixedly installed on the partition plate, and the cutting frame is connected with the connecting frame.
Optionally, the reaction tank is installed in the bottom of work frame, stock solution section of thick bamboo fixed mounting is on the reaction tank, the internally mounted of stock solution section of thick bamboo has liquid ring and check valve, the inside of stock solution section of thick bamboo is provided with the piston rod, the one end and the additional pole of piston rod are connected.
Optionally, the slide is installed to the one end of additional pole, the allotment mechanism still includes the extrusion head of being connected with the division board, the extrusion head is connected with the slide, the one end border department of extrusion head is the circular arc design.
Optionally, the inside of reservoir is provided with the fixed slot, the closing plate slides in the inside of fixed slot, just one side and the reservoir through connection of closing plate, just closing plate and the liquid outlet swing joint of reservoir.
Optionally, the extrusion rod is installed in the penetration on the slide, the extrusion rod is connected with the closing plate, extrusion rod and extrusion head swing joint.
A multi-interlayer aluminum-wood composite template comprises an aluminum plate and a base plate, and is manufactured by adopting a multi-interlayer aluminum-wood composite template manufacturing method.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the amount of the acid material required to be added is automatically adjusted according to the concentration of the acid solution required to be consumed by phosphating treatment of the aluminum plate, the addition amount of the acid material is automatically calculated according to the size of the aluminum plate, the operation is saved, the working efficiency is improved, the cutting size of the aluminum plate is adjusted, the amount of the acid material required to be added is directly calculated through linkage, and the two steps are simultaneously carried out, so that the structure is ingenious on one hand, the operation is reduced on the other hand, and the production work is greatly facilitated.
2. The invention can lead the aluminum plate to be immersed into the segmented region of the reaction tank for phosphating treatment; through at first adjusting the size of aluminum plate, according to the volume of the inside acid solution of aluminum plate size automatically regulated reaction tank, on the one hand according to aluminum plate size automatically regulated acid solution volume, avoid acid solution excessive, excessive phosphorization influences aluminum plate's quality, on the other hand can save acid solution's use, can reduce acid material's use when the preparation of next phosphorization increases acid solution concentration simultaneously, reduce cost when avoiding extravagant, do benefit to production greatly.
3. The invention can automatically add the prepared acidic material into the adjusted acidic solution, has strong consistency and simultaneously performs operation, improves the working efficiency on one hand, has ingenious structure on the other hand, and improves the applicability.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of a work frame of the present invention;
FIG. 3 is one of the cross-sectional views of the present invention;
FIG. 4 is a cross-sectional view of the second embodiment of the present invention;
FIG. 5 is a third cross-sectional view of the present invention;
FIG. 6 is a partial cross-sectional view of one of the dispensing mechanisms of the present invention;
FIG. 7 is an enlarged view of portion A of FIG. 6 in accordance with the present invention;
FIG. 8 is a partial cross-sectional view of a deployment mechanism of the present invention;
fig. 9 is a partial cross-sectional view of a dispensing mechanism of the present invention.
In the figure: 1. a work frame; 2. an adjusting mechanism; 21. a fixing frame; 22. a fixing seat; 23. a scale shaft; 24. a cutting frame; 3. a phosphating mechanism; 31. a motor; 32. a reciprocating screw rod; 33. a guide shaft; 34. a partition plate; 35. a connecting plate; 36. a segment box; 37. a connecting frame; 38. a telescopic spring; 4. a blending mechanism; 41. a reaction tank; 42. a liquid storage cylinder; 43. a piston rod; 44. an additional lever; 45. a slide plate; 46. an extrusion head; 47. a liquid passing ring; 48. a fixing groove; 49. a sealing plate; 410. and extruding the rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 9, the present invention provides a method for manufacturing a multi-interlayer aluminum-wood composite template, which comprises a working frame 1, wherein an adjusting mechanism 2 is used for cutting an aluminum plate, and the adjusting mechanism 2 is matched with a phosphating mechanism 3 to automatically adjust the amount of an acid solution when the adjusting mechanism 2 cuts the aluminum plate; simultaneously, the phosphating mechanism 3 and the blending mechanism 4 are matched to automatically calculate the quantity of the material required to blend the concentration of the acid solution, and the aluminum plate is immersed into the acid solution to be phosphated and taken out, and simultaneously, the material is automatically added into the acid solution through the matching of the phosphating mechanism 3 and the blending mechanism 4; sequentially stacking the aluminum plate subjected to phosphating treatment and the base layer plate in the vertical direction, and bonding the aluminum plate and the base layer plate by adopting glue to form a composite template;
the adjusting mechanism 2 comprises a fixed frame 21 and a scale shaft 23, and a cutting frame 24 is arranged on the scale shaft 23;
when the aluminum plate is fixed on the fixing frame 21 and the supporting frame and is subjected to size cutting, as shown in fig. 3, the cutting frame 24 is slid to enable the cutting frame 24 to slide on the scale shaft 23, and the cutting position of the aluminum plate can be visually checked and adjusted according to scales on the scale shaft 23, so that the aluminum plate can be conveniently adjusted to be cut, and excessive or insufficient cutting of the aluminum plate is avoided to influence subsequent production;
the phosphating mechanism 3 comprises a connecting plate 35 connected with the fixing frame 21, a partition plate 34 is arranged on the connecting plate 35, and the partition plate 34 is connected with the cutting frame 24;
while sliding the cutting frame 24, as shown in fig. 3, the cutting frame 24 drives the partition plate 34 to move through the connecting frame 37, so that the partition plate 34 moves above the reaction tank 41, when the aluminum plate is immersed into the reaction tank 41 for phosphating after being cut, as shown in fig. 2, the motor 31 is started, the output end of the motor 31 drives the reciprocating screw rod 32 to rotate, and the reciprocating screw rod 32 is connected with the fixing frame 21 through the ball nut pair, and meanwhile, the fixing frame 21 slides on the guide shaft 33, so that after the motor 31 is started, the fixing frame 21 drives the cut aluminum plate to move along the reciprocating screw rod 32 and immersed into the reaction tank 41 for phosphating;
in addition, in the process that the fixing frame 21 drives the aluminum plate to move into the reaction tank 41, as shown in fig. 4, the fixing frame 21 drives the segment box 36 to move, the segment box 36 initially drives the connecting plate 35 to move through the telescopic spring 38, the connecting plate 35 drives the partition plate 34 to move through the connecting frame 37, when the aluminum plate moves to a certain position, the partition plate 34 moves into the reaction tank 41 and contacts the bottom of the reaction tank 41, the acidic solution in the reaction tank 41 is divided into two areas, at the moment, the fixing frame 21 continuously drives the segment box 36 to move, the connecting plate 35 does not move any more and presses the telescopic spring 38, and therefore the aluminum plate can be immersed into the divided areas of the reaction tank 41 for phosphating treatment; the volume of the acid solution in the reaction tank 41 is automatically adjusted according to the size of the aluminum plate by firstly adjusting the size of the aluminum plate, so that on one hand, the volume of the acid solution is automatically adjusted according to the size of the aluminum plate, excessive acid solution is avoided, the quality of the aluminum plate is influenced by excessive phosphating, on the other hand, the use of the acid solution can be saved, meanwhile, the use of acid materials can be reduced when the concentration of the acid solution is increased in the next phosphating treatment allocation, waste is avoided, meanwhile, the cost is reduced, and the production is greatly facilitated;
in addition, the partition plate 34 firstly adjusts the position in the horizontal direction above the reaction tank 41 and then enters the reaction tank 41 in the vertical direction, so that the acidic solution in the reaction tank 41 is pushed to move to form waves when the partition plate 34 moves, the acidic solution is splashed outside the reaction tank 41, the production environment and the safety of staff are influenced, and the waste and the increase of cost are avoided;
in addition, the positions of the cutting knives and the separating plate 34 are arranged on different vertical surfaces, so that after the separating plate 34 divides the inner part of the reaction tank 41 into different areas, enough space can be reserved in the reaction tank 41 for placing the cut aluminum plates;
in addition, according to the actual situation, the installation positions of the connecting plate 35 and the connecting frame 37 can be adjusted, as shown in fig. 3, so that the moving distance of the aluminum plate driven by the fixing frame 21 can be adjusted, the inner area of the reaction tank 41 can be further divided by the partition plate 34, the depth of the aluminum plate immersed into the reaction tank 41 can be adjusted, and the applicability is improved;
the blending mechanism 4 comprises a reaction tank 41, a liquid storage barrel 42 is arranged on the reaction tank 41, an additional rod 44 is arranged on the liquid storage barrel 42, the additional rod 44 is connected with the partition plate 34, a sealing plate 49 is arranged on the liquid storage barrel 42, and the sealing plate 49 is movably connected with the partition plate 34;
when the cutting frame 24 drives the partition plate 34 to horizontally move and simultaneously adjusts the cutting position of the aluminum plate, as shown in fig. 6 and 7, the partition plate 34 drives the sliding plate 45 to move through the extrusion head 46, the sliding plate 45 drives the additional rod 44 to move, the additional rod 44 drives the piston rod 43 to move, the piston rod 43 moves in the movable liquid storage cylinder 42 and extracts the acid material in the liquid storage cylinder 42 to move, so that the acid material passes through the liquid passing ring 47 and the one-way valve until the size of the aluminum plate is adjusted, the amount of the acid material required to be added for automatically adjusting the concentration of the acid solution according to the concentration of the acid solution consumed by phosphating according to the size of the aluminum plate is automatically calculated, the operation is saved, the working efficiency is improved, the cutting size of the aluminum plate is adjusted, and simultaneously the amount of the acid material required to be added is directly calculated through linkage;
when the partition plate 34 moves downwards to divide the internal area of the reaction tank 41, the partition plate 34 drives the extrusion head 46 to move, and when the extrusion head 46 slides to a certain position along the sliding plate 45, the extrusion head 46 contacts and extrudes the extrusion rod 410, as shown in fig. 7 and 9, because one end edge of the extrusion head 46 is designed to be an arc, the extrusion head 46 contacts and extrudes the extrusion rod 410 and then continuously slides to the lower part of the extrusion rod 410; after the phosphating treatment of the aluminum plate, when the fixing frame 21 drives the aluminum plate to move upwards, the fixing frame 21 drives the extrusion head 46 to move upwards through the partition plate 34, at the moment, the extrusion head 46 contacts with the extrusion rod 410 to extrude, and at the moment, the extrusion head 46 cannot cross the extrusion rod 410, so that the extrusion head 46 drives the extrusion rod 410 to move upwards, the extrusion rod 410 drives the sealing plate 49 to move, the sealing plate 49 slides out from the inside of the fixed groove 48, the sealing plate 49 is in sealing connection with the liquid outlet of the liquid storage barrel 42, and then the extracted acid material is added to the phosphating treatment area inside the reaction tank 41 through the liquid outlet, so that the prepared acid material can be automatically added, the concentration of the acid solution in the phosphating treatment area inside the reaction tank 41 is adjusted, and the concentration of the acid solution inside the reaction tank 41 is recovered;
the prepared acidic material is automatically added into the adjusted acidic solution, so that the consistency is high, and the operation is performed simultaneously, on one hand, the working efficiency is improved, and on the other hand, the structure is ingenious, and the applicability is improved;
in addition, since the movement track of the sealing plate 49 is an arc with the liquid storage barrel 42 as the center of a circle, when the extrusion head 46 drives the extrusion rod 410 to move to a certain position, the extrusion rod 410 is disconnected with the extrusion head 46 due to the arc movement track of the extrusion rod 410, so that the sealing plate 49 is restored to the initial position;
and then sequentially stacking the aluminum plate subjected to phosphating treatment and the base layer plate in the vertical direction, and bonding by adopting glue to form the composite template.
The working frame 1 is fixedly provided with a supporting frame, the scale shaft 23 is fixedly arranged on the working frame 1, and the cutting frame 24 is provided with a cutting knife.
The phosphating mechanism 3 further comprises a motor 31 arranged on the working frame 1, a reciprocating screw rod 32 is arranged at the output end of the motor 31, the reciprocating screw rod 32 is connected with the fixing frame 21 through a ball nut pair, the phosphating mechanism 3 further comprises a guide shaft 33, the fixing frame 21 slides on the guide shaft 33, a sectional box 36 is arranged on a connecting plate 35, the sectional box 36 is connected with the fixing frame 21, a guide column is arranged in the sectional box 36, an expansion spring 38 is arranged on the outer side of the guide column, the connecting plate 35 is connected with the guide column in a penetrating manner, the connecting plate 35 is connected with the expansion spring 38, a connecting frame 37 is fixedly arranged on a separating plate 34, and the cutting frame 24 is connected with the connecting frame 37.
The reaction tank 41 is installed in the bottom of the working frame 1, the liquid storage barrel 42 is fixedly installed on the reaction tank 41, the liquid passing ring 47 and the one-way valve are installed in the liquid storage barrel 42, the piston rod 43 is arranged in the liquid storage barrel 42, one end of the piston rod 43 is connected with the additional rod 44, the sliding plate 45 is installed at one end of the additional rod 44, the blending mechanism 4 further comprises a extrusion head 46 connected with the partition plate 34, the extrusion head 46 is connected with the sliding plate 45, the edge of one end of the extrusion head 46 is in an arc design, the fixing groove 48 is formed in the liquid storage barrel 42, the sealing plate 49 slides in the fixing groove 48, one side of the sealing plate 49 is connected with the liquid storage barrel 42 in a penetrating manner, the sealing plate 49 is connected with a liquid outlet of the liquid storage barrel 42 in a movable manner, the extrusion rod 410 is installed on the sliding plate 45 in a penetrating manner, the extrusion rod 410 is connected with the sealing plate 49, and the extrusion rod 410 is connected with the extrusion head 46 in a movable manner.
A multi-interlayer aluminum-wood composite template comprises an aluminum plate and a base plate, and is manufactured by adopting a multi-interlayer aluminum-wood composite template manufacturing method.
Working principle: when the aluminum plate is fixed on the fixing frame 21 and the supporting frame and is subjected to size cutting, as shown in fig. 3, the cutting frame 24 is slid to enable the cutting frame 24 to slide on the scale shaft 23, and the cutting position of the aluminum plate can be visually checked and adjusted according to scales on the scale shaft 23, so that the aluminum plate can be conveniently adjusted to be cut, and excessive or insufficient cutting of the aluminum plate is avoided to influence subsequent production;
while sliding the cutting frame 24, as shown in fig. 3, the cutting frame 24 drives the partition plate 34 to move through the connecting frame 37, so that the partition plate 34 moves above the reaction tank 41, when the aluminum plate is immersed into the reaction tank 41 for phosphating after being cut, as shown in fig. 2, the motor 31 is started, the output end of the motor 31 drives the reciprocating screw rod 32 to rotate, and the reciprocating screw rod 32 is connected with the fixing frame 21 through the ball nut pair, and meanwhile, the fixing frame 21 slides on the guide shaft 33, so that after the motor 31 is started, the fixing frame 21 drives the cut aluminum plate to move along the reciprocating screw rod 32 and immersed into the reaction tank 41 for phosphating;
in addition, in the process that the fixing frame 21 drives the aluminum plate to move into the reaction tank 41, as shown in fig. 4, the fixing frame 21 drives the segment box 36 to move, the segment box 36 initially drives the connecting plate 35 to move through the telescopic spring 38, the connecting plate 35 drives the partition plate 34 to move through the connecting frame 37, when the aluminum plate moves to a certain position, the partition plate 34 moves into the reaction tank 41 and contacts the bottom of the reaction tank 41, the acidic solution in the reaction tank 41 is divided into two areas, at the moment, the fixing frame 21 continuously drives the segment box 36 to move, the connecting plate 35 does not move any more and presses the telescopic spring 38, and therefore the aluminum plate can be immersed into the divided areas of the reaction tank 41 for phosphating treatment; the volume of the acid solution in the reaction tank 41 is automatically adjusted according to the size of the aluminum plate by firstly adjusting the size of the aluminum plate, so that on one hand, the volume of the acid solution is automatically adjusted according to the size of the aluminum plate, excessive acid solution is avoided, the quality of the aluminum plate is influenced by excessive phosphating, on the other hand, the use of the acid solution can be saved, meanwhile, the use of acid materials can be reduced when the concentration of the acid solution is increased in the next phosphating treatment allocation, waste is avoided, meanwhile, the cost is reduced, and the production is greatly facilitated;
in addition, the partition plate 34 firstly adjusts the position in the horizontal direction above the reaction tank 41 and then enters the reaction tank 41 in the vertical direction, so that the acidic solution in the reaction tank 41 is pushed to move to form waves when the partition plate 34 moves, the acidic solution is splashed outside the reaction tank 41, the production environment and the safety of staff are influenced, and the waste and the increase of cost are avoided;
in addition, the positions of the cutting knives and the separating plate 34 are arranged on different vertical surfaces, so that after the separating plate 34 divides the inner part of the reaction tank 41 into different areas, enough space can be reserved in the reaction tank 41 for placing the cut aluminum plates;
in addition, according to the actual situation, the installation positions of the connecting plate 35 and the connecting frame 37 can be adjusted, as shown in fig. 3, so that the moving distance of the aluminum plate driven by the fixing frame 21 can be adjusted, the inner area of the reaction tank 41 can be further divided by the partition plate 34, the depth of the aluminum plate immersed into the reaction tank 41 can be adjusted, and the applicability is improved;
when the cutting frame 24 drives the partition plate 34 to horizontally move and simultaneously adjusts the cutting position of the aluminum plate, as shown in fig. 6 and 7, the partition plate 34 drives the sliding plate 45 to move through the extrusion head 46, the sliding plate 45 drives the additional rod 44 to move, the additional rod 44 drives the piston rod 43 to move, the piston rod 43 moves in the movable liquid storage cylinder 42 and extracts the acid material in the liquid storage cylinder 42 to move, so that the acid material passes through the liquid passing ring 47 and the one-way valve until the size of the aluminum plate is adjusted, the amount of the acid material required to be added for automatically adjusting the concentration of the acid solution according to the concentration of the acid solution consumed by phosphating according to the size of the aluminum plate is automatically calculated, the operation is saved, the working efficiency is improved, the cutting size of the aluminum plate is adjusted, and simultaneously the amount of the acid material required to be added is directly calculated through linkage;
when the partition plate 34 moves downwards to divide the internal area of the reaction tank 41, the partition plate 34 drives the extrusion head 46 to move, and when the extrusion head 46 slides to a certain position along the sliding plate 45, the extrusion head 46 contacts and extrudes the extrusion rod 410, as shown in fig. 7 and 9, because one end edge of the extrusion head 46 is designed to be an arc, the extrusion head 46 contacts and extrudes the extrusion rod 410 and then continuously slides to the lower part of the extrusion rod 410; after the phosphating treatment of the aluminum plate, when the fixing frame 21 drives the aluminum plate to move upwards, the fixing frame 21 drives the extrusion head 46 to move upwards through the partition plate 34, at the moment, the extrusion head 46 contacts with the extrusion rod 410 to extrude, and at the moment, the extrusion head 46 cannot cross the extrusion rod 410, so that the extrusion head 46 drives the extrusion rod 410 to move upwards, the extrusion rod 410 drives the sealing plate 49 to move, the sealing plate 49 slides out from the inside of the fixed groove 48, the sealing plate 49 is in sealing connection with the liquid outlet of the liquid storage barrel 42, and then the extracted acid material is added to the phosphating treatment area inside the reaction tank 41 through the liquid outlet, so that the prepared acid material can be automatically added, the concentration of the acid solution in the phosphating treatment area inside the reaction tank 41 is adjusted, and the concentration of the acid solution inside the reaction tank 41 is recovered;
the prepared acidic material is automatically added into the adjusted acidic solution, so that the consistency is high, and the operation is performed simultaneously, on one hand, the working efficiency is improved, and on the other hand, the structure is ingenious, and the applicability is improved;
in addition, since the movement track of the sealing plate 49 is an arc with the liquid storage barrel 42 as the center of a circle, when the extrusion head 46 drives the extrusion rod 410 to move to a certain position, the extrusion rod 410 is disconnected with the extrusion head 46 due to the arc movement track of the extrusion rod 410, so that the sealing plate 49 is restored to the initial position;
and then sequentially stacking the aluminum plate subjected to phosphating treatment and the base layer plate in the vertical direction, and bonding by adopting glue to form the composite template.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The manufacturing method of the multi-interlayer aluminum-wood composite template comprises a working frame (1) and is characterized by further comprising the following steps:
the adjusting mechanism (2) comprises a fixed frame (21) and a scale shaft (23), and a cutting frame (24) is arranged on the scale shaft (23);
the phosphating mechanism (3) comprises a connecting plate (35) connected with the fixing frame (21), a partition plate (34) is arranged on the connecting plate (35), and the partition plate (34) is connected with the cutting frame (24); the connecting plate (35) is provided with a segment box (36), the segment box (36) is connected with the fixing frame (21), a guide column is arranged in the segment box (36), an expansion spring (38) is arranged on the outer side of the guide column, the connecting plate (35) is connected with the guide column in a penetrating manner, and the connecting plate (35) is connected with the expansion spring (38);
the preparation mechanism (4) comprises a reaction tank (41), a liquid storage barrel (42) is arranged on the reaction tank (41), an additional rod (44) is arranged on the liquid storage barrel (42), the additional rod (44) is connected with the partition plate (34), a sealing plate (49) is arranged on the liquid storage barrel (42), and the sealing plate (49) is movably connected with the partition plate (34); a sliding plate (45) is arranged at one end of the additional rod (44), the blending mechanism (4) further comprises a squeezing head (46) connected with the partition plate (34), the squeezing head (46) is connected with the sliding plate (45), and the edge of one end of the squeezing head (46) is designed into an arc; the inside of the liquid storage barrel (42) is provided with a fixed groove (48), the sealing plate (49) slides in the fixed groove (48), one side of the sealing plate (49) is in penetrating connection with the liquid storage barrel (42), the sealing plate (49) is in movable connection with a liquid outlet of the liquid storage barrel (42), the sliding plate (45) is in penetrating installation with an extrusion rod (410), the extrusion rod (410) is connected with the sealing plate (49), and the extrusion rod (410) is in movable connection with the extrusion head (46);
the method specifically comprises the following steps:
s1, cutting an aluminum plate by using an adjusting mechanism (2), and automatically adjusting the amount of the acid solution by the adjusting mechanism (2) in cooperation with a phosphating mechanism (3) when the adjusting mechanism (2) cuts the aluminum plate;
s2, matching the phosphating mechanism (3) with the blending mechanism (4) to automatically calculate the amount of the material required to blend the concentration of the acid solution, immersing the aluminum plate into the acid solution for phosphating treatment, and taking out;
s3, automatically adding materials into the acidic solution through matching of the phosphating mechanism (3) and the blending mechanism (4); and then sequentially stacking the aluminum plate subjected to phosphating treatment and the base layer plate in the vertical direction, and bonding by adopting glue to form the composite template.
2. The manufacturing method of the multi-interlayer aluminum-wood composite template according to claim 1, wherein a supporting frame is fixedly arranged on the working frame (1), the scale shaft (23) is fixedly arranged on the working frame (1), and a cutting knife is arranged on the cutting frame (24).
3. The manufacturing method of the multi-interlayer aluminum-wood composite template according to claim 1, wherein the phosphating mechanism (3) further comprises a motor (31) arranged on the working frame (1), a reciprocating screw rod (32) is arranged at the output end of the motor (31), the reciprocating screw rod (32) is connected with the fixing frame (21) through a ball nut pair, the phosphating mechanism (3) further comprises a guide shaft (33), and the fixing frame (21) slides on the guide shaft (33).
4. The manufacturing method of the multi-interlayer aluminum-wood composite template according to claim 1, wherein a connecting frame (37) is fixedly arranged on the partition plate (34), and the cutting frame (24) is connected with the connecting frame (37).
5. The manufacturing method of the multi-interlayer aluminum-wood composite template according to claim 1, wherein the reaction tank (41) is arranged at the bottom of the working frame (1), the liquid storage barrel (42) is fixedly arranged on the reaction tank (41), a liquid passing ring (47) and a one-way valve are arranged in the liquid storage barrel (42), a piston rod (43) is arranged in the liquid storage barrel (42), and one end of the piston rod (43) is connected with the additional rod (44).
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| CN116871834A (en) | 2023-10-13 |
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