CN116867531A - Drug delivery device for delivering a predetermined fixed dose - Google Patents
Drug delivery device for delivering a predetermined fixed dose Download PDFInfo
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- CN116867531A CN116867531A CN202280015632.8A CN202280015632A CN116867531A CN 116867531 A CN116867531 A CN 116867531A CN 202280015632 A CN202280015632 A CN 202280015632A CN 116867531 A CN116867531 A CN 116867531A
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- needle
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Classifications
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- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
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- A61M5/32—Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
- A61M5/3205—Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
- A61M5/321—Means for protection against accidental injuries by used needles
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- A61M5/3271—Means for protection against accidental injuries by used needles being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel with guiding tracks for controlled sliding of needle protective sleeve from needle exposing to needle covering position
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- A61M5/2455—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened
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- A61M5/315—Pistons; Piston-rods; Guiding, blocking or restricting the movement of the rod or piston; Appliances on the rod for facilitating dosing ; Dosing mechanisms
- A61M5/31565—Administration mechanisms, i.e. constructional features, modes of administering a dose
- A61M5/3159—Dose expelling manners
- A61M5/31593—Multi-dose, i.e. individually set dose repeatedly administered from the same medicament reservoir
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- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
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- A61M5/321—Means for protection against accidental injuries by used needles
- A61M5/3243—Means for protection against accidental injuries by used needles being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel
- A61M5/326—Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
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- A61M5/178—Syringes
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- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
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- A61M2005/004—Magazines with multiple needles directly inserted into an injection or infusion device, e.g. revolver-like magazines
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- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/24—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic
- A61M5/2455—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened
- A61M5/2466—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened by piercing without internal pressure increase
- A61M2005/2474—Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic with sealing means to be broken or opened by piercing without internal pressure increase with movable piercing means, e.g. ampoule remains fixed or steady
Abstract
A drug delivery device (100, 300) for delivering a medicament, wherein the device comprises an insertion controlled needle cannula (224, 424), wherein the drug delivery device comprises: a retaining structure (130, 136, 350, 430) axially locked to the housing and adapted to retain the hub (225, 425) in a proximal position; -a pulling structure (230, 320) axially locked to the shield (110, 310) and adapted to disengage from the needle hub (225, 425) in a uncoupled state, whereby the pulling structure is movable relative to the needle hub (225, 425), and wherein in a coupled state the pulling structure (230, 320) is further adapted to engage the needle hub, whereby the pulling structure is movable together with the needle hub, wherein the retaining structure and the pulling structure are operatively connected to the shield (110, 310) and the needle assembly (220, 420) in an active position. Thus, the drug delivery device provides a needle insertion sequence control mechanism to ensure that the distal end of the cannula is covered before the proximal end of the cannula is pulled out of the reservoir.
Description
Technical Field
The present invention relates to a shield activated drug delivery device for delivering a medicament, wherein the device comprises an insertion controlled needle cannula. The invention further relates to such a device wherein the distal end of the needle is covered before the proximal end of the needle is pulled out of the reservoir. The invention further relates to a drug delivery device, wherein the device is further adapted to deliver a plurality of fixed doses. The invention further relates to a drug delivery device comprising a plurality of needles or an integrated needle cartridge with a plurality of needles, wherein the plurality of needles corresponds to the plurality of doses or a single reusable needle for delivering the plurality of doses.
Background
Drug delivery devices for self-administration of different liquid drug formulations currently exist in a variety of shapes and sizes. Some are adapted to be connected to an infusion set and some may be connected to or integrated with an injection needle. The latter type is called an injection device. Some drug delivery devices are durable devices comprising a cartridge with a drug reservoir, wherein the cartridge is replaceable. Other drug delivery devices are disposable devices that are discarded when the cartridge is empty. The disposable device may be a multi-dose device in which the user can set the required dose size before each injection, or a single-dose device capable of administering only a single dose of a given size. Single dose devices exist that are so-called "shield activated" in which a cannula is covered by a shield in the front of the device, releasing the dose when it is pressed. Thus, when the user presses the device against the skin, only the cannula is exposed to enter the skin, thereby depressing the shield and releasing the dose. These injection devices are discarded after a single injection.
Fixed dose devices are preferred by some users because they may feel uncomfortable or may not be able to operate the device each time to adjust the correct dose. For example, simplicity and ease of use are important to avoid overdosing or underdosing by a user error when the device is used by children or elderly persons. In other cases, the treatment regimen prescribes a fixed dose of a drug, e.g., a GLP-1 type drug.
However, the device itself occupies a considerable portion of the equipment cost, not to mention the amount of material used and therefore that must be treated. It is therefore desirable to manufacture a fixed dose device capable of delivering multiple doses of a fixed volume.
In existing multi-dose devices, the motor consists of a spring that is wound when the dose is adjusted. One solution is to make a generic multi-dose device in which the maximum dose size is limited and thus only dialled to a fixed dose size. However, this would present a risk that the user does not adequately dial and thus obtain a smaller dose than intended. This problem has been solved and is described in WO2020/089167 filed by Novo Nordisk, wherein the ratchet tube is locked to the housing until a full dose has been set.
US2019/0167913 (Srinivasan et al) discloses a drug delivery pen for injecting a medicament, such as a liquid drug, into a living body. A needle assembly cartridge with a plurality of needles is mounted on the drug delivery pen to enhance drug delivery. The needle assembly cartridge includes an assembly housing with a proximal needle continuously connected to a spike housing having a spike that pierces a vial. The assembly housing is movable from a proximal position to a distal position to selectively extend and connect the needles of the plurality of needles.
US 2008/0312604 (Boesen) discloses a drug delivery pen comprising a cylinder with a plurality of needles. The pen also includes an activation input to activate delivery of a dose of the drug. The activation input 128 may be mechanical or electromechanical. The activation input is shown as an activation button 128, which may be operatively connected to the dual action plunger. When the activation button 128 is pressed for the first time, the cartridge moves the cartridge connector to a first stage within the cylinder for coupling to the needle. The activation button may then be pressed again to move the cartridge with the cartridge connector coupled to the needle from the end cap to the second stage for injection. The third shot then retracts the needle to the second stage, unseparating it from the cartridge connector 182, moving the cartridge connector through the first stage into a neutral position, and rotating the cylinder 180 so that the cartridge connector aligns with a clean needle in an adjacent cylinder bore.
US 2012/0016315 (Radmer et al) discloses a needle cartridge for a medical delivery device, wherein the needle cartridge comprises a needle hub assembly having a plurality of needle hubs and a double-tipped needle. Each hub of the hub assembly includes a connecting member distal beam extending in a distal direction and a proximal beam extending in a proximal direction. For each hub, the distal beam 52 and the proximal beam 53 are hingedly connected to the hub by a living hinge. Distal beam 52 is also connected to the distal ring by a living hinge. The distal ring is slidably disposed in the shield, but rotationally locked. The cartridge further comprises first and second spring elements which together with the spring member and the circular ridge control the sequence of bending the hinge, connecting with the cartridge and exposing the front end of the needle. The cartridge also includes an actuator arm of the indexing member that is rotationally alignable with a selected needle in its storage position. By axially moving the hub assembly relative to the indexing member, distally directed forces from the actuator arms act on the proximal end of the proximal beams, whereby the hinge starts to bend and position the hub in alignment with the cartridge. It can be seen that each hub is permanently coupled to the beam by a living hinge to position the hub prior to injection. However, accurate positioning and alignment of the needle may be difficult to achieve using a positioning system based on living hinge bending.
Another fixed dose device is disclosed in WO2019/091879 filed by Sanofi-Aventis. The disclosure relates to an injection device with a longitudinally displaceable dose tracker providing automatic dose setting according to a pre-selected dose size.
An alternative fixed dose device is disclosed in WO 2018/007459 filed by copernirus. The disclosure relates to an injection device for delivering a defined number of equal doses of a fluid substance. The disclosed injection device comprises a housing 1, the housing 1 having an arming mechanism and a drug delivery mechanism arranged along a longitudinal axis of the housing.
International patent application WO2021/122192 filed by Novo Nordisk at 12/9 in 2020 describes a pre-tensioned multi-use fixed dose device with an integrated reusable needle.
International patent application WO2021/165250 filed on month 16 of 2021 by Novo Nordisk describes an injection device for injecting a predetermined plurality of fixed doses. The dose is expelled by moving the needle shield in the proximal direction, which releases the pre-tensioned torsion spring to expel one of the pre-determined doses at this time. The injection device is further provided with a plurality of integrated needle assemblies, one of which is brought into an injection position at a time. The needle exchange mechanism operating the needle assembly is controlled by rotation of the needle shield, which is rotatable between a locked position and an unlocked position. Thus, once the needle shield is in its extended first position, the user is able to lock and unlock the injection device by rotation of the needle shield.
For injection devices with replaceable needle assemblies, it is a normal procedure to pull the needle out of the skin before pulling the needle out of the cartridge. This procedure prevents blood from being drawn into the needle.
Furthermore, in drug delivery devices with a needle cartridge assembly, the septum on the cartridge is not accessible to the user because it is covered by the shield and the needle cartridge, which prevents the user from cleaning it between injections. Due to the lack of cleaning options, it is critical to prevent droplets of liquid/blood from dripping on the septum of the cartridge.
Furthermore, if the needle is inserted into the user's body prior to insertion into the cartridge, pressure from the user's body may push blood through the needle and drop blood onto the septum before the rear portion of the needle (i.e., the proximal needle portion) pierces the septum.
Furthermore, when the needle leaves the cartridge, retraction of the needle from the cartridge will result in a "pump" effect due to negative pressure, as a reaction to the deflection of the septum and the change in volume of the cartridge. When the rear of the needle leaves the cartridge, the negative pressure in the cartridge causes blood to be drawn into the cartridge. As the needle passes through the surface of the septum, it may also leave small droplets on the septum.
Furthermore, the damage to the cartridge should be as small as possible when the needle is pulled out of the cartridge, wherein pure axial pulling may reduce some damage.
The inventors of the present application have recognized that these problems in combination can lead to a state where: the cartridge septum in an injection device with an integrated needle or needle cartridge therein is covered with liquid/blood and blood may enter the cartridge without the user being able to clean the surface of the septum. In addition, inaccurately piercing the septum and pulling the needle can cause the septum to break.
For this reason only, it is an object of the present disclosure to provide a mechanism that precisely controls the sequence of active needle insertion in a needle cartridge assembly having multiple needle assemblies.
In view of the above, it is an object of the present application to provide a user friendly, safe and robust drug delivery device for delivering a fixed dose of a medicament.
Disclosure of Invention
In the disclosure of the present application, embodiments and aspects will be described which solve one or more of the above objects or objects which will become apparent from the following disclosure and description of exemplary embodiments.
In a first aspect of the present disclosure there is provided a drug delivery device for delivering a medicament, wherein the device comprises an insertion controlled needle cannula, wherein the drug delivery device comprises:
an axially extending housing comprising a proximal end and a distal end,
A drive mechanism for expelling a quantity of medicament,
the compression spring is arranged to be compressed,
-a reservoir containing said pharmaceutical agent,
an axially movable shield which is arranged to be moved in the axial direction,
a rotatable needle drum, wherein a needle assembly is axially movably arranged in said drum, wherein said needle assembly comprises a needle hub having a needle cannula comprising a distal end and a proximal end,
wherein the needle drum is adapted to be axially locked to the distal end of the shield such that the needle drum is axially movable with the shield, the needle drum being further rotatably arranged with respect to the housing to change the position of the needle assembly,
wherein the needle assembly is disposable in an active position axially aligned with the reservoir by rotation of the needle drum, wherein the needle assembly in the active position is disposable in a proximal position relative to the housing in which a proximal needle portion of the needle cannula is connectable with the reservoir to establish fluid communication and in a distal position relative to the housing in which the proximal needle portion is disconnectable from the reservoir and thereby there is no fluid communication,
an activation mechanism for activating the drive mechanism, comprising a shield biased in a distal direction by the compression spring, and wherein the shield is disposable in a distal position, in which the shield covers the distal end of the needle, and a proximal position, in which the distal end of the cannula of the needle assembly in the active position protrudes from the shield, and wherein moving the shield to the proximal position activates or enables activation of the drive mechanism,
Wherein the drug delivery device further comprises:
a retaining structure axially locked to the housing and adapted to retain the hub in the proximal position,
a pulling structure axially locked to the shield and adapted to be disengaged from the hub in a uncoupled state, whereby the pulling structure is movable relative to the hub, and wherein in a coupled state the pulling structure is further adapted to engage the hub, whereby the pulling structure is movable together with the hub,
wherein the retaining structure and the pulling structure are operatively connected to the shield and the needle assembly in the active position,
wherein the drug delivery device is adapted to be arranged at:
-proximal pulled state: (i) Wherein the shield is in the proximal position, wherein the needle assembly is in the proximal position, (ii) wherein the retaining structure axially retains the needle hub in the proximal position, and the pulling structure is in the uncoupled state and is arranged to engage the needle hub of the needle assembly when the pulling structure is moved in a distal direction;
-an intermediate pulled state: (i) Wherein the shield (110) is in an intermediate axial position between the proximal position and the distal position, wherein the needle assembly is in the proximal position, wherein the distal end of the needle cannula of the needle assembly is covered by the shield, (ii) wherein the retaining structure axially retains the needle hub, wherein the pulling structure is in the coupled state, and wherein the retaining structure and the needle hub are adapted to disengage from each other when the needle hub is moved in a distal direction; and
-a distal pulled state, (i) wherein the shield is positioned in the distal position, and wherein the needle assembly is in the distal position, and (ii) wherein the retaining structure has been disengaged from the hub of the needle assembly, and wherein the pulled structure is in the coupled state and engages the hub of the needle assembly;
wherein the drug delivery device changes from the proximal pulled state to the intermediate pulled state in response to moving the shield from the proximal position to the intermediate axial position; and
in response to moving the shield from the intermediate axial position to the distal position, changing from the intermediate pulled state to the distal pulled state,
whereby the drug delivery device provides a needle insertion sequence control mechanism ensuring that the distal end of the cannula is covered before the proximal end of the cannula is pulled out of the reservoir.
In another aspect, the drug delivery device further comprises an axially extending guide adapted to move with the shield and a notch, wherein the axially extending guide is adapted to prevent the retaining structure and the hub from disengaging from each other when the shield is moved from the proximal position to the intermediate position and the notch is adapted to allow the retaining structure and the hub to disengage from each other when the shield is moved distally to the intermediate position.
In another aspect, for the shield in the intermediate position, the hub or retaining structure is rotatably arranged, and wherein the retaining structure further comprises a hub engagement portion having a proximally directed helical surface for engagement with the first portion of the hub, whereby the retaining structure and the hub are adapted to convert axial movement into rotational movement and thereby disengage in response to distal movement of the hub.
In another aspect, the pulling structure further comprises a hub engagement portion having a distally directed surface for engagement with the second portion of the hub, whereby the pulling structure in the uncoupled state may be arranged to engage the hub when moved in a distal direction.
In another aspect, for the drug delivery device in the proximal pulled state, the hub engagement portion of the retaining structure engages the first hub portion, wherein the retaining structure is adapted to retain the hub in the proximal position when the shield is moved to a position between the proximal position and the intermediate axial position.
In another aspect, for the drug delivery device in the proximal pulled state, the hub engagement portion of the pulling structure is axially aligned with the second portion of the hub, wherein an axial gap is provided between a distal oriented surface of the hub engagement portion of the pulling structure and a proximal oriented surface of the second hub portion of the hub.
In another aspect, for the drug delivery device in the intermediate pulled state, the retaining structure engages the first hub portion of the hub, wherein the second hub portion is engaged by the pulling structure, and wherein the retaining structure and the first hub portion are adapted to disengage from each other when the shield is moved distally to the intermediate axial position.
In another aspect, for the drug delivery device in the distal pulled state, the second hub portion has been moved to the distal position by engaging a pulling structure, and thereby the pulling structure has forced the first hub portion to slide relative to the proximally directed helical surface of the retaining structure, whereby the first hub portion and the retaining structure have been disengaged from each other.
In another aspect, the first portion of the hub includes an inclined surface for converting axial movement into rotational movement.
In another aspect, for the drug delivery device in the proximal pulled state, the hub and the retaining structure are rotationally locked, and
-for the drug delivery device in the intermediate pulled state, the hub or the retaining structure is rotationally released, and wherein the hub and the retaining structure are allowed to disengage from each other by a rotational movement.
In another aspect, the drum comprises a distal needle plug, and wherein the distal end of the needle cannula is in the distal needle plug when the shield covers the needle.
In another aspect, the drum comprises a plurality of needle assemblies, wherein one of the plurality of needle assemblies is positioned in the active position and the other needle assemblies are positioned in passive positions, wherein a needle assembly from a passive position is replaceable with the needle assembly in the active position after the drive mechanism is activated.
In another aspect, the needle drum includes an axially extending track for slidably receiving the needle assembly.
In another aspect, the needle assembly is slidably disposed between the proximal position and the distal position.
In another aspect, wherein the needle drum comprises a plurality of needle assemblies, wherein one of the plurality of needle assemblies may be arranged in axial alignment with the reservoir, wherein the axially aligned needle assembly is defined as an active needle assembly.
In another aspect, the active needle assembly is slidably disposed between the proximal and distal positions.
In another aspect, the retaining structure is part of the housing, wherein for the drug delivery device in the intermediate pulled state, in response to movement of the shield in a distal direction from the intermediate position, the first hub portion of the hub is forced to slide relative to the hub engagement portion of the retaining structure, whereby the hub is forced to rotate relative to the drum.
In another aspect, the first hub portion is a finger extending from the hub, wherein the hub further comprises a hub guide comprising a bore for receiving the hub, wherein the drum further comprises an axially extending cutout for retaining the finger of the hub when the shield is positioned between the proximal and intermediate positions, and wherein the cutout is arranged as an opening extending axially along the bore.
In another aspect, the hub guide further comprises a notch providing a seat for the finger, wherein when the shield is disposed at the intermediate position, the notch is in the same transverse plane, thereby allowing the finger to change position from the notch to the notch, whereby the hub and the retaining structure are adapted to be released from each other.
In another aspect, the needle drum further comprises a plurality of axial tracks adapted to engage with a plurality of axially extending drum guides of the housing, wherein disengagement between the axial tracks and the drum guides defines an axial release position, wherein the axial release position is defined as a position of the shield between the intermediate axial position and the distal position, whereby for the drug delivery device arranged in the proximal and intermediate pulled state the drum is rotationally locked by the drum guides and for the drug delivery device in the distal pulled state the drum is rotationally unlocked by the drum guides.
In another aspect, the shield further comprises a cap, and wherein the drug delivery device is adapted to operate the drug delivery device from a fall lock prevention state to a ready to use state in response to uncapping the device:
-a fall lock prevention state, wherein the shield is in the distal position, wherein the needle assembly is in the distal position and is axially locked to the shield, wherein the shield is axially locked to the housing, and wherein an axial lock with the housing is released when the drug delivery device is uncapped.
In another aspect, the shield is further adapted to operate the drug delivery device from a ready-to-use state to a proximal pulled state in response to moving the shield to the proximal position:
-a ready-to-use state, wherein the shield is in the distal position, wherein the needle assembly is in the distal position and is axially releasably locked to the shield, wherein a releasable lock between the needle assembly and the shield is released when the needle hub is moved to the proximal position.
In another aspect, the drug delivery device further comprises an intermediate push state, (i) wherein the shield is positioned in the intermediate axial position, wherein the needle assembly is in the proximal position whereby the needle cannula is connected with the reservoir and a distal tip is covered by the shield, (ii) wherein a releasable lock between the needle assembly and the shield has been released, wherein the retaining structure axially retains the hub in a retaining state, and when the shield is moved in the proximal position towards the intermediate axial position, the pulling structure is disengaged from the hub in a coupled state; whereby the shield is movable from the ready-to-use state to the proximal pulled state by the intermediate pushing state.
In an alternative aspect, the shield is further adapted to operate the drug delivery device from a fall lock prevention state to a ready to use state in response to rotating the shield: -a fall lock prevention state, wherein the needle assembly is in the distal position and is axially locked to the shield, wherein the shield is axially locked to the housing and is operatively coupled to the hub, and wherein when the shield is rotated, an axial lock with the housing is released and the hub is driven in a proximal direction.
In another aspect, the shield is further adapted to operate the drug delivery device from a ready-to-use state to a proximal pulled state in response to moving the shield to the proximal position:
-a ready-to-use state, wherein the needle assembly is in the proximal position and is axially released from the shield (310).
In a second and alternative aspect of the present disclosure, there is provided a drug delivery device for delivering a medicament, wherein the drug delivery device comprises:
the housing is provided with a housing body,
a drive mechanism (109, 108, 180, 380) for delivering an amount of a drug,
an activation mechanism (110, 240, 170, 310, 360, 369, 370) for activating the drive mechanism,
The reservoir of the medicament is a reservoir,
a needle shield movably arranged with respect to the housing,
a plurality of needle assemblies, wherein one of the needle assemblies is an active needle assembly arranged in axial alignment with the drug reservoir, and wherein each needle assembly comprises a needle hub and a cannula,
a needle drum received in the needle shield and adapted to slidably receive the plurality of needles,
wherein the needle shield may: (i) Moving from an initial distal position to a proximal position, defined as a first movement of the shield, and (ii) moving from the proximal position to the initial distal position in a second movement of the shield,
wherein the needle shield is adapted to allow activation of the drive mechanism or to provide automatic activation of the drive mechanism in response to completion of the first movement of the shield, whereby a quantity of medicament may be delivered,
the drug delivery device further comprises:
a hub drive mechanism for driving the active needle assembly from a distal position not connected to the drug reservoir to a proximal position connected to the drug reservoir in response to the first movement of the shield,
a pulling mechanism for engaging the active needle assembly such that, in response to the second movement of the shield, the needle assembly may be pulled from the proximal position to the distal position,
Wherein a portion of the housing provides a retaining structure adapted to support the hub of the active needle assembly when the active needle assembly is disposed in the proximal position, and wherein the retaining structure is further adapted to inhibit axial movement of the active needle assembly in response to the first movement of the needle shield and to permit distal movement of the active needle assembly in response to the second movement of the needle shield,
wherein the retaining structure is further adapted to release the active needle assembly in response to the pulling mechanism engaging the active needle assembly during the second movement of the shield, whereby the active needle assembly may be pulled to the distal position,
wherein the needle shield is further adapted to allow the cannula of the active needle assembly to protrude from the distal end of the shield when the shield is in the proximal position and to be covered by the shield in response to the pulling mechanism engaging the active needle assembly during the second movement of the shield, whereby the cannula is covered by the needle shield before the cannula is disconnected from the drug reservoir.
Wherein the needle drum is further adapted to rotate relative to the housing, whereby one of the plurality of needles may be arranged in axial alignment with the drug reservoir.
In another aspect, the hub drive mechanism includes a hub drive structure including a hub drive portion movably disposed relative to the housing for driving the active needle assembly to the proximal position in response to movement of the needle shield.
In another aspect, the pulling mechanism includes a pulling structure axially locked to the needle shield, the pulling structure including a hub engagement portion for engaging and pulling the active needle assembly to the distal position in response to movement of the needle shield.
Drawings
Embodiments of the present invention will be described below with reference to the accompanying drawings:
fig. 1A shows in perspective view a first embodiment of a drug delivery device according to the present disclosure, wherein the device is capped.
Fig. 1B shows the drug delivery device of fig. 1A in an uncapped state, and further shows the position of the first central axis X1 and the second central axis X2.
Fig. 2 shows an exploded view of a drug delivery device according to a first embodiment.
Fig. 3A and 3B show an axial cross-section of the injection device in an uncapped state, in fig. 3A the shield being in a distal position, and in fig. 3B the shield being in a proximal position, whereby the drive mechanism is activated.
Fig. 4A and 4B show the needle shield 110 of the first embodiment from different angles in a detailed perspective view.
Fig. 5 shows the drive tube 180 and the connector 170 of the first embodiment in a detailed perspective view.
Fig. 6A and 6B show the drive tube 180 and the connector 170 arranged in the housing of the first embodiment in a detailed perspective view. The outer tubular portion of the housing has been removed to reveal the drive tube guides and connector guides formed in the housing.
Fig. 7A and 7B show the connector 170 of the first embodiment from different angles in a detailed perspective view.
Fig. 8A-8C show the hub 125 of the first embodiment in a detailed perspective view from a different angle, while three of the four needle assemblies from fig. 2 are visible in fig. 8D.
Fig. 9A and 9B show the needle drum 210 of the first embodiment in a detailed perspective view from a different angle, while fig. 9C shows the needle drum cut away to reveal the internal structure.
Fig. 10A and 10B show the switch 230 of the first embodiment in a detailed perspective view from a different angle, while fig. 10C shows the switch cut away to reveal the internal structure.
Fig. 11 shows the needle insert 211 with the distal needle plug of the first embodiment in a detailed perspective view.
Fig. 12 shows the cap 105 of the first embodiment in a detailed perspective view. A portion of the outer wall has been removed to reveal the internal structure.
Fig. 13A and 13C show the cartridge holder 130 of the first embodiment in a detailed perspective view from a different angle, while fig. 13B and 13D show a close-up of the head of fig. 13A and 13C, respectively.
Fig. 14A to 14I collectively show an axial cross-section of a drug delivery device according to a first embodiment of the present disclosure in a range of states that the device occupies during a dose cycle. Fig. 14A to 14I collectively illustrate the function of the double dose prevention mechanism. These figures show only the front of the device and several external structures can be removed to reveal the internal structure.
Fig. 15A1 to 15P2 collectively illustrate the operation of the apparatus according to the first embodiment of the present disclosure in a series of states. Some states are represented by perspective views from the side and/or one or more cross-sections. For example, fig. 15C1 shows a perspective view of one configuration from the side, fig. 15C2 shows a cross section taken through a plane, and fig. 15C3 shows an axial cross section through another plane, but for the same configuration as in fig. 15C 1. These figures show only the front of the device and several external structures can be removed to reveal the internal structure.
Fig. 16A shows an exploded view of a drug delivery device according to a second embodiment of the present disclosure, while fig. 16B shows a needle assembly 420 for the second embodiment.
Fig. 17A and 17B show axial cross-sections of an injection device according to a second embodiment in a capped state and an uncapped state, respectively. In fig. 17A, the shield is in the distal position, while in fig. 17B, the shield is in the proximal position, whereby the drive mechanism is activated.
Fig. 18A and 18B show the needle shield 310 of the second embodiment from different angles in a detailed perspective view.
Fig. 19A and 19B show the needle activator 430 of the second embodiment in a detailed perspective view from a different angle.
Fig. 20A and 20B show the tubular housing structure 340 of the housing assembly of the second embodiment in a detailed perspective view from a different angle.
Fig. 21A and 21B show the tubular front base 350 of the housing assembly of the second embodiment in a detailed perspective view from a different angle. In fig. 21B, the front base is cut away.
Fig. 22A and 22B show a double tubular cartridge holder 330 of the housing assembly of the second embodiment in a detailed perspective view from a different angle. The enlarged view Z1 shows an enlarged view of the distal end of the cartridge holder. One tubular structure is adapted to receive a cartridge and the other tubular structure is adapted to receive an activation mechanism.
Fig. 23 shows a tubular connector 370 of a second embodiment of the present disclosure in a detailed perspective view.
Fig. 24 shows a drive tube 380 of a second embodiment of the present disclosure in a detailed perspective view.
Fig. 25A and 25B illustrate in a detailed perspective view trigger extension 369 of a second embodiment of the present disclosure.
Fig. 26 shows a trigger structure 360 of a second embodiment of the present disclosure in a detailed perspective view.
Fig. 27 shows a needle drum 410 of a second embodiment of the present disclosure in a detailed perspective view.
Fig. 28 shows the hub 425 of the second embodiment of the present disclosure in a detailed perspective view.
Fig. 29A and 29B show a needle manipulator 320 of a second embodiment of the present disclosure in a detailed perspective view. The zoom-in window Z2 shows a detail of the proximal end of the needle manipulator. The features shown in the magnification window Z2 are adapted to cooperate with the features shown in the magnification window Z1 of fig. 22A.
Fig. 30A1 to 30O collectively illustrate the operation of the apparatus according to the second embodiment of the present disclosure in a series of states. Some states are represented by perspective view from the side and axial or transverse cross-section. Some states are also shown in an angled perspective view, with the features removed. For example, fig. 30F1 shows an axial cross section, and indicates the planes of the lateral cross sections shown in T11 and T12. Fig. 30F2 shows a perspective view from the side, with a portion of the housing and the outer layer of needle activator 430 removed. Fig. 30F3 shows a perspective view from the side, wherein a portion of the housing and the outer layer of needle activator 430 have been removed to clearly show guide 434. These figures show only the front of the device and several external structures can be removed to reveal the internal structure.
In the drawings, like structures are denoted mainly by like reference numerals. Reference numerals followed by the letter "a" are used to designate the distal end of the structure, while reference numerals followed by "b" are used to designate the proximal end. Reference numerals including the first digit and subsequent "," and the second digit are used to indicate structural or functional details. Thus, a first number represents a primary (relatively larger) structure, while a second number represents a secondary (relatively smaller) structure or particular function. The reference numerals followed by letters c, d, e and f denote features having rotational symmetry or rotational displacement. Features denoted by c in one figure are not necessarily denoted by c in another figure unless explicitly stated.
Detailed Description
When terms such as "upper" and "lower", "right" and "left", "horizontal" and "vertical" or similar relative expressions are used hereinafter, these terms refer only to the drawings and do not necessarily refer to actual use. The drawings shown are schematic representations, so the construction of the different structures and their relative dimensions are intended for illustration purposes only. When the term "member" is used for a given component, it can be used to define a single component or a portion of a component having one or more functions.
In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. It will be apparent, however, to one skilled in the art that the present disclosure may be practiced without these specific details. In other instances, well-known methods, procedures, and components have not been described in detail so as not to unnecessarily obscure aspects of the embodiments.
It will be further understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element.
As used herein, the term "if" may be interpreted to mean "when..once..or" when..once..once..or "in response to a determination" or "in response to a detection", depending on the context. Similarly, the phrase "if determined" or "if detected [ the condition or event ]" may be interpreted to mean "upon determination" or "in response to determination" or "upon detection [ the condition or event ]" or "in response to detection [ the condition or event ]", depending on the context.
As used herein, the terms distal and proximal are similar to anatomical terms used to describe the ends that are positioned away from or closest to the body attachment point, respectively. Thus, the distal end of the injection device is defined in the context in which the user holds the device in a ready to inject position, whereby the end with the injection needle will be the distal end and the opposite end will be the proximal end. Furthermore, the distal and proximal ends of the various components of the device are also defined in this context.
As used herein, rotational symmetry is a characteristic when a structure appears the same or has the same function after rotation. The rotational symmetry of the structure is the number of different directions that appear the same for each equiangular rotation. With respect to a specific point (two dimensions) or axis (three dimensions), n-th order rotational symmetry (where n is 2 or greater) is also referred to as n-fold rotational symmetry, or n-th order discrete rotational symmetry, which means that rotating an angle of 360 °/n does not change the object. Such characteristics of the structure may be related to both the visual appearance and the functional capabilities of the structural features.
As used herein, the term clockwise is used to describe the direction in which the hands of the clock rotate when viewed from the front. Thus, a clockwise rotation of the injection device is a clockwise rotation that is observed when the device is viewed from the front of the distal end. Counterclockwise or counter-clockwise rotation is defined as the opposite direction.
As used herein, a proximally directed face of a device is defined as a face of the device that appears when the device is viewed along a central axis in a distal direction from a location proximal to the proximal end, wherein a distally directed face is defined as a face that appears when the device is viewed along the central axis in a proximal direction from a location distal to the distal end.
The term distal or proximal surface is intended to be used to describe a surface of a smaller structure, wherein the described surface is continuous and smooth, i.e. free of sharp edges, and wherein each coordinate on the surface comprises a normal vector in the distal or proximal direction, respectively.
As used herein, the positive axial direction is defined as from the proximal end toward the distal end. The positive axial direction and the distal direction have the same meaning and are used interchangeably. Similarly, the definition of the negative axial direction and the proximal direction have the same meaning and are used interchangeably. Further, longitudinal and axial are used interchangeably.
The first centre axis of the injection device is defined in a positive axial direction through the centre of a cartridge or cartridge holder arranged in the injection device. The second central axis of the injection device is defined in a positive axial direction through the center of a rotor drum arranged in the injection device.
As used herein, a positive radial direction is defined along a radial axis from the first central axis or the second central axis and has a direction perpendicular to the central axis.
A positive circumferential direction or positive angular direction is defined for a point located at a radial distance from the first central axis or the second central axis, wherein the circumferential direction is counter-clockwise and perpendicular to the axial and radial directions.
The directions as used in this disclosure may be positive and negative. For example, the term axial direction encompasses a positive axial direction from the proximal end towards the distal end and a negative axial direction in the opposite direction.
Both radial and circumferential directions are referred to herein as transverse directions because they are transverse or perpendicular to the axial direction. A transverse plane is defined herein as a plane spanned by two vectors in radial and circumferential directions for a given axial coordinate, and having the first or second central axis as a normal vector.
As used herein, axial movement of a structure is used to describe movement in which the displacement vector of the structure has a component in the axial direction. Translational movement is used to describe uniform movement in the axial direction only. Simple, strict or uniform axial movement is the same as translational movement, and these terms are used interchangeably.
Radial movement of a structure is used to describe movement in which the displacement vector of the structure has a component in the radial direction. Purely or strictly radial movements are used to describe uniform movements only in the radial direction. Thus, simple, strict and uniform radial movements are the same, and these terms are used interchangeably.
Circumferential or rotational movement of a structure is used to describe such movement, wherein the displacement vector of the structure has a component in the circumferential direction. Purely or strictly circumferential movement is used to describe uniform movement in only the circumferential direction. Thus, a simple, strict and uniform circumferential motion is the same as a simple, strict and uniform rotational motion, and these terms are used interchangeably. The definition of the rotational movement of a structure also includes special cases in which the structure includes a central axis defining a rotational axis. In this particular case, all positions of the structure that deviate from the central axis undergo a circumferential movement, while the displacement vector of the position on the central axis is zero. Therefore, a structure that rotates about its own central axis is referred to as performing a rotational motion.
The helical motion of a structure is used to describe a combined axial and rotational motion, wherein the displacement vector of the structure includes a circumferential component and an axial component. The definition of the helical movement of a structure also includes special cases in which the structure includes a central axis defining a rotation axis. In this particular case, all positions of the structure that deviate from the central axis undergo a helical movement, whereas the displacement vector of the position on the central axis contains only an axial component. Therefore, a structure that rotates about its own central axis and moves in the axial direction is called performing a spiral motion.
In this case, a simple, strict and uniform motion is an abstract mathematical definition, these terms being used to describe the ideal or abstract motion of a structure. Thus, structures in real devices should not be expected to exhibit such ideal behavior, but rather such structures should be expected to move in a pattern approximating such ideal movement.
As used herein, a right-handed thread or helical portion is a thread or helical portion that spirals in a positive axial direction when the screw is turned counterclockwise. Conventionally, a right-handed screw is a default thread and is tightened in the positive direction by a counterclockwise rotation, typically performed with the right hand. Similarly, a screw with a left-hand thread is tightened in the positive direction by clockwise rotation, and thus can be performed with the left hand and mirror the movement of a right-hand operated right-hand thread.
As used herein, a circular sector is a wedge obtained by taking the angular portion of a circle defined by a central angle. A sector with a central angle of 180 degrees corresponds to a solid semicircle. Likewise, a cylindrical sector is a wedge obtained by taking the angular portion of a cylinder defined by the central angle, while a cylindrical tubular sector is the angular portion of a cylindrical tube.
The terms "align" or "align" are used in the sense of "align them. Axial alignment is used in the sense of "making it a line extending in the axial direction". Misalignment, misalignment or misalignment is used in the following sense: the structures considered are not in a line and if they are not axially aligned they do not form a line parallel to the axial direction. When the structures in the present disclosure change between an axially aligned position and an axially misaligned position, one of the structures has been radially offset (laterally offset), whereby the axial orientation remains unchanged, but if they are brought together in the axial direction, the structures cannot make functional contact, i.e. the first structure, which is axially aligned with the second structure, may transmit axial forces in response to axial movement, which is not possible if the structures are axially misaligned. If the structures are parallel before the radial offset, they are also parallel after the radial offset. The needle and the reservoir in the present application are described in the frame of reference in which they extend in the axial direction. Thus, when the needle is axially aligned with the reservoir, a line may be drawn extending parallel to the axial direction and through both the reservoir and the needle. If two axially extending structures are axially aligned, it is not necessary to draw an imaginary line drawn through the structures and parallel to the axial extension through the centers of the structures. Thus, when the two structures are axially aligned and adapted to transfer forces in an axial direction, the force transfer may be between peripheral portions of the structures.
The present disclosure relates to a drug delivery device for delivering a plurality of fixed doses. The drug delivery device comprises a drive mechanism for delivering each dose in response to activation. In order to safely inject a dose into a patient, a plurality of injection needles, one for each dose, are installed. The needle is assembled into a needle cartridge assembly that is concealed by a shield. Thus, the needle manipulation is hidden from the patient. For this drug delivery device, needle manipulation is an automatic result of preparing the injection device and activating the drive mechanism by pushing the shield against the injection site. One of the plurality of needles is arranged in an active needle position, where it can be used for injection upon activation of the drive mechanism. The other needles are arranged in passive needle positions. When the needle is moved from the active needle position, it is moved to a passive needle position.
Between uses, the front end of the device is protected by a removable cap. The user operates the device according to the following procedures:
1. preparation of injection device by removing or removing cap
2. By manipulating the shield (rotating or pushing proximally), the rear of the needle is inserted into the cartridge
3. Insertion of the needle forward portion into the injection site by manipulation of the shield (pushing proximally)
4. By manipulating the shield (pushing proximally) or a proximally arranged activation button (pushing distally), the drive mechanism is activated to deliver the dose
5. Pulling the needle forward portion out of the injection site and into the shield by manipulating the shield (the shield being urged distally by a return spring)
6. By manipulating the shield (which is pushed further distally by the return spring) the rear portion of the needle is pulled out of the cartridge
7. By reinstalling the cap, a new needle is placed in the active needle position
To maintain sterility, both ends of each needle may be closed-sealing the inner surface of the needle-and the portion of the outer surface near the end may be covered to seal the portion of the needle rear entering the cartridge and the portion of the needle front entering the user's body from contamination. This can be achieved by covering the front and rear of the needle with rubber stoppers. When a plug is completely pierced by the needle, the needle is no longer sterile.
First embodiment
Fig. 1-15 illustrate a first embodiment of an injection device 100 for delivering a plurality of fixed doses according to the present disclosure. Fig. 1A shows an injection device 100 with a cap 105 mounted on a tubular elongate housing structure 140. Fig. 1B shows the injection device 100 without the cap 105, thereby exposing a portion of the shield structure 110 and a window 141 in the elongate housing portion as shown. The arrow CW represents a clockwise direction, where clockwise direction is defined as the clockwise direction when viewing the device or component from the distally oriented face. In a first embodiment, the shield is rotationally locked, while only the inner part may be forced to rotate.
Fig. 2 shows an exploded view of the injection device 100. Fig. 3A and 3B show cross sections of the assembly device in two different states. Fig. 4 to 13 show more details of the respective structure from different angles in perspective. Some structures are also cut away or some structures are cut away to reveal details of the internal structure. Fig. 14A to 14I collectively refer to fig. 14, collectively illustrating the operation of the injection device 100 in a stepwise manner, and the function of a dual dose prevention mechanism adapted to lock the shield structure 140 after activation of the drive mechanism or the drug delivery mechanism. Fig. 15A-15P are collectively referred to as fig. 15, illustrating further aspects of the operation and dual dose prevention mechanism. Fig. 15 shows the functions of the needle replacement mechanism, the needle insertion sequence control mechanism (sequence control mechanism), and the activation control mechanism in a stepwise manner. The sequence control mechanism controls the sequence of cartridge connection, needle tip exposure, needle tip shielding, and disconnection of the needle from the cartridge. In particular, the sequence control mechanism ensures that the distal needle tip is shielded before the proximal needle portion is disconnected from the cartridge. The needle exchange mechanism controls the exchange of the needle and its alignment with the septum, while the activation control mechanism provides that the needle is in a state ready for injection before the drive mechanism is activated.
Fig. 2 shows the injection device 100 in an exploded view. Fig. 2 shows the cap 105, the tubular elongate needle shield structure 110, a plurality of needle assemblies (4 in the example shown) each needle assembly 220 within which comprises a needle hub 225, a needle cannula 224 and a proximal plug assembly 221. The proximal plug assembly comprises a soft sealing cylindrical core 221.2 for covering the proximal tip of the needle cannula 224 in a sterile condition before use, and a hard cylindrical shell 221.1 surrounding the soft core 221.2. Fig. 2 further shows a rotary drum 210 with drum insert 211. The drum insert 211 is shown in more detail in fig. 11 and includes a ring connecting a plurality of distal plugs corresponding to each needle cannula 224. Fig. 2 further shows a switch 230, a cartridge holder 130, a cartridge 290 with a slidably arranged plunger (a plunger 291 visible in fig. 3A), an activation rod 240, a shield return spring 107, a piston washer 104 or piston head, a nut 106 with internal threads, a tubular elongated housing structure 140, a connector 170, a drive tube 180, a dose drive spring 108, a piston rod 109 with external threads for engaging the internal threads of the nut 106, and a spring seat 165. The piston washer 104 may be replaced by a module that measures the relative rotation between the piston rod and the plunger, whereby the delivered dose may be calculated. Fig. 2 also shows a locking arm 250 that is part of the drop lock mechanism that prevents inadvertent activation in a capped condition (i.e., where cap 105 is mounted on elongate housing structure 140).
Fig. 3A shows the drug delivery device 100 in a ready-to-use state, wherein the shield is in a distal position and can be pushed to a proximal position, which is visible in fig. 3B. Fig. 3 shows a housing comprising a distal tubular portion 140.2 of a first cross-sectional dimension and a proximal tubular portion 140.3 of a second cross-sectional dimension. The distal tubular portion 140.2 extends from the inner surface of the proximal tubular portion 140.3, defining an edge 140.4 having a distally directed surface at the distal end of the proximal tubular portion 140.3. The rim 140.4 provides a stop surface and together with the snap-fit arrangement defines the mounting position of the cap 105. The distal housing part 140.2 is adapted to receive a shield 110, wherein the shield is axially movable but rotationally locked to the housing. The shield 110 houses a rotatably arranged needle drum 210, which needle drum 210 contains a plurality of needle assemblies. The needle drum houses a switch 230, the switch 230 being adapted to change the angular position when the shield is moved from the distal position to the proximal position. In the new position, the switch 230 is arranged to induce rotation of the drum 210 as it moves from the proximal position to the distal position. The switch 230 is rotatably arranged on the shaft 132 of the cartridge holder. The switch 230 is axially movable relative to the shaft. In addition, the shroud 110 is also coupled to the connector 170 by an activation rod 240. The connector 170 is connected to a drive mechanism.
Housing assembly
The injection device includes a housing assembly that provides a rigid frame that supports and guides other structures. For the purpose of using a shorter expression, the housing assembly is sometimes also referred to as a housing. The housing assembly includes an elongated housing structure 140, a cartridge holder 130, a nut 106, and a spring seat 165, which are fixedly engaged after assembly. As shown in fig. 3A, the elongated housing structure 140 is adapted to receive and accommodate a cartridge holder 130, while the cartridge holder 130 is adapted to receive a cartridge 290. The housing structure 140 is tubular and the shape of the transverse cross-section is defined by a parallel arrangement of outer wall structures surrounding a cartridge 290 having a first diameter and a drum 210 having a second diameter. The first centre axis (X1) is defined as the centre axis of the cartridge arranged in the housing, as shown in fig. 3A. The second central axis (X2) is defined as the central axis of the drum 210 arranged in the housing, as also seen in fig. 3A.
Due to the radial offset between the cartridge 130 and the drum 210, the lateral cross-section of the outer wall structure of the housing structure 140 may resemble an oval or super-oval geometry, and when the diameters of the drum and the cartridge are different, the geometry may be symmetrical about a plane comprising the first central axis and the second central axis, and asymmetrical about a plane arranged between the two axes (X1, X2) and comprising a normal vector to the plane of symmetry.
During assembly, the nut 106 is axially adjusted relative to the housing structure 140 to ensure that there is no gap between the piston washer 104 and the plunger 291 disposed within the cartridge. This regulation is also known as zero-point regulation, as described in European patent application 19217358.1 and International patent application WO2021122223 filed by Novo Nordisk. Referring back to fig. 2, the elongated housing structure 140 includes a window 141 for inspecting the medication. The cartridge holder 130 further comprises a window 131 for checking the medicament in the cartridge 290. The window 141 will be aligned with the window 141 in the assembled state.
The different mechanisms of the drug delivery device are briefly described below, but will be discussed in more detail with reference to fig. 14 and 15.
Driving mechanism
The injection device 100 comprises a drive mechanism, also referred to as a drug delivery mechanism. This drive mechanism is also described in European patent application 19217339.1 and International patent application WO2021122190 filed by Novo Nordisk. The drive mechanism comprises a piston rod 109, a drive spring 108 and a drive tube 180. The piston rod 109 is threadedly connected to the housing assembly, while the drive tube 180 is splined to the piston rod 109, wherein the piston rod 109 and the drive tube rotate together but are movable relative to each other in an axial direction. The drive tube 180 is forced to rotate by the pretensioned drive spring 108 to deliver the entire contents of the cartridge 290, i.e. a plurality of fixed doses. The housing assembly comprises an axial guide and a helical guide for guiding the drive tube during activation and dose delivery. To activate the drive mechanism, the drive tube 180 may be moved in a proximal direction along the axial guide and thereby be movable between a fixed or non-rotatable state at the distal position (wherein the drive tube 180 is rotationally blocked by the axial guide) and an activated state at the proximal position. In the proximal position, the drive tube 180 is allowed to rotate with the piston rod 109 and the drive tube 180 is guided along a helical guide whereby the drive tube 180 is able to perform a helical distal movement. The distal movement of the piston rod is determined by the threaded connection with the housing, while the distal movement of the drive tube 180 is determined by the inclination of the helical guide. Thus, the relative axial travel between the (gear) drive tube 180 and the piston rod may be adjusted or tuned to predetermine the desired dose per revolution. The helical guide defines a helical track for movement of the drive tube 180 and rotation is limited to 360 degrees when the helical track begins at the proximal end of the axial guide and ends at the distal end of the axial guide. Thus, in response to positioning the drive tube 180 in the proximal position, the drive tube 180 axially compresses the drive spring 108 and is thus urged in the distal direction while the drive spring simultaneously releases the torsional strain and rotates the drive tube 180. Thus, the drive spring 108 is adapted to return the drive tube 180 to a fixed state at the distal position in response to moving the drive tube 180 to the proximal position.
Trigger mechanism
The trigger or activation mechanism includes an elongated shroud structure 110, an activation rod 240, and a connector 170. As shown in fig. 2 and 3A, the activation rod includes a flex clamp 241 and the connector 170 includes an outer radially extending connection tab 171. The distally directed surface of the flex clamp 241 and the proximally directed surface 240.3 of the activation rod 240 form a circumferentially extending track 242, which track 242 is adapted to receive the connection tab 171. During assembly, activation rod 240 is inserted distally, and connector 170 is then inserted proximally of housing 140. When the connector 170 is inserted, the flexible clip 241 is deflected by the connection tongue 171 in a radial direction with respect to the second central axis X2. When the connection tab 171 reaches the track 142, the flex clamp 241 returns to a relaxed state and moves in a negative radial direction relative to the second central axis X2. Thereby, the connector 170 is locked axially to the activation rod 240, but is allowed to rotate between the first and second angular positions.
As shown in fig. 5, 7A and 7B, the connector 170 includes an inner activation tab 172 for engaging an outer activation tab 183 of the drive tube 180. The activation tabs 172, 183 are positioned in a double symmetry and in order to be able to distinguish these tabs they are further indicated with the letters c and d in the figure. As shown in fig. 6A and 6B, the housing includes an inner tubular portion 154, the inner tubular portion 154 including an axial guide portion 156 and a helical guide portion 157 for guiding the drive tube 180 during activation and administration. The housing also includes a connector guide 152, while the connector 170 includes a cutout at the distal end that forms a rotation guide 173. As seen in fig. 7A and 7B, the rotational guide 173 includes a helical surface adapted to engage the connector guide during distal movement. After engagement between the rotational guide 173 and the connector guide 152, further distal movement of the connector 170 causes rotation, whereby the connector 170 performs a helical distal movement. The connector 170 is movably arranged in the housing assembly and is adapted to be moved during activation and administration by a work cycle, which cycle starts with: an initial position defined by a distal position and a first angular position, (ii) an activated position defined by a proximal position and a first angular position, (iii) an end-of-dose position defined by a proximal position and a second angular position, (iv) an intermediate position defined by an intermediate axial position and a second angular position, and (v) a final position identical to the initial position.
The first and second angular positions are defined by the axial side portions of the cutout 173 and the connector guide 152.
Fig. 6 shows an axial drive tube guide 156 and a helical drive tube guide 157, the axial drive tube guide 156 being adapted to guide the drive tube 180 during activation and to provide a stop surface for preventing rotation at end of dose. During activation, the proximally directed surface of the activation tab 172 engages the distally directed surface of the activation tab 183 of the drive tube 180. Thus, the drive tube 180 may be guided from a fixed position, in which the axial guide portion 182 of the drive tube contacts the axial drive tube guide 156 at a distal position, and in which the helical guide portion 189 of the drive tube contacts the helical drive tube guide 157, to an activated position, in which the axial guide 182 and the helical guide 189 are disconnected from the axial guide 156 and the helical drive tube guide 157, respectively. In the activated position, the only contact is a short time to activate the contact between the tabs 183, 172. During administration, the proximally oriented surface of the activation tab 172 has disengaged from the distally oriented surface of the activation tab 183 of the drive tube 180 and the helical portion 189 of the drive tube has engaged the drive tube guide 157 of the housing. The helical drive tube guide 157 is adapted to guide the drive tube 180 in a distal helical motion during administration and during administration, the drive tube 180 rotates 360 degrees. Further, during administration, the drive tube 180 may be guided from the activated position through an intermediate position, wherein the helical guide portion 189 contacts the helical drive tube guide 157 at an intermediate axial position, wherein a side surface of the activation tab 183 of the drive tube 180 contacts a side surface of the activation tab 172, wherein the connector 170 is positioned in the first angular position. As the drive tube 180 continues to rotate, the drive tube 180 rotates to an end of dose position, wherein the helical portion 189 of the drive tube 180 contacts the helical drive tube guide 157 at a distal position, wherein the axial portion 182 of the drive tube 180 contacts the axial drive tube guide 156, wherein the activation tab 183 of the drive tube 180 contacts the activation tab 172, and wherein the connector 170 is positioned in a second angular position.
Returning to the movement of the connector during the activation and dosing cycle, the connector 170 is moved from the initial position to the activated position by moving the shield from the distal position to the proximal position, to the end of dose position by rotating the drive tube 180, to the intermediate axial position by the connector return spring 107, and to the final position by the return spring and the connector guide 152.
Thus, after a dose has been delivered, the connector 170 is automatically reset for reactivating the drive tube 180.
Lock falling mechanism
A drug delivery device for administering a plurality of fixed doses must expel a full dose per delivery, and it is therefore important to prevent the device from delivering a dose during the storage phase. For example, if the delivery device is in storage or transport, the shield for activation is capped, but accidental dropping still must not result in activation of the drive mechanism or connection of the movably arranged needle assembly. The consequences of an unexpected acceleration of the internal components must be prevented during the initial storage phase, but this should also be prevented during storage or transport between each dose. This is even more important when the drug delivery device comprises a pre-energized drive mechanism adapted to deliver one or more of the plurality of doses without additional energization prior to activation. Thus, the drug delivery device according to the first embodiment comprises a fall lock mechanism comprising a locking arm 250, which locking arm 250 is adapted to lock the shield 110 when the cap 105 is mounted on the housing. In response to sliding the cap 105 to its installed position, the locking arm 250 is deflected, whereby the locking arm 250 is deflected to a position where it is in axial alignment with the proximally directed surface of the shroud. Thereby, the shield is blocked and prevents activation of the drive mechanism.
Needle changing mechanism
In order to deliver a dose using a drug delivery device for delivering multiple doses, it must be ensured that each dose can be delivered in a sterile manner using a sterile needle. If the needle is integrated with the device, the needle must be cleaned or sterilized after each dose. Alternatively, the drug delivery device may comprise a plurality of needles corresponding to a plurality of doses, which may correspond to the entire content. Only one needle can be used at a time and a new needle should be used for each injection. It is therefore necessary to provide a needle changing mechanism that automatically changes the needle after each dose and preferably such a mechanism can be activated without any additional user steps, i.e. the step of changing the needle should be integrated with an operating step that is also used for other purposes, such as activating the drive mechanism or capping the protective cap after use. Thus, the drug delivery device according to the first embodiment comprises a needle exchange mechanism, wherein a plurality of needle assemblies are arranged in a drum, and wherein the drum rotates in a plurality of progressive steps after the needles are disconnected from the reservoir. In the first embodiment, the needle changing mechanism includes pairs of corresponding guide portions 134, 233, 105.2, 231, 105.2, 214 arranged on the switch 230, the housing and the drum 210. Rotation is induced by the return movement of the needle shield from the proximal position to the distal position and by the mounting of the protective cap 105.
Dual dose prevention mechanism
In the multi-use fixed dose drug delivery device according to the first embodiment, the dose is preset and the user may inadvertently, if not otherwise prevented, deliver two consecutive doses by activating the dose button or shield-activator only twice. Thus, a dual dose prevention mechanism must be implemented that automatically locks the dual dose prevention lock after a first user operation of the drive mechanism is activated, and the lock may be forced to unlock by a second user operation during each dose delivery cycle of uncapping, activating, delivering and re-capping. The second user operation may be to unlock or unseal the dual dose prevention mechanism by removing the cap, installing the cap, rotating the activation shield or button, pulling the activation shield or button, or rotating, pressing, pulling or sliding a separate dedicated unlocking structure. In a first illustrated embodiment according to the present disclosure, the dual dose prevention mechanism is locked by moving the shield from the proximal position to the distal position after activation, thereby inducing rotation of the needle drum 210. The rotated needle drum 210 prevents another proximal movement of the shield and thereafter the dual dose prevention mechanism is unlocked by mounting the cap and changing the angular position of the needle drum 210.
Needle insertion sequence control mechanism
For injection devices with replaceable needle assemblies, it is a normal procedure to pull the needle out of the skin before pulling the needle out of the cartridge. This procedure prevents blood from being drawn into the needle.
Furthermore, in drug delivery devices with integrated needle cartridge assemblies, the septum on the cartridge is not accessible to the user because it is covered by the shield and the needle cartridge, which prevents the user from cleaning it between injections. Due to the lack of cleaning options, it is critical to prevent droplets of liquid/blood from dripping on the septum of the cartridge.
Furthermore, if the needle is inserted into the user's body prior to insertion into the cartridge, pressure from the user's body may push blood through the needle and drop blood onto the septum before the rear portion of the needle (i.e., the proximal needle portion) pierces the septum.
Furthermore, when the needle leaves the cartridge, retraction of the needle from the cartridge will result in a "pump" effect due to negative pressure, as a reaction to the deflection of the septum and the change in volume of the cartridge. When the rear of the needle leaves the cartridge, the negative pressure in the cartridge causes blood to be drawn into the cartridge. As the needle passes through the surface of the septum, it may also leave small droplets on the septum.
These problems in combination can lead to such a state: where the cartridge septum is covered with liquid/blood and blood may enter the cartridge without the user being able to clean the surface of the septum.
For this reason only, it is an object of the present disclosure to provide a mechanism for controlling the sequence of insertion of active needles in a needle cartridge assembly having a plurality of needle assemblies.
The present disclosure provides a solution based on the following understanding: before the needle rear is pulled out of the cartridge, the needle front (i.e. distal part) has to be pulled out of the skin.
The present disclosure provides another aspect of this solution based on the following understanding: if the rear of the needle is inserted into the cartridge before the needle enters the user, the system is turned off and pressure from the user will not be sufficient to push blood back into the needle. This will also prevent dripping on the septum because the rear of the needle is inside the cartridge.
Another aspect of this solution is based on the following understanding: when the needle is pulled out of the cartridge, the needle front may be covered by a rubber stopper closing the needle front. When the rear of the needle subsequently leaves the cartridge, the negative pressure will not equilibrate with the surrounding environment before the needle leaves the cartridge. When the rear of the needle leaves the cartridge. As the negative pressure is equalized, the liquid remaining in the needle will be sucked back into the needle, leaving a clean septum.
It is therefore an object of the present disclosure to provide a mechanical sequence to control when the rearward and forward ends of the needle penetrate and leave the cartridge and the skin of the injection site.
It is an object of the present disclosure that the mechanism is adapted to provide the following sequential control:
1: the rear needle is inserted into the cartridge.
2: the needle front is inserted into the user.
3: the needle is pulled out of the injection site and, alternatively, is inserted into the plug,
4: the rear needle is pulled out of the cartridge.
It is particularly desirable to control the pulling of the needle front from the injection site before the needle rear is pulled from the cartridge.
The insertion sequence control mechanism according to the first embodiment of the present disclosure includes a rotatably and slidably disposed hub 225, the hub 225 including radially extending fingers 227 for engaging the circumferentially extending tracks 136 in the housing assembly. Thus, during proximal axial movement of the hub 225, the hub may be uncoupled from the shield and coupled to the housing in a proximal movement, wherein the needle has been connected to the reservoir. The needle may continue further in the proximal direction without the hub, whereby the distal end of the needle will be exposed. The decoupling of the needle hub and the shield and the coupling of the needle hub to the housing at the respective proximal positions of the needle hub and the shield allow the shield to move to the distal position without the needle hub and the needle, whereby the distal needle tip of the needle may be pulled out of the injection site and covered by the shield before the needle hub is decoupled from the housing and coupled to the shield, whereby the proximal needle tip is pulled out of the cartridge as the shield continues to travel to its distal position.
Activation control mechanism
In order to expel the drug through the needle, it is necessary that the needle is in fluid communication with the reservoir. Accordingly, the present disclosure describes a drug delivery device that provides an activation control mechanism for controlling the sequence: (i) Fluidly connecting the active needle assembly, and (ii) activating the drive mechanism. The activation control mechanism is further adapted to control the activation of the double dose prevention mechanism and/or the needle changing mechanism in order to ensure that these mechanisms are activated prior to the activation of the drive mechanism.
For a first embodiment according to the present disclosure, the active needle may be arranged at a distal position, where axial movement of the needle may be coupled to the shield, and at a proximal position, where the active needle may be connected to the cartridge 130 for establishing fluid communication. Furthermore, in the proximal position of the needle, the needle may also be axially fixed or coupled to the housing, and the needle may be decoupled from the shield, whereby the shield may be further axially moved to the activated position. Thus, the activation control mechanism provides a needle connection prior to activation.
In another or further aspect, the active needle may be moved from the distal position to the proximal position in response to moving the shield from the distal position to the proximal position. During axial movement of the shield, the angular position of the switch may be changed, thereby activating the dual dose prevention mechanism and/or the needle replacement mechanism. There is thus provided a drug delivery device having an activation control mechanism, a double dose prevention mechanism and/or a needle replacement mechanism, wherein the double dose prevention mechanism and/or the needle replacement mechanism are activated prior to activation.
Structure of shield for slender needle
The elongate needle shield structure 110 and the activation rod 240 provide a needle shield assembly. The elongate needle shield structure is also referred to as a needle shield. As shown in fig. 4A and 4B, the shield 110 includes a cutout 111, and as shown in fig. 2, the activation rod 240 includes a head 243. During assembly, the head 243 is secured to the cutout 111, whereby the activation rod 240 is fixedly attached to the needle shield 110. As shown in fig. 4A, the shield 110 includes a front plate 115 that closes the distal end of the shield 110. The front plate 115 includes an aperture 113, which aperture 113 will be aligned with the needle cannula 124 and the center of the cartridge. The needle cannula positioned in alignment with the cartridge 130 and the aperture 113 is referred to as an active needle. In the uncovered position, the shield assembly is adapted to allow the active needle cannula to extend distally through the aperture 113 while covering other needles of the plurality of needles. Due to the guide and the non-circular geometry corresponding to the lateral cross-section of the housing structure 140, the shield assembly is locked by the housing against rotation and is thus arranged to be movable only in the axial direction. When moved in the proximal direction, the shield assembly moves against the force of the shield or connector return spring 107.
The front plate 115 comprises a hole 114, which hole 114 allows insertion of a key tab 105.2 extending from the inner lateral surface of the front plate 105.1 of the cap 105, see fig. 12. The key tab 105.2 may be used for forced movement of the inner member as will be explained in more detail later. As further shown in fig. 4A and 4B, the shield includes a clip 112, which clip 112 is used to retain the needle drum 210 within the shield 110 after insertion into the shield, which may be an advantage during assembly. As shown in fig. 3A, the head 243 of the activation rod 240 forms a proximally directed surface 240.1 at the proximal end adapted to support the return spring 107. The activation rod 240 further includes an axially extending channel 244, the channel 244 being aligned with the locking arm 250 and adapted to receive the locking arm 250 when the cap 105 is mounted on the housing. The channel 244 forms a proximally directed surface 240.2 at the distal end, which proximally directed surface 240.2 is adapted to contact the distal surface of the locking arm 250 when the cap 105 is mounted, thereby preventing proximal movement of the shield, and thus preventing accidental activation.
Cartridge cartridge
Returning to fig. 2, 3A and 3B, the elongate cartridge 290 includes a distal end 290a sealed by a pierceable septum and an open proximal end 290 closed by a piston. The cartridge includes a reservoir containing a plurality of fixed doses of a medicament. The cartridge comprises a head 290.1 at the distal end and a main portion 290.3 forming a cylinder extending from the proximal end. The head 290.1 and main portion 290.3 are separated by a neck 290.2. At the distal end 290a, the septum is capped.
Needle assembly
The injection device further comprises a plurality of needle assemblies, wherein each needle assembly comprises a needle hub 225, a needle cannula 224 and a proximal plug 221. As seen in fig. 2, the needle cannula comprises a tubular body extending between a proximal end and a distal end. A proximal tip is formed at the proximal end for piercing the pierceable septum and for establishing fluid communication with the reservoir, and a distal tip is formed at the distal end for piercing the drum insert 211 and for insertion into the skin of the subject. Fig. 8A-8C show more details of one of the hubs 225. Fig. 8A to 8C show the needle mount from different angles in perspective. Fig. 8D shows an enlarged view of 3 out of the 4 needle assemblies from fig. 2. Fig. 8C is also an enlarged view of the hub from the last or lower needle assembly of fig. 2.
The hub 225 further comprises an angular section 226 extending from the tubular portion 225.1 in the proximal direction to the proximal end 225 b. The corner section 226 may be described as a cylindrical tubular sector formed by cutting off a corner portion from a tubular portion. The corner section 226 comprises 3 surfaces 226.1, 226.2 and 226.3 which are to be oriented towards the switch after assembly.
Each hub comprises a tubular portion 225.1, the tubular portion 225.1 having an open proximal end and a distal end closed at a distal end by a conical portion 225.2 and having a central axial bore 225.3. The axial bore 225.3 is adapted to receive the needle cannula 224. As shown in fig. 3A and 8D, in the unused state, proximal plug 221 is disposed at the proximal end and covers and seals the proximal tip of needle 224 to maintain the needle in an initial sterile state. In the use condition (see fig. 3B), the proximal plug has been pierced and moved distally over the tubular body of the cannula 224. In the unused state, the proximal plug provides a sterile barrier. Returning to fig. 8, each hub 225 further includes a radially extending control tab 228, the control tab 228 having radially extending fingers 227, the fingers 227 being adapted to engage and disengage the housing assembly to allow the needle to be axially secured to the housing during activation and administration in one or more conditions of the injection device. The plurality of assemblies are adapted to be inserted into the drum 210.
Needle cartridge assembly
The injection device comprises a needle cartridge assembly (called a needle cartridge) comprising a rotating drum 210, a drum insert 211, a plurality of needle assemblies and a switch 230. As shown in fig. 3A and 9A-9C, the drum 210 includes a through bore 210.3 adapted to receive the switch 230. As shown in fig. 3A and 10A-10C, the switch 230 includes a through bore 230.2 adapted to receive a cylindrical shaft 132 extending in a distal direction from the cartridge holder 130. Thus, the needle cartridge may be mounted on the cylindrical shaft 132. During use, the rotating needle drum 210 may rotate and/or move in an axial direction in some conditions, while in some conditions it is prevented from rotating and/or moving in an axial direction relative to the housing assembly. The cartridge holder 130 and the needle cartridge are accommodated in a housing structure 140, and the needle cartridge is also received and covered by the shield 110. As shown in fig. 11, the drum insert 211 includes a base ring 211.1 integrally formed with a plurality of distal plugs 211.2. In the assembled, unused state, the drum 210 including the drum insert 211 is arranged to cover the distal tip of each needle cannula 224. The distal plug may provide a sterile barrier protecting the needle from contamination prior to use. During use, the distal plug is sequentially pierced by the distal tip of the housed needle 124. Drum insert 211 may be 2K molded into drum 210, a technique that processes two different polymers into one product by one injection molding process.
Piston gasket
Referring back to fig. 2 and 3A, a piston washer 104 may be coupled to the piston rod 109 to provide a pressure foot for contacting the piston 291. Alternatively, a dose measurement module for measuring the relative rotation between the piston rod 109 and the piston may be provided between the piston rod 109 and the piston 291 instead of the piston washer 104. Such a measurement module also provides a suitable pressure foot. Such a dose measurement module is described in WO 20141128155 entitled "Dose capture Cartridge module for Drug Delivery Device". Alternatively, the piston rod directly contacts the piston.
Spring seat
Returning to FIG. 2, the spring seat 165 is fixedly mounted to the housing structure 140 at a proximal end and is adapted to receive and support the compressible torsion drive spring 108.
Driving spring
The drive spring 108 is pre-tensioned or coiled and positioned between the spring seat 165 and the drive tube 180. The drive spring 108 is attached to the spring seat 165 via a proximal hook 108.2 and to the drive tube via a distal hook 108.1. The drive spring 108 is further adapted to generate a torque on the drive tube 180 whereby the medicament may be expelled in response to rotation of the drive tube 180. The drive spring 108 comprises torsion sections 108.3, 108.5, wherein the spacing between coils is relatively small and adapted to transmit torque to the drive tube. The drive spring 108 further comprises a compressible section 108.4, which compressible section 108.4 is adapted to transfer axial forces to the drive tube in a compressed state and during medicament discharge. The ability to drive the drive tube in the axial direction enables an end-of-dose mechanism, wherein the drive tube is reset in a fixed position. The drive spring 108 may have different numbers of torsion sections and compressible sections, such as 1 compressible section and 1 torsion section, 2 compressible sections and 2 torsion sections, 2 compressible sections and 3 torsion sections, 3 compressible sections and 2 torsion sections, and the like. Preferably, the torsion section is provided as an end section, whereby there are 1 more torsion sections than compressible sections.
Reset spring
The shield return spring 107 is positioned between the proximally directed surface 240.1 at the proximal end of the head 243 of the activation rod 240 and the distally directed surface 140.1 of the housing structure 140, wherein the return spring is adapted to urge the shield in a distal direction relative to the housing assembly.
Rotary needle drum
Fig. 9A, 9B and 9C show the needle drum 210 in perspective view. Fig. 9A shows the distally oriented face and side surface of the needle drum 210, while fig. 9B shows the proximally oriented face and side surface. Fig. 9C shows a cross-sectional view through a plane including the central axis of the needle drum 210 (this axis is shown in fig. 3A and not shown in fig. 9C). Fig. 9C shows the distally oriented face and inner surface of drum 210.
As seen in fig. 9A to 9C, the needle drum 210 comprises a cylindrical tubular main portion 210.2 extending in a distal direction from a proximal end 210 b. The cylindrical main portion has a first outer diameter. The needle drum 210 further comprises a cylindrical tubular distal portion 210.1 extending from the main portion 210.2 to a distal end 210 a. The distal portion 210.1 has a second outer diameter which is smaller than the first outer diameter and is adapted to fit into the ring portion 211.1 of the drum insert 211. The needle drum has a through bore 210.3, which through bore 210.3 is adapted to receive a switch 230. Fig. 9A and 9C also show a plurality of bores 213 adapted to receive the distal plug 211.2. The bores 213 are positioned rotationally symmetrically and in the example shown the number of bores is 4 and they are further denoted with the letters c, d, e and f. These bores extend from the distal end 210a of the drum to a bottom wall 213.1, which bottom wall 213.1 has a through hole 213.2 and a distally directed surface for supporting the distal plug 211.2. The through hole 213.2 is adapted to receive a sleeve 224. Needle drum 210 also includes a hub guide 212, which hub guide 212 includes a bore 212.3 for receiving a hub 225, which hub 225 is allowed to move or rotate axially in some conditions. The drum 210 also includes an axially extending cutout 212.1 for holding the fingers 227 of the hub 225 in the active position. The cut-out is arranged as an opening extending axially along the borehole 212.3. The hub guide also includes a recess 212.2 that provides a seat for the control tab 228 and finger 227. The needle drum 210 further comprises a plurality of axial tracks 216, said axial tracks 216 being adapted to engage the housing and provide axial guidance by the housing assembly during activation. An axially extending rib 215 is formed between the rails 216, said rib 215 having a proximally directed surface 215.1 adapted to block the cartridge holder 130 in a dual dose prevention mechanism. Fig. 9A and 9C also show a plurality of ribs 214 on the inside surface of the drum 210 and adapted to engage the key tabs 105.2 of the cap 105. The rib extends from a position substantially at the same axial level as the bottom wall 213.1 of the distal plug receiving bore 213 towards the proximal end of the drum 210. The key tab 105 and/or the rib 214 include helical guide surfaces 105.3, 214.1 allowing for the conversion of axial movement of the cap 105 to rotational movement of the drum 210 in response to proximal axial movement of the cap after axial engagement between the key tab 105.2 and the rib 214. The rib 214 is one of structures implementing the needle changing mechanism of the first embodiment.
Fig. 9A and 9C also show a plurality of recesses 217 for receiving a portion of the switch 230. The recess 217 extends from the edge of the bore 210.3 at the distal end 210a of the drum 210 to an axial position substantially at the same level as the proximal wall 213.1 of the distal plug receiving bore 213. The recess 217 includes a first side surface 217.1, a second side surface 217.2, and a bottom wall having a distally directed surface 217.3. The side surfaces 217.1 and 217.2 provide a rotational stop between the needle drum 210 and the switch 230, allowing torque and rotational movement to be transferred between the switch 230 and the drum 210. These surfaces are called first stop surface 217.1 and second stop surface 217.2.
A plurality of through-bores 213.2 are positioned in the bottom wall 213.1 between the distal plug receiving bore 213 and the hub receiving bore 212.3 and are adapted to slidably receive a needle cannula 224.
Switching device
Fig. 10A-10C show more details of the switch 230, which switch 230 is adapted to switch or rotate the drum 210 after a dose is delivered and thereby provide a dual dose prevention mechanism together with the drum 210 and the housing assembly. Fig. 10A shows the distally oriented face and the outboard surface of the switch 230, while fig. 10B shows the proximally oriented face and the outboard surface of the switch 230. Fig. 10C shows a proximally directed face and an outboard surface. Furthermore, in fig. 10C, the switch 230 is also cut away to show the inside surface, revealing other structures for cooperation with the housing assembly.
As shown in fig. 10, where the numeral 10 refers to the collection of fig. 10A-10C, the switch comprises a tubular body 230.1 having a proximal end 230b, a distal end 230A and a through bore 230.2. At the proximal end 230b, the switch comprises a flange 234 extending in a radial direction with respect to the second central axis X2. The flange 234 is provided with a plurality of circular cutouts 234.1, with radially extending portions 234.2 formed between the cutouts 234.1. The cutouts correspond to the number of hubs 225 and allow insertion of the needle assembly after the switch 230 has been inserted into the drum 210. At the distal end of the tubular body 230.1, the switch 230 further comprises a plurality of axially extending arms 231, said arms 231 having heads 232 formed at the distal end 230a of the switch 230 and extending in a radial direction from the arms 231 with respect to the second central axis X2. The plurality of arms 231 corresponds to the plurality of recesses 217. The head 232 of each arm 231 comprises a proximally directed surface 232.1 for contacting the distally directed surface 217.3 of the bottom wall of the recess 217, an outer side surface 232.2 for contacting the inner side surface 217.4 of the recess 217, a first side surface providing a first stop surface 232.5 for contacting the first stop surface 217.1 of the recess 217, a second side surface providing a second stop 232.6 for contacting the second side surface 217.2 of the recess 217, a helical surface 232.7 for contacting the helical surface 105.3 of the tab 105.2, an inner side surface 232.8 for contacting the outer surface 116.1 of the tubular cylinder 116, the tubular cylinder 116 extending axially from the proximally directed surface 115.1 of the front plate 115 of the shield 110. It can be seen that the head 232 contacts both the surface of the rotating drum 210 and the shroud 110 via the outer side surface 232.2 and the inner side surface 232.8, respectively. However, in some states, the switch 230 is forced to rotate relative to the drum 210 or relative to the shroud 110. Thus, the contact is flexible and adapted to provide a static friction between the rotationally fixed shield and the rotationally arranged drum, which is sufficient to prevent accidental rotation of the drum 210 in response to shaking or striking the device, which might otherwise cause an inertia driven rotation of the drum 210. The helical surface 232.7 together with the key tab 105.2 provides a structure for the needle changing mechanism.
Fig. 10C shows a rotation guide 233 adapted to cooperate with the housing assembly and to induce rotation in response to axial movement. The rotation guide 233 is located on an inner surface at the proximal end of the switch 230. The rotation guide 233 includes a proximal right-handed helical surface 233.2 at the proximal end of the rotation guide 233 and a distal left-handed helical surface 233.1 at the distal end of the rotation guide 233. The rotation guide 233 is shown in a single structure, but may be provided as two separate structures, namely a distal rotation guide having a distally directed helical surface, and a proximal rotation guide having a proximally directed helical surface. A stop surface 230.5 is also provided at an inner surface in a counterclockwise direction relative to the rotary guide 233.
Drum insert
Fig. 11 shows a perspective view of a drum insert 211, the drum insert 211 comprising a ring 211.1 and a plurality of distal plugs 211.2 corresponding to a plurality of needle assemblies. In the example shown, the number of distal plugs is 4, and they are further denoted by the letters c, d, e and f, and the plugs are arranged in 4-fold rotational symmetry. The plug 211.2 is integral with the base ring 211.1 and both the ring and the plug may be made of the same material. As best seen in fig. 9A, the cylindrical drum 210 comprises a distal end 210.1 having a reduced outer diameter, the distal end 210.1 being adapted to receive a ring 211 at an outer surface. The drum 210 further comprises a plurality of bores 213 adapted to receive a corresponding plurality of distal plugs 211.2, see fig. 9A-9C. When inserted into the drum 210, the ring 211 is flush with or below the outer surface of the needle drum to prevent the ring from contacting adjacent structures and creating friction during movement. Alternatively, the rotating needle drum 210 includes a circular recess in the distally oriented surface and a plurality of bores adapted to receive drum inserts. Again, the inserted drum insert 211 is flush with or below the outer surface, i.e., proximal to the distally oriented surface. By integrating the ring 211.1 with the plug 211.2, the assembly process becomes considerably easier than manipulating the distal plug separately. The drum insert is preferably 2K molded, which is a so-called multicomponent injection technique, also known as coinjection injection molding. Alternatively, the two parts are assembled after separate injection molding. As a further alternative, the base ring is omitted and the plug is produced separately.
Cap with cap
Fig. 12 shows the protective cap 105 in more detail. The protective cap 105 is adapted to be releasably mounted on the housing assembly after each injection. The cap 105 is adapted to be mounted and dismounted in a purely axial movement due to the non-circular transverse cross-section corresponding to the housing structure 140. When mounted on the housing, the cap 105 may be snap or press fit to a structure on the housing assembly. The cap 105 has a tubular shape and extends in an axial direction between a proximal end 105b and a distal end 105 a. Proximal end 105b is open to receive a portion of elongate tubular housing structure 140. The distal end 105a is closed by a central plate 105.1 extending in a transverse plane. The view taken from the distal portion of cap 105 reveals the internal structure of cap 105. Fig. 12 shows that the first and second key tabs 105c.2, 105d.2 extend in an axial direction from the inner surface of the central plate 105.1. The key tabs 105.2 are positioned in dual rotational symmetry and the skilled person will appreciate that a different number of key tabs may be provided in alternative embodiments, for example 1, 3 or 4 key tabs 105.2. At the proximal end of the key tab 105.2 a helical surface 105.3 is provided, which helical surface 105.3 is adapted to engage and rotate the rotating needle drum 210 and/or the switch 230 in response to mounting the cap after the final dose. As already described, the key tab 105.2 is adapted to be inserted through the aperture 114 in the shroud 110, and the function of the key tab 105.2 will be described in further detail later on in the application.
Cartridge holder
Fig. 13A and 13B show in detail a cartridge holder 130 adapted to receive a cartridge 290 containing a medicament or drug. Fig. 13A shows a cartridge holder 130, in particular a shaft 132, with a proximal switch guide 133 and a distal switch guide 134. Fig. 13B shows a detail of the head 130.1 of the cartridge holder 130 shown in fig. 13A. In fig. 13C, the shaft 132 is removed to show the surface behind the shaft 132. Fig. 13C further shows two additional drum guides 131e and 131f, which are removed in fig. 13A and 13B to better illustrate the shaft 132 and proximal switch guide 133. Fig. 13D shows the head 130.1 from a different angle to better illustrate the track 136.
As shown in fig. 13A, the cartridge holder 130 comprises a cylinder 130.3 adapted to receive a cartridge 290. A window 130.4 with a dose indicator is formed in the cylinder to allow inspection of the medicament and display the remaining amount of medicament, i.e. the remaining amount of the fixed dose. At the proximal end 130b two axially extending arms 130.6 are provided which are adapted to cooperate with corresponding structures in the housing structure 140 to ensure correct angular and axial positions in the housing assembly. An activation rod guide 130.5 for supporting and guiding the activation rod 240 and the return spring 107 is arranged parallel to the cylinder 130.3. The activation rod guide is formed as a corner section of a cylindrical tube. The cartridge holder 130 further comprises a head 130.1 for supporting and guiding the needle cartridge assembly. The head 130.1 comprises a wall 130.2 and a shaft 132.
Fig. 13B shows an enlarged view of the head 130.1 of the cartridge holder of fig. 13A. As shown, the wall 130.2 includes two drum guides 131c and 131d. The drum guide comprises a distally directed surface 131.1 at the distal end of the drum guide. The drum guide 131 includes a first axial side surface 131.2 and a second axial side surface 131.3 positioned in a clockwise direction relative to the first side surface 131.2. The drum guide further comprises an inner surface 131.4. The drum guide 131 is adapted to cooperate with the axial track 216 of the drum 210. Thus, the drum guide 131 is adapted to guide the drum 210 during axial movement during activation of the drive mechanism. After activation and during distal movement of the shield, the drum rotates and the axially extending rib 215 with the proximally directed surface 215.1 becomes axially aligned with a portion of the distally directed surface 131.1 of the drum guide 131. Cartridge holder 130 includes two additional drum guides that are removed in fig. 13A and 13B. The wall portion 130.2 further comprises a track having a proximally directed surface 136.1 at the distal end of the track 136 and a first distally directed surface 136.2 and a second distally directed surface 136.3 at the proximal end of the track 136. The proximal directional surface 136.1 is formed on a right-handed helical edge, while the first distal directional surface 136.2 is formed on a right-handed helical edge portion parallel to the proximal directional surface 136.1 and a flat portion 136.3 extending substantially in a lateral direction (see fig. 13D). The proximal switch guide 133 comprises a distal end having a distal right-handed screw surface 133.1, which distal right-handed screw surface 133.1 is adapted to engage the proximal right-handed screw surface 233.2 of the rotation guide 233, whereby axial proximal movement of the switch 230 can be translated into rotational movement in a clockwise direction. Similarly, the distal switch guide 134e includes a proximal left-handed helical guide surface 134.1 at the proximal end, the proximal left-handed helical guide surface 134.1 for engaging the distal left-handed helical surface 233.1 at the distal end of the rotation guide 233, whereby axial distal movement of the switch can be translated into rotational movement in a clockwise direction.
Fig. 13C and 13D illustrate the angular extension of the rail 136. Fig. 13C further shows finger guides 137 for guiding the fingers 227 of the hub 225 into the track 136, whereby the hub 225 may be held in an axial position as the drum is moved further in the proximal direction. The finger guide includes a distal right-handed helical surface for converting axial movement of the hub to rotational movement. After the dose has been delivered, the drum will move in the distal direction. During the initial distal movement, the finger 227 will be held at the same axial position by the proximal helical surface 236.1 of the track 136. Due to the helical structure, the fingers are forced to rotate when released by the drum 210. The drum 210 releases the fingers at an axial position that is when the distal end of the track 212 is axially aligned with the fingers 227. The mechanism for releasing the fingers may be part of an insertion sequence control mechanism, which will be explained in further detail later on in the present application.
Operation of the device
Fig. 14 and 15, which refer to fig. 14A to 14J and 15A to 15P, respectively, illustrate the operation of the device 100 and how the different mechanisms change the state of the drug delivery device. Line L1 shows a reference line indicating the initial position of the distal end 10 a of the shield 110. The reference line shows the relative movement of the shield 110 between the different states. L2 shows a reference line aligned with the base structure of the cartridge holder 130, which also enables a comparison between the states shown. Figures 14 and 15 both illustrate the principle of a complete dose cycle, but they do show different components and different angles to best illustrate the function of the different mechanisms. Fig. 14 mainly shows the double dose prevention mechanism, while fig. 15 also shows the needle replacement, needle insertion sequence control and activation control mechanism.
The reference numerals followed by letters c, d, e and f denote features having rotational symmetry or rotational displacement. If a feature is denoted by c in fig. 14, the feature tends to be denoted by c in all of the figures from a to J. The same applies to the features in fig. 15. However, there may be differences.
Fig. 14A to 14J show different states of the double dose prevention mechanism during activation and release.
Fig. 14A shows the drug delivery device in a capped state, wherein the cap 105 covers the shield 110. The capped state is also referred to as an off-package state prior to administration of the first dose. The key tab 105.2 is positioned between the switch 230 and the drum 210 whereby these structures are rotationally locked. Fig. 14A shows a cross section of a part of the device in the axial direction in a plane behind the second centre axis X2, wherein the latter is defined with respect to the observer. In fig. 14A and 14B, shaft 132 has been removed, but one proximal switch guide 133 remains on fig. 14B. For a structure moving behind X2, arrow CW indicates a clockwise direction. In a clockwise direction, fig. 14A shows a series of abutting structured ribs 214c, arms 231c and key tabs 105c. After the key tab 105c.1, there follows another abutment rib 214c, which is not visible in fig. 14A, as it is hidden by another structure of the drum 210. However, rib 214c is visible on fig. 14B. Due to the non-rotational engagement between the cap 105 and the housing structure, rotation of the cap 105 is prevented. By pulling the cap 105 (this is shown by the hatched arrow F), the drug delivery device is changed from the capped state in fig. 14A to the ready-to-use state shown in fig. 14B.
Fig. 14B shows the drug delivery device in a ready-to-use state. The capped state and ready-to-use state shown in fig. 14A is also referred to as a content end state when the last dose has been administered, wherein the content end mechanism prevents activation of the drive mechanism. Such a content termination mechanism can be found in International patent application PCT/EP2020/085271 filed by Novo Nordisk.
In fig. 14B, the rotational lock provided by the key tab 105.2 has been removed with the cap and the switch may be forced to rotate in a clockwise direction. Fig. 14B further shows the tubular cylinder 116 extending proximally from the proximal surface of the front plate 115.1 of the shield 110, with its outer surface 116.1 contacting the inner surface 232.8 of the head 232 of the arm 231. This contact between the shroud 110 and the switch 230 provides resistance against relative rotation between the switch 230 and the shroud 110. Further, the outer surface of the arm 231 contacts the inner side surface of the drum 210. This contact between the switch 230 and the drum 210 provides friction between the switch 230 and the drum 210. Due to these two frictional contacts, the drum 210 frictionally engages the shroud 110 and prevents its unintended rotation caused by inertial forces.
In the ready-to-use condition shown, the rotational guide 233 is axially aligned with the proximal switch guide 133 with an axial distance d1 therebetween. Further, the drum guide 131 is adapted to cooperate with the axial track 216 of the drum 210, e.g. as shown by the drum guide 131f and the corresponding axial track 216f in the drum 210. To change state from fig. 14B to the state shown in fig. 14C, the user pushes the shield in the proximal direction, which is indicated by hatched arrow F.
Fig. 14C shows the drug delivery device in a pre-activation state, wherein the drum guide 131 provides a rotational lock for rotationally locking the drum 210. When the proximal end of the drum 210 is moved to a position proximal to the distal end 131b of the drum guide 131, the drum guide 131 engages the axial track 216 and prevents rotation while guiding axial movement. The position where the drum 210 changes from the rotation unlock state to the rotation lock state is referred to as an intermediate rotation lock position, and has passed through this position in the illustrated state. In fig. 14C, the rotational guide 233 is axially aligned with the proximal switch guide 133, but the distance d1 has been eliminated by the axial movement of the shield 110, drum 210, and switch 230. The drum 210 is located at a first angular position and the switch 230 is located at the first angular position. The switch 230 is about to rotate relative to the drum 210 and the space available for rotation is the distance between the side surface 232.6 of the arm 231 and the side surface 217.2 of the recess 217 of the drum. To change state from fig. 14C to the state shown in fig. 14D, the user pushes the shield further in the proximal direction, which is indicated by hatched arrow F.
Fig. 14D shows the drug delivery device in an activated drug delivery state, wherein the shield 110 has been moved to a proximal position, whereby a not shown drive mechanism will be activated. During further axial movement from fig. 14C to 14D, the helical surfaces 233.2, 133.1 between the proximal and proximal switch guides of the rotating guide 233 have forced the switch 230 to rotate in a clockwise direction, the distal and distal switch guides of the rotating guide 233 have been axially aligned with the helical surfaces 233.1, 134.1. Whereby the double dose prevention mechanism has been activated and switched from the initial state to the activated state.
Since the proximal portion of the rotation guide 233 and the proximal switch guide 133 are structures that activate the double dose prevention mechanism, they are generally referred to as a rotatable lock activator (proximal portion of the rotation guide 233) and a non-rotatable lock activator 133, respectively. They are collectively referred to as lock initiators 233, 133. It is apparent that the rotary guide 233, including the distal and proximal portions, is shown as one structure, but those skilled in the art will appreciate that they may be separated to form two separate structures, so long as they are operatively arranged relative to one another. Since the distal portion of the rotation guide 233 and the distal switch guide 133 are structures for activating the dual dose prevention mechanism, they are generally referred to as a rotatable lock activator (distal portion of the rotation guide 233) and a non-rotatable lock activator 134, respectively, as will be apparent from the description with respect to fig. 14F. They are collectively referred to as lock activators 233, 134 and, as described above, the lock activators have been activated when the lock activators are axially aligned. In fig. 14D, the switch 230 has been moved from a first angular position in which the lock activators 233, 133 are axially aligned and the lock activators 233, 134 are axially misaligned (fig. 14A-14C) to a second angular position in which the lock activators 233, 133 are axially misaligned and the lock activators 233, 134 are axially aligned (fig. 14D-14E), whereby the dual dose prevention mechanism has been activated. Since the device shown in fig. 14D shows a state in which the activation or shield assembly is positioned in a proximal activation position for activating the drive mechanism and the rotatable lock activator 133 is positioned in an activation position, this state may also be referred to as activating the drive mechanism and activating the dual dose prevention state in which the drive mechanism has been activated and the dual dose prevention mechanism has been activated.
Because the switch 230 has been rotated relative to the drum 210, the rotational guide 233 is now axially aligned with the distal switch guide 134 and the second side surface 232.6 of the head 232 of the axially extending arm 231 abuts the side surface 217.2 of the recess 217 of the drum 210. Thus, further rotation of the switch transfers torque to the drum 210. However, the drum shown in fig. 14D is proximal to the intermediate locking position, and thus in a rotation-locked state, not rotatable. Although most of shaft 132 has been removed in fig. 14D, distal switch guide 134 remains on the figure. To change state from fig. 14D to the state shown in fig. 14E, the user releases the proximal force on the shield and the return spring will push the shield in the distal direction.
Fig. 14E shows a released state in which the shield 110 is positioned in an intermediate released state in which the proximal end of the shield 110 and the proximal end of the axial track 116 (indicated at 116f on fig. 14E) are in the same lateral plane as the distal end 131a of the drum guide 131 (indicated at 131f on fig. 14E), whereby further movement in the distal direction will unlock the rotational lock of the drum 210.
The intermediate lock position and the intermediate release position are the same position in the axial direction. However, the release position indicates that the drum is about to be switched between a state in which the drum is locked and a state in which the drum is released. The intermediate locked position indicates the opposite state change.
Because the helical surfaces 134.1, 133.1 are left-handed, the switch 230 will rotate in a clockwise direction when the compression spring 107 returns the shroud 110 in a distal direction from the released position. In the intermediate release state, the helical surface 134.1 of the cartridge holder, the helical surface 233.1 of the switch 230 may be arranged to prevent counter-clockwise rotation of the needle drum 210 when the drum 210 is released from the drum guide 131. The risk of counter-clockwise rotation may also be prevented or reduced by axially extending arms 231 that frictionally engage tubular cylinder 116 of shield 110, which is again rotationally locked to the housing. To change state from fig. 14E to the state shown in fig. 14F, the return spring further pushes the shield in the distal direction.
Fig. 14F shows an activated double dose prevention state in which the switch 230 in rotational abutment with the drum 210 has rotated in the clockwise direction together with the drum 210. This state will be referred to simply as the double dose prevention state. As engagement between the helical surfaces of the lock activators 233, 134 translates axial movement into rotational movement, the switch 230 has rotated, whereby the lock activators 233, 134 have been brought to a position in which they are misaligned (i.e., misaligned). The switch 230 has been rotated from a second angular position, in which the axial track 216 is axially aligned with the axial guide 131 of the cartridge holder 130, to a third angular position, and the drum has thus been rotated from a first angular position, in which the axially extending rib 215 with the proximally directed surface 215.1 is aligned with the axial guide 131, to a second angular position. Thus, the drum 210 is adapted to block the cartridge holder 130 in response to proximal movement. Since there is no means to rotate the drum 210 back to the first angular position, and since the switch 130 is frictionally held by the cylindrical portion 116 of the shield, double dosing is prevented. Fig. 14F clearly shows that when rib 215F is axially aligned with guide 131F, drum 210 cannot be moved in the proximal position because the two structures appear in the same cross-sectional plane. For comparison, in the ready-to-use state shown in fig. 14A, the double dose prevention mechanism is unlocked. For the first embodiment, the dual dose prevention mechanism is unlocked by mounting cap 105. To change the state from fig. 14F to the state shown in fig. 14G, the user re-caps the cap 105.
The unlocking mechanism is shown in common in fig. 14G to 14J. Fig. 14G shows a first unlocked state in which the cap is reinstalled on the housing. When the switch 230 has been rotated in a clockwise direction after activation of the drive mechanism, the next arm 231f has been rotated to an engaged position, wherein the key tab 105c.1 and the next arm 231f are axially aligned. In this scenario, the next arm is a rotationally symmetrically arranged arm 232f positioned adjacent to arm 232c in a counter-clockwise direction. The skilled artisan will appreciate that the switch 230 and drum 210 may be designed to rotate in other directions if desired by changing the orientation of the helical surface and mirroring the orientation of other structures accordingly. In fig. 14G, the helical surface of the key tab 105.2 engages the helical surface 232.7 of the arm 231. Further, the second side surface 232.6 of the arm 231 engages the second stop 217.2 of the recess, whereby the combination of the switch and drum may be induced to rotate clockwise in response to proximal movement of the cap 105. To change the state from fig. 14G to the state shown in fig. 14H, the user pushes the cap 105 in the proximal direction.
Fig. 14H shows the drug delivery device in a second unlocked state, wherein the key tab 105.2 has rotated the switch 230 and the drum 210 in a clockwise direction. The switch 230 has rotated from the third angular position to the fourth angular position, and the drum 210 has rotated from the second angular position to the third angular position. As seen on fig. 14H, in this state, the side surface of the key tab 105.2 abuts the side surface of the arm 231, and the spiral surface 105.3 of the key tab 105.2 abuts the edge of the rib 214 of the drum 210, whereby the proximal movement of the key tab 105.2 can be converted into rotational movement of the rib 214. A small rotational gap is still provided between the first side surface 232.5 of the arm 231 of the switch and the first stop 217.1 of the recess 217 of the drum. The rotational play determines the possible rotational displacement in response to rotating the drum in a clockwise direction without rotating the switch. Such movement is possible because the friction between the switch 230 and the cylinder 116 is greater than the friction between the drum 210 and the switch. To change state from fig. 14H to the state shown in fig. 14I, the user pushes cap 105 further in the proximal direction, which is shown by hatched arrow F.
Fig. 14I shows the drug delivery device in a third unlocked state, wherein the key tab 105.2 has rotated the drum 210 from the third to the fourth angular position, whereby the first stop 217.1 has been rotated into abutment with the side surface 232.5 of the axial arm 231. The switch 230 remains in the fourth angular position. In addition, the side surfaces of the rib 214 also abut the side surfaces of the arm 231, as best shown by the rib 214e and the arm 231e in fig. 14I. The angular displacement between the third and fourth angular positions of the drum is best shown in fig. 14G, as it corresponds to the angular extension between the side surface 232f.5 of the arm 231f and the first stop 217f1 of the recess 217 f. The helical surface 105.3 of the key tab 105.2 still contacts the edge of the rib 214 whereby proximal movement will cause rotational movement of the drum 210 with the switch 230. To change state from fig. 14I to the state shown in fig. 14J, the user pushes cap 105 further in the proximal direction, which is shown by hatched arrow F.
Fig. 14J shows the drug delivery device in a fourth, final unlocked state, wherein the side surface of the key tab 105c.2 abuts the side surface of the rib 214f and one side of the arm 231e, which arm 231e is again locked to the side surface 217.1 of the drum. Thereby, all the components are rotationally locked and correspond to the state shown in fig. 14A, except that the reservoir contains a smaller dose. In fig. 14J, drum 210 and switch 230 have been rotated together from their fourth angular position to their fifth angular position. The axial track 216 and drum guide 231 are again axially aligned and the double dose prevention lock has been unlocked. When the device is uncapped, it is ready for another activation.
As in fig. 14, fig. 15A to 15F are collectively referred to as fig. 15. However, in fig. 15, some states are shown differently on different figures. For example, fig. 15E1 shows a state in a side view, while fig. 15E2 shows a cross section, with a portion of the cartridge holder also added. Fig. 15E1 and 15E2 are collectively referred to as fig. 15E.
Fig. 15A shows the drug delivery device corresponding to fig. 14A in a capped state, wherein the cap 105 covers the shield 110. The key tab 105.2 is positioned between the switch 230 and the drum 210 whereby these structures are rotationally locked. In addition to what is shown in fig. 14A, fig. 15A also shows the head 290.1 of the cartridge 290, with a pierceable septum 291 at the distal end of the cartridge. Fig. 15A further illustrates a needle assembly 220 that includes a needle cannula 224 fixedly disposed in a hub 225. As can be seen, the hub guide 212 is formed in a needle drum 210, which needle drum 210 comprises a bore 212.3 for receiving a hub 225. In fig. 15A, the needle hub 225 is disposed in the seat provided by the recess 212.2. The hub 225 may be arranged in two angular positions, the first angular position being shown in fig. 15A, wherein the control tongue 228 with radially extending fingers sits in the recess 212.2. In the first angular position, the proximally directed surface of the recess 212.2 abuts the distally directed surface 228.2 of the control tab 228, whereby proximal movement of the drum 210 may be transferred to the hub 225. The axially extending side surfaces 227.2, 228.3 of the finger 227 and the control tab 228 abut the side surfaces of the recess 212.2, which define a first angular position. At the proximal end of the hub 225, the hub is supported by a flange 234 of the switch. Because the switch 230 is locked to the drum 210, the hub 225 is also locked to the drum 210 when the hub 225 is in a proximal position relative to the drum. In fig. 15A, the hub 225 and the cannula 224 are disposed in a distal position relative to the housing with the cannula covered by the shield 110 and the shield 110 covered by the cap 105. Although the hub 225 is positioned at a distal position relative to the housing 130, it is positioned at a proximal position relative to the drum 210. The first angular position of the hub is further illustrated in fig. 15B-15C and fig. 15I-15P. The second angular position of the needle mount is shown and described in connection with fig. 15D-15H. By pulling the cap 105 (this is shown by the hatched arrow F), the drug delivery device is changed from the capped state in fig. 15A to the ready-to-use state shown in fig. 15B.
Fig. 15B shows the next state, i.e., the ready-to-use state, in which the cap 105 has been removed. Fig. 15B corresponds to fig. 14B and further shows needle 224 in a distal position. The distal tip of the needle 224 is covered by a shield and the proximal tip is covered by a proximal plug 221 distal to the septum of the cartridge 290. The track 216 is axially aligned with the drum guide 131. The head 232 of the arm 231 of the switch 230 is allowed to angularly displace in the clockwise direction within the recess 217, whereby the switch can rotate relative to the drum 210. To change state from fig. 15B to the state shown in fig. 15C, the user pushes the shield in the proximal direction, which is indicated by hatched arrow F.
Fig. 15C shows the next state, which may be referred to as a first pre-activation state, which is earlier in the dose cycle than the pre-activation state in fig. 14C. In the first pre-activation state, the shield 110 (not shown) and the drum 210 with the hub 225 have been moved proximally to an axial position in which the fingers 227 begin to interact with the finger guides 137 adapted to rotate the hub from the first angular position to the second angular position. Fig. 15C1 shows from a side view the hub 225 with the control tab 228 and the finger 227 seated in the recess 212.2. Fig. 15C2 shows an axial cross-section showing the hub 225 with the control tab 228 seated in the recess 212.2, the proximal plug 221 having been pierced by the cannula 224, and the proximal end of the cannula now in fluid communication with the reservoir 290. Fig. 15C3 shows from a side view the spiral surface 227.1 of the finger 227 in contact with the spiral surface 237.1 of the finger guide 237. In response to further proximal movement, the finger guide will rotate the hub 225 to the second angular position due to contact between the helical surfaces 227.1, 237.1, whereby the finger 227 will extend radially into the track 236. In this axial position, the drum 210 will be rotationally locked due to the engagement between the drum track 216 and the axial drum guide 131 of the cartridge holder (guide 131 shown on fig. 13). When the proximal needle has pierced the septum, the rotational lock of the drum prevents damage to the septum in response to torque being inadvertently applied to the drum 210 from the outside. To change state from fig. 15C to the state shown in fig. 15D, the user pushes the shield further in the proximal direction, which is indicated by hatched arrow F.
Fig. 15D shows a second pre-activation state in which the shield 110, drum 210, and hub 225 have been further moved to an axial position in which the hub 225 has been rotated to a second angular position. Thus, the proximally and distally oriented surfaces 228.2 of the recess 212.2 slide out of contact and are axially misaligned, i.e., uncoupled. In the second angular position, the finger 227 is axially aligned with the cutout 212.1, which cutout 212.1 forms a track for the finger 227. In this position, the finger 227 also extends radially into the track 236 and thereby locks axially to the housing. The control tab 228 includes a second side surface 228.1 that is adapted to abut the drum at a second angular position 228.1. The side view in fig. 15D1 clearly shows the alignment between the finger 227 and the borehole 212.3. This situation can also be understood from fig. 15D2, wherein a cross section has been made through the recess 212.2 at the location of the active needle assembly, whereby the axial surface 227.2 of the finger 227 can be seen behind the cross section plane. As the drum 210 moves further proximally, the fingers 227 will slide into the cutouts 212.1 and the surface 227.2 will be partially hidden by the cross section of the drum 210, as seen in fig. 15E 2. Fig. 15D2 clearly shows that the fingers 227 axially lock the hub 225 to the housing by engagement with the track 236. To change state from fig. 15D to the state shown in fig. 15E, the user pushes the shield further in the proximal direction, indicated by hatched arrow F.
Fig. 15E shows a third pre-activation state in which the shield 110 and drum 210 have been moved further proximally. However, since the hub 225 in the active position has been locked to the housing, the hub 225 has maintained its axial position relative to the housing, but it has moved distally relative to the drum 210, whereby the needle 224 has moved to a position in which the distal tip protrudes from the drum 210, and whereby the distal plug 211.2 is pierced (the distal plug is not shown on fig. 15). To change state from fig. 15E to the state shown in fig. 15F, the user pushes the shield further in the proximal direction, indicated by hatched arrow F.
Fig. 15F shows a fourth pre-activation state, which corresponds to the pre-activation state shown in fig. 14C, the shield 100, drum 110 and switch 230 have been moved further in the proximal direction until contact is established between the proximal portion of the rotatable guide 233 and the proximal switch guide 133. This contact is better shown in fig. 14C. In this state, the needle cannula is not covered by the shield 110. The switch 230 may be positioned at two angular positions relative to the drum 210, and fig. 15A-15F show the switch in a first angular position, wherein the side surface 233.5 of the switch 230 abuts the side surface 217.1 of the recess 217 of the drum 210. To change state from fig. 15F to the state shown in fig. 15G, the user pushes the shield further in the proximal direction, indicated by hatched arrow F.
Fig. 15G shows an activated state corresponding to fig. 14D, wherein the shield 110, drum 210 and switch 230 are positioned at a proximal position relative to the housing, and wherein the drive mechanism is activated. The active needle assembly is positioned at a distal position relative to the drum 210 and the distal tip of the needle cannula 224 is now ready for insertion into the patient's skin. When the shield is pushed against the skin during use, the distal needle tip will in this state be positioned in the subcutaneous skin layer of the injection site. It can be seen that before the start of injection, it is ensured that the proximal needle end is in fluid communication with the reservoir and the distal end is positioned in the skin. The passive needle assemblies 220 are still positioned at a proximal position relative to the drum 210 because they have not yet been released from their seats 212.2 in the drum 210. Due to the guiding of the proximal switch guide 133 and the rotational locking of the drum provided by the track 216 and the axial guide 131, the switch 230 is forced to rotate in a clockwise direction to a second angular position relative to the drum 210, wherein the surfaces 232.6 and 217.2 abut. In fig. 15G2, the proximal switch guide 134 is positioned at the stop surface 230.5 (see also fig. 10C). It should also be noted that an axial gap is created between the proximal end of the active hub 225 and the flange 234. To change state from fig. 15G to the state shown in fig. 15H, the user releases the proximal force on the shield and the return spring will push the shield in the distal direction.
Fig. 15H shows a first post-activation state in which the shroud 110, drum 210 and switch 230 have been moved distally to a position in which the fingers 227 locked to the housing via the track 136 are axially aligned with the recess 212.2. Since the hub is still axially locked to the track 136, the gap between the flange 234 of the switch 230 and the proximal end of the hub 225 has been eliminated. Hub 225 is again positioned at a proximal position relative to drum 210 and switch 230 is now arranged and adapted to pull active hub 225 in a distal direction. The proximal end of the needle 224 remains in fluid communication with the reservoir or cartridge 290 and the drum 210 is rotationally locked 131, 216 to the housing. The distal end of the needle has been covered by the shield 110 and is located in the distal needle plug 211.2. The cannula 224 pulls the needle 224 and the needle hub 225 distally due to friction between the distal plug 211.2 and the cannula 224. Thereby, the distally directed helical surface 227.4 (fig. 8C) of the finger 227 is urged against the proximally directed helical surface 136.1 (fig. 13B) of the track, which urges the hub toward the first angular position in response to distal movement of the hub 225. However, due to the rotational lock created between the finger 227 and the track 212.3 in the third pre-activation state shown in fig. 15E, rotation does not occur until the first post-activation state shown in fig. 15H. In other words, the finger 227 does not rotate until the finger 227 and the recess 212.2 are aligned in the radial direction at the same axial position. To change state from fig. 15H to the state shown in fig. 15I, the return spring further pushes the shield in the distal direction.
Fig. 15I shows a second post-activation state in which the shield 110, drum 210, and switch 230 have been moved further in the distal direction than in the first post-activation state. When the flange 234 abuts a surface at the proximal end of the active hub 225, the hub 225 has been pulled in the distal direction by the switch 230 and rotated to the first angular position due to contact between the distally directed helical surface 227.4 (fig. 8C) of the finger 227 and the proximally directed helical surface 136.1 (fig. 13B) of the track. The proximal needle end is still in fluid communication with the reservoir 290. To change state from fig. 15I to the state shown in fig. 15J, the return spring further pushes the shield in the distal direction.
Fig. 15J shows a third post-activation state in which the shield 110, drum 210, switch 230, and hub 225 have been moved further in the distal direction, whereby the proximal end of the axial track 216 of drum 210 has been moved to the distal end of the drum guide 131. In this position, the proximal end of the needle cannula 124 has been disconnected from the cartridge 290 and the drum can be rotated without damaging the septum of the cartridge 290. To change state from fig. 15J to the state shown in fig. 15K, the return spring further pushes the shield in the distal direction.
Fig. 15K shows a fourth post-activation state, which corresponds to the intermediate release state shown in fig. 14E. The shield 110 with the drum 230 and the switch 230 has been moved further distally to an axial position wherein the axial track 216 has been released from the drum guide 131, and wherein the distal end of the switch's rotation guide 233 contacts the switch's distal switch guide 134 adapted to further rotate the switch in a clockwise direction. When the switch 230 rotationally abuts the drum 210 by engagement with the recess 217, the switch 230 is adapted and arranged to transfer clockwise rotational movement to the drum 210. Fig. 15K2 shows the distal edge of the drum guide 131 and the proximal edge of the drum 210, whereby it can be appreciated that the guide 131 is disengaged from the track 216. It is also shown that the track 216 and the guide 131 remain axially aligned. To change state from fig. 15K to the state shown in fig. 15L, the return spring further pushes the shield in the distal direction.
Fig. 15L shows a fifth post-activation state, which corresponds to the activated double dose prevention state shown in fig. 14F. The shield 110 with the drum 230 and the switch 230 has been moved further distally to an axial position, the switch 230 has been rotated to a third angular position and the drum 210 has been rotated from the first angular position to a second angular position, wherein the drum guide 131 is axially aligned with the axial rib 215 extending between the tracks 216. Due to this alignment, the drum 210 cannot be moved in the proximal direction and the dual dose prevention lock has been activated, which lock has to be unlocked before the next dose can be administered. The shield is axially locked relative to the housing and therefore does not rotate. The fifth post-activation state is the first state in which the drum with the needle is rotated and the drum 210 is required to be rotated in order to position the next passive needle at an active needle position axially aligned with the cartridge 290. Thus, the state of fig. 15L may also be referred to as a second needle replacement state, while the state in fig. 15K may be referred to as a first needle replacement state. To change the state from fig. 15L to the state shown in fig. 15M, the user caps the cap 105.
Fig. 15M shows a third needle replacement state corresponding to the first unlocked state of fig. 14G. The injection device is unlocked by mounting cap 105 on the housing. The cap 105 comprises a key tab 105.2 adapted to engage and rotate the switch 230, which key tab 105.2 is also adapted to rotate the drum 210. In fig. 15M, the switch is still in the third angular position and the drum is in the second angular position. To change state from fig. 15M to the state shown in fig. 15N, the user pushes cap 105 in the proximal direction, which is indicated by hatched arrow F.
Fig. 15N shows a fourth needle replacement state corresponding to the second unlocked state of fig. 14H. The key tab 105.2 has rotated the switch from the third to the fourth angular position and the drum from the second to the third angular position. Fig. 15N2 shows the key tab 105.2 in rotational abutment with the axial arm 231 of the switch 230. In addition, the key tabs also engage ribs 214 of drum 210 and may rotate drum 210 relative to switch 230 in response to further proximal movement. To change state from fig. 15N to the state shown in fig. 15O, the user pushes cap 105 in the proximal direction, indicated by hatched arrow F.
Fig. 15O shows a fifth needle change condition corresponding to the third unlocked condition of fig. 14I, wherein cap 105 has been moved further proximally and key tab 105.2 has rotated drum 210 from the third angular position to the fourth angular position. To change state from fig. 15O to the state shown in fig. 15P, the user pushes cap 105 in the proximal direction, which is indicated by hatched arrow F.
Fig. 15P shows a sixth needle replacement state corresponding to the fourth unlocked state of fig. 14J, wherein the cap has been pushed further proximally to a fully installed position. In this state, the key tab 105.2 engaged with the rib 114 of the drum 210, and the drum 210 engaged with the switch in abutting rotation, have rotated the drum 210 and the switch 230 from the fourth angular position to the fifth angular position.
Second embodiment
Fig. 16-30 illustrate a second embodiment of an injection device 300 for delivering a plurality of fixed doses according to the present disclosure.
Fig. 16A shows an exploded view of injection device 300, while fig. 16B shows one of the needle assemblies from fig. 16A. Fig. 17A and 17B show a cross section of the device in an assembled state. In fig. 17A, the cap is installed, while in fig. 17B, the cap has been removed and the shield has been pushed to a proximal position to activate the drive mechanism. Fig. 17 does not show the connection between the shield and the drive mechanism, and thus the state of the drive mechanism is not changed from fig. 17A to fig. 17B. However, when the shield and the drive mechanism are connected, proximal movement of the shield will result in proximal movement of the drive tube, whereby the drive tube is released from the housing. Fig. 18 to 29 show more details of the respective structures from different angles in perspective. Some structures are also cut away or some structures are cut away to reveal details of the internal structure. Fig. 30A to 30O collectively show the functions of the double dose prevention mechanism, the needle replacement mechanism, the needle insertion sequence control mechanism (sequence control mechanism), and the activation control mechanism in a stepwise manner, collectively as fig. 30.
Fig. 16A shows the injection device 300 in an exploded view. Fig. 16A shows cap 305, tubular elongate shield structure 310, a plurality of needle assemblies (4 in the example shown), each needle assembly 420 within which includes a needle hub 425, a needle cannula 424, and a proximal plug assembly 421, as better shown in fig. 16B, fig. 16B is an enlarged view of one of the needle assemblies from fig. 16A. The proximal plug assembly may include a soft sealed cylindrical core for covering the proximal tip of the needle cannula 424 in a sterile condition prior to use, and a hard cylindrical shell surrounding the soft core, as described for embodiment 1 of the present disclosure. Fig. 16A further shows a rotating needle drum 410 and a distal plug 411 for insertion into the drum 410 and arranged to cover the distal tip of each cannula 224. Fig. 16A further shows needle activator 430, cartridge holder 330, cartridge 490 with slidably disposed plunger 291 (see fig. 17A). Fig. 16A further illustrates a tubular elongate housing structure 340, a front base 350, a connector 370, a drive tube 380, an elongate tubular trigger structure 360, a trigger extension 369, and a needle manipulator 320. Although not all components are shown in fig. 16A, a second embodiment according to the present disclosure further includes an activation rod or other connection means connecting the shield with the connector 370 to allow activation of the drive mechanism, a shield return spring, piston washer or piston head for biasing the shield 310 in a distal direction, a nut with internal threads for engaging the piston rod, a dose drive spring, a piston rod with external threads for engaging the internal threads of the nut, and a spring seat for receiving the proximal end of the drive spring.
Fig. 17A shows the drug delivery device 300 in an initial storage state, wherein the cap 305 is mounted and the plunger 490 is in its proximal-most position. The housing includes a distal tubular portion 340.2 of a first cross-sectional dimension and a proximal tubular portion 340.3 of a second cross-sectional dimension. The distal tubular portion 340.2 extends from the inner surface of the proximal tubular portion 340.3, defining an edge 340.4 having a distally directed surface at the distal end of the proximal tubular portion 340.3. The rim 340.4 provides a stop surface and defines with the catch arrangement 340.5 the mounting location of the cap 305. As can be seen, in the installed position, the cap 305 covers and accommodates a major portion of the distal tubular portion. The front base 350 is adapted to receive and support the shroud 310 in a slidable and rotatable arrangement. The front base 350 is fixedly mounted to the distal end of the housing structure 340. For the shield 310 in the distal position, as shown in fig. 17A, the front base 350 and the housing structure 340 house the proximal and distal portions of the shield, the extension of 350 in the distal direction being uncovered. For the shield in the proximal position, as shown in fig. 17B, only a small portion of the shield protrudes from the housing. A tubular trigger structure 360 is disposed inside the shroud 310. The trigger structure 360 is rotationally locked to the housing while it is axially movable. Furthermore, the trigger structure 360 is also axially locked to the shield 310, while the shield may rotate relative to the rotationally locked trigger structure 360. The needle manipulator 320 is arranged inside the trigger structure 360. However, the distal portion of the needle manipulator 320 is arranged to engage the teeth 318 on the inner distal surface of the shield 310 and provide a ratchet mechanism that allows for relative rotation in one direction and combined rotation in the other direction. The needle manipulator comprises an outer cylinder and an inner cylinder connected to the outer cylinder by means of a connecting arm 320.3. The needle drum 420 is arranged between the inner and outer cylinders of the needle manipulator 420 and the connecting limbs extend radially through two windows in the side wall of the drum 410. The circumferential extension, i.e. width, of the window is greater than the circumferential extension of the connecting arm, thereby allowing the needle manipulator 320 to move between two angular positions relative to the drum 410. In addition, the outer surface of the drum also engages the inner surface of the trigger structure 360, and the ratchet mechanism between the drum 410 and the trigger structure 360 provides for relative rotation in one direction and combined rotation in the other direction. The shield 310, trigger structure 360 secured to extension 369, needle manipulator 320, and drum 420 are all axially fixed relative to each other and axially movable relative to the housing. The inner cylinder of the needle manipulator 320 is arranged in axial alignment with the shaft 332 of the cartridge holder. The hub is axially fixed to the drum by frictional engagement with a distal needle plug fixedly attached in the needle drum. However, in response to an axial force exceeding the frictional engagement, the active needle may move axially relative to the drum 410. The needle activator 430 is axially fixed to the housing but is allowed to rotate. The needle activator receives and accommodates the proximal portion of the drum 410 and the needle hub 425 when the drum is disposed in the distal position. The needle activator is rotationally coupled to the shield 310, thus rotating with the shield as the shield rotates from the first angular position to the second angular position. During this rotation, the inner guide on the activator engages the outer activator guide 426.1 on the hub in the active position and drives it to a proximal position relative to the drum 410. Details of the structure will be further described in connection with fig. 18 to 29.
Housing assembly
The injection device includes a housing assembly that provides a rigid frame that supports and guides other structures. The housing assembly is also referred to as a housing, allowing for the use of shorter expressions. The housing assembly includes an elongated housing structure 340, a front base 350, a cartridge holder 330, a front base 350, a nut, and a spring seat, which are fixedly engaged after assembly. Elongated housing structure 340 is adapted to receive and accommodate cartridge holder 330, while cartridge holder 330 is adapted to receive a cartridge 490. The housing structure 340 is tubular and is defined in transverse cross-section by parallel arranged outer walls surrounding a cartridge 290 having a first diameter and a drum 410 having a second diameter. The first central axis (X1) is defined as the central axis of the cartridge 290 and the piston rod arranged in the housing. The second central axis (X2) is defined as the central axis of the drum 410 arranged in the housing, as also seen on fig. 17A. Since cartridge holder 330 includes structure for receiving drum 410 and cartridge 290, first (X1) and second (X2) central axes are shown in fig. 17A and 20B.
Due to the radial offset between the cartridge 330 and the drum 410, the lateral cross-section of the outer wall structure of the housing structure 340 may resemble an oval or super-oval geometry, and when the diameters of the drum and the cartridge are different, the geometry may be symmetrical about a plane comprising the first central axis and the second central axis, and asymmetrical about a plane arranged between the two axes (X1, X2) and comprising a normal vector to the plane of symmetry. Alternatively, the cross-section may be circular, but this increases the total area of the cross-section. Thus, an elliptical asymmetric design is preferred.
For the second embodiment according to the present disclosure, zero adjustment is also ensured during assembly of the nut with the rest of the housing.
The different mechanisms of the drug delivery device are briefly described below, but will be discussed in more detail with reference to fig. 30.
Driving mechanism
The injection device 300 includes a drive mechanism that functions similarly to the drive mechanism described with respect to the first embodiment 100. The drive mechanism includes a drive tube 380 and corresponding guides in the housing. The drive mechanism further comprises a drive spring, a piston rod and a nut, which are not specifically shown for the second embodiment. However, these components function similarly to those shown and described for the first embodiment.
Trigger mechanism
The trigger mechanism includes an elongate shroud structure 310, an elongate tubular trigger structure 360 and a trigger extension 369, an activation rod or connection means, not shown, for connecting the trigger extension 369 to a connector 370, and the connector 370. The shroud 310 is received in the trigger structure 360. The shield 310 is rotationally arranged relative to the trigger structure 360, but is axially locked. The trigger structure 360 is rotationally locked to the housing but is allowed to move with the shield between a proximal position and a distal position. Trigger extension 369 is connected to trigger structure 360, whereby it extends in a proximal direction. An activation rod is positioned between trigger extension 369 and connector 370, whereby the shield can activate the drive mechanism when shield 310 is positioned in the distal position. The connector 370 is rotationally locked to the housing. Connector 370 may be moved between a distal position and a proximal position similar to connector 170 with the drive tube positioned in the activated position. The drive tube 380 includes a flexible arm 383 deflectable from a relaxed position, wherein a distally oriented surface of the flexible arm may engage the activation tab 372 of the connector 370, and a deflected state, wherein the drive tube has reached an end-of-dose position, the flexible tab being deflected by the activation tab 372.
Lock falling mechanism
The drug delivery device according to the second embodiment further comprises a fall lock mechanism. The fall lock mechanism of the second embodiment includes a shroud 310 with axially extending ribs and a base frame 350 with circumferential guides and axial guides. The shield 310 is rotatably arranged in the base frame between a first angular position and a second angular position. Furthermore, the shield is also axially locked in a first angular position, but is axially movable from a distal unlocked position to a proximal position in a second angular position. The shield is guided from a first angular position (also referred to as distal locking position) to a second angular position and is guided by the rib abutting the circumferential guide. In the second angular position, in which the further guiding is stopped by the stop surface, a cut-out is provided which is adapted to allow the axial rib of the shield to move in the axial direction. Thus, the shield is guided by the incision from the second angular position (also referred to as distal unlocked position) to the proximal position, whereby the incision provides an axial guide.
The fall lock mechanism according to the second embodiment comprises a shroud 310 (fig. 18A) with axially extending ribs 317, a housing with an angular track 351.1 (fig. 21A), the angular track 351.1 being adapted to guide the shroud between a first angular position in which the device can be capped and wherein the shroud is axially locked, and a second angular position in which the shroud is uncapped and wherein the shroud is axially unlocked and allowed to activate.
Needle changing mechanism
The drug delivery device according to the second embodiment comprises a needle exchange mechanism, wherein a plurality of needle assemblies are arranged in a drum, and wherein the drum rotates stepwise after the needles are disconnected and the shield is returned to the distal position. Rotation is induced by only installing the protective cap 305 or by only rotating the shield 310. The cap is installed after the shield is rotated, but the needle has changed position. The needle changing mechanism of the second embodiment comprises a pair of corresponding guide portions 305.1, 317. In another alternative, it is conceivable to induce rotation only by return of the shield. However, such a solution would also require an alternative way of unlocking the dual dose mechanism. In another embodiment, needle replacement may be provided by a separate structure arranged parallel to the axially slidable shield or axially slidable button. However, if the separate structure is arranged independently of the operation of the shield and the button, the separate structure will require an additional user operation step in order to replace the needle.
Dual dose prevention mechanism
In a second illustrated embodiment according to the present disclosure, the dual dose prevention mechanism is locked by moving the shield from the proximal position to the distal position after activation of the drive mechanism, thereby inducing rotation of the shield. The rotated shield prevents another proximal movement of the shield and thereafter the dual dose prevention mechanism is unlocked by mounting the cap and changing the angular position of the needle drum 210.
Needle insertion sequence control mechanism
The insertion sequence control mechanism according to the second embodiment of the present disclosure comprises a slidably arranged needle hub 425, which needle hub 425 comprises a first actuator guide 426.1 extending radially from the needle hub 425 and adapted to engage a rotatably arranged needle actuator 430. Prior to axial movement of the needle hub 425, the needle hub 425 may be uncoupled from the shield by rotation of the shield and the needle manipulator 320. When the needle hub is driven to the proximal position, the needle hub is coupled to the housing between the rotationally arranged needle activator and the base plate 338 of the cartridge holder 330. In the proximal position, the needle has been connected to the reservoir. The decoupling of the hub from the shield and the coupling to the housing allows the shield to be moved to the proximal position after the hub and returned to the distal position before the hub. Thus, the distal tip of the needle may be pulled out of the injection site and covered by the shield before the proximal tip is pulled out of the cartridge.
Activation control mechanism
For a second embodiment according to the present disclosure, the active needle may be arranged at a distal position, where axial movement of the needle may be coupled to the shield, and at a proximal position, where the active needle may be connected to the cartridge 130 for establishing fluid communication. Further, in the proximal position, the needle may also be axially fixed to the housing and the needle may be decoupled from the shield, whereby the shield may be further axially moved to the activated position. Thus, the activation control mechanism provides a needle connection prior to activation.
In another or further aspect, the active needle may be uncoupled from the shield and moved from the distal position to the proximal position in response to moving the shield from the first angular position to the second angular position, thereby moving the needle activator engaging the needle hub from the first angular position to the second angular position. Thereafter, the shield may be moved to the proximal position. During axial movement of the shield, the angular position of the needle activator changes, thereby activating the dual dose prevention mechanism.
There is thus provided a drug delivery device having an activation control mechanism, a double dose prevention mechanism and/or a needle replacement mechanism, wherein the double dose prevention mechanism and/or the needle replacement mechanism are activated prior to activation and/or needle insertion sequence control mechanism.
Structure of shield for slender needle
Fig. 18 shows further details of the elongate needle shield structure 310. Fig. 18A shows the exterior and the exterior structure, and fig. 18B mainly shows the interior surface with the interior structure. The shroud 310 includes an outer tubular portion 311, a middle tubular portion 314, and an inner tubular portion 316. The outer tubular portion is closed at the distal end by a front plate 315, which front plate 315 is provided with holes 313 which are aligned with the active needle cannula 424 during administration. On the side surface of the outer tubular portion 311, an axially extending rib 317 is arranged, which rib 317 is adapted to cooperate with the circumferential guide 351.1 and the axial guide 351.2 of the front base 350. Also provided in the wall structure of the outer tubular portion 311 is a snap arm adapted to snap the distal tubular portion 360.1 of the trigger structure 360 onto the neck, whereby the shield 310 can be rotated relative to the trigger structure while being axially locked. At the proximal end of the outer tubular structure 311 a cut-out 312 is provided, which cut-out 312 has a first axial guiding portion 312.1, a helical guiding portion 312.2, a first lateral guiding portion 312.3, a second axial guiding portion 312.4, a second lateral guiding portion 312.5 and a third axial guiding portion 312.6. In the example shown, two equally sized cutouts 312c, 312d and a third cutout 312e having a larger circumferential extension are provided. The leading portion of the cutout 312 is adapted to cooperate with structure on the needle activator 430. In the example shown, some guide structures are provided twice on the needle shield 310, e.g. the helical guide portions 312c.2, 312d.2 are provided at two different angular positions (not in a double symmetrical arrangement, they are just angularly separated). An intermediate tubular portion 314 extends proximally from the inner surface of the front plate 315. The proximally directed surface of the intermediate tubular portion is adapted to be disposed in axial alignment with the hub 425 when disposed in the drum 410. A cutout 414.2 is provided in the intermediate tubular portion 314 and leaves a circular sector 314.1. The slit 314.2 is disposed in radial alignment with the aperture 313, thereby allowing the active hub to slide an axial distance relative to the shield when the shield 310 is pushed to its proximal position. When the shield 310 is in the proximal position, the active hub 425 abuts the inner surface of the front plate 315 while the other hubs 425 abut the proximal edge of the intermediate tubular portion 314, see fig. 17B. The inner tubular portion 316 also extends in the proximal direction from the front plate 315 and is arranged to fit into the inner tubular portion 320.1 of the needle manipulator 320. Thus, the inner tubular portion is adapted to center the needle manipulator 320 and acts as a bearing during relative rotation between the shield 310 and the needle manipulator 320. On the inner surface of the distal end is provided a circumferential guide comprising one or more ratchet teeth 318, in the depicted example 4 ratchet teeth 318, adapted to cooperate with a plurality of ratchet arms 326 of the needle manipulator 320, thereby providing a ratchet mechanism ensuring unidirectional rotation. In the example shown, the shield 310 includes 4 teeth arranged in a quadruple rotational symmetry and the needle manipulator includes 2 ratchet arms arranged in a double rotational symmetry. Thus, the needle manipulator can be rotated in 90 degree relative increments.
Needle actuator
Fig. 19 shows a needle actuator 430. Fig. 19A shows a hub guide 434 disposed on an inner surface of needle activator 430 and adapted to drive the hub in a proximal direction in response to rotation of needle activator 430. Hub guide 434 further participates in a double lock mechanism. Fig. 19B shows three shroud guides 432c, 432d, 432e (positioned at 0, 90, 180 degrees and thus not positioned in triple rotational symmetry) adapted to engage the shroud 310 during rotation. More specifically, the shield guide 432 is adapted to engage the helical surface 312.2 of the shield's cutout 312 during proximal movement of the shield 310. In the example shown, two shroud guides 432c and 432d are provided, arranged at a 90 degree angle, which corresponds to the two smaller cutouts 312c and 312d of the shroud 310. The first and second shield guides provide distally directed surfaces 432c.2, 432d.2 adapted to cooperate with the helical guides 312c.2, 312c.2 of the first and second cutouts 312c, 312d. The third shield guide is wider than the first and second cutouts 312c, 312d and provides a distally directed surface 432e.2 adapted to cooperate with the helical guide 312e.2 of the third cutout 312e. The third cutout 312e is wide enough to span the wider third shield guide 432e and the first and second cutouts 312c, 312d are correspondingly wide enough to span the first and second shield guides 432c, 432d to allow some relative rotation between the shield 310 and the needle activator 430. Needle activator 430 also includes a tab on the inner surface that engages a stop surface on cartridge holder 330 to allow proper angular positioning during assembly and to prevent clockwise rotation relative to the housing when disposed in the initial position.
As shown in fig. 19A, hub guide 434 includes a first helical guide portion 434.1, a first lateral guide portion 434.2, a second helical guide portion 434.3, an axial guide portion 434.4, and a third helical guide portion 434.5. The first helical guide portion is adapted to drive the needle hub 425 in a proximal direction when the needle activator 430 is rotated. The lateral guide portion 434.2 is adapted to hold the needle hub 425 in a proximal position, while the second helical guide portion is adapted to rotate the needle activator 430 in response to distal movement of the needle hub 425.
As shown in fig. 19B, the smaller shroud guide 432c includes a first axial guide portion 432c.1, a first lateral guide portion 432c.2 having a distally directed surface, a second axial guide portion 432c.3, a second lateral guide portion 432c.4, and a third axial guide portion 432c.5. As further shown in fig. 19, three status indicators 436.1, 436.2, 436.3 are marked on the outer surface, which are adapted to show, by their relative arrangement with the housing, whether the shield is in an unlocked state (wherein the drive mechanism is activatable by axial movement) or in a locked state (wherein the shield is axially locked). The status indicators 436.1 and 436.3 may be, for example, red or closed arrows indicating that the shroud is locked, while the status indicator 436.2 may be, for example, green or arrows indicating that the shroud is unlocked.
Elongated housing structure and front base
Fig. 20A shows an outer surface of the elongated housing structure 340 in a perspective view. Fig. 20B shows a cut-away view through the housing structure 340 to illustrate the inner surface. As shown, the housing structure includes a window 341 for checking the cartridge and the number of doses remaining.
Further, a status indicator window 342 is provided at the distal end of the housing for indicating whether the device is ready for activation. The indicator 436 may be disposed in radial alignment with the status indicator window 342. Thus, the indicator may be externally visible and indicate the status of the drug delivery device, depending on the relative angular position of the needle activator 436.
At the distal end there is also provided a transverse slit 340.1 adapted to receive a snap connection 350.1 of the front base 350, whereby the front base 350 may snap onto the housing structure 340. As previously described, the elongate housing structure includes a distal tubular portion 340.2 and a proximal tubular portion 340.3. The distal tubular portion is adapted to house the cartridge holder 330, the cartridge 290 and the needle exchange mechanism. The proximal tubular portion 340.3 is adapted to receive a drive engine and the rim 340.4 on the outer surface provides an axial stop for the mounted cap 305. See also fig. 17.
Fig. 20A shows the outer surface of the front base 350, while fig. 20B shows a cutaway view revealing the inner surface. The front base 350 includes a snap-fit connection 350.1 for fixed engagement with the housing. The front base also includes axial guides 351.2 integrally formed with the circumferential guides 351.1. The circumferential guide is adapted to support the shroud 310 and guide the shroud 310 from a first angular position to a second angular position, wherein at the second angular position the circumferential guide continues into the axial guide 351.2. Thus, in the second axial position, the shroud may be guided in a proximal direction by the axial guide 351.2 for activating the drive mechanism. In the illustrated example, the shield rotates in a counter-clockwise direction as the shield moves from the first angular position to the second angular position. The axis of rotation is defined by a second central axis X2.
Cartridge holder
Fig. 22A shows the outer surface of cartridge holder 330, while fig. 22B shows the inner surface. The cartridge holder comprises a first elongated tubular section 330 having a first diameter and a second tubular section arranged in parallel. The first tubular portion 330.1 forms a circular cross section and is adapted to receive a cylindrical cartridge 490. The cross section of the second tubular portion 330.2 is a more complex cross section. The cross-section is formed by subtracting a portion of the circular cross-section of the first tubular body 330.1 from its centre, starting in the form of an approximate semicircle having the second diameter. The first diameter is approximately two-thirds of the second diameter. The second tubular portion is adapted to receive the elongate trigger arrangement 360 and to enable mechanical interaction between the shroud and the drive mechanism.
The cartridge holder further comprises a base plate 338 delimiting the needle cartridge from the cartridge 490. A hole 337 is provided in the substrate 338 to allow the needle assembly disposed in the active position to access the pierceable membrane of the cartridge 290. However, the aperture 337 is smaller than the diameter of the needle plug 421 and is therefore small enough to prevent proximal movement of the proximal needle plug 421 as the needle assembly moves proximally.
The cartridge holder further comprises a circular sector 336, which circular sector 336 is adapted to receive the needle drum 410 when the needle drum 410 is moved proximally towards the base plate 338.
The cartridge holder further comprises a shaft 332, which shaft 332 is adapted to be arranged proximally inside the drum 410, whereby the drum 410 can be rotated about the second centre axis X2 when the needle in the active position is changed. When the inner tubular portion of the needle manipulator 320 is inserted distally of the drum, the shaft 332 and the inner tubular portion of the needle manipulator 320 are axially aligned. At the distal end, the shaft 332 includes a plurality of distally extending teeth 334, each tooth 334 including a helical surface 324.1 adapted to face a corresponding tooth 324 of the needle manipulator 320 (fig. 29A).
Connector and drive tube
Fig. 23 shows the connector 370, while fig. 24 shows the drive tube 380 in more detail. The connector 370 comprises a cylindrical tubular portion 370.1. On the inner surface, two activation tabs 372c and 372d extend radially toward the center of the portion 370.1. The drive tube includes a first cylindrical tubular portion 380.1 having a first diameter at the distal end, a second cylindrical tubular portion 380.2 having a second diameter in the middle, and a third cylindrical tubular portion 380.3 having a third diameter at the proximal end. The first diameter is smaller than the second diameter and the second diameter is smaller than the third diameter. The third tubular portion 380.3 includes a proximally extending flange at its proximal end having a plurality of ratchet arms 381, e.g., 2, 3, or 4. Ratchet arm 381 is arranged to cooperate with a circumferential toothed ring in the housing. The arms may be arranged out of phase with respect to the teeth in order to increase the number of bounces (clicks) during administration.
The flexible arm 383 extends distally from the second portion 380.2 in a distal direction. The flexible arm 383 is disposed in a window 350.5, which window 350.5 limits deflection of the arm 383. The arm 383 is allowed to deflect only a little in the counter-clockwise direction and more in the clockwise direction. Thus, the arm 383 in combination with the window 380.5 exhibits asymmetric mechanical properties and is relatively stiff in the counterclockwise direction and relatively flexible in the clockwise direction. Also disposed on the intermediate section 380.2 is an outer helical guide 384, the outer helical guide 384 being adapted to cooperate with the tongue 372 and prevent a partial dose during administration, i.e., distal movement of the connector before the end of the dose. On the distal portion 380.1 adapted to fit into the cylindrical support portion of the housing, a helical guiding portion 389 is provided, which helical guiding portion 389 is adapted to cooperate with the helical guiding portion of the housing during administration. During administration, the drive tube 380 is shown rotated in a counter-clockwise direction. In addition, an axial guide portion 382 is provided and extends between the distal and proximal ends of the helical guide portion 389, whereby each pair of axial and helical guide portions on the drive tube 380 provides a closed dose guide cycle. Moreover, the axial guide portion and the helical guide portion on the housing form a closed guide.
As the shield 310 is pushed from the distal position to the proximal position, the connector 370 moves from the distal position to the proximal position in response. Connector 370 is rotationally locked to the housing, as opposed to connector 170. During proximal movement, each tab 372 contacts a flexible arm 383 and moves the flexible arm 383 in a proximal direction. Although the force provided by the connector tends to bend the deflectable arm in a counterclockwise direction, the arm 383 deflects only a little due to the support from the window 380.5.
When the drive tube 380 moves out of contact with the axially directed portion of the housing, the drive tube is released and the compressible drive spring begins to rotate the drive tube along the helically directed portion of the housing. As the drive tube is rotated approximately 360 degrees, the deflectable arm contacts the tab 372, whereby the arm deflects in a clockwise direction. Thus, the drive tube is allowed to rotate until the axial guide portion of the drive tube contacts the axial guide portion of the housing. At this point, the tab 372 is no longer prevented from moving in the distal direction by the outer helical guide 384. Thus, when connector 370 and tab 372 are moved to the distal position, arm 383 deflects back to the relaxed position and is positioned for another activation of drive tube 380 when the user unlocks the device for another dose.
The drive tube also includes a key 380.4 to axially lock a piston rod received in the drive tube 380. When the piston rod is screwed to the housing, rotation of the drive tube drives the piston rod in a distal direction, whereby a dose may be expelled. Since the drive tube is always rotated 360 degrees and since the pitch of the thread is constant, the delivered dose is fixed or predetermined.
Trigger extension
Fig. 25A shows an outer surface of trigger extension 369, while fig. 25B shows an inner surface. The trigger extension comprises two shell portions formed by semi-cylinders having different diameters, which will be referred to as cylindrical tubular sectors. The first shell portion 369.1 has a first diameter defined by a corresponding curvature and a first length in an axial direction. The second shell portion has a second diameter and a second length. The first length is greater than the second length and the first diameter is less than the second diameter. The two shell portions are arranged in radial alignment in parallel and define a central circular cavity 369.3, which central circular cavity 369.3 is adapted to receive the proximal end of the trigger structure 360. Trigger extension 369 also includes a window 369.5 adapted to snap-fit with a snap-fit connection of the trigger structure. Upon assembly, the distally oriented surface or edge of trigger extension 369 supports the proximal surface of hub 425 disposed at the passive position. Thus, the trigger extension 339 supports the hub 425 disposed at the passive position during axial movement.
Trigger structure
Fig. 26 shows a trigger structure 360 comprising a tubular portion 360.1 at the distal end and a first cylindrical tubular sector 360.2 extending more than 180 degrees but less than 360 degrees in the circumferential direction. The trigger portion further includes a second cylindrical tubular sector 360.3 disposed at the proximal end and extending approximately 180 degrees in the circumferential direction. The first cylindrical tubular sector 360.2 is arranged between the tubular portion 360.1 and the second cylindrical tubular sector 360.3. The proximal portion of the second cylindrical tubular sector is adapted to fit into the circular cavity 369.3 of the trigger extension 360 and the snap connection 360.4 is adapted to snap onto the window 369.5.
The first cylindrical tubular sector 360.2 comprises indexing ratchet arms 362, two in the example shown, said indexing ratchet arms 362 being adapted to cooperate with the ratchet teeth 412 of the rotating needle drum 410, thereby providing unidirectional rotation of the drum 410. In addition, the indexing ratchet mechanism 362, 412 provides accurate positioning of the needle at an active position axially aligned with the aperture 337 in the base plate 338 of the cartridge and cartridge holder 330.
The first cylindrical tubular sector 360.2 fits into the restriction defined by the cross section of the second tubular portion 330.2 of the cartridge holder 330, whereby the trigger structure is rotationally locked but axially movable relative to the cartridge holder 330.
Rotary needle drum
Fig. 27 shows in perspective view the outer surface of the rotating needle drum 410. Important features are also shown in the axial cross section in fig. 30A1, and transverse cross sections T1 and T2 are also shown in fig. 30 A1. The drum 410 comprises an inner cylindrical tubular portion 410.1, wherein the inner tubular portion 410.1 is adapted to proximally receive the shaft 332 of the cartridge holder 330 during assembly.
As best shown in transverse section T1, the inner tubular portion 410.1 includes an axially extending rib 410.2 on the outer surface and a corresponding number of cylindrical tubular sectors 410.3 on the outer end of the rib 410.2. The inner tubular portion 410.1, the rib 410.2 and the cylindrical tubular sector 410.3 are integrally formed and a first axially extending cavity 414.1 is formed between the inner tubular portion 410.1 and the cylindrical tubular sector 410.3 from the proximal end. Thus, the first axially extending cavity 414.1 is formed as a hollow cylindrical tubular sector. An axially extending opening 414.2 is formed between the cylindrical tubular sectors 410.3 in communication with the first cylindrical tubular cavity sector 414.1. A tubular flange portion 410.5 extends from the distal end of the circular tubular section 410.3, thereby forming a second cylindrical tubular cavity section 414.3 (fig. 30 A1) between the outer surface of the inner tubular section 410.1 and the inner surface of the flange portion 410.5. Thus, the first cylindrical tubular cavity sector 414.1, the axial opening 414.2 and the second cylindrical tubular cavity sector 414.3 are adapted to receive the axially movable needle hub 425 and are referred to as needle hub receiving cavities 414.
From the proximal end 410b, an axial rib 410.4 extends at the outer surface of the cylindrical tubular sector 410.3, acting as a spacer with the trigger structure 360. The proximal portion of the drum 410 and the rib 410.4 are arranged to abut the inner surface of the first cylindrical tubular sector 360.2 of the trigger structure 360. Disposed at the distal end of the axial rib 410.4 is a toothed ring comprising a plurality of teeth 412. The teeth 412 are adapted to cooperate with the indexing ratchet arm 362 of the first cylindrical tubular sector 360.2 of the trigger structure 360. The teeth 412 and ratchet arms provide a ratchet mechanism and the rotational movement of the mechanism is stabilised by the axial ribs 410.4.
At the distal end of the inner tubular portion 410.1 two oppositely directed inner slits 416.1 are provided and the flange portion 410.5 is provided with two oppositely directed outer slits 416.2 radially aligned with the inner slits 416.1. The drum 410 is adapted to receive the needle manipulator 320. As explained later, the needle manipulator 320 comprises an inner tubular portion 320.1 and an outer tubular portion 320.2 connected with radially extending connecting arms 320.2. The needle manipulator slit including the inner slit 416.1 and the outer slit 416.2 is adapted to receive the radially extending connecting arm 320.3.
The flange portion 410.5 also includes a cylindrical cavity 410.6 axially aligned with the hub receiving cavity 414. A hole 410.7 is provided in the base plate between the hub receiving cavity 414 and the cylindrical cavity 410.6, wherein the hole is adapted to receive the needle cannula 424. The cylindrical cavity 410.6 is adapted to receive a distal needle plug 411.
Needle stand
Fig. 28 shows the outer surface of the hub 425, wherein the inner surface is the surface disposed toward the second central axis X2 and the outer surface is the opposite surface. From the proximal end, the hub 425 includes a first cylindrical tubular sector 425.1 having a first width (circumferentially extending) and a second thickness (radially extending). The cylindrical tubular sector 425.1 provides about two-thirds of the total axial extension of the hub 425. A second cylindrical tubular sector 425.2 having a second width and a second thickness is provided from the distal end of the first cylindrical tubular sector 425.1 to the distal end of the hub 425. The second cylindrical tubular sector 425.2 is arranged as a distal portion and provides about one third of the total length of the hub 425.
On the outer surface of the first cylindrical tubular sector 425.1 is provided a first axially extending rib 427, which first axially extending rib 427 comprises a radial slit 427.4 in the intermediate portion 427.2 between the proximal portion 427.1 and the distal portion 427.3. Parallel to the proximal axial portion 427.1, and extending in the same axial direction, a second axially extending rib 429 is arranged. The first rib 427 and the second rib 429 are adapted to be arranged adjacent to the inner surface of the first cylindrical tubular sector 360.2 of the trigger structure 360. At the proximal end of the first axial rib 427.1, a first activator guide 426.1 is provided for driving the needle hub arranged at the active position in the proximal direction in response to rotation of the needle activator 430. At the proximal end of the second axial rib 429, a second activator guide 426.1 is provided for rotating the needle activator 430 in response to distal movement of the needle mount 425 in the active position. At the distal end of the first cylindrical tubular sector and in axial alignment with the second axial rib 429, there is provided a needle manipulator blocking tab 428 adapted to cooperate with a corresponding hub retaining tab 322 of the needle manipulator 320.
The first cylindrical tubular sector 425.1 is adapted to be arranged in the first cylindrical tubular cavity sector 414.1 between the outer surface of the inner cylindrical tubular portion 410.1 and the inner surface of the cylindrical tubular sector 410.3 of the needle drum 410. The second cylindrical tubular sector 425.2 is adapted to be arranged in the second cylindrical tubular cavity sector 414.3 between the outer surface of the inner cylindrical tubular portion 410.1 and the inner surface of the tubular flange portion 410.5 of the drum 410. The first axial rib 427, the second axial rib 429 and the needle manipulator blocking tab 428 are all adapted to be disposed in the axial opening 414.2.
For the hub 425 positioned at the passive position, the outer surface of the activator guide 426 abuts the inner surface of the second cylindrical tubular sector 460.3 of the activator structure 360.3 and the distally oriented surface of the activator guide 426 abuts the proximally oriented surface of the shoulder between the first tubular sector 260.2 and the second tubular sector 260.3. The proximally directed surface of the guide abuts the distally directed surface of the edge of trigger extension 369. In addition, the proximally directed surface of the needle manipulator blocking tab 428 abuts the distally directed surface of the corresponding hub retention tab 328 of the needle manipulator 320 (fig. 29A). The radial notch 427.4 in the intermediate portion 427.2 of the first axial guide 427 is disposed at the same axial position as the indexing ratchet arm 362, allowing relative rotation between the trigger structure 360 and the drum 410 without tangling between the hub 425 and the ratchet arm during needle replacement. Thus, the hub disposed in the passive position is axially locked between trigger structure 360 and trigger extension 369 and blocked or retained by needle manipulator 320.
For the hub 425 disposed in the active position, the first activator guide comprising the distally directed helical surface abuts the proximally directed surface of the first helical guide portion 434.1 of the hub guide 434 of the needle activator 430. In contrast to the hub 425 in the passive position, the hub 425 in the active position is not axially locked by the trigger structure 360 and the trigger extension 469. However, it is still blocked by the needle hub retention tab 322 of the needle manipulator, preventing it from moving in the proximal direction until it is unlocked.
Needle manipulator
Fig. 29A shows the lateral and proximal surfaces of the needle manipulator 320. Fig. 26B shows a small portion of the distal and side surfaces of the needle manipulator 320. The needle manipulator 320 comprises an inner cylindrical tubular portion 320.1 having a proximal closed end and a distal open end. The needle treatment device 320 further comprises an outer cylindrical tubular portion 320.2 and two connecting arms 320.3 extending at opposite points between the outer surface of the inner tubular portion 320.1 and the inner surface of the outer tubular portion 320.2.
A plurality of hub retention tabs 322 are positioned on the inner surface at the proximal end 320b of the outer tubular portion 320.3. The number of hub retention tabs 322 corresponds to the number of hubs, 4 in the example shown.
The inner cylindrical tubular portion 320.1 comprises a hole 320.4 at the distal end, which hole 320.4 is adapted to receive the inner cylindrical tubular portion 316 extending in the proximal direction from the front plate 315. In this way, the tubular portion 316 supports relative rotational movement between the needle manipulator 320 and the shield 310. At the proximal end, the inner tubular portion 320.1 of the needle manipulator 320 comprises a plurality of proximally extending teeth 324, each tooth 324 comprising a helical surface 324.1 adapted to face the shaft 332 of the cartridge holder 330 after assembly.
At the distal end 320a, the outer cylindrical tubular portion 320.2 includes two oppositely disposed ratchet arms 326 adapted to cooperate with the ratchet teeth 318 (fig. 18A) of the needle shield 310. In the example shown, the shroud 310 is provided with 4 equally positioned teeth whereby there is 90 degrees between each tooth. Thus, when the needle manipulator 320 is disposed in the shield 310, it may be rotated in 90 degree increments.
The outer tubular portion 320.2 is further provided with two detent arms 320.4 adapted to snap onto a neck 410.8 defined on a proximally directed surface of the flange portion 310.5 of the drum 310.
When the outer tubular portion is assembled with the rest of the device 300, the inner tubular portion extends into the inner cylindrical tubular portion 410.1 of the drum 410 and the outer tubular portion receives the flange portion 410.5, with the connecting arms 320.3 arranged in the cutouts 416.1, 416.2. The connecting arm 320.3 is formed wedge-shaped and defines a width in the circumferential direction. The corresponding width of the cutout 416 is greater than the width of the wedge, thus allowing the needle manipulator to rotate at a predetermined angle relative to the drum 310. In the example shown, the needle manipulator is adapted to move 20 degrees relative to the drum 410.
Operation of the device
Fig. 30, which refers to fig. 30A to 30O, respectively, illustrates the operation of the device 300 and how the different mechanisms change the state of the drug delivery device. In some figures, additional aspects are shown in transverse cross-section denoted by T and numerals. Fig. 17A shows an initial state of the device in which the cap is mounted on the housing. Thus, fig. 17A and 30 together show a complete dose cycle, illustrating the principle of the double dose prevention, needle replacement, needle insertion sequence control and activation control mechanism in a stepwise manner.
The reference numerals followed by letters c, d, e and f denote features having rotational symmetry or rotational displacement. If a feature is denoted by c in fig. 30, the feature tends to be denoted by c in all the graphs from a to O. However, there may be differences.
Fig. 17A shows the drug delivery device in a capped state, wherein the cap 305 is mounted on the housing and covers the shield 310. By pulling the cap 305, the drug delivery device is changed from the capped state in fig. 17A to the ready-to-use state shown in fig. 30A.
Fig. 30A shows the next state, namely the uncapped state, wherein the cap 305 has been removed, and wherein the shield 310 is positioned in a first angular position, the rib 317 abutting a stop surface in the circumferential track 351.1. T1 shows a transverse cross-section of the shield 310, needle manipulator 320, hub 425, and drum 410, while T2 shows a cross-sectional view of the shield 310, needle manipulator 320, and drum 410. Fig. 30A1 shows an axial cross-section and illustrates the relative position between the needle hub retaining tab 322 of the needle manipulator 320 and the needle manipulator blocking tab 428 of the needle hub 425 in the active position. Fig. 30A1 shows the tabs 322, 428 axially aligned with the transverse cross-section T1 and the needle manipulator blocking tab 428 is arranged to prevent proximal movement of the active hub 425. The transverse cross section T2 shows the flexible arms 326 of the needle manipulator 320 positioned in two opposing teeth 318 of the needle shield 310. The other two opposing teeth 318 of the shield are empty, which means that in this state of the device no flexible arms rest in these teeth. The cross section T2 also shows the connecting arm 320.3 arranged in the cutout 416 of the drum 410, the connecting arm 320.3 being positioned against the stop surface of the drum 410 in the clockwise direction. The transverse planes of the cross sections T1 and T2 are shown in fig. 30A1 together with the viewing direction. The angular position of the rib 317 is shown in fig. 30A2, wherein the first status indicator 436.1 is also radially aligned with the status indicator window 342 and indicates that the shield 310 is locked from pushing in the proximal direction. By the user rotating the shield 310 (this is indicated by the hatched arrow F), the drug delivery device is changed from the state shown in fig. 30A to the state shown in fig. 30B. When a force F is applied to the rib 317, a torque τ (indicated by an arrow on fig. 30 A2) is induced, and the shroud 310 rotates in a counterclockwise direction. The clockwise direction CW is also indicated by an arrow. The arrow CW is merely a directional indication and does not necessarily represent rotation of the shield. The clockwise direction on fig. 30A2 is indicated for the side closest to the viewer.
Fig. 30B shows the first pre-use state. T3 is the transverse cross-section of the shield 310, needle manipulator 320 and drum 410, while T4 is the transverse cross-section of the shield 310, needle hub 425 and drum 410. At T4, the needle manipulator is viewed from the proximal face. To be set to the ready-to-use state, the shield 310 must be rotated 90 degrees from the uncapped state in fig. 30B, so the first ready-to-use state is an intermediate state in the middle. In fig. 30B, the shroud has rotated 20 degrees. From the angular position in fig. 30A, needle manipulator 320 is allowed to rotate 20 degrees in a counter-clockwise direction relative to hub 410 because cutout 416 of shroud 410 is wider than connecting arm 320.3. As can be seen from the transverse cross section T4, the needle manipulator 320 rotates 20 degrees together with the shield and the connecting arm 320.3 abuts the stop surface of the cutout 416 in a counter-clockwise direction. Due to the frictional engagement between the ratchet arms 326, the needle manipulator follows the rotation of the shield. However, when the connecting arm 320.3 reaches an angular position against the shroud 410, the frictional engagement will be released in response to further counter-clockwise rotation of the shroud 310. As can be seen from fig. 30B1 and transverse cross section T4, at this relative angular position between the needle manipulator 320 and the needle hub 425 in the active position, the hub retention tab 322 of the needle hub is out of axial alignment with the needle manipulator blocking tab 428, allowing proximal movement of the active needle hub. The hub in the passive position is still held by the distally directed edge of trigger extension 369 (see fig. 17A). By the user rotating the shield 310 in a counter clockwise direction (this is indicated by the hatched arrow F), the drug delivery device is changed from the state shown in fig. 30B to the state shown in fig. 30C. The clockwise direction CW is also indicated by an arrow. The clockwise direction on fig. 30B2 is indicated for the side closest to the viewer.
Fig. 30C shows a second pre-use state. T5 is a transverse cross-section of the shield 310 and the needle activator 430. T6 is the transverse cross-section of the shield 310 and the needle manipulator. As can be seen in fig. 30C1, and in particular transverse cross section T6, the frictional engagement between the needle manipulator 320 and the shield 310 has been released and the flexible ratchet 326 begins to flex inwardly as the shield 310 continues to rotate in the counterclockwise direction. Rotation of the needle manipulator 320 is prevented by the drum 410, which is shown for the previous state in T4. In the second pre-use condition, the shield 310 has been rotated until contact is made between the first axial guiding portion 312.1 of the cutout 312 of the shield 310 and the first axial guiding portion 432.1 of the shield guide 432 of the needle starter 430, as best shown in fig. 30C2 and T5. In the example shown, three such contacts are established, but the skilled person will appreciate that fewer or more contacts may be provided, for example 1, 2 or 4 contacts. In response to further rotation. Since the needle activator is axially locked but rotationally movable in a counter-clockwise direction, further rotation of the shield in a counter-clockwise direction will result in a combined rotation of the two structures. By the user rotating the shield 310 in a counter clockwise direction (this is indicated by the hatched arrow F), the drug delivery device is changed from the state shown in fig. 30C to the state shown in fig. 30D. The clockwise direction CW is also indicated by an arrow. The clockwise direction on fig. 30C2 is indicated for the side furthest from the observer, and the clockwise direction on fig. 30C3 is indicated for the side closest to the observer. Force F is also shown for the distal-most and proximal-most sides, respectively, so that force F is directed in opposite directions.
Fig. 30D shows a third pre-use state. T7 shows a transverse cross-section of the needle activator 430, the needle hub 425 and the drum 410, T8 shows a transverse cross-section of the shield 310, the needle manipulator 320 and the drum 410, and T9 shows a cross-section of T7 from the other side. Fig. 30D1 is an axial cross section of a plane indicating T7, T8, and T9. Fig. 30D2 is a perspective view and specifically illustrates the interaction between the needle hub 425 and the needle activator 430. The shield 310 is in rotational contact with the needle activator 430 as described for the previous state. Fig. 30D1 and fig. 30D2, T7 and T8 illustrate the first helical guide portion 434.1 of the hub guide 434 in contact with the first activator guide 426.1 extending radially from the active hub 425. None of the passive hub 425 is in contact with the hub guide 434. T8 shows that the shield 310 has rotated a little further relative to the needle manipulator 320. Fig. 30D1 also shows that in this state the active needle has not been moved in the proximal direction. However, further rotation of the needle activator 430 will cause proximal movement of the hub 425 due to the helical guide portion 434.1. By the user rotating the shield 310 in a counter-clockwise direction (this is indicated by the hatched arrow F and torque τ on fig. 30D 3), the drug delivery device is changed from the state shown in fig. 30D to the state shown in fig. 30E. The clockwise direction CW is also indicated by an arrow in a similar manner to fig. 30C2 and 30C 3.
Fig. 30E shows a ready-to-use state in which the shield 310 can be pushed proximally to activate the drive mechanism. T10 shows a transverse cross-section of the needle shield 310, the needle manipulator 320, the drum 410, and the plane of the transverse cross-section T10 is indicated on fig. 30E 1. Fig. 30E1 shows an axial cross-section and shows the active needle 424c positioned in a proximal position relative to the housing and relative to the drum 410. Needle cannulas 424d, 424e, 424f positioned in the passive position maintain the same axial position. The needle cannulas disposed in the passive position are not all shown on fig. 30E1 (only needle cannula 424E is shown), however they are aligned with the corresponding cylindrical cavities 410d.6, 410e.6 and 410f.6 of the needle drum, which cavities are shown in T10. However, fig. 30E1 shows that when the active needle 424c is positioned at a proximal position relative to the housing, the proximal needle end has pierced the proximal needle plug 421. Even though needle cannula 424 has also moved proximally relative to drum 410 and distal plug 411c, the distal needle tip remains in distal plug 411 c. As shown, the distal plug 411c is axially fixed to the drum and disposed in the cylindrical cavity 410 c.6. Fig. 30E1 shows the proximally oriented surface of the first lateral guide portion 434.2 of the hub guide 434 in contact with the distally oriented surfaces of the first and second activator guides 426.1, 426.2. Since the first lateral guide portion 434.2 is flat, the hub 425 is firmly held in the proximal position. In response to further rotation of the needle activator 430, the active hub 425c is not driven further proximally.
Since shield 310 has been rotated 90 degrees relative to housing and drum 410 and needle manipulator 320 has been rotated 20 degrees relative to housing and drum 410, shield 310 has been rotated 70 degrees relative to needle manipulator 320. Relative rotation between the shield 310 and the needle manipulator 320 is performed in the transverse cross section T10 by an angle θ 1 An indication.
As shown in fig. 30E3, by the user pushing the shield 330 in the proximal direction, the drug delivery device changes from the state shown in fig. 30E to the state shown in fig. 30F. This is possible because the axial ribs 317 of the shroud 310 are axially aligned with the axial guides 351.2 of the front base 350 (see fig. 30E 1).
Fig. 30F shows a first pre-activation state in which the shield 310 has been pushed proximally to a proximal activation position. T11 shows a transverse cross-section of shield 310, needle manipulator 320, drum 410 and needle cannula 424, while T12 shows a transverse cross-section of shield 310 and needle activator 430. Fig. 30F1 shows an axial cross section and shows the distal end of needle cannula 424c extending distally from the shield and uncovered. Fig. 30F2 shows that the shield guide 432d abuts the first axial guide portion 312d.1 and the distal directional surface 432d.2 abuts the proximal edge of the helical guide portion 312d.2 of the cutout 312d. Returning to fig. 30F1, the shield 310 is axially locked to the housing by the lock between the axial rib 317 and the axial guide 351.2, and the needle activator 430 is rotationally arranged. Thus, in response to further proximal movement of the shield 312, the helical guide portion 312d.2 will translate the axial movement of the shield 310 into a counterclockwise rotation of the needle activator 430. As further seen in fig. 30F1, teeth 324 (see also fig. 29A) of needle manipulator 320 are proximate to teeth at the distal end of shaft 332 of the cartridge holder. Each tooth 324, 334 includes a helical guide 324.1, 334.1, which helical guides 324.1, 334.1 are adapted to cooperate and induce clockwise rotation of the needle manipulator 320. As seen on fig. 30F3, even if the shield has moved proximally, the contact between the proximally oriented surface of the first lateral guide portion 434.2 of the hub guide 434 and the distally oriented surfaces of the first and second activator guides 426.1, 426.2 is unchanged in this state.
T11 further shows that the cutout 314.2 in the tubular portion is adapted to receive the distal end of the active hub 425 in response to further proximal movement of the shield 310. T12 also shows contact between the shroud guide 432 and the first axial guide portion 312.1 of the cutout 312.
As shown in fig. 30F1, by the user pushing the shield 330 further in the proximal direction, the drug delivery device changes from the state shown in fig. 30F to the state shown in fig. 30G.
Fig. 30G shows an activated state, wherein the shield 310 has been pushed proximally all the way to a proximal activated position, wherein the drive mechanism is activated. The skilled person will appreciate that instead of automatically activating the drive mechanism, the shield may alternatively be arranged and adapted to unlock the drive mechanism at the proximal position, after which the drive mechanism may be activated by a proximal button or drive button.
Fig. 30G1 shows an axial cross-section in which it can be seen that when the distal end 425b of the hub 425c abuts the proximal surface of the front plate 315, the active needle cannula fully protrudes from the aperture 313, whereby the distal tip of the cannula 424c can reach the subcutaneous layer at the injection site. T13 shows a transverse cross-section of the shield 310, needle activator 430, hub 425, and drum 410. T14 shows a transverse cross section of the shield 310, the needle manipulator 320 and the drum 410. T15 shows a cross section of the needle initiator 430 and the shield 310.
T14 shows the needle manipulator having rotated to a position where the ratchet arm 318d engages the next tooth 326c. From fig. 30F to 30G, the needle manipulator has been rotated 20 degrees in a clockwise direction due to the proximal movement of the inner tubular portion 320.1 of the needle manipulator towards the shaft 332 of the cartridge holder 330. The teeth 324, 334 at the proximal end of the inner tubular portion 320.1 and the distal end of the shaft 323 convert this movement from proximal movement to rotational movement. The teeth 324, 334 include helical surfaces 324.1, 334.1 adapted to position the ratchet arm 318 in alignment with the teeth 326 of the shroud 310. As seen on fig. 30G1, when the needle manipulator has been repositioned relative to the needle mount 425, the needle mount retaining tab 322 of the needle manipulator 320 has been axially aligned with the needle manipulator blocking tab 428 of the active needle mount 425 c. In this state, there is an axial distance between the two tabs 322, 428, however, this distance will be eliminated when the shield is moved distally, whereby the needle manipulator 320 is adapted to pull the needle cannula from the cartridge 290.
Fig. 30G2 shows that shield guide 432e has reached the distal end of helical guide 312e.2, whereby needle starter 430 has been rotated in a counter-clockwise direction relative to the rotationally locked shield. This relative rotation is further illustrated in T15, wherein an angular space has been created between the first axial guide portion 312.1 and the shroud guide 432. In addition, a new contact has been established between the shield guide 432 and the second axial guide portion 312.4, whereby the needle activator 430 is prevented from further counter clockwise rotation.
Fig. 30G3 shows that due to the counterclockwise rotation of needle activator 430, hub guide 434 has also rotated and shifted hub contact from lateral guide portion 434.2 to second helical guide portion 434.3, i.e., a new contact has been established between the proximally directed surface of helical guide portion 434.3 and the distally directed helical surface of second activator guide 426.2. The helical surfaces of the guide portions 434.3, 426.2 are left-handed and are adapted to rotate the activator in a counter-clockwise direction in response to distal movement of the active hub 425 c.
As previously described, fig. 30G shows the drug delivery device in an activated drug delivery state, wherein the shield 310 has been moved to a proximal position whereby a not shown drive mechanism is activated. During further axial movement of the shield 310 from fig. 30F to fig. 30G, contact between the helical surface 212.2 of the shield and the distally directed surface 432.2 of the shield guide 432 has forced the needle manipulator to rotate in a counter-clockwise direction, thereby axially aligning the distal helical surface of the second starter guide 426.2 with the proximal surface of the second helical guide portion 434.3. This alignment is the first step in the dual dose prevention mechanism, and thus the dual dose prevention mechanism has been activated by alignment of the guide portions 434.3, 426.2.
Since the distally directed surface 432.2 of the shield guide 432 and the helical surface 312.2 of the shield 310 are structures that activate the dual dose prevention mechanism, they are commonly referred to as a rotatable lock activator 432.2 and a non-rotatable lock activator 312.2, respectively. They are collectively referred to as lock initiators 432.2, 312.2.
Since the second helical guide portion 434.3 and the second activator guide 426.2 are structures for activating the dual dose prevention mechanism, they are commonly referred to as a rotatable lock activator 434.3 and a non-rotatable lock activator 426.2, respectively, as will be apparent from the description with respect to fig. 30H. They are collectively referred to as lock activators 434.3, 426.2 and, as described above, the lock activators have been activated when the lock activators are axially aligned.
The needle activator 430 is moved from a first angular position, in which the lock activators 432.2, 312.2 are axially aligned, corresponding to the initial state of the dual dose prevention mechanism, and the lock activators 434.3, 426.2 are axially misaligned (fig. 30F), to a second angular position, corresponding to the activated state of the dual dose prevention mechanism, in which the lock activators 432.2, 312.2 are axially misaligned, and the lock activators 434.3, 426.2 are axially aligned (fig. 30G), whereby the dual dose prevention mechanism has been activated. Since the device shown in fig. 30G shows a state in which the activation assembly is positioned in a proximal activation position for activating the drive mechanism and the rotatable lock activator 434.3 is positioned in an activation position, this state may also be referred to as activating the drive mechanism and activating the dual dose prevention state in which the drive mechanism has been activated and the dual dose prevention mechanism has been activated.
As shown in fig. 30G3 and T15, the shield activator 430 has been rotated relative to the hub 425 and the shield 310, the second helical guide portion 434.3 of the hub guide 434 is now axially aligned with the second activator guide 426.2, and the second side surface 432.5 of the shield guide 432 of the needle activator 430 abuts the side surface 312.4 of the cutout 312 of the shield 310 (see T15). Thereby, further rotation of the needle manipulator in a counter clockwise direction is prevented.
As shown in fig. 30G4, in the activated state, the activation structure 360 extends proximally to activate the drive mechanism. When the user releases the proximal pressure on the shield, the drug delivery device changes from the state shown in fig. 30G to the state shown in fig. 30H. When the user releases pressure, the compression spring pushes the shield in the distal direction and, due to the frictional engagement between the cannula 424c and the distal needle plug 411c, the cannula will pull the needle hub 425c and the second shield guide 426.2 in the distal direction. The second shield guide will push the needle activator in a counter-clockwise direction, but when the needle activator is locked by the shield in the contact interface 312.4, 432.5 to prevent rotation, and when it is axially locked to the housing, the needle activator holds the needle hub 425c in the proximal position until the needle activator is rotationally released at the intermediate release position.
Fig. 30H illustrates a first post-activation state or first intermediate release state in which the shield 310 has been moved distally to an axial position in which the needle activator is allowed to rotate in a counter-clockwise direction.
Fig. 30H1 shows an axial cross section and shows the shield 310 having been moved in a distal direction whereby the needle cannula 224c has been covered and repositioned in the distal needle plug 411 c. As also shown on fig. 30H1, the axial distance between the two tabs 322, 428 has been eliminated, whereby the needle manipulator 320 is positioned to pull the needle cannula from the cartridge 290. As shown on fig. 30H2 and 30H3, a first intermediate release position is defined for the shield 310 reaching a first position, wherein the needle activator 430 is allowed to rotate in a counter-clockwise direction. Fig. 30H1, H2, H3, and H5 together show that in the first intermediate release position, the needle manipulator 320 axially locked to the shield 310 may pull the hub 325 in a distal direction, whereby the second activator guide 426.2 induces rotation of the second helical portion 434.3 of the hub guide 434. When the second axial guiding portion 312.4 of the shield 310 has disengaged from the second side surface 432.5 of the shield guide 432 of the needle activator 430 at this first intermediate release position, the needle activator is allowed to rotate in a counter-clockwise direction whereby it can rotate until contact between the second side surface 432.5 of the shield guide 432 of the needle activator 430 and the third axial guiding portion 312.6 of the cutout 312 of the shield 310. In this position the needle activator will again be rotationally locked in a counter clockwise direction. T16 and T17 show transverse cross-sections of the shield 310, needle manipulator 320, drum 410 and hub 425, and show axial alignment of the tabs 322. T17 shows ratchet arm 318 still positioned in tooth 326. Fig. 30H4 shows the shield 310 in a perspective view in the housing.
By the shield moving in the distal direction, while the activator 430 rotates until it is rotationally blocked by the shield, the drug delivery device changes from the state shown in fig. 30H to the state shown in fig. 30I.
Fig. 30I shows a second post-activation state in which the needle-starter has been rotated until it is blocked by the shield. Fig. 30I1 shows an axial cross section and mainly shows that the axial position of the shield 310 has hardly changed and that the needle cannula 424c is still positioned in the distal needle plug 411c and the cartridge.
Fig. 30I shows that the needle activator has been rotated until contact is made between the second side surface 432.5 of the shield guide 432 of the needle activator 430 and the third axial guiding portion 312.6 of the cutout 312 of the shield 310. When the needle activator 430 rests on the base plate 338 of the cartridge holder and when the second lateral guide portion 432c.4 of the activator 430 contacts the second lateral guide portion 312.5 of the shield, the activator 430 will block proximal movement of the shield 310 in this rotationally locked position. Thus, a second step in the double dose prevention mechanism has been performed and the double dose prevention mechanism is in an activated state. Fig. 30I3 shows the shield 310 in the housing, while fig. 30I4 shows that as a result of counterclockwise rotation of the needle activator 430, the hub guide 434 has also rotated and shifted hub contact between the second helical portion 434.3 and the second activator guide 426.2 to axial alignment between the third helical guide portion 434.5 and the second activator guide 426.2. The axial distance between the third helical guide portion 434.5 and the second starter guide 426.2 allows the shield and the hub to move axially prior to contact. Thereby, the needle cannula may be pulled out of the cartridge before further rotation.
The drug delivery device is changed from the state shown in fig. 30I to the state shown in fig. 30J by further moving the shield in the distal direction by compressing the spring.
Fig. 30J illustrates a third post-activation state or a second intermediate release state, wherein shield 330 has been moved further distally. Fig. 30J1 shows an axial cross section and shows the shield has been moved distally to pull the needle cannula 424c out of the cartridge 290, whereby the proximal end is positioned in the plug 421. Alternatively, the plug is pulled distally with the needle cannula and the proximal end is uncovered. Fig. 30J1 also shows that the axial distance between the second lateral guide portion 312.5 of the shroud and the second lateral guide portion 432c.4 (432.4) of the initiator 430 has increased. In the second release position, the needle activator 430 is rotationally released and allowed to rotate in a counter-clockwise direction. In this position, the second axial guide portion 312.4 of the shield 310 has disengaged from the second axial guide portion 432.3 of the shield guide 432, the third axial guide portion 432.5 of the shield guide 432 and the third axial guide portion 312.6 of the cutout 312 of the shield 310, thereby allowing the needle activator to again rotate in a counter-clockwise direction. The disengaged position is best understood by starting from the illustration of fig. 30I2, and then envisions the shield moving distally until the second axial guide portions 312.4, 432.3 are disengaged. If a torque inducing counterclockwise rotation is applied to needle actuator 430, in the second intermediate release position, needle actuator 430 will rotate until contact is established between second axial guide portion 432.3 of hub guide 432 and third axial guide portion 312.6 of slit 312.
Fig. 30J2 shows that the shield has been moved distally with the needle hub 425 until contact has been established between the second activator guide 426.2 of the needle hub 425 and the third helical guide portion 434.5 of the needle hub guide 434 of the needle activator 430. In response to further distal movement of the shield, the second activator guide 426.2 will initiate rotation of the released needle activator 430.
The drug delivery device is changed from the state shown in fig. 30J to the state shown in fig. 30K by the compression spring further moving the shield in the distal direction while the needle activator is rotated in the counter clockwise direction.
Fig. 30K shows a fourth post-activation state in which shroud 330 has been moved further distally. Fig. 30K1 shows an axial cross section with the shield shown positioned in a distal position. The axial rib 317 disengages the axial guide 351.2 whereby the shroud is no longer rotationally locked.
Fig. 30K2 shows that, after rotation of needle trigger 430, from the second intermediate release position, trigger guide 426 is axially misaligned with hub guide 434 and no further interaction occurs between these two guides when shield 310 is moved to the distal position. Fig. 30I1 also shows that after this third step of the dual dose prevention mechanism, the first lateral guide portion 432.2 of the hub guide 432 is axially aligned with the second lateral guide portion 312.5 of the shield 310. The double dose prevention lock is now established. In this position, the needle activator 430 will again be rotationally locked in a counter-clockwise direction. This also means that the needle activator will rotate in a clockwise direction in response to a clockwise rotation of the shield 310.
Fig. 30K3 shows the first status indicator 436.1 in the status indicator window 342 and indicates that the shield 310 is locked from being pushed in the proximal direction.
By the user capping the cap 305, the drug delivery device changes from the state shown in fig. 30K to the state shown in fig. 30L.
Fig. 30L shows a sixth post-activation state, in which the cap 305 has been capped on the housing, and in which contact has been established between the inner screw needle replacement guide 305.1, which is indicated on fig. 30L 1. Fig. 30L1 shows a perspective view with a portion of the cap removed to show internal features. Fig. 30L2 shows an axial cross section. T18 shows a transverse cross section and shows the housing structure 140, the cartridge holder 130, the needle activator 430, the drum 410 with the needle holder 425c in the active position and the next needle 425d to become active, which next needle 425d is positioned in a passive position counter clockwise with respect to the active position. Fig. T19 shows the cap 305, shield 310, needle manipulator 320 and drum 410 with hub 425. As shown, the connecting arm 320.3 abuts a side surface of the cutout 416.2. Ratchet arm 326 rests in the teeth (see T17 of fig. 30H 1) and is adapted to follow the clockwise rotation of the shroud. Thus, clockwise rotation of the shield will cause clockwise rotation of the needle manipulator, which will cause clockwise rotation of the drum 410 and activate the needle exchange mechanism. T20 shows cap 305, housing 340, base 338 of cartridge holder 330, and actuator 430. When the cap is pushed proximally, the helical needle replacement guide 305.1 initiates rotation of the shield by the axial rib 317 and as shown on T19, the helical track 305.1 extends 90 degrees and is thus adapted to change the needle cannula 424d to an active position aligned with the aperture 337 in the cartridge holder 330 and the aperture 313 in the shield. In addition, clockwise rotation of the shield will also cause clockwise rotation of the needle activator 430, whereby the activator may be reset to its initial position.
By the user pushing the cap 305 proximally, the drug delivery device changes from the state shown in fig. 30L to the state shown in fig. 30O.
Fig. 30M illustrates a first needle replacement state, wherein T21 illustrates that needle cannula 424c has begun to rotate clockwise away from an active position axially aligned with aperture 337, and cannula 224d has begun to move away from the passive position toward the active position. Fig. 30N shows the second needle replacement state together with T22, and fig. 30O shows the third, final needle replacement state together with T23. In the final needle replacement state, needle cannula 424d has been positioned in an active position axially aligned with aperture 337, whereby it may be in contact with cartridge 290. Needle activator 430 has been rotated 90 degrees clockwise with the needle. T23 shows a stop feature 336.1 on the base plate 338 of the cartridge holder to ensure that the needle activator does not rotate beyond an initial position for initiating a new initialization of the needle cannula 424 (i.e. driving the cannula proximally).
As previously described, the first cylindrical tubular sector 360.2 of the activation structure 360 comprises an indexing ratchet arm 362 adapted to cooperate with the ratchet teeth 412 of the rotating needle drum 410, thereby ensuring unidirectional rotation of the drum 410 and precise positioning relative to the aperture 337.
List of examples
List of first embodiment
1. A drug delivery device (100, 300) for delivering a medicament, wherein the device comprises an insertion controlled needle cannula (224, 424), wherein the drug delivery device comprises:
an axially extending housing comprising a proximal end and a distal end,
a drive mechanism for expelling a quantity of medicament,
-a compression spring (107),
a reservoir (290, 490) containing said medicament,
an axially movable shield (110, 310),
a needle drum (210, 410) axially locked to the distal end of the shield (110, 310), wherein a needle assembly (220, 420) is axially movably arranged in the drum, wherein the needle assembly comprises a needle hub (225, 425), the needle hub (225, 425) having a needle cannula comprising a distal end and a proximal end,
wherein the needle assembly is disposable in an active position in which the needle assembly (220, 420) is disposable in a proximal position relative to the housing in which a proximal needle portion of the needle cannula (224, 424) is connected to the reservoir (290, 490) to establish fluid communication and in a distal position relative to the housing in which the proximal needle portion is disconnected from the reservoir (290, 490) and wherein there is no fluid communication,
An activation mechanism for activating the drive mechanism, comprising a shield (110, 310) biased in a distal direction by the compression spring, and wherein the shield is arrangeable in a distal position in which the shield covers the distal end of the needle and in a proximal position in which the distal end of the needle protrudes from the shield, and wherein moving the shield (110, 310) to the proximal position activates the drive mechanism,
wherein the drug delivery device further comprises:
retaining structure (130, 430) for retaining the hub (225, 425) in the proximal position,
-a pulling structure (230, 320) axially locked to the shield (110, 310) and movable in an uncoupled state with respect to the hub (225, 425), and wherein the pulling structure (230, 320) is also movable in coupled state with the hub (225, 425),
wherein the retaining structure and the pulling structure are operatively connected to the shield,
wherein the drug delivery device is adapted to be arranged at:
-proximal pulled state: (i) Wherein the shield (110, 310) is in the proximal position, wherein the needle assembly (220, 420) is in the proximal position, (ii) wherein the retaining structure (130, 430) axially retains the needle hub (225, 425) in the proximal position, and the pulling structure (230, 320) is in the uncoupled state and is arranged to engage the needle hub (225, 425) when the pulling structure is moved in a distal direction;
-an intermediate pulled state: (i) Wherein the shield (110) is in an intermediate axial position between the proximal position and the distal position, wherein the needle assembly is in the proximal position, wherein a distal end of the needle cannula (224) is covered by the shield (110, 310), (ii) wherein the retaining structure (130, 430) axially retains the hub (225, 425), wherein the pulling structure (230, 320) is in the coupled state, and wherein the retaining structure (130, 430) and the hub (225, 425) are adapted to disengage from each other when the hub (225, 425) is moved in a distal direction; and
-a distal pulled state, (i) wherein the shield (110, 310) is positioned in the distal position, and wherein the needle assembly (220, 420) is in the distal position, and (ii) wherein the retaining structure (130, 430) has been disengaged from the needle hub (225, 425), and wherein the pulling structure (230, 320) is in the coupled state and engages the needle hub (225, 425);
wherein the drug delivery device changes from the proximal pulled state to the intermediate pulled state in response to moving the shield (110, 310) to the intermediate axial position; and
In response to moving the shield (110, 310) from the intermediate position to the distal position, changing from the intermediate pulled state to the distal pulled state,
whereby the drug delivery device provides a needle insertion sequence control mechanism ensuring that the distal end of the cannula is covered before the proximal end of the cannula is pulled out of the reservoir.
2. The drug delivery device (100, 300) of embodiment 1, wherein the drug delivery device further comprises an axially extending guide (212.1, 312.4) and a recess (212.2, 312.5, 312.6) adapted to move with the shield (110, 310), wherein the axially extending guide (212.312.4) is adapted to prevent the retaining structure (130, 430) and the hub (225, 425) from disengaging from each other when the shield is moved from the proximal position to the intermediate position, and the recess (212.2, 312.5, 312.6) is adapted to allow the retaining structure (130, 430) and the hub to disengage from each other when the shield is moved distally to the intermediate position.
3. The drug delivery device (100, 300) according to any of the preceding embodiments, wherein for the shield in the intermediate position the hub (225) or retaining structure (430) is arranged rotationally, and wherein the retaining structure (130, 430) further comprises a hub engagement portion (136, 434.3) having a proximally directed helical surface for engagement with the first portion (227, 426.2) of the hub (225, 425), whereby the retaining structure (230, 430) and the hub (225, 425) are adapted to convert axial movement into rotational movement in response to distal movement of the hub and thereby disengage.
4. The drug delivery device (100, 300) according to any of the preceding embodiments, wherein the pulling structure further comprises a hub engagement portion (234.2, 322) having a distally directed surface for engagement with the second portion (226.3, 428) of the hub (225, 425), whereby the pulling structure in the uncoupled state may be arranged to engage the hub when moved in a distal direction.
5. The drug delivery device (100, 300) of embodiments 3 and 4, wherein for the drug delivery device in the proximal pulled state the hub engagement portion (136, 434.3) of the retaining structure (130, 430) engages the first hub portion (227, 426), wherein the retaining structure (130, 430) is adapted to retain the hub (225, 425) in the proximal position when the shield (110, 310) is moved to a position between the proximal position and the intermediate axial position.
6. The drug delivery device (100, 300) of embodiments 3-5, wherein for the drug delivery device in the proximal pulled state, the hub engagement portion (234.2, 322) of the pulling structure is axially aligned with the second portion (226.3, 428) of the hub, wherein an axial gap is provided between a distal oriented surface of the hub engagement portion (234.2, 322) of the pulling structure and a proximal oriented surface of the second hub portion (226.3, 428) of the hub (225, 425).
7. The drug delivery device (100, 300) of embodiments 3-6, wherein for the drug delivery device in the intermediate pulled state, the retaining structure (130, 430) engages the first hub portion (227, 426) of the hub, wherein the second hub portion (226.3, 428) is engaged by the pulling structure (230, 320), and wherein the retaining structure (130, 430) and the first hub portion (227, 426) are adapted to disengage from each other when the shield is moved distally to the intermediate axial position.
8. The drug delivery device (100, 300) of embodiments 3-7, wherein for the drug delivery device in the distal pulled state, the second hub portion (226.3, 428) has been moved to the distal position by engaging a pulling structure (230, 320) and whereby the pulling structure (230, 320) has forced the first hub portion (227, 426.2) to slide relative to the proximally directed helical surface of the retaining structure (130, 430), whereby the first hub portion (227, 426.2) and the retaining structure (136, 430) have been disengaged from each other.
9. The drug delivery device (100, 300) according to embodiments 3-8, wherein the first portion (227, 426.2) of the hub (225, 425) comprises an inclined surface (227.4) for converting axial movement into rotational movement.
10. The drug delivery device (100, 300) according to any of the preceding embodiments, wherein:
-for the drug delivery device in the proximal pulled state, the needle hub (225, 425) and the retaining structure (130, 430) are rotationally locked, and
-for the drug delivery device in the intermediate pulled state, the hub (225) or the retaining structure (430) is rotationally released, and wherein the hub and the retaining structure are allowed to disengage from each other by a rotational movement.
11. The drug delivery device (100, 300) according to any of the preceding embodiments, wherein the drum comprises a distal needle plug (211, 411), and wherein a distal end of the needle cannula is in the distal needle plug when the shield covers the needle.
12. The drug delivery device (100, 300) according to any of the preceding embodiments, wherein the drum comprises a plurality of needle assemblies, wherein one needle assembly (220, 420) of the plurality of needle assemblies is positioned in the active position and the other needle assemblies are positioned in passive positions, wherein after the drive mechanism is activated, a needle assembly from a passive position is exchangeable with the needle assembly in an active position.
13. The drug delivery device (100) according to any of the preceding embodiments, wherein the retaining structure (136) is part of the housing, wherein for the drug delivery device in the intermediate pulled state, the first hub portion (227) of the hub (225) is forced to slide relative to the hub engagement portion (136) of the retaining structure (130) in response to a movement of the shield in a distal direction from the intermediate position, whereby the hub (225) is forced to rotate relative to the drum (210).
14. The drug delivery device (100) according to any of the preceding embodiments, wherein the first hub portion is a finger (227) extending from the hub (225), wherein the hub (210) further comprises a hub guide (212), the hub guide (212) comprising a bore (212.3) for receiving the hub (225), wherein the hub (210) further comprises an axially extending slit (212.1) for retaining the finger (227) of the hub (225) when the shield is positioned between the proximal and the intermediate position, and wherein the slit (212.1) is arranged as an opening extending axially along the bore (212.3).
15. The drug delivery device (100) of embodiment 14, wherein the hub guide further comprises a recess (212.2) providing a seat for the finger (227), wherein when the shield is arranged at the intermediate position, the recess (212.2) is in the same lateral plane, thereby allowing the finger (227) to change position from the cutout (212.1) to the recess (212.2), whereby the hub and the retaining structure are adapted to be released from each other.
16. The drug delivery device (100) according to any of the preceding embodiments, wherein the needle drum (210) further comprises a plurality of axial tracks (216) adapted to engage with a plurality of axially extending drum guides (131) of the housing, wherein a disengagement between the axial tracks (216) and the drum guides defines an axial release position, wherein the axial release position is defined as a position of the shield (110) between the intermediate axial position and the distal position, whereby for the drug delivery device arranged in the proximal and intermediate pulled state the drum (210) is rotationally locked by the drum guides (131) and for the drug delivery device in the distal pulled state the drum (210) is rotationally unlocked by the drum guides (131).
17. The drug delivery device (100) according to any of the preceding embodiments, wherein the shield (110) further comprises a cap (105), and wherein the drug delivery device is adapted to, in response to uncapping the device, slave the drug delivery device from:
-a fall lock prevention state, wherein the shield (110) is in the distal position, wherein the needle assembly is in the distal position and axially locked to the shield (110), wherein the shield is axially locked to the housing, and wherein an axial lock with the housing is released when the drug delivery device is uncapped; operation to
Ready for use.
18. The drug delivery device (100) according to any of the preceding embodiments, wherein the shield (110) is further adapted to, in response to moving the shield to the proximal position, slave the drug delivery device from:
-a ready-to-use state, wherein the shield (110) is in the distal position, wherein the needle assembly is in the distal position and is axially releasably locked to the shield (110), wherein the releasable lock between the needle assembly and the shield is released when the needle hub (225) is moved to the proximal position; operate to a proximal pulled state.
19. The drug delivery device (100) according to any one of embodiments 17 or 18, wherein the drug delivery device further comprises an intermediate push state, (i) wherein the shield (110) is positioned in the intermediate axial position, wherein the needle assembly is in the proximal position, whereby the needle cannula is connected with the reservoir and a distal tip is covered by the shield, (ii) wherein a releasable lock between the needle assembly and the shield has been released, wherein the retaining structure (130, 430) axially retains the hub (225, 425) in the retaining state, and the pulling structure (230, 320) is disengaged from the hub (225, 425) in the coupled state when the shield (110) is moved in the proximal position towards the intermediate axial position; whereby the shield is movable from the ready-to-use state to the proximal pulled state by the intermediate pushing state.
20. The drug delivery device (300) according to any of embodiments 1-12, wherein the shield (310) is further adapted to, in response to rotating the shield, slave the drug delivery device from:
-a fall lock prevention state, wherein the needle assembly is in the distal position and is axially locked to the shield (310), wherein the shield is axially locked to the housing and is operatively coupled to the hub (425), and wherein when the shield is rotated, an axial lock with the housing is released and the hub (425) is driven in a proximal direction; operation to
Ready for use.
21. The drug delivery device (300) according to any of embodiments 1-12 and 20, wherein the shield (110, 310) is further adapted to, in response to moving the shield to the proximal position, slave the drug delivery device to:
-a ready-to-use state, wherein the needle assembly is in the proximal position and is axially released from the shield (310); operation to
The proximal pulled state.
List of second embodiment
1. A drug delivery device (100, 300) for delivering a medicament, wherein the device comprises an insertion controlled needle cannula (224, 424), wherein the drug delivery device comprises:
an axially extending housing comprising a proximal end and a distal end, wherein the housing defines a distal direction and an opposite proximal direction,
a drive mechanism for expelling an amount of medicament in response to activation,
-a compression spring (107),
a reservoir (290, 490) containing the medicament and being contained in the housing,
-a needle magazine comprising: a needle drum (210, 410) comprising a needle assembly (220, 420) with a needle hub (225, 425) of a needle cannula (224, 424), the needle cannula (224, 424) having a sharp tip at a proximal end and a sharp tip at a distal end, wherein a distal portion of the needle protrudes from the needle hub (225, 425) in a distal direction, and wherein a proximal portion protrudes from the needle hub (225, 425) in a proximal direction, wherein the needle hub (225, 425) is arranged axially movable in the needle drum (210, 410), whereby the needle hub (225, 425) is axially movable with respect to the drum (210, 410),
-a shield (110, 310) arranged axially movable relative to the housing between a distal position, in which the shield covers the distal tip of the needle (224, 424), and a proximal position, in which the distal tip protrudes from the shield (110, 310) and is thereby uncovered, wherein the shield (110, 310) is adapted to be guided by the housing during axial movement, and wherein the shield is rotationally locked in a position proximal to the distal position, wherein the shield (110, 310) is biased in a distal direction by the compression spring (107), wherein the drum (210, 410) is axially fixed to the shield (110, 310), and
wherein the needle assembly (220, 420) is disposable in a proximal position relative to the housing in which the proximal needle portion of the needle cannula (224, 424) is connected to the reservoir (290, 490) to establish fluid communication and a distal position relative to the housing in which the proximal needle portion is disconnected from the reservoir (290, 490) and wherein the fluid communication is not established or disconnected,
-an activation mechanism for activating the drive mechanism, comprising the shield, and
wherein the shield (110, 310) may: (i) Moving from the distal position to the proximal position for activating the drive mechanism in response to a force in a proximal direction, and
(ii) Is moved by the compression spring (107) from the proximal position to the distal position,
-a needle insertion sequence control mechanism operatively connected to the needle hub, wherein the sequence control mechanism comprises:
-a retaining structure (130, 430) comprising a hub engagement portion (136, 434.3) having a proximally directed helical surface (136.1) for engaging a first portion (227, 426.2) of the hub (225, 425),
-a pulling structure (230, 320) comprising a hub engagement portion (234.2, 322) having a distally directed surface for engaging a second portion (226.3, 428) of the hub (225, 425),
wherein the shield is operatively connected to the needle insertion sequence control mechanism,
wherein the shield (110, 310) is adapted to, in response to a first distal movement of the shield (110, 310), slave the drug delivery device:
-proximal pulled state: (i) Wherein the shield (110, 310) is in the proximal position, wherein the needle assembly (220, 420) is in the proximal position relative to the housing, whereby the needle cannula is connected to the reservoir (290, 490) and the distal tip is not covered by the shield (110, 310), (ii) wherein the hub engagement portion (136, 434.3) of the retaining structure (130, 430) engages the first hub portion (227, 426), wherein the retaining structure (130, 430) is adapted to retain the hub (225, 425) in the proximal position when the shield (110, 310) is moved to a position between the proximal position and an intermediate axial position, wherein the pulling structure (230, 320) is axially locked to the shield (110, 310), wherein the hub engagement portion (234.2, 322) of the pulling structure is axially aligned with the second portion (226.3, 428) of the hub, wherein a clearance is provided between the hub engagement portion (226.2, 428) of the pulling structure and the axially oriented second hub surface (225, 425) of the hub (226, 3, 428) of the hub is provided to the proximal surface of the hub (225, 425)
-an intermediate pulled state: (i) Wherein the shield (110) is in the intermediate axial position, wherein the needle assembly is in the proximal position relative to the housing, wherein the needle cannula (224) is connected with the reservoir and the distal tip is covered by the shield (110, 310), (ii) wherein the retaining structure (130, 430) engages the first hub portion (227, 426) of the hub, wherein the second hub portion (226.3, 428) is engaged by the pulling structure (230, 320), and wherein the retaining structure (130, 430) is adapted to disengage from the first hub portion (227, 426) when the shield is moved distally to the intermediate axial position:
the first distal movement of the shield (110, 310) corresponds to an axial clearance between the hub engagement portion (234.2, 322) and the second hub portion (226.3, 428) of the hub defined in the proximal pulled state, and the drug delivery device is operated to in response to the second distal movement of the shield (110, 310)
-a distal pulled state, (i) wherein the shield (110, 310) is positioned in the distal position, and wherein the needle assembly (220, 420) is in a distal position relative to the housing, whereby the needle assembly is disconnected from the reservoir (290) and the distal tip is covered by the shield (110, 310), and (ii) wherein the second hub portion (226.3, 428) has been moved to the distal position by engaging a pulling structure (230, 320), and whereby the pulling structure (230, 320) has forced the first hub portion (227, 426.2) to slide relative to the proximally directed helical surface (136.1) of the retaining structure (130, 430), whereby the first hub portion (227, 426.2) of the hub has been disengaged from the retaining structure (136, 430);
A second distal movement of the shield (110, 310) corresponds to a distance between the intermediate position defined in the intermediate pulled state and the distal position of the shield (110, 310).
2. The drug delivery device of embodiment 1, wherein the first portion (227, 426.2) of the hub (225, 425) comprises an inclined surface (227.4).
3. The drug delivery device of any of the preceding embodiments, wherein the retaining structure (136) is part of the housing, wherein in response to a second distal movement of the shield from the intermediate position to the distal position, the first hub portion (227) of the hub (225) is forced to slide relative to the hub engagement portion (136) of the retaining structure (130), whereby the hub (225) is forced to rotate relative to the drum (210).
4. The drug delivery device of any of the preceding embodiments, wherein:
-for the drug delivery device in the proximal pulled state: wherein the pulling structure (230, 320) is axially locked to the shield (110, 310), wherein the hub (225, 425) and thereby the first hub portion (227, 426.2) of the hub are rotationally locked with respect to the retaining structure (130, 430) and thereby the hub engagement portion (136, 434.3) of the retaining structure, and
-for the drug delivery device in the intermediate pulled state: the hub (225, 425) and thereby the first hub portion (227, 426.2) of the hub are rotationally released relative to the retaining structure (130, 430) and thereby the hub engagement portion (136, 434.3) of the retaining structure.
5. The drug delivery device according to any of the preceding embodiments, wherein the first hub portion is a finger (227) extending from the hub (225), wherein the hub (210) further comprises a hub guide (212), the hub guide (212) comprising a bore (212.3) for receiving the hub (225), wherein the hub (210) further comprises an axially extending slit (212.1) for holding the finger (227) of the hub (225), wherein the slit (212.1) is arranged as an opening extending axially along the bore (212.3).
6. The drug delivery device of embodiment 5, wherein the hub guide further comprises a recess (212.2) providing a seat for the finger (227), wherein for the drug delivery device arranged in the proximal pulled state the hub (225) is positioned in a distal position relative to the drum (210) and in a proximal position relative to the housing, wherein the finger (227) is held by the hub engagement portion (136) whereby the finger is axially locked, and wherein the finger (227) is held in the cutout (212.1) whereby the finger is rotationally locked.
7. The drug delivery device of embodiment 6, wherein for the drug delivery device arranged in the intermediate pulled state, the hub (225) is positioned in a proximal position relative to the drum (210) and an intermediate position relative to the housing, wherein the fingers (227) are held by the hub engagement portion (136) whereby the fingers are axially locked, and wherein the fingers (227) are at the same axial position as the recess (212.2), whereby the fingers are allowed to rotate into the recess in response to further distal movement of the shield.
8. The drug delivery device of embodiment 7, wherein for the drug delivery device arranged in the distal pulled state, the hub (225) is positioned in a proximal position relative to the drum (210) and in a distal position relative to the housing, and wherein the finger (227) sits in the recess (212.2).
9. The drug delivery device according to any of embodiments 5-8, wherein the needle drum (210) further comprises a plurality of axial tracks (216) adapted to engage with a plurality of axially extending drum guides (131) of the housing, wherein a disengagement between the axial tracks (216) and the drum guides defines an axial release position, wherein the axial release position is defined as a position of the shield (110) between the intermediate position and the distal position, whereby for the drug delivery device arranged in the proximal and intermediate pulled state, the drum (210) is rotationally locked by the drum guides (131) and for the drug delivery device in the distal pulled state, the drum (210) is rotationally unlocked by the drum guides (131).
10. The drug delivery device of any of embodiments 1-4, wherein the shield (310) is adapted to slave the drug delivery device in response to a first proximal movement of the shield (110, 310):
-ready to use state: (i) Wherein the shield (310) is in the distal position, wherein the needle assembly (420) is in the proximal position relative to the housing, whereby the needle cannula is connected with the reservoir (490) and the distal tip is covered by the shield (310), wherein the drum (210) comprises a retaining structure (212.2) for transmitting axial forces from the shield (110) to the hub (425), wherein the drum is adapted to rotationally lock when moved to a position proximal to an axially released position, wherein the first hub portion (227) is axially aligned with a finger guide (137) of the housing for guiding the first portion (227) of the hub (225) into the hub engagement portion (136), wherein an axial gap is provided between a proximal oriented surface of the first hub portion (227) of the hub and a distal oriented surface of the finger guide (137), operating to
-an intermediate push state: (i) Wherein the shield (110) is in the intermediate axial position, wherein the needle assembly is in the intermediate position relative to the housing, wherein the needle cannula (224) is disconnected from the reservoir and the distal tip is covered by the shield (110, 310), (ii) wherein the drum is rotationally locked, wherein a first guide portion (127) is held in engagement with the finger guide (137) of the housing, wherein the first hub portion (127) is adapted to slide relative to the finger guide (137) when the shield is moved to a position proximal to the intermediate axial position;
A first proximal movement of the shield (110, 310) corresponds to an axial clearance defined between the first hub portion (127) and the finger guide (137) of the housing in the ready-to-use state, and the drug delivery device is operated to in response to a second proximal movement of the shield (110)
-a proximal pulled state, (i) wherein the shield (110, 310) is positioned in the proximal position, and wherein the needle assembly (220) is positioned in the proximal position relative to the housing, wherein the needle assembly is connected with the reservoir (290) and the distal tip is uncovered by the shield (110), and (ii) wherein the drum (210) is rotationally locked, wherein the first guide portion (127) has been rotated and engaged with the hub engagement portion, wherein the first guide portion has been disengaged from the retaining structure (212.2) of the drum (210), whereby the drum (210) is unable to transfer axial forces to the hub (225) and the drum is slidable relative to the hub (225);
the second proximal movement of the shield (110) corresponds to a distance between the intermediate position defined in the intermediate pushing state and the proximal position of the shield (110).
11. The drug delivery device of any of the preceding embodiments, wherein the shield is also rotationally locked in the distal state.
12. The drug delivery device according to any of the preceding embodiments, wherein the drum comprises a distal needle plug (211, 411), and wherein the distal tip of the needle cannula is in the distal needle plug when the shield covers the needle.
13. The drug delivery device of any of embodiments 1-4, wherein the shield (110) is adapted to, in response to proximal movement of the shield (310), slave the drug delivery device:
-ready to use state: (i) Wherein the shield (110) is in the distal position, wherein the needle assembly (220) is in the distal position relative to the housing, whereby the needle cannula is disconnected from the reservoir (290) and the distal tip is covered by the shield (110), (ii) wherein the retaining structure (430) engages the first hub portion (426), wherein an initial hub engagement portion (434.2) of the retaining structure (430) is adapted to retain the hub (425) in the proximal position, wherein the pulling structure (320) is axially locked to the shield (110, 310), wherein the hub engagement portion (322) of the pulling structure is axially misaligned with the second portion (428) of the hub, wherein the pulling structure comprises an inner tubular portion (320.1), the inner tubular portion (320.1) comprising a number of proximally extending teeth (324), each tooth (324) comprising a helical surface (324.1), wherein the housing comprises a shaft (332), the distal side (332) comprises a number of teeth (334) comprising a number of teeth (334) each tooth (324) adapted to face into a gap between the respective teeth (35, 320) of the teeth (324) of the pulling structure and the shaft (332), wherein the hub engagement portion (322) is adapted to move to a position proximal to the second portion (428) of the hub, and wherein the teeth (324, 334) are adapted to rotate the pulling structure and the engagement portion (322) into axial alignment with the second portion (428) of the hub when the shield is moved to the proximal position, wherein the shield (310) comprises a cutout (312) having a helical guiding portion (312.2), wherein the retaining structure (430) comprises a shield guide (432), the shield guide (432) being adapted to engage the helical guide (312.2) during proximal movement of the shield (310), whereby the retaining structure (430) may be rotated into engagement between the hub engagement portions (434.3), whereby the hub engagement portions (434.3) may be defined as second hub engagement portions (434.3), wherein the drum (410) may be axially moved relative to the hub (425) operating to the hub (425)
-a proximal pulled state, (i) wherein the shield (310) is in the proximal position, wherein the needle assembly (420) is in the proximal position relative to the housing, whereby the needle cannula is connected with the reservoir (490) and the distal tip is not covered by the shield (310), (ii) wherein the hub engagement portion (434.3) of the retaining structure (430) engages the first hub portion (426.2), wherein the retaining structure (430) is adapted to retain the hub (425) in the proximal position, wherein the pulling structure (230, 320) is axially locked to the shield (110, 310), wherein the hub engagement portion (322) of the pulling structure is axially aligned with the second portion (226.3, 428) of the hub, wherein an axial gap is provided between a distal orientation surface of the hub engagement portion (322) of the pulling structure and a proximal orientation surface of the second portion (428) of the hub (225, 425);
proximal movement of the shield (310) corresponds to a distance between the distal position and the proximal position of the shield (310).
14. The drug delivery device of any of embodiments 1-4 and 12, wherein the drum (410) and the hub (425) are rotationally locked to the shield (310), wherein the first hub portion (426.2) of the hub forces the hub engagement portion (434.3) of the retaining structure to slide relative to the rotationally locked first hub portion (426.2) of the hub, thereby forcing the retaining structure (430) to rotate relative to the housing.
List of third embodiment
1. A drug delivery device (100, 300) for delivering a medicament, wherein the drug delivery device comprises:
-a housing (140, 130, 106, 165, 340, 350, 330)
A drive mechanism (109, 108, 180, 380) for delivering a quantity of a drug (109, 108, 180, 380),
an activation mechanism (110, 240, 170, 310, 360, 369, 370) for activating the drive mechanism,
-a drug reservoir (290, 490),
a needle shield (110, 310) movably arranged with respect to the housing,
a plurality of needle assemblies, wherein one of the needle assemblies is an active needle assembly (220, 420) arranged in axial alignment with the drug reservoir (290, 490), and wherein each needle assembly (220, 420) comprises a needle hub (225, 425) and a cannula (224),
a needle drum (210, 410) received in the needle shield (110, 310) and adapted to slidably receive the plurality of needles,
wherein the needle shield (110, 310) may: (i) Moving from an initial distal position to a proximal position, defined as a first movement of the shield, and moving from the proximal position to the initial distal position in a second movement of the shield,
wherein the needle shield (110, 310) is adapted to allow activation of the drive mechanism or to provide automatic activation of the drive mechanism in response to completion of the first movement of the shield, whereby a quantity of medicament may be delivered,
The drug delivery device further comprises:
a hub drive mechanism for driving the active needle assembly (220, 420) from a distal position not connected to the drug reservoir to a proximal position connected to the drug reservoir in response to the first movement of the shield,
a pulling mechanism for engaging the active needle assembly (220, 420) such that, in response to the second movement of the shield, the needle assembly may be pulled from the proximal position to the distal position,
wherein a portion of the housing provides a retaining structure (136, 336, 338, 350) adapted to support the hub (225, 425) of the active needle assembly (220, 420) when the active needle assembly is disposed in the proximal position, and wherein the retaining structure is further adapted to inhibit axial movement of the active needle assembly (220, 420) in response to the first movement of the needle shield and to permit distal movement of the active needle assembly (220, 420) in response to the second movement of the needle shield,
wherein the retaining structure is further adapted to release the active needle assembly (220, 420) in response to the pulling mechanism engaging the active needle assembly during the second movement of the shield, whereby the active needle assembly (220, 420) may be pulled to the distal position,
Wherein the needle shield (110, 310) is further adapted to allow the cannula of the active needle assembly (220, 420) to protrude from the distal end of the shield (110, 310) when the shield is in the proximal position and to be covered by the shield in response to the pulling mechanism engaging the active needle assembly during the second movement of the shield, whereby the cannula is covered by the needle shield before the cannula is disconnected from the drug reservoir,
wherein the needle drum is further adapted to rotate relative to the housing, whereby one of the plurality of needles may be arranged in axial alignment with the drug reservoir.
2. The drug delivery device of embodiment 1, wherein the hub drive mechanism comprises a hub drive structure (210, 430) comprising a hub drive portion (312.2, 434.1) movably arranged with respect to the housing for driving the active needle assembly to the proximal position in response to a movement of the needle shield.
3. The drug delivery device according to any of the preceding embodiments, wherein the pulling mechanism comprises a pulling structure (230, 320) axially locked to the needle shield (110, 310), the pulling structure comprising a hub engagement portion (234.2, 322) for engaging the active needle assembly and pulling it to the distal position in response to movement of the needle shield.
In the foregoing description of exemplary embodiments, various structures and devices providing the described functionality for the different components have been described to the extent that the concepts of the present invention will be readily appreciated by the skilled reader. The detailed construction and specification of the various components are considered to be the object of a normal design procedure performed by a skilled person following the routes set forth in the present specification.
Claims (15)
1. A drug delivery device (100, 300) for delivering a medicament, wherein the device comprises an insertion controlled needle cannula (224, 424), wherein the drug delivery device comprises:
an axially extending housing comprising a proximal end and a distal end,
a drive mechanism for expelling a quantity of medicament,
-a compression spring (107),
a reservoir (290, 490) containing said medicament,
an axially movable shield (110, 310),
a rotatable needle drum (210, 410), wherein a needle assembly (220, 420) is axially movably arranged in the drum, wherein the needle assembly comprises a needle hub (225, 425), the needle hub (225, 425) having a needle cannula comprising a distal end and a proximal end,
wherein the needle drum (210, 410) is adapted to be axially locked to the distal end of the shield (110, 310) such that the needle drum (210, 410) is axially movable with the shield (110, 310), the needle drum (210, 410) being further rotatably arranged relative to the housing to change the position of the needle assembly,
Wherein the needle assembly (220, 420) is arrangeable in an active position axially aligned with the reservoir by rotation of the needle drum (210, 410), wherein the needle assembly (220, 420) in the active position is arrangeable in a proximal position relative to the housing, in which a proximal needle portion of the needle cannula (224, 424) is connectable with the reservoir (290, 490) to establish fluid communication, and in a distal position relative to the housing, in which the proximal needle portion is disconnectable from the reservoir (290, 490) and thereby there is no fluid communication,
an activation mechanism for activating the drive mechanism, comprising a shield (110, 310) biased in a distal direction by the compression spring, and wherein the shield is arrangeable in a distal position, in which the shield covers the distal end of the needle, and a proximal position, in which the distal end of the cannula of the needle in the active position protrudes from the shield, and wherein moving the shield (110, 310) to the proximal position activates or is able to activate the drive mechanism,
Wherein the drug delivery device further comprises:
a retaining structure (130, 136, 350, 430) axially locked to the housing and adapted to retain the hub (225, 425) in the proximal position,
-a pulling structure (230, 320) axially locked to the shield (110, 310) and adapted to be disengaged from the needle hub (225, 425) in a uncoupled state, whereby the pulling structure is movable relative to the needle hub (225, 425), and wherein in a coupled state the pulling structure (230, 320) is further adapted to engage the needle hub, whereby the pulling structure is movable together with the needle hub,
wherein the retaining structure and the pulling structure are operatively connected to the shield (110, 310) and the needle assembly (220, 420) in the active position,
wherein the drug delivery device is adapted to be arranged at:
-proximal pulled state: (i) Wherein the shield (110, 310) is in the proximal position, wherein the needle assembly (220, 420) is in the proximal position, (ii) wherein the retaining structure (130, 430) axially retains the needle hub (225, 425) in the proximal position, and the pulling structure (230, 320) is in the uncoupled state and is arranged to engage the needle hub (225, 425) of the needle assembly (220, 420) when the pulling structure is moved in a distal direction;
-an intermediate pulled state: (i) Wherein the shield (110) is in an intermediate axial position between the proximal position and the distal position, wherein the needle assembly is in the proximal position, wherein the distal end of the needle cannula (224) of the needle assembly (220, 420) is covered by the shield (110, 310), (ii) wherein the retaining structure (130, 430) axially retains the hub (225, 425), wherein the pulling structure (230, 320) is in the coupled state, and wherein the retaining structure (130, 136, 350, 430) and the hub (225, 425) are adapted to disengage from each other when the hub (225, 425) is moved in a distal direction; and
-a distal pulled state, (i) wherein the shield (110, 310) is positioned in the distal position, and wherein the needle assembly (220, 420) is in the distal position, and (ii) wherein the retaining structure (130, 430) has been disengaged from the needle hub (225, 425) of the needle assembly, and wherein the pulling structure (230, 320) is in the coupled state and engages the needle hub (225, 425) of the needle assembly;
wherein the drug delivery device changes from the proximal pulled state to the intermediate pulled state in response to moving the shield (110, 310) to the intermediate axial position; and
In response to moving the shield (110, 310) from the intermediate position to the distal position, changing from the intermediate pulled state to the distal pulled state,
whereby the drug delivery device provides a needle insertion sequence control mechanism ensuring that the distal end of the cannula is covered before the proximal end of the cannula is pulled out of the reservoir.
2. The drug delivery device (100, 300) according to claim 1, wherein the drug delivery device further comprises an axially extending guide (212.1, 312.4) and a recess (212.2, 312.5, 312.6) adapted to move with the shield (110, 310), wherein the axially extending guide (212.312.4) is adapted to prevent the retaining structure (130, 430) and the hub (225, 425) from disengaging from each other when the shield is moved from the proximal position to the intermediate position, and the recess (212.2, 312.5, 312.6) is adapted to allow the retaining structure (130, 430) and the hub to disengage from each other when the shield is moved distally to the intermediate position.
3. The drug delivery device (100, 300) according to any of the preceding claims, wherein for the shield in the intermediate position the hub (225) or retaining structure (430) is arranged rotationally, and wherein the retaining structure (130, 430) further comprises a hub engagement portion (136, 434.3) having a proximally directed helical surface for engagement with the first portion (227, 426.2) of the hub (225, 425), whereby the retaining structure (230, 430) and the hub (225, 425) are adapted to convert axial movement into rotational movement in response to distal movement of the hub and thereby disengage.
4. The drug delivery device (100, 300) according to any of the preceding claims, wherein the pulling structure further comprises a hub engagement portion (234.2, 322) having a distally directed surface for engagement with the second portion (226.3, 428) of the hub (225, 425), whereby the pulling structure in the uncoupled state is arrangeable to engage the hub when moved in a distal direction.
5. The drug delivery device (100, 300) according to claims 3 and 4, wherein for the drug delivery device in the proximal pulled state the hub engagement portion (136, 434.3) of the retaining structure (130, 430) engages the first hub portion (227, 426), wherein the retaining structure (130, 430) is adapted to retain the hub (225, 425) in the proximal position when the shield (110, 310) is moved to a position between the proximal position and the intermediate axial position.
6. The drug delivery device (100, 300) of claims 3-5, wherein for the drug delivery device in the proximal pulled state, the hub engagement portion (234.2, 322) of the pulling structure is axially aligned with the second portion (226.3, 428) of the hub, wherein an axial gap is provided between a distal oriented surface of the hub engagement portion (234.2, 322) of the pulling structure and a proximal oriented surface of the second hub portion (226.3, 428) of the hub (225, 425).
7. The drug delivery device (100, 300) of claims 3-6, wherein for the drug delivery device in the intermediate pulled state, the retaining structure (130, 430) engages the first hub portion (227, 426) of the hub, wherein the second hub portion (226.3, 428) is engaged by the pulling structure (230, 320), and wherein the retaining structure (130, 430) and the first hub portion (227, 426) are adapted to disengage from each other when the shield is moved distally to the intermediate axial position.
8. The drug delivery device (100, 300) of claims 3-7, wherein for the drug delivery device in the distal pulled state, the second hub portion (226.3, 428) has been moved to the distal position by engaging a pulling structure (230, 320) and whereby the pulling structure (230, 320) has forced the first hub portion (227, 426.2) to slide relative to the proximally directed helical surface of the retaining structure (130, 430), whereby the first hub portion (227, 426.2) and the retaining structure (136, 430) have been disengaged from each other.
9. The drug delivery device (100, 300) according to claims 3-8, wherein the first portion (227, 426.2) of the hub (225, 425) comprises an inclined surface (227.4) for converting axial movement into rotational movement.
10. The drug delivery device (100, 300) according to any of the preceding claims, wherein:
-for the drug delivery device in the proximal pulled state, the needle hub (225, 425) and the retaining structure (130, 430) are rotationally locked, and
-for the drug delivery device in the intermediate pulled state, the hub (225) or the retaining structure (430) is rotationally released, and wherein the hub and the retaining structure are allowed to disengage from each other by a rotational movement.
11. The drug delivery device (100, 300) according to any of the preceding claims, wherein the drum comprises a distal needle plug (211, 411), and wherein the distal end of the needle cannula is in the distal needle plug when the shield covers the needle.
12. The drug delivery device (100, 300) according to any of the preceding claims, wherein the drum comprises a plurality of needle assemblies, wherein one needle assembly (220, 420) of the plurality of needle assemblies is positioned in the active position and the other needle assemblies are positioned in passive positions, wherein after the drive mechanism is activated, a needle assembly from a passive position is exchangeable with the needle assembly in an active position.
13. The drug delivery device (100) according to any of the preceding claims, wherein the retaining structure (136) is part of the housing, wherein for the drug delivery device in the intermediate pulled state, the first hub portion (227) of the hub (225) is forced to slide relative to the hub engagement portion (136) of the retaining structure (130) in response to a movement of the shield in a distal direction from the intermediate position, whereby the hub (225) is forced to rotate relative to the drum (210).
14. The drug delivery device (100) according to any of the preceding claims, wherein the first hub portion is a finger (227) extending from the hub (225), wherein the hub (210) further comprises a hub guide (212), the hub guide (212) comprising a bore (212.3) for receiving the hub (225), wherein the hub (210) further comprises an axially extending slit (212.1) for holding the finger (227) of the hub (225) when the shield is positioned between the proximal and the intermediate position, and wherein the slit (212.1) is arranged as an opening extending axially along the bore (212.3).
15. The drug delivery device (100) according to claim 14, wherein the hub guide further comprises a recess (212.2) providing a seat for the finger (227), wherein when the shield is arranged at the intermediate position, the recess (212.2) is in the same transverse plane thereby allowing the finger (227) to change position from the cutout (212.1) to the recess (212.2), whereby the hub and the retaining structure are adapted to be released from each other.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP21157816.6 | 2021-02-18 | ||
| EP21162075.2 | 2021-03-11 | ||
| EP21162075 | 2021-03-11 | ||
| PCT/EP2022/053636 WO2022175247A1 (en) | 2021-02-18 | 2022-02-15 | Drug delivery device for delivering a predefined fixed dose |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116867531A true CN116867531A (en) | 2023-10-10 |
Family
ID=74871280
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202280015632.8A Pending CN116867531A (en) | 2021-02-18 | 2022-02-15 | Drug delivery device for delivering a predetermined fixed dose |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116867531A (en) |
-
2022
- 2022-02-15 CN CN202280015632.8A patent/CN116867531A/en active Pending
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