CN116871444A - Bag cage welding and shaping integrated equipment - Google Patents
Bag cage welding and shaping integrated equipment Download PDFInfo
- Publication number
- CN116871444A CN116871444A CN202311133452.2A CN202311133452A CN116871444A CN 116871444 A CN116871444 A CN 116871444A CN 202311133452 A CN202311133452 A CN 202311133452A CN 116871444 A CN116871444 A CN 116871444A
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- welding
- iii
- ring rib
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- 238000007493 shaping process Methods 0.000 title claims abstract description 122
- 238000003466 welding Methods 0.000 title claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 127
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 46
- 230000000903 blocking effect Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 210000003205 muscle Anatomy 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 description 18
- 239000002184 metal Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 241000282472 Canis lupus familiaris Species 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/08—Making wire network, i.e. wire nets with additional connecting elements or material at crossings
- B21F27/10—Making wire network, i.e. wire nets with additional connecting elements or material at crossings with soldered or welded crossings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/121—Making special types or portions of network by methods or means specially adapted therefor of tubular form, e.g. as reinforcements for pipes or pillars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The utility model relates to the technical field of bag cage production, in particular to bag cage welding and shaping integrated equipment which replaces manual bag cage welding and shaping, reduces labor intensity, improves working efficiency and has good practicability; comprises a frame and a welding mechanism; still include ring muscle mechanism, positioning mechanism, the slip table, the shaping board, the plastic pushes away the jar, plastic motor and chuck, ring muscle mechanism is used for loading a plurality of ring muscle, steel wire mechanism is used for fixing a plurality of longitudinal bars, welding mechanism's a plurality of spot welder is to a plurality of longitudinal bars and the overlap joint spot welding of ring muscle, positioning mechanism is used for supporting the part that the welding was accomplished and fixes a position, install the actuating mechanism of slip table in the frame, the shaping board rotates and installs on the slip table, the plastic pushes away the jar and is connected with shaping board and slip table rotation, plastic motor installs on the shaping board, the chuck is installed on plastic motor's output shaft concentrically, plastic motor drive chuck rotates and twists the plastic to the bag cage, the flexible promotion shaping board back-and-forth swing of plastic pushing is crooked plastic to the bag cage.
Description
Technical Field
The utility model relates to the technical field of bag cage production, in particular to bag cage welding and shaping integrated equipment.
Background
The bag cage mainly comprises a plurality of longitudinal ribs and annular ribs which are connected through welding, the welding mode is mainly resistance spot welding, burrs can be generated at the positions where the longitudinal ribs and the annular ribs overlap each other under the influence of welding current in the welding process, and meanwhile, local high temperature can be generated at the positions where the longitudinal ribs and the annular ribs overlap each other and deformation can occur under the pressure action of a spot welder.
In the prior art, a plurality of technical schemes are provided for processing the welding burrs of the bag cage, and the technical scheme for welding the bag cage is also provided. For example, a bag cage deburring device proposed by Chinese patent No. ZL201910674923.8 and a bag cage welding device proposed by Chinese patent No. ZL 201921748537.0. But the technical proposal of simultaneously welding and shaping the bag cage involves less.
However, the shaping is a necessary process step for improving the shape quality of the bag cage, and if manual shaping is adopted, the labor intensity is high and the working efficiency is low, so that the bag cage welding and shaping integrated equipment needs to be provided for replacing the manual shaping.
Disclosure of Invention
In order to solve the technical problems, the utility model provides the bag cage welding and shaping integrated device which replaces manual work to weld and shape the bag cage, reduces labor intensity, improves working efficiency and has good practicability.
The utility model relates to a bag cage welding and shaping integrated device which comprises a frame and a welding mechanism, wherein the welding mechanism is arranged on the frame and is provided with a plurality of spot welders; the shaping machine comprises a machine frame, a shaping motor, a shaping chuck, a plurality of spot welders, a plurality of welding machines, a positioning mechanism, a shaping cylinder, a shaping motor and a chuck, wherein the shaping motor is arranged on the machine frame; during operation, a plurality of ring ribs are sleeved on the ring rib mechanism, a plurality of longitudinal ribs are positioned and clamped on the steel wire mechanism, the metal disc is loaded on the chuck, the driving mechanism drives the sliding table to approach the ring rib mechanism, one ends of the plurality of longitudinal ribs are welded on the edge of the metal disc, the driving mechanism drives the sliding table to be far away from the ring rib mechanism by a certain distance, a plurality of spot welding machines on the welding mechanism act to spot weld the first ring rib on the ring rib mechanism to the plurality of longitudinal ribs, the driving mechanism drives the sliding table to be far away from the ring rib mechanism by a certain distance again, the positioning mechanism is used for positioning and supporting the welded part, the shaping motor drives the chuck to rotate, the shaping pushing cylinder is used for extending or shortening and pushing the shaping plate to swing back and forth around the sliding table, the shaping plate is used for driving the chuck to swing back and forth through the shaping motor, the shaping cage is used for bending and positioning mechanism of the chuck and the welded part of the bag cage, a plurality of shaping pushing cylinders are arranged according to actual needs, or the shaping pushing cylinder is used for pushing the shaping cage to bend and shaping the shaping cage by multiple angles, automatic welding of the bag cage is completed, the shaping cage is simple in structure and manual welding efficiency is improved, the shaping cage is replaced, the practical welding efficiency is improved, and the shaping efficiency is improved.
Preferably, the steel wire mechanism comprises a supporting seat I, a horizontal rod I, a plurality of inner supporting rods I, a plurality of inner pressing wheels I, an outer ring I, a plurality of screw rods I, a plurality of outer wheel frames I and a plurality of outer pressing wheels I, wherein the supporting seat I is positioned outside the frame and the ring rib mechanism; the first supporting seat, the first horizontal rod, the first plurality of inner supporting rods and the first plurality of inner pressing wheels roll and support the longitudinal bars from the inner side, the first outer ring, the first plurality of screw rods, the first plurality of outer wheel frames and the first plurality of outer pressing wheels roll and support the longitudinal bars from the outer side, so that the plurality of longitudinal bars can be circumferentially positioned, can move smoothly, and has good practicability.
Preferably, the lengths of the horizontal rod I, the inner stay rod I and the outer wheel frame I are adjustable; the longitudinal ribs with different diameters can be positioned and loaded by adjusting the lengths of the horizontal rod I, the inner supporting rod I and the outer wheel frame I, and the bag cages with different diameters can be welded, so that the universality is good.
Preferably, a plurality of spot welders of the welding mechanism are provided with telescopic cylinders, and the telescopic cylinders push the spot welders to compress the longitudinal ribs and the annular ribs.
Preferably, the annular rib mechanism comprises a supporting seat II, a horizontal rod II, an inner supporting rod II and annular rib brackets, wherein the supporting seat II is positioned at one end of the frame, the horizontal rod II is horizontally arranged at the upper end of the supporting seat II, mounting plates are arranged at two ends of the horizontal rod II, a plurality of inner supporting rods II are arranged on the side faces of the plates of the two horizontal rods II, two ends of the annular rib brackets are respectively connected with the two inner supporting rods II positioned at the front and the rear, the annular rib brackets are horizontally arranged, the annular rib brackets support the annular rib from the inner side, a feeding assembly, a blocking assembly and a separating mechanism are arranged on the annular rib brackets, the feeding assembly conveys the annular rib backwards, the blocking assembly blocks a first annular rib, and the separating mechanism separates the first annular rib from the annular rib at the front; the length of a plurality of interior vaulting poles two is adjusted for a plurality of ring muscle brackets can support the ring muscle of different diameters, and the commonality is good.
Preferably, the feeding assembly comprises a spring and a push block, one end of the spring is connected with the annular rib bracket, the other end of the spring is connected with the push block, the push block is slidably arranged on the annular rib bracket, and the elastic force of the spring pushes the plurality of annular ribs to the rear of the annular rib bracket through the push block; the elastic force of the spring acts on the push block, so that the push block conveys the plurality of ring ribs to the rear of the ring rib bracket, and stable feeding is realized.
Preferably, the material blocking assembly comprises a stop block and a second spring, the middle part of the stop block is vertically and slidably connected with the rear end of the ring rib bracket, a guide slope is arranged at the rear side of the upper end of the stop block, one end of the second spring is connected with the lower end of the stop block, the upper end of the second spring is connected with the ring rib bracket, and the upper end of the stop block blocks the first ring rib; the pulling force of a plurality of second springs pulls a plurality of dogs to enable the upper ends of the dogs to extend out of the upper sides of a plurality of ring rib brackets, a first ring rib is blocked, a plurality of spot welders of a welding mechanism spot weld the first ring rib with a plurality of longitudinal ribs together, after spot welding is completed, the first ring rib is pulled out backwards by the plurality of longitudinal ribs, and in the pulling process of the first ring rib, the inner sides of the ring rib brackets are pushed through the guide slope of the dogs, so that the ring rib is positioned and pulled out conveniently.
Preferably, the separation mechanism comprises a plurality of separation inserting blocks, a plurality of pull rods, a rotary pull disc and a motor, wherein the separation inserting blocks are respectively and slidably inserted at the rear ends of a plurality of ring rib brackets, the separation inserting blocks and the stop blocks clamp a first ring rib, the upper ends of the separation inserting blocks are pointed ends, the outer ends of the pull rods are respectively and rotatably connected with the lower ends of the separation inserting blocks, the inner ends of the pull rods are rotatably connected with the outer sides of the rotary pull disc, the rotary pull disc is rotatably sleeved on a horizontal rod II, the rotary pull disc is concentrically provided with a gear ring, the motor is arranged on the horizontal rod II, a gear is concentrically arranged on an output shaft of the motor and is in transmission connection with the gear ring, and the rotary pull disc drives the plurality of pull rods to push the separation inserting blocks to extend out of the ring rib brackets to separate the first ring rib from the rear ring rib; during operation, the motor is meshed with the gear ring of the rotary pull disc through the gear, so that the rotary pull disc rotates, the rotary pull disc drives the plurality of separation inserting blocks to extend out of the plurality of ring rib brackets through the plurality of pull rods to separate the first ring rib from the ring rib at the rear, and the rotary pull disc drives the plurality of separation inserting blocks to shrink back into the plurality of ring rib brackets through the plurality of pull rods so that the ring rib at the rear is pushed to a position by the pushing block to realize stable feeding.
The positioning mechanism comprises a sliding table II, a horizontal rod III, two mounting plates II, a plurality of inner supporting rods III, a plurality of inner pressing wheels III, a sliding table III, an outer ring II, a plurality of screw rods III, a plurality of outer wheel frames III and a plurality of outer pressing wheels III, wherein the sliding table II is movably mounted on a frame; the plurality of shaping pushing cylinders are rotated, the plurality of outer wheel frames three drive the plurality of outer pressing wheels three to position and compress tightly the longitudinal ribs from the outer side, the plurality of inner supporting rods three elastically support the plurality of inner pressing wheels three to position and compress tightly the longitudinal ribs and the annular ribs from the inner side, positioning and clamping of the welded bag cage are realized, the shaping effect is improved, and the shaping effect is more stable during shaping.
Preferably, the lengths of the horizontal rod III, the inner supporting rod III and the outer wheel frame III are all adjustable; the length of the third adjusting horizontal rod and the third adjusting outer wheel frame can be suitable for the annular ribs with different distances, and the annular ribs with different diameters can be positioned and supported by adjusting the lengths of the third inner supporting rods, so that the universality is improved.
Compared with the prior art, the utility model has the beneficial effects that: during operation, a plurality of ring ribs are sleeved on the ring rib mechanism, a plurality of longitudinal ribs are positioned and clamped on the steel wire mechanism, the metal disc is loaded on the chuck, the driving mechanism drives the sliding table to approach the ring rib mechanism, one ends of the plurality of longitudinal ribs are welded on the edge of the metal disc, the driving mechanism drives the sliding table to be far away from the ring rib mechanism by a certain distance, a plurality of spot welder actions on the welding mechanism spot weld a first ring rib on the ring rib mechanism on the plurality of longitudinal ribs, the driving mechanism drives the sliding table to be far away from the ring rib mechanism by a certain distance again, the positioning mechanism is used for positioning and supporting the welded part, the shaping motor drives the chuck to rotate, the chuck rotates around a part of welded bag cage between the axis torsion positioning mechanism and the chuck, the shaping pushing cylinder is extended or shortened to push the shaping plate to swing back and forth around the sliding table, the shaping plate drives the chuck to swing back and forth through the shaping motor, therefore the chuck bends the bag cage between the positioning mechanism and the chuck by a part of the welding completion, automatic welding and automatic shaping of the bag cage are completed, the automatic bag cage welding and shaping structure is simple, labor intensity is reduced, working efficiency is improved, and practicability is good.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic illustration of an axially measured structure of the present utility model;
FIG. 3 is a schematic diagram of the front view of the present utility model;
FIG. 4 is a schematic structural view of the structure of the slipway, shaping plate, shaping push cylinder, shaping motor and chuck;
FIG. 5 is a schematic structural view of a longitudinal bar mechanism and the like;
FIG. 6 is a schematic structural view of the structure of the ring rib mechanism, the welding mechanism and the like;
FIG. 7 is a schematic view of the structure of a ring rib mechanism and the like;
FIG. 8 is a schematic view of a partial cross-sectional structure of the ring bar carrier, feed assembly, stop assembly, and divider mechanism;
FIG. 9 is a schematic view of the structure of the positioning mechanism and the like;
FIG. 10 is an exploded view of the positioning mechanism and the like;
the reference numerals in the drawings: 1. a frame; 2. a welding mechanism; 3. a ring rib mechanism; 4. a positioning mechanism; 5. a sliding table; 6. shaping plates; 7. shaping and pushing the cylinder; 8. a shaping motor; 9. a chuck; 10. a first supporting seat; 11. a horizontal rod I; 12. an inner stay bar I; 13. an inner pinch roller I; 14. an outer ring I; 15. a first screw; 16. an outer wheel frame I; 17. an outer pinch roller I; 18. a second supporting seat; 19. a horizontal rod II; 20. an inner stay bar II; 21. a ring rib bracket; 22. a spring; 23. a pushing block; 24. a stop block; 25. a second spring; 26. separating the insert blocks; 27. a pull rod; 28. rotating the pull disc; 29. a motor; 30. a sliding table II; 31. a horizontal rod III; 32. a second mounting plate; 33. an inner stay bar III; 34. an inner pinch roller III; 35. a sliding table III; 36. an outer ring II; 37. a screw III; 38. an outer wheel frame III; 39. and an outer pinch roller III.
Detailed Description
In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Examples
As shown in fig. 1 to 4, a bag cage welding and shaping integrated device comprises a frame 1 and a welding mechanism 2, wherein the welding mechanism 2 is arranged on the frame 1, and a plurality of spot welders are arranged on the welding mechanism 2; the shaping machine comprises a machine frame 1, a ring rib mechanism 3, a positioning mechanism 4, a sliding table 5, a shaping plate 6, a shaping pushing cylinder 7, a shaping motor 8 and a chuck 9, wherein the ring rib mechanism 3 is arranged on the machine frame 1, the ring rib mechanism 3 is used for loading a plurality of ring ribs, a steel wire mechanism is positioned outside the machine frame 1 and used for positioning a plurality of longitudinal ribs, a welding mechanism 2 surrounds the outside of the ring rib mechanism 3, a plurality of spot welders of the welding mechanism 2 spot weld the joints of the longitudinal ribs and the ring ribs, the positioning mechanism 4 is arranged on the machine frame 1 in an adjustable position manner, the positioning mechanism 4 is used for supporting and positioning a welded part, the sliding table 5 is slidably arranged on the machine frame 1, a driving mechanism of the sliding table 5 is arranged on the machine frame 1, the shaping plate 6 is rotatably arranged on the sliding table 5, two ends of the pushing cylinder 7 are respectively in rotary connection with the shaping plate 6 and the sliding table 5, the shaping motor 8 is arranged on the shaping plate 6, the chuck 9 is concentrically arranged on an output shaft of the motor 8, the chuck 9 is used for clamping an end metal disc of a bag shaping cage, the shaping motor 8 drives the chuck 9 to rotate to twist the bag shaping cage, the sliding table 7 is pushed by the sliding table 7 to swing, and the bag is bent and the bag is stretched and stretched to the shaping cage 6 after being pushed by the shaping motor 6; and telescopic cylinders are arranged on a plurality of spot welding machines of the welding mechanism 2 and push the spot welding machines to compress the longitudinal bars and the annular bars.
During operation, a plurality of ring ribs are sleeved on the ring rib mechanism 3, a plurality of longitudinal ribs are positioned and clamped on the steel wire mechanism, a metal disc is loaded on the chuck 9, the driving mechanism drives the sliding table 5 to be close to the ring rib mechanism 3, one ends of a plurality of longitudinal ribs are welded on the edge of the metal disc, the driving mechanism drives the sliding table 5 to be far away from the ring rib mechanism 3 by a certain distance, a plurality of spot welder actions on the welding mechanism 2 spot weld a first ring rib on the ring rib mechanism 3 to a plurality of longitudinal ribs, the driving mechanism drives the sliding table 5 to be far away from the ring rib mechanism 3 by a certain distance again, the positioning mechanism 4 is used for positioning and supporting a welded part, the shaping motor 8 drives the chuck 9 to rotate, the chuck 9 is used for twisting a part of the welded bag cage between the positioning mechanism 4 and the chuck 9 around the axis, the shaping cylinder 7 is extended or shortened to push the shaping plate 6 to swing around the sliding table 5, the shaping plate 6 is driven by the shaping motor 8 to swing back and forth, thereby a part of welded bag cage between the chuck 9 is set up, a plurality of automatic shaping cylinders 7 or 7 are set up according to actual needs, the shaping efficiency is improved, and the manual shaping efficiency is improved, and the manual shaping efficiency is improved.
As shown in fig. 5, the steel wire mechanism comprises a first supporting seat 10, a first horizontal rod 11, a plurality of first inner supporting rods 12, a plurality of first inner pressing wheels 13, a first outer ring 14, a plurality of first screw rods 15, a plurality of first outer wheel frames 16 and a plurality of first outer pressing wheels 17, wherein the first supporting seat 10 is positioned outside the frame 1 and the ring rib mechanism 3, the first horizontal rod 11 is arranged at the upper end of the first supporting seat 10, the plurality of first inner supporting rods 12 are arranged at two ends of the first horizontal rod 11 in a radial manner, the first inner pressing wheels 13 are arranged at the outer ends of the plurality of first inner supporting rods 12, the first outer ring 14 surrounds the outside of the first horizontal rod 11, the first screw rods 15 are rotationally screwed on the first outer ring 14, the first outer wheel frames 16 are arranged at the inner ends of the first screw rods 15, the first outer pressing wheels 17 are arranged at two ends of the first outer wheel frames 16, and the first outer pressing wheels 17 are respectively matched with the first inner pressing wheels 13 in a rolling manner to clamp longitudinal ribs; the length of the horizontal rod 11, the inner stay 12 and the outer wheel frame 16 can be adjusted.
The first supporting seat 10, the first horizontal rod 11, the first plurality of inner supporting rods 12 and the first plurality of inner pressing wheels 13 roll and support longitudinal ribs from the inner side, the first outer ring 14, the first plurality of screw rods 15, the first plurality of outer wheel frames 16 and the first plurality of outer pressing wheels 17 roll and support the longitudinal ribs from the outer side, so that the plurality of longitudinal ribs can be circumferentially positioned and can move smoothly, longitudinal ribs with different diameters can be positioned and loaded by adjusting the lengths of the first horizontal rod 11, the first inner supporting rods 12 and the first outer wheel frame 16, and bag cages with different diameters can be welded.
As shown in fig. 6, 7 and 8, the ring rib mechanism 3 comprises a second supporting seat 18, a second horizontal rod 19, a second inner supporting rod 20 and a ring rib bracket 21, wherein the second supporting seat 18 is positioned at one end of the frame 1, the second horizontal rod 19 is horizontally arranged at the upper end of the second supporting seat 18, mounting discs are arranged at two ends of the second horizontal rod 19, a plurality of second inner supporting rods 20 are arranged on disc sides of the two second horizontal rods 19, two ends of the ring rib brackets 21 are respectively connected with the two second inner supporting rods 20 positioned at the front and the rear, the ring rib brackets 21 are horizontally arranged, the ring rib brackets 21 support the ring rib from the inner side, a feeding assembly, a blocking assembly and a separating mechanism are arranged on the ring rib brackets 21, the feeding assembly is used for conveying the ring rib backwards, the blocking assembly is used for blocking the first ring rib, and the separating mechanism is used for separating the first ring rib from the ring rib at the front; the feeding assembly comprises a spring 22 and a push block 23, one end of the spring 22 is connected with the annular rib bracket 21, the other end of the spring 22 is connected with the push block 23, the push block 23 is slidably arranged on the annular rib bracket 21, and the elastic force of the spring 22 pushes the annular ribs to the rear of the annular rib bracket 21 through the push block 23; the material blocking assembly comprises a stop block 24 and a second spring 25, wherein the middle part of the stop block 24 is vertically and slidably connected with the rear end of the ring rib bracket 21, a guide slope is arranged at the rear side of the upper end of the stop block 24, one end of the second spring 25 is connected with the lower end of the stop block 24, the upper end of the second spring 25 is connected with the ring rib bracket 21, and the upper end of the stop block 24 blocks the first ring rib; the separation mechanism comprises a plurality of separation inserting blocks 26, a plurality of pull rods 27, a rotary pull disc 28 and a motor 29, wherein the separation inserting blocks 26 are respectively and slidably inserted into the rear ends of the ring rib brackets 21, the separation inserting blocks 26 and the stop blocks 24 clamp the first ring rib, the upper ends of the separation inserting blocks 26 are pointed ends, the outer ends of the pull rods 27 are respectively and rotatably connected with the lower ends of the separation inserting blocks 26, the inner ends of the pull rods 27 are rotatably connected with the outer sides of the rotary pull disc 28, the rotary pull disc 28 is rotatably sleeved on the horizontal rod II 19, the rotary pull disc 28 is concentrically provided with a gear ring, the motor 29 is arranged on the horizontal rod II 19, a gear is concentrically arranged on an output shaft of the motor 29, the gear ring is in transmission connection with the gear ring, and the rotary pull disc 28 drives the pull rods 27 to push the separation inserting blocks 26 to extend out of the ring rib brackets 21 to separate the first ring rib from the rear ring rib.
The length of a plurality of internal stay bars II 20 is adjusted to enable a plurality of ring rib brackets 21 to support ring ribs with different diameters, the elastic force of a spring 22 acts on a push block 23 to enable the push block 23 to convey the plurality of ring ribs to the rear of the ring rib brackets 21, stable feeding is achieved, the pull force of a plurality of springs II 25 pulls a plurality of stop blocks 24 to enable the upper ends of the stop blocks to extend out of the upper sides of the plurality of ring rib brackets 21, the first ring rib is blocked, a motor 29 drives a gear ring of a rotating pull disc 28 through gear engagement, the rotating pull disc 28 rotates, the rotating pull disc 28 drives a plurality of separation inserting blocks 26 to extend out of the plurality of ring rib brackets 21 to separate the first ring rib from the rear ring rib through a plurality of pull rods 27, a plurality of spot welders of a welding mechanism 2 pull the first ring rib back to the plurality of longitudinal ribs together, the first ring rib is pushed back through the guide slope of the stop blocks 24 in the process of pulling the first ring rib after spot welding is completed, the motor is convenient to position the ring rib is reversed, and the pull disc 28 is driven to separate the ring ribs to be pushed back through the plurality of pull blocks 26 to drive the plurality of separation inserting blocks 23 to realize stable feeding after the plurality of ring ribs are pushed back by the pull disc 21.
As shown in fig. 9 and 10, the positioning mechanism 4 comprises a sliding table II 30, a horizontal rod III 31, two mounting plates II 32, a plurality of inner supporting rods III 33, a plurality of inner pressing wheels III 34, a sliding table III 35, an outer ring II 36, a plurality of screw rods III 37, a plurality of outer wheel frames III 38 and a plurality of outer pressing wheels III 39, wherein the sliding table II 30 is movably mounted on the frame 1, the horizontal rod III 31 is horizontally mounted on the sliding table II 30, the two mounting plates II 32 are respectively mounted at the front end and the rear end of the horizontal rod III 31, a plurality of inner supporting rods III 33 are circumferentially arranged on the side surfaces of the two mounting plates II 32, a plurality of inner pressing wheels III 34 are respectively elastically mounted on the top ends of the plurality of inner supporting rods III 33, a plurality of notches are arranged on the side surfaces of the plurality of inner pressing wheels III 34, the notches are avoided from ring ribs, the sliding table III 35 is movably mounted on the frame 1, the upper part of the sliding table III 35 is provided with a second 36, the outer ring II 36 surrounds the horizontal rod III 31, the plurality of screw rods III 37 are circumferentially and evenly rotationally screwed on the outer ring II 36, a plurality of outer wheel frames III 38 are respectively connected with the plurality of outer wheel frames III 38, a plurality of inner pressing wheels 39 and a plurality of outer wheel frames 39 are respectively welded with the two ends of inner pressing wheels 33, and a plurality of outer pressing wheels 39 are respectively, and a plurality of outer pressing wheels 33 are matched with a plurality of outer pressing wheels 33, and a plurality of outer positioning bag 39 are arranged; the lengths of the horizontal rod III 31, the inner supporting rod III 33 and the outer wheel frame III 38 are all adjustable.
The length of the horizontal rod III 31 and the outer wheel frame III 38 can be adjusted to be suitable for ring ribs with different distances, the ring ribs with different diameters can be positioned and supported by adjusting the length of the inner supporting rods III 33, the shaping pushing cylinders 7 are rotated, the outer wheel frames III 38 drive the outer pressing wheels III 39 to position and compress the longitudinal ribs from the outer side, the inner supporting rods III 33 elastically support the inner pressing wheels III 34 to position and compress the longitudinal ribs and the ring ribs from the inner side, positioning and clamping of the welded bag cage are achieved, the shaping bag cage is more stable, and shaping effects are improved.
As shown in fig. 1 to 10, in the integrated bag welding and shaping device of the present utility model, when in operation, a plurality of ring ribs are sleeved on a plurality of ring rib brackets 21, a plurality of longitudinal ribs are positioned and clamped between a plurality of inner pressing wheels 13 and a plurality of outer pressing wheels 17 and between a plurality of inner pressing wheels 34 and outer pressing wheels 39, a metal disc is loaded on a chuck 9, then a driving mechanism drives a sliding table 5 to approach a ring rib mechanism 3, one end of the plurality of longitudinal ribs is welded on the edge of the metal disc, the driving mechanism drives the sliding table 5 to be far away from the ring rib mechanism 3 for a certain distance, a plurality of spot welding machines on a welding mechanism 2 act to spot weld a first ring rib on the ring rib mechanism 3 to a plurality of longitudinal ribs, then the driving mechanism drives the sliding table 5 to be far away from the ring rib mechanism 3 for a certain distance again, so that a welded part of the inner pressing wheels 34 and the outer pressing wheels 39 is positioned and supported, finally a shaping motor 8 drives a chuck 9 to rotate, so that the chuck 9 winds around a part of an axis of a shaping cage which is welded completely, the automatic shaping mechanism 4 and the chuck 9 is pushed by a part of the shaping cage, the automatic shaping mechanism is pushed 7 or the motor 6 is shortened, and the bag shaping cage 9 is welded around the chuck 9 after the automatic shaping mechanism is driven by a certain distance, and the automatic shaping cage is welded, and the shaping cage 9 is finished, and the shaping cage is welded by the front shaping cage is finished by the automatic shaping mechanism is driven by the motor, and the front shaping cage 9 is driven by the motor, and after the shaping machine is finished, and the shaping machine is finished is finished and is welded.
The main functions realized by the utility model are as follows:
the welding and shaping of the bag cage are replaced by manual work, so that the labor intensity is reduced, the working efficiency is improved, and the practicability is good;
can be suitable for the welding and the plastic of the bag cage of different specifications, and has good universality.
The bag cage welding and shaping integrated equipment provided by the utility model has the advantages that the installation mode, the connection mode or the setting mode of the equipment are common mechanical modes, and the equipment can be implemented as long as the beneficial effects of the equipment can be achieved; the driving mechanism, the frame 1, the welding mechanism 2, the shaping pushing cylinder 7, the shaping motor 8, the chuck 9, the inner support rod I12, the inner support wheel I13, the screw rod I15, the outer wheel frame I16, the outer wheel I17, the inner support rod II 20, the spring 22, the spring II 25, the motor 29, the gear ring, the gear, the inner wheel III 34, the screw rod III 37, the outer wheel frame III 38 and the outer wheel III 39 of the bag cage welding and shaping integrated device are purchased in the market, and a person skilled in the art only needs to install and operate according to the attached using instruction of the bag cage welding and shaping integrated device without creative labor.
All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (10)
1. A bag cage welding and shaping integrated device comprises a frame (1) and a welding mechanism (2), wherein the welding mechanism (2) is arranged on the frame (1), and a plurality of spot welders are arranged on the welding mechanism (2); the shaping machine is characterized by further comprising a ring rib mechanism (3), a positioning mechanism (4), a sliding table (5), a shaping plate (6), a shaping pushing cylinder (7), a shaping motor (8) and a chuck (9), wherein the ring rib mechanism (3) is arranged on the frame (1), the ring rib mechanism (3) is used for loading a plurality of ring ribs, a steel wire mechanism is positioned outside the frame (1), the steel wire mechanism is used for positioning a plurality of longitudinal ribs, the welding mechanism (2) surrounds the outside of the ring rib mechanism (3), a plurality of spot welders of the welding mechanism (2) are used for spot welding the joints of the plurality of longitudinal ribs and the ring ribs, the positioning mechanism (4) is arranged on the frame (1) in an adjustable position, the positioning mechanism (4) is used for supporting and positioning a welded part, the sliding table (5) is slidably arranged on the frame (1), a driving mechanism of the sliding table (5) is arranged on the frame (1), two ends of the shaping pushing cylinder (7) are respectively connected with the shaping plate (6) and the sliding table (5) in a rotating way, the motor (8) is arranged on the motor (6) and the chuck (9) in a concentric manner, the chuck (9) is arranged on the end part of the shaping motor (8) is used for clamping the shaping bag, the shaping pushing cylinder (7) stretches and contracts to push the shaping plate (6) to swing back and forth to bend and shape the bag cage.
2. The integrated bag and cage welding and shaping device according to claim 1, wherein the steel wire mechanism comprises a supporting seat I (10), a horizontal rod I (11), a plurality of inner supporting rods I (12), a plurality of inner pressing wheels I (13), an outer ring I (14), a plurality of screw rods I (15), a plurality of outer wheel frames I (16) and a plurality of outer pressing wheels I (17), the supporting seat I (10) is positioned outside the frame (1) and the ring rib mechanism (3), the horizontal rod I (11) is arranged at the upper end of the supporting seat I (10), a plurality of inner supporting rods I (12) are arranged at two ends of the horizontal rod I (11) in a radial mode, the inner pressing wheels I (13) are arranged at the outer ends of the inner supporting rods I (12), the outer ring I (14) surrounds the outside of the horizontal rod I (11), the plurality of screw rods I (15) are rotationally screwed on the outer ring I (14), the inner ends of the screw rods I (15) are respectively provided with the outer wheel frames I (16), and the outer pressing wheels I (17) are respectively matched with the outer pressing wheels I (17).
3. A bag cage welding and shaping unitary apparatus as in claim 2 wherein the length of the horizontal bar one (11), the inner brace one (12) and the outer frame one (16) are all adjustable.
4. A bag cage welding and shaping integrated device as claimed in claim 1, characterized in that the plurality of spot welders of the welding mechanism (2) are provided with telescopic cylinders which push the spot welders to press the longitudinal bars and the annular bars.
5. A bag cage welding and shaping integrated device as claimed in claim 1, characterized in that the ring rib mechanism (3) comprises a second supporting seat (18), a second horizontal rod (19), a second inner supporting rod (20) and a ring rib bracket (21), the second supporting seat (18) is located at one end of the frame (1), the second horizontal rod (19) is horizontally arranged at the upper end of the second supporting seat (18), mounting plates are arranged at two ends of the second horizontal rod (19), a plurality of second inner supporting rods (20) are arranged on the plate side surfaces of the two second horizontal rods (19), two ends of the plurality of ring rib brackets (21) are respectively connected with the two inner supporting rods (20) located at the front and the rear, the plurality of ring rib brackets (21) are horizontally arranged, the ring ribs are supported from the inner side, a feeding assembly, a material blocking assembly and a separating mechanism are arranged on the plurality of ring rib brackets (21), the feeding assembly is used for blocking the first ring rib, and the separating mechanism is used for separating the first ring rib from the ring rib.
6. A bag cage welding and shaping integrated device as in claim 5 wherein the feed assembly comprises a spring (22) and a push block (23), one end of the spring (22) is connected with the annular rib bracket (21), the other end of the spring (22) is connected with the push block (23), the push block (23) is slidably mounted on the annular rib bracket (21), and the elastic force of the spring (22) pushes the plurality of annular ribs to the rear of the annular rib bracket (21) through the push block (23).
7. The bag cage welding and shaping integrated device according to claim 5, wherein the blocking component comprises a stop block (24) and a second spring (25), the middle part of the stop block (24) is vertically and slidably connected with the rear end of the ring rib bracket (21), a guide slope is arranged on the rear side of the upper end of the stop block (24), one end of the second spring (25) is connected with the lower end of the stop block (24), the upper end of the second spring (25) is connected with the ring rib bracket (21), and the upper end of the stop block (24) blocks the first ring rib.
8. The bag cage welding and shaping integrated device according to claim 5, wherein the separating mechanism comprises a plurality of separating inserting blocks (26), a plurality of pull rods (27), a rotating pull disc (28) and a motor (29), the separating inserting blocks (26) are respectively and slidably inserted into the rear ends of the ring rib brackets (21), the separating inserting blocks (26) and the stop blocks (24) clamp the first ring rib, the upper ends of the separating inserting blocks (26) are pointed, the outer ends of the pull rods (27) are respectively and rotatably connected with the lower ends of the separating inserting blocks (26), the inner ends of the pull rods (27) are rotatably connected with the outer sides of the rotating pull disc (28), the rotating pull disc (28) is rotatably sleeved on the horizontal rod II (19), the rotating pull disc (28) is concentrically provided with a gear ring, the motor (29) is mounted on the output shaft of the motor (29), the gear is in transmission connection with the gear ring rib, and the rotating pull disc (28) drives the separating inserting blocks (26) to push the ring ribs (21) to stretch out of the ring rib brackets.
9. The integrated bag cage welding and shaping device according to claim 1, wherein the positioning mechanism (4) comprises a sliding table II (30), a horizontal rod III (31), two mounting plates II (32), a plurality of inner supporting rods III (33), a plurality of inner pressing wheels III (34), a sliding table III (35), an outer ring II (36), a plurality of screw rods III (37), a plurality of outer wheel carrier III (38) and a plurality of outer pressing wheels III (39), the sliding table II (30) is movably mounted on the frame (1), the horizontal rod III (31) is horizontally mounted on the sliding table II (30), two mounting plates II (32) are respectively mounted at the front end and the rear end of the horizontal rod III (31), a plurality of inner supporting rods III (33) are circumferentially arranged on the side surfaces of the two mounting plates II (32), a plurality of inner pressing wheels III (34) are respectively elastically mounted on the top ends of the plurality of inner supporting rods III (33), a plurality of gaps are arranged on the side surfaces of the inner pressing wheels III (34), the gap avoidance ring ribs are movably mounted on the sliding table II (35), the sliding table II (35) is movably mounted on the frame (1), the outer ring III (36) is uniformly connected with the outer ring III (38) and the outer ring III (36) are respectively arranged on the outer ring III (36), the two ends of the outer wheel frames (38) are respectively provided with an outer pressing wheel frame (39), the wheel surfaces of the inner supporting rods (33) and the outer pressing wheels (39) are respectively provided with a limit groove, and the outer pressing wheels (39) and the inner pressing wheels (34) are matched to position and support the welded bag cage.
10. A bag cage welding and shaping unitary apparatus as in claim 9 wherein the length of the horizontal bar three (31), inner brace three (33) and outer brace three (38) are all adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311133452.2A CN116871444B (en) | 2023-09-05 | 2023-09-05 | Bag cage welding and shaping integrated equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311133452.2A CN116871444B (en) | 2023-09-05 | 2023-09-05 | Bag cage welding and shaping integrated equipment |
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| CN116871444A true CN116871444A (en) | 2023-10-13 |
| CN116871444B CN116871444B (en) | 2023-12-22 |
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| CN202311133452.2A Active CN116871444B (en) | 2023-09-05 | 2023-09-05 | Bag cage welding and shaping integrated equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117340167A (en) * | 2023-12-04 | 2024-01-05 | 中铧智能科技(山东)有限公司 | Cable type steel wire ring core ring looping and welding integrated device |
| CN117600360A (en) * | 2024-01-24 | 2024-02-27 | 中铁四局集团有限公司 | Automatic semi-finished product steel bar machining equipment for small prefabricated parts |
| CN117620588A (en) * | 2024-01-26 | 2024-03-01 | 江苏新宏大集团有限公司 | Cylinder mould welding positioning device |
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| CN117620588B (en) * | 2024-01-26 | 2024-03-22 | 江苏新宏大集团有限公司 | Cylinder mould welding positioning device |
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| CN116871444B (en) | 2023-12-22 |
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