CN116864228B - Painting device and method for field-shaped combined wire enamelling - Google Patents
Painting device and method for field-shaped combined wire enamelling Download PDFInfo
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- CN116864228B CN116864228B CN202310905369.6A CN202310905369A CN116864228B CN 116864228 B CN116864228 B CN 116864228B CN 202310905369 A CN202310905369 A CN 202310905369A CN 116864228 B CN116864228 B CN 116864228B
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- ring
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- gear
- rack
- adjusting ring
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- 238000010422 painting Methods 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000003973 paint Substances 0.000 claims abstract description 17
- 230000006835 compression Effects 0.000 claims description 20
- 238000007906 compression Methods 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 11
- 239000004922 lacquer Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 abstract description 6
- 238000000576 coating method Methods 0.000 abstract description 6
- 239000011247 coating layer Substances 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 6
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Transmission Devices (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to the technical field of wire coating, and discloses a painting device and a painting method for a field-shaped combined wire coating, which solve the problems that the lower structure of a bare wire is inconvenient to move towards other directions except the opening direction of a station groove, the moving range of a die body is limited, and certain limitation exists; the position of the die body can be adjusted in multiple directions, automatic movement calibration of the die bodies is realized, the thickness of the paint coating layer around the bare wire is more uniform, and meanwhile, the initial distance between two adjacent die bodies can be adjusted according to the position of the bare wire, so that the application range is improved.
Description
Technical Field
The invention belongs to the technical field of wire coating, and particularly relates to a painting device and a painting method for a field-shaped combined wire coating.
Background
The structural form of the coils used in the transformer is also different due to the difference in the structure of the transformer. At present, most coils adopt a mode of combining a plurality of wires in parallel, a painting device is needed to be used in the production process of the field-shaped combined wires, in the prior art, chinese patent publication No. CN114496418A discloses a self-alignment flat enamelled wire paint coating die, a die frame and a use method, the thickness of a paint layer is controlled by the die, the die can be self-aligned on the die frame, so that the painting quality of the enamelled wire is improved, wherein the lower structure of a bare wire gradually moves towards the opening direction of a station slot, so that the die body is driven to move outwards together, automatic movement calibration of the die body can be realized, the lower structure of the bare wire is inconvenient to move towards other directions except the opening direction of the station slot, and the movement range of the die body is limited, so that certain limitation exists.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides a painting device and a painting method for painting a field-shaped combined lead, which effectively solve the problems that the lower structure of a bare wire in the prior art is inconvenient to move towards other directions except the opening direction of a station groove, the moving range of a die body is limited, and certain limitation exists.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a field font combination wire is wrapped painting device that lacquer was used, which comprises a supporting pedestal, one side of supporting seat is equipped with adjusting ring and first supporting ring, be equipped with a plurality of second supporting rings that arrange in proper order between adjusting ring and the first supporting ring, the supporting seat is connected with the adjusting ring respectively through dismantlement formula sliding structure, first supporting ring and a plurality of second supporting ring, all run through on adjusting ring, first supporting ring and the second supporting ring has the mould body, the outside fixed cover of mould body is equipped with the fly ball, the outside cover of fly ball is equipped with the spacing ring, be equipped with on the inner wall of spacing ring with fly ball matched with arcwall, the adjusting ring, all offer annular holding tank on adjusting ring, first supporting ring and the inner wall of second supporting ring, a plurality of first prisms of fixedly connected with on the spacing ring, and one end that the first prism kept away from the spacing ring is located annular holding tank, the top and the bottom of first prism contact with annular holding tank's both sides inner wall respectively, the adjusting ring, the bottom of first supporting ring and second supporting ring all fixedly connect with first fixed plate, the top of first fixed plate is equipped with first pivot, the first rack and the rack of rack are connected with, the first rack and rack is connected with the first rack and the rack is connected with the top fixedly, and the third rack is meshed with the corresponding first gear.
Preferably, the detachable sliding structure comprises a guide groove formed in a supporting seat, the adjusting ring, the first supporting ring and the second supporting ring are fixedly connected with connecting blocks, the connecting blocks are fixedly connected with guide blocks, the guide blocks are located in the guide groove, a plurality of first sliding grooves are formed in the inner wall of the guide groove, the first sliding grooves are consistent with the guide blocks in number, sealing blocks are arranged in the first sliding grooves, a supporting plate is arranged at the top of the supporting seat, the top of the sealing blocks is fixedly connected with the bottom of the supporting plate, a plurality of positioning plates are fixedly connected to the top of the supporting seat, the positioning plates penetrate through the supporting plate, and the supporting plate and the supporting seat are connected through a stop unit.
Preferably, the stop unit includes two baffles that set up in the backup pad top, and the top of baffle and backup pad contacts, fixedly connected with first supporting part on the baffle, and two first supporting parts pass through the connecting plate and connect, run through on the first supporting part has the fixed column, and the one end and the supporting seat fixed connection of fixed column, the other end fixedly connected with fixed disk of fixed column, the outside cover of fixed column is equipped with first compression spring, the both ends of first compression spring respectively with first supporting part and fixed disk looks butt.
Preferably, the clamping driving unit comprises a second supporting part fixedly installed on the supporting seat, a hydraulic telescopic rod is fixedly connected to the second supporting part, a mounting plate is fixedly connected to one end, away from the second supporting part, of the hydraulic telescopic rod, and the mounting plate is connected with the adjusting ring through a clamping connector.
Preferably, the clamping connector comprises a first fixed block fixedly mounted on the adjusting ring, a second sliding groove is formed in the first fixed block, a sliding block is fixedly connected to the mounting plate, and the sliding block is located in the second sliding groove.
Preferably, the bracket is fixedly connected to the supporting seat, the adjusting ring, the first supporting ring and the second supporting ring are all located above the bracket, the roller is fixedly connected to the bottoms of the adjusting ring, the first supporting ring and the second supporting ring, and the roller is in contact with the top of the bracket.
Preferably, one side of adjusting ring is kept away from to the supporting seat is equipped with the mount pad, and two second fixed plates of fixedly connected with are equipped with the third fixed plate on the mount pad respectively to one side that two second fixed plates are close to mutually, third fixed plate and supporting seat fixed connection, fixedly connected with second pivot on the third fixed plate, and the one end and the second fixed plate that the third fixed plate was kept away from to the second pivot pass through bearing connection, are equipped with on the mount pad with second pivot matched with lock unit.
Preferably, the locking unit comprises a second gear fixedly sleeved outside the second rotating shaft, a fourth rack is arranged on one side of the second gear, the fourth rack is meshed with the second gear, a second prism is fixedly connected to the fourth rack, a second fixing block is sleeved outside the second prism, the second fixing block is fixedly connected with the mounting seat, and the second prism is connected with the mounting seat through a reset piece.
Preferably, the reset piece comprises a third fixed block fixedly mounted on one side, far away from the fourth rack, of the second prism, the third fixed block is fixedly connected with the mounting seat, the third fixed block is connected with the second prism through a second compression spring, a handle is fixedly connected to the second prism, the handle is located on one side, far away from the fourth rack, of the second fixed block, and the handle is in contact with the second fixed block.
The invention also provides a painting method for the field-shaped combined wire paint, which comprises the painting device for the field-shaped combined wire paint, and comprises the following steps:
step one: according to the interval requirement between two adjacent bare wires, the clamping driving unit drives the adjusting ring to move in the horizontal direction, and the adjusting ring pushes a third rack meshed with the adjusting ring to synchronously move in the horizontal direction through a first gear positioned on the adjusting ring, so that the third rack pushes a second supporting ring adjacent to the adjusting ring to synchronously move in the horizontal direction through a connecting column;
Step two: the first gear rolls on the first rack while moving in the horizontal direction, the first gear rotates, the first gear pushes the third rack to move synchronously along with the first gear horizontally, and the first gear pushes the third rack to move relatively to the first gear synchronously through rotation, so that a first second support ring adjacent to the adjusting ring moves in a direction away from the adjusting ring, and the distance between the first second support ring and the adjusting ring is changed;
step three: when the first second supporting ring adjacent to the adjusting ring moves in the horizontal direction, the first gear on the first second supporting ring pushes the third rack and the connecting column on the second supporting ring to move in the horizontal direction so as to enable the second supporting ring to synchronously move in the horizontal direction;
step four: the first gear on the first second support ring rolls on the second rack on the adjusting ring while moving in the horizontal direction of the first gear on the first second support ring, so that the first gear on the first second support ring rotates, the first gear pushes the third rack to move synchronously while pushing the second support ring to move away from the first second support ring through rotation, the distance between the second support ring and the first second support ring is changed, and so on, the second support ring moves in the horizontal direction while pushing the third second support ring to move away from the second support ring, the distance between the second support ring and the third second support ring is changed until the last second support ring pushes the first support ring to move, and the distance between the first support ring and the last second support ring is changed;
Step five: when the clamping driving unit drives the adjusting ring to move in the horizontal direction, the distances among the adjusting ring, the first supporting ring and the plurality of second supporting rings are synchronously adjusted so that the distances between the two adjacent die bodies are kept consistent, when the distances between the two adjacent die bodies are adjusted, a bare wire penetrates through the die bodies from bottom to top, the bare wire drives the die bodies and the movable balls to rotate relative to the limiting rings, the inclination angle of the die bodies is adjusted, meanwhile, the limiting rings and the first prisms move in the horizontal direction, the first prisms slide in the annular accommodating grooves so that the center line of the die bodies is consistent with the center line of the bare wire, automatic movement calibration of the die bodies is realized, and the thickness of a paint layer attached to the outer side of the bare wire is controlled through the shape of the inner cavity of the die bodies, so that painting of the bare wire can be completed.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the interval requirement between two adjacent bare wires, the clamping driving unit drives the adjusting ring to move in the horizontal direction, the adjusting ring drives the third rack meshed with the adjusting ring to move synchronously in the horizontal direction through the first gear positioned on the adjusting ring, so that when the third rack drives the second supporting ring adjacent to the adjusting ring to move synchronously in the horizontal direction through the connecting column, the first gear rolls on the first rack while moving in the horizontal direction, the first gear rotates on the first gear, the first gear drives the third rack to move relative to the first gear through rotation synchronously while driving the third rack to move synchronously, so that the distance between the first second supporting ring and the adjusting ring is changed, and when the first second supporting ring adjacent to the adjusting ring moves in the horizontal direction, the first gear positioned on the first second supporting ring drives the third rack and the connecting column to move synchronously in the horizontal direction, so that the second supporting ring moves synchronously in the horizontal direction, and simultaneously drives the second rack positioned on the second supporting ring to move along the second direction, and the second supporting ring moves synchronously, and the distance between the second supporting ring is changed, the second supporting ring pushes the third second supporting ring to move towards the direction away from the second supporting ring, the distance between the second supporting ring and the third second supporting ring is changed, the first supporting ring is pushed to move until the last second supporting ring pushes the first supporting ring, the distance between the first supporting ring and the last second supporting ring is changed, the clamping driving unit drives the adjusting ring to move in the horizontal direction, the distances among the adjusting ring, the first supporting ring and the second supporting rings are synchronously adjusted, so that the distance between two adjacent die bodies is kept consistent, after the distance between the two adjacent die bodies is adjusted, a bare wire passes through the die bodies from bottom to top, the bare wire drives the die bodies and a movable ball to rotate relative to a limiting ring, the inclination angle of the die bodies is adjusted, meanwhile, the limiting ring and the first prism slide in an annular accommodating groove, so that the central line of the die bodies is kept consistent with the central line of the bare wire, automatic movement calibration of the die bodies is realized, the paint layer thickness attached to the outer side of the bare wire is controlled, the paint layer can be completed, the bare wire can pass through the die bodies in multiple directions, the initial position of the die bodies can be adjusted uniformly according to the initial position of the die, and the initial position of the bare wire can be adjusted uniformly;
(2) When the adjusting ring, the first supporting ring and the second supporting ring move horizontally relative to the supporting seat, the guide block slides in the guide groove, the guide block can slide out of the guide groove through the cooperation of the guide groove and the guide block, so that the adjusting ring, the first supporting ring and the second supporting ring move stably relative to the horizontal direction of the supporting seat, when the adjusting ring, the first supporting ring and the second supporting ring are required to be dismounted, a worker drives the connecting plate to move, so that the first supporting part drives the baffle to move, the first compression spring is in a compressed state, the baffle is no longer positioned at the top of the supporting plate, the limitation on the position of the supporting plate is removed, the worker drives the supporting plate to move upwards, so that the positioning plate is separated from the supporting plate, the sealing block moves along with the supporting plate, so that the sealing block is separated from the first sliding groove, and the guide block can slide out of the guide groove through the first sliding groove, so that the corresponding guide block is separated from the guide groove through the corresponding first sliding groove, and the dismounting of the adjusting ring, the first supporting ring and the second supporting ring can be completed;
(3) The mounting plate and the sliding block are driven to move through the hydraulic telescopic rod, so that the sliding block pushes the first fixed block and the adjusting ring to move in the horizontal direction, when the adjusting ring is required to be removed, the adjusting ring drives the first fixed block to move upwards relative to the sliding block in the process of moving the adjusting ring upwards, the sliding block is separated from the second sliding groove, the adjusting ring and the hydraulic telescopic rod can be detached, the adjusting ring, the first supporting ring and the second supporting ring are supported through the design of the bracket and the roller, the resistance applied to the adjusting ring, the first supporting ring and the second supporting ring when the adjusting ring, the first supporting ring and the second supporting ring move in the horizontal direction relative to the supporting seat is reduced, and the stability of the adjusting ring, the first supporting ring and the second supporting ring when the adjusting ring move in the horizontal direction is increased;
(4) The mounting seat is fixedly mounted at a preset position by a worker, the worker drives the handle to move, so that the handle drives the second prism and the fourth rack to move, the second compression spring is in a compressed state, the fourth rack is not meshed with the second gear any more, the limitation on the positions of the second gear and the second rotating shaft is released, so that the second rotating shaft can rotate relative to the second fixing plate, the worker drives the supporting seat to rotate, the third fixing plate drives the second rotating shaft to rotate relative to the second fixing plate, the initial inclination angle of the supporting seat can be changed according to the sliding direction of a bare wire, when the inclination angle of the supporting seat is not required to be adjusted, the worker releases the handle, the second compression spring drives the second prism to move, so that the fourth rack moves to one side of the second gear, the handle contacts with the second fixing block, the distance of the second prism is limited by the handle, so that the fourth rack moves to the preset position, at the moment, the fourth rack is meshed with the second gear, so that the second rotating shaft and the second gear are fixed relative to the second fixing plate, and the supporting seat is fixed relative to the mounting seat.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged partial schematic view of the present invention at A in FIG. 1;
FIG. 3 is a schematic view of a slider according to the present invention;
FIG. 4 is a schematic view of the structure of the adjusting ring of the present invention;
FIG. 5 is a schematic view of a second support ring according to the present invention;
FIG. 6 is a schematic view of a second support ring of the present invention in cross-section;
FIG. 7 is a schematic view showing the structure of the stopper unit of the present invention detached;
fig. 8 is a schematic structural view of the restoring member of the present invention.
In the figure: 1. a support base; 2. an adjusting ring; 3. a first support ring; 4. a second support ring; 5. a first fixing plate; 6. a first rotating shaft; 7. a first gear; 8. a first rack; 9. a bracket; 10. a second rack; 11. a third rack; 12. a connecting column; 13. a die body; 14. a movable ball; 15. a limiting ring; 16. a first prism; 17. an annular accommodating groove; 18. a guide groove; 19. a guide block; 20. a connecting block; 21. a first chute; 22. a support plate; 23. a sealing block; 24. a positioning plate; 25. a baffle; 26. a first support portion; 27. a connecting plate; 28. fixing the column; 29. a fixed plate; 30. a first compression spring; 31. a hydraulic telescopic rod; 32. a second supporting part; 33. a mounting plate; 34. a first fixed block; 35. a second chute; 36. a slide block; 37. a bracket; 38. a roller; 39. a mounting base; 40. a second fixing plate; 41. a third fixing plate; 42. a second rotating shaft; 43. a second gear; 44. a fourth rack; 45. a second prism; 46. a second fixed block; 47. a third fixed block; 48. a second compression spring; 49. a handle.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the first embodiment, as shown in fig. 1 to 8, the invention comprises a supporting seat 1, one side of the supporting seat 1 is provided with an adjusting ring 2 and a first supporting ring 3, a plurality of second supporting rings 4 which are sequentially arranged are arranged between the adjusting ring 2 and the first supporting ring 3, the supporting seat 1 is respectively connected with the adjusting ring 2, the first supporting ring 3 and the plurality of second supporting rings 4 through a detachable sliding structure, a die body 13 is penetrated on each of the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4, a movable ball 14 is fixedly sleeved outside the die body 13, a limit ring 15 is sleeved outside the movable ball 14, an arc-shaped surface matched with the movable ball 14 is arranged on the inner wall of the limit ring 15, annular accommodating grooves 17 are respectively formed on the inner walls of the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4, a plurality of first prisms 16 are fixedly connected on the limit ring 15, and one end of the first prism 16 far away from the limiting ring 15 is positioned in the annular accommodating groove 17, the top and the bottom of the first prism 16 are respectively contacted with the inner walls of the two sides of the annular accommodating groove 17, the bottoms of the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4 are fixedly connected with the first fixing plate 5, the first rotating shaft 6 is arranged above the first fixing plate 5, the bottom end of the first rotating shaft 6 is connected with the first fixing plate 5 through a bearing, the top end of the first rotating shaft 6 is fixedly connected with the first gear 7, the adjusting ring 2 and the supporting seat 1 are connected through a clamping driving unit, the supporting seat 1 is fixedly connected with the first rack 8, the first rack 8 is meshed with the first gear 7 positioned on one side of the adjusting ring 2, the tops of the adjusting ring 2 and the second supporting ring 4 are fixedly connected with the bracket 9, the second rack 10 is meshed with the corresponding first gear 7, the tops of the second support ring 4 and the first support ring 3 are fixedly connected with a connecting column 12, one end of the connecting column 12 is fixedly connected with a third rack 11, and the third rack 11 is meshed with the corresponding first gear 7; according to the interval requirement between two adjacent bare wires, the clamping driving unit drives the adjusting ring 2 to move horizontally, the adjusting ring 2 pushes the third rack 11 meshed with the adjusting ring 2 to move horizontally synchronously through the first gear 7 positioned on the adjusting ring 2, so that when the first gear 7 moves horizontally, the first gear 7 rolls on the first rack 8, the first gear 7 rotates on the first gear 7, the first gear 7 pushes the third rack 11 to move synchronously along the first gear 7, simultaneously pushes the third rack 11 to move synchronously through the rotation, so that the first second supporting ring 4 adjacent to the adjusting ring 2 moves horizontally in a direction away from the adjusting ring 2, changes the interval between the first supporting ring 4 and the adjusting ring 2, and when the first supporting ring 4 adjacent to the adjusting ring 2 moves horizontally, the first gear 7 positioned on the first supporting ring 4 pushes the second supporting ring 4 to roll on the first gear 8, the first gear 7 rotates on the second supporting ring 4, simultaneously pushes the second gear 7 to move horizontally through the rotation, simultaneously pushes the second gear 7 to move horizontally along the first supporting ring 4, and simultaneously pushes the second gear 7 to move horizontally along the second supporting ring 4, and simultaneously pushes the second gear 7 moves horizontally along the second supporting ring 4 to move horizontally along the first supporting ring 4, and simultaneously, the distance between the first supporting ring 4 and the second supporting ring 4 is changed along the second supporting ring 4 is far from the adjusting ring 2, changing the distance between the second support ring 4 and the first second support ring 4, and so on, while the second support ring 4 moves horizontally, the second support ring 4 pushes the third second support ring 4 to move away from the second support ring 4, changing the distance between the second support ring 4 and the third second support ring 4 until the last second support ring 4 pushes the first support ring 3 to move, changing the distance between the first support ring 3 and the last second support ring 4, synchronously adjusting the distance between the adjusting ring 2, the first support ring 3 and the plurality of second support rings 4 when the clamping driving unit drives the adjusting ring 2 to move horizontally, so that the distance between two adjacent mold bodies 13 is kept consistent, and after the distance between the two adjacent mold bodies 13 is adjusted, the bare wire passes through the die body 13 from bottom to top, the bare wire drives the die body 13 and the movable ball 14 to rotate relative to the limiting ring 15, the inclination angle of the die body 13 is adjusted, meanwhile, the limiting ring 15 and the first prism 16 move horizontally, the first prism 16 slides in the annular accommodating groove 17 so as to keep the center line of the die body 13 consistent with the center line of the bare wire, the automatic movement calibration of the die body 13 is realized, the paint coating of the bare wire can be finished by controlling the thickness of the paint layer attached to the outer side of the bare wire through the shape of the inner cavity of the die body 13, when the bare wire passes through the die body 13, the position of the die body 13 can be adjusted in multiple directions, the automatic movement calibration of the die body 13 is realized, the thickness of the paint coating layer around the bare wire is more uniform, and meanwhile, the initial distance between two adjacent die bodies 13 can be adjusted according to the position of the bare wire, the application range is improved.
Based on the first embodiment, the detachable sliding structure is provided by fig. 1, fig. 2, fig. 3, fig. 4 and fig. 7, and comprises a guide groove 18 formed in a supporting seat 1, a connecting block 20 is fixedly connected to each of the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4, a guide block 19 is fixedly connected to each of the connecting block 20, the guide block 19 is located in the guide groove 18, a plurality of first sliding grooves 21 are formed in the inner wall of the guide groove 18, the number of the first sliding grooves 21 is identical to that of the guide blocks 19, a sealing block 23 is arranged in the first sliding groove 21, a supporting plate 22 is arranged at the top of the supporting seat 1, the top of the sealing block 23 is fixedly connected with the bottom of the supporting plate 22, a plurality of positioning plates 24 are fixedly connected to the top of the supporting seat 1, the positioning plates 24 penetrate through the supporting plate 22, the supporting plate 22 is connected with the supporting seat 1 through a stop unit, each stop unit comprises two baffle plates 25 arranged at the top of the supporting plate 22, each baffle plate 25 is fixedly connected with a first supporting part 26, each of the two first supporting parts 26 is connected with the inner wall of the guide groove 18, each first sliding groove 21 is provided with a plurality of first sliding grooves 21, the first sliding columns 28 are fixedly connected with first compression columns 30, each first sliding columns 28 is fixedly connected with one ends of the first compression columns 28 and fixedly connected with the other by the first fixed columns 30, and the other fixedly connect the first ends 30, and the compression columns 28 fixedly correspond to the first compression columns 28 and the compression columns 30 are fixedly connected to the first compression columns and respectively;
When the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4 move horizontally relative to the supporting seat 1, the guide block 19 slides in the guide groove 18, the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4 move smoothly relative to the supporting seat 1 through the cooperation of the guide groove 18 and the guide block 19, when the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4 need to be removed, a worker drives the connecting plate 27 to move so that the first supporting part 26 drives the baffle plate 25 to move, the first compression spring 30 is in a compressed state, the baffle plate 25 is no longer positioned at the top of the supporting plate 22, the limit on the position of the supporting plate 22 is released, the worker drives the supporting plate 22 to move upwards so that the positioning plate 24 is separated from the supporting plate 22, the sealing block 23 moves along with the supporting plate 22 so that the sealing block 23 is separated from the first sliding groove 21, the guide block 19 can slide out of the guide groove 18 through the first sliding groove 21, and when the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4 need to move upwards synchronously so that the corresponding guide block 19 is separated from the first sliding groove 21 and the first supporting ring 2 and the second supporting ring 4 can be removed from the first supporting ring 2 and the first supporting ring 4 through the corresponding first sliding groove 21.
In the third embodiment, based on the first embodiment, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the clamping driving unit includes a second supporting portion 32 fixedly installed on the supporting seat 1, a hydraulic telescopic rod 31 is fixedly connected to the second supporting portion 32, one end of the hydraulic telescopic rod 31 away from the second supporting portion 32 is fixedly connected with a mounting plate 33, the mounting plate 33 is connected with the adjusting ring 2 through a clamping device, the clamping device includes a first fixing block 34 fixedly installed on the adjusting ring 2, a second sliding groove 35 is formed in the first fixing block 34, a sliding block 36 is fixedly connected to the mounting plate 33, the sliding block 36 is located in the second sliding groove 35, a bracket 37 is fixedly connected to the supporting seat 1, the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4 are all located above the bracket 37, rollers 38 are fixedly connected to bottoms of the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4, and the rollers 38 are contacted with tops of the bracket 37;
The mounting plate 33 and the sliding block 36 are driven to move through the hydraulic telescopic rod 31, so that the sliding block 36 pushes the first fixed block 34 and the adjusting ring 2 to move in the horizontal direction, when the adjusting ring 2 needs to be removed, the adjusting ring 2 drives the first fixed block 34 to move upwards relative to the sliding block 36 in the process of moving the adjusting ring 2 upwards, the sliding block 36 is separated from the second sliding groove 35, the adjusting ring 2 and the hydraulic telescopic rod 31 can be detached, the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4 are supported through the design of the bracket 37 and the roller 38, the resistance born by the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4 when moving in the horizontal direction relative to the supporting seat 1 is reduced, and the stability of the adjusting ring 2, the first supporting ring 3 and the second supporting ring 4 when moving in the horizontal direction is improved.
In the fourth embodiment, as shown in fig. 1 and 8, on the basis of the first embodiment, a mounting seat 39 is provided on one side of the support seat 1 far away from the adjusting ring 2, two second fixing plates 40 are fixedly connected to the mounting seat 39, a third fixing plate 41 is respectively provided on one side of the second fixing plates 40 close to each other, the third fixing plates 41 are fixedly connected with the support seat 1, a second rotating shaft 42 is fixedly connected to the third fixing plates 41, one end of the second rotating shaft 42 far away from the third fixing plates 41 is connected with the second fixing plates 40 through bearings, a locking unit matched with the second rotating shaft 42 is provided on the mounting seat 39, the locking unit comprises a second gear 43 fixedly sleeved outside the second rotating shaft 42, one side of the second gear 43 is provided with a fourth rack 44, the fourth rack 44 is meshed with the second gear 43, a second prism 45 is fixedly connected to the fourth rack 44, a second fixing block 46 is sleeved outside the second prism 45, the second prism 45 is fixedly connected with the mounting seat 39, the second prism 45 is connected with the mounting seat 39 through a reset piece, the reset piece comprises a second prism 45 and a second fixing block 45, and a second prism 47 is connected to the second fixing block 47, and the second prism 45 is connected to the second side of the second fixing block 45 far away from the second rack 45 through a second fixing block 49, and the second prism 45 is connected to the second fixing block 47, and the second prism 45 is connected to the second fixing block is positioned on the second side of the second fixing block 45;
The staff drives the handle 49 to move so that the handle 49 drives the second prism 45 and the fourth rack 44 to move, the second compression spring 48 is in a compressed state, the fourth rack 44 is not meshed with the second gear 43 any more, the limitation on the positions of the second gear 43 and the second rotating shaft 42 is released, the second rotating shaft 42 can rotate relative to the second fixed plate 40, the staff drives the supporting seat 1 to rotate so that the third fixed plate 41 drives the second rotating shaft 42 to rotate relative to the second fixed plate 40, the initial inclination angle of the supporting seat 1 can be changed according to the sliding direction of a bare wire, when the inclination angle of the supporting seat 1 does not need to be adjusted, the staff releases the handle 49, the second compression spring 48 drives the second prism 45 to move so that the fourth rack 44 moves to one side of the second gear 43, the handle 49 is contacted with the second fixed block 46, the distance of the second prism 45 is limited by the handle 49 so that the fourth rack 44 moves to the preset position, and the second gear 43 is meshed with the second gear 43 so that the second rack 44 moves relative to the second fixed plate 40, and the supporting seat 1 is fixed relative to the second rotating shaft 40.
The painting method for the field-shaped combined wire paint comprises the painting device for the field-shaped combined wire paint, and comprises the following steps of:
step one: according to the interval requirement between two adjacent bare wires, the clamping driving unit drives the adjusting ring 2 to move horizontally, and the adjusting ring 2 pushes the third rack 11 meshed with the adjusting ring 2 to synchronously move horizontally through the first gear 7 positioned on the adjusting ring 2, so that the third rack 11 pushes the second supporting ring 4 adjacent to the adjusting ring 2 to synchronously move horizontally through the connecting column 12;
step two: the first gear 7 rolls on the first rack 8 when moving horizontally, the first gear 7 rotates, the first gear 7 horizontally pushes the third rack 11 to synchronously move along with the first gear 7, and the first gear 7 synchronously pushes the third rack 11 to move relative to the first gear 7 through rotation, so that the first second support ring 4 adjacent to the adjusting ring 2 moves in a direction away from the adjusting ring 2, and the distance between the first second support ring 4 and the adjusting ring 2 is changed;
step three: when the first second support ring 4 adjacent to the adjusting ring 2 moves horizontally, the first gear 7 positioned on the first second support ring 4 pushes the third rack 11 and the connecting column 12 on the second support ring 4 to move horizontally so as to synchronously move the second support ring 4 horizontally;
Step four: the first gear 7 on the first second support ring 4 rolls on the second rack 10 on the adjusting ring 2 while moving in the horizontal direction of the first gear 7 on the first second support ring 4, so that the first gear 7 on the first second support ring 4 rotates, the first gear 7 pushes the third rack 11 to move synchronously while pushing the second support ring 4 to move away from the first second support ring 4 through rotation, the distance between the second support ring 4 and the first second support ring 4 is changed, and so on, the second support ring 4 pushes the third second support ring 4 to move away from the second support ring 4 while moving in the horizontal direction of the second support ring 4, the distance between the second support ring 4 and the third second support ring 4 is changed until the last second support ring 4 pushes the first support ring 3 to move, and the distance between the first support ring 3 and the second support ring 4 is changed;
step five: when the clamping driving unit drives the adjusting ring 2 to move in the horizontal direction, the distances among the adjusting ring 2, the first supporting ring 3 and the plurality of second supporting rings 4 are synchronously adjusted so that the distances among the two adjacent die bodies 13 are kept consistent, when the distances among the two adjacent die bodies 13 are adjusted, bare wires pass through the die bodies 13 from bottom to top, the bare wires drive the die bodies 13 and the movable balls 14 to rotate relative to the limiting rings 15, the inclination angle of the die bodies 13 is adjusted, meanwhile, the limiting rings 15 and the first prisms 16 move in the horizontal direction, the first prisms 16 slide in the annular accommodating grooves 17 so that the center line of the die bodies 13 is consistent with the center line of the bare wires, automatic movement calibration of the die bodies 13 is realized, and the paint layer thickness attached to the outer sides of the bare wires is controlled through the shape of the inner cavities of the die bodies 13, so that painting of the bare wires can be finished.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a painting device that field font combination wire package lacquer was used, includes supporting seat (1), its characterized in that: one side of supporting seat (1) is equipped with adjusting ring (2) and first supporting ring (3), be equipped with a plurality of second supporting rings (4) of arranging in proper order between adjusting ring (2) and first supporting ring (3), supporting seat (1) respectively with adjusting ring (2), first supporting ring (3) and a plurality of second supporting ring (4) are connected through dismantlement formula sliding structure, all run through on adjusting ring (2), first supporting ring (3) and second supporting ring (4) have mould body (13), the outside fixed cover of mould body (13) is equipped with movable ball (14), the outside cover of movable ball (14) is equipped with spacing ring (15), be equipped with on the inner wall of spacing ring (15) with movable ball (14) matched with arcwall face, annular holding groove (17) have all been seted up on the inner wall of adjusting ring (2), first supporting ring (3) and second supporting ring (4), fixedly connected with a plurality of first prisms (16) on spacing ring (15), and one end that spacing ring (15) were kept away from in annular holding groove (17), first prism (16) is located annular holding groove (17), the bottom of first supporting ring (17) and the fixed plate (5) both sides are connected with first supporting ring (3) and second supporting ring (4) respectively, the upper part of the first fixed plate (5) is provided with a first rotating shaft (6), the bottom end of the first rotating shaft (6) is connected with the first fixed plate (5) through a bearing, the top end of the first rotating shaft (6) is fixedly connected with a first gear (7), the adjusting ring (2) is connected with the supporting seat (1) through a clamping driving unit, the supporting seat (1) is fixedly connected with a first rack (8), the first rack (8) is meshed with the first gear (7) positioned on one side of the adjusting ring (2), the tops of the adjusting ring (2) and the second supporting ring (4) are fixedly connected with brackets (9), the brackets (9) are fixedly connected with second racks (10), the second racks (10) are meshed with the corresponding first gears (7), the tops of the second supporting ring (4) and the first supporting ring (3) are fixedly connected with connecting columns (12), one ends of the connecting columns (12) are fixedly connected with third racks (11), and the third racks (11) are meshed with the corresponding first gears (7);
According to the interval requirement between two adjacent bare wires, the clamping driving unit drives the adjusting ring (2) to move in the horizontal direction, the adjusting ring (2) pushes a third rack (11) meshed with the adjusting ring (2) to move in the horizontal direction through a first gear (7) positioned on the adjusting ring (2), so that the third rack (11) pushes a second supporting ring (4) adjacent to the adjusting ring (2) to move in the horizontal direction through a connecting column (12), the first gear (7) rolls on the first rack (8) while the first gear (7) moves in the horizontal direction, the first gear (7) rotates, the first gear (7) pushes the third rack (11) to move in the horizontal direction through rotation while the first gear (7) follows the first gear (7) to move in the horizontal direction, so that a first second supporting ring (4) adjacent to the adjusting ring (2) moves in the direction away from the adjusting ring (2), the distance between the first second supporting ring (4) and the first supporting ring (4) is changed, when the first gear (7) pushes the second supporting ring (4) to move in the horizontal direction, the first gear (7) on the first second support ring (4) rolls on the second rack (10) on the adjusting ring (2) while the first gear (7) on the first second support ring (4) moves horizontally, so that the first gear (7) on the first second support ring (4) rotates, the first gear (7) horizontally pushes the third rack (11) to move synchronously, the first gear (7) pushes the second support ring (4) to move towards a direction away from the first second support ring (4) through rotation, the distance between the second support ring (4) and the first second support ring (4) is changed, and the second support ring (4) moves horizontally while the second support ring (4) pushes the third second support ring (4) to move towards a direction away from the second support ring (4), the distance between the second support ring (3) and the last adjusting ring (3) is changed when the second support ring (4) is pushed by rotation, the distance between the second support ring (3) and the second adjusting ring (4) is changed until the second adjustment ring (3) is pushed by rotation, and the distance between the second support ring (4) is changed The first support ring (3) and the plurality of second support rings (4) are spaced apart from each other so that the spacing between two adjacent mold bodies (13) is kept uniform.
2. The painting device for field-shaped combined wire enamelling according to claim 1, characterized in that: the detachable sliding structure comprises a guide groove (18) formed in a supporting seat (1), a connecting block (20) is fixedly connected to each of an adjusting ring (2), a first supporting ring (3) and a second supporting ring (4), a guide block (19) is fixedly connected to each connecting block (20), the guide block (19) is located in the guide groove (18), a plurality of first sliding grooves (21) are formed in the inner wall of the guide groove (18), the number of the first sliding grooves (21) is identical to that of the guide blocks (19), sealing blocks (23) are arranged in the first sliding grooves (21), a supporting plate (22) is arranged at the top of the supporting seat (1), the top of each sealing block (23) is fixedly connected with the bottom of each supporting plate (22), a plurality of positioning plates (24) are fixedly connected to the top of the supporting seat (1), each positioning plate (24) penetrates through each supporting plate (22), and the supporting plates (22) and the supporting seat (1) are connected through a stop unit.
3. The painting device for field-shaped combined wire enamelling according to claim 2, characterized in that: the stop unit includes two baffle (25) that set up in backup pad (22) top, the top of baffle (25) and backup pad (22) contacts, fixedly connected with first supporting part (26) on baffle (25), two first supporting parts (26) are connected through connecting plate (27), run through on first supporting part (26) have fixed column (28), one end and supporting seat (1) fixed connection of fixed column (28), the other end fixedly connected with fixed disk (29) of fixed column (28), the outside cover of fixed column (28) is equipped with first compression spring (30), the both ends of first compression spring (30) respectively with first supporting part (26) and fixed disk (29) looks butt.
4. The painting device for field-shaped combined wire enamelling according to claim 1, characterized in that: the clamping driving unit comprises a second supporting portion (32) fixedly mounted on the supporting seat (1), a hydraulic telescopic rod (31) is fixedly connected to the second supporting portion (32), one end, away from the second supporting portion (32), of the hydraulic telescopic rod (31) is fixedly connected with a mounting plate (33), and the mounting plate (33) is connected with the adjusting ring (2) through a clamping connector.
5. The painting device for field-shaped combined wire enamelling according to claim 4, characterized in that: the clamping connector comprises a first fixed block (34) fixedly arranged on the adjusting ring (2), a second sliding groove (35) is formed in the first fixed block (34), a sliding block (36) is fixedly connected to the mounting plate (33), and the sliding block (36) is located in the second sliding groove (35).
6. The painting device for field-shaped combined wire enamelling according to claim 1, characterized in that: the support seat (1) is fixedly connected with a bracket (37), the adjusting ring (2), the first support ring (3) and the second support ring (4) are all located above the bracket (37), the bottoms of the adjusting ring (2), the first support ring (3) and the second support ring (4) are fixedly connected with rollers (38), and the rollers (38) are contacted with the top of the bracket (37).
7. The painting device for field-shaped combined wire enamelling according to claim 1, characterized in that: one side that adjusting ring (2) was kept away from to supporting seat (1) is equipped with mount pad (39), fixedly connected with two second fixed plates (40) on mount pad (39), one side that two second fixed plates (40) are close to is equipped with third fixed plate (41) respectively, third fixed plate (41) and supporting seat (1) fixed connection, fixedly connected with second pivot (42) on third fixed plate (41), one end and second fixed plate (40) that third fixed plate (41) were kept away from to second pivot (42) are connected through the bearing, be equipped with on mount pad (39) with second pivot (42) matched with lock unit.
8. The painting device for field-shaped combined wire enamelling according to claim 7, characterized in that: the locking unit comprises a second gear (43) fixedly sleeved outside the second rotating shaft (42), a fourth rack (44) is arranged on one side of the second gear (43), the fourth rack (44) is meshed with the second gear (43), a second prism (45) is fixedly connected to the fourth rack (44), a second fixing block (46) is sleeved outside the second prism (45), the second fixing block (46) is fixedly connected with the mounting seat (39), and the second prism (45) is connected with the mounting seat (39) through a reset piece.
9. The painting device for field-shaped combined wire enamelling according to claim 8, characterized in that: the reset piece comprises a third fixed block (47) fixedly arranged on one side, far away from the fourth rack (44), of the second prism (45), the third fixed block (47) is fixedly connected with the mounting seat (39), the third fixed block (47) is connected with the second prism (45) through a second compression spring (48), a handle (49) is fixedly connected to the second prism (45), the handle (49) is located on one side, far away from the fourth rack (44), of the second fixed block (46), and the handle (49) is in contact with the second fixed block (46).
10. A painting method for a field-shaped combined wire paint, comprising the painting device for the field-shaped combined wire paint according to claim 1, and characterized in that: the method comprises the following steps:
step one: according to the interval requirement between two adjacent bare wires, the clamping driving unit drives the adjusting ring (2) to move horizontally, and the adjusting ring (2) pushes a third rack (11) meshed with the adjusting ring (2) to move horizontally synchronously through a first gear (7) positioned on the adjusting ring (2), so that the third rack (11) pushes a second supporting ring (4) adjacent to the adjusting ring (2) to move horizontally through a connecting column (12);
Step two: the first gear (7) rolls on the first rack (8) while moving in the horizontal direction, the first gear (7) rotates, the first gear (7) horizontally pushes the third rack (11) to synchronously move along with the first gear (7), and the first gear (7) synchronously pushes the third rack (11) to move relative to the first gear (7) through rotation, so that a first second support ring (4) adjacent to the adjusting ring (2) moves in a direction away from the adjusting ring (2), and the distance between the first second support ring (4) and the adjusting ring (2) is changed;
step three: when the first second supporting ring (4) adjacent to the adjusting ring (2) moves horizontally, the first gear (7) positioned on the first second supporting ring (4) pushes the third rack (11) and the connecting column (12) on the second supporting ring (4) to move horizontally so as to synchronously move the second supporting ring (4) horizontally;
step four: the first gear (7) on the first second support ring (4) moves horizontally and simultaneously rolls on the second rack (10) on the adjusting ring (2), so that the first gear (7) on the first second support ring (4) rotates, the first gear (7) horizontally pushes the third rack (11) to synchronously move and simultaneously the first gear (7) pushes the second support ring (4) to move towards a direction away from the first second support ring (4), the distance between the second support ring (4) and the first second support ring (4) is changed, and the second support ring (4) pushes the third second support ring (4) to move towards a direction away from the second support ring (4), the distance between the second support ring (4) and the third support ring (4) is changed until the last support ring (3) is moved, and so on;
Step five: when the clamping driving unit drives the adjusting ring (2) to move in the horizontal direction, the adjusting ring (2), the first supporting ring (3) and the plurality of second supporting rings (4) are synchronously adjusted to keep the distance between the two adjacent die bodies (13) consistent, when the distance between the two adjacent die bodies (13) is adjusted, the bare wire passes through the die bodies (13) from bottom to top, the bare wire drives the die bodies (13) and the movable balls (14) to rotate relative to the limiting ring (15), the inclination angle of the die bodies (13) is adjusted, meanwhile, the limiting ring (15) and the first prisms (16) move in the horizontal direction, the first prisms (16) slide in the annular accommodating groove (17) to keep the center line of the die bodies (13) consistent with the center line of the bare wire, automatic movement calibration of the die bodies (13) is realized, and the paint layer thickness attached to the outer side of the bare wire can be finished through the shape of the inner cavity of the die bodies (13).
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CN117963286B (en) * | 2024-03-29 | 2024-06-18 | 沈阳昌盛电气设备科技有限公司 | Automatic cable coating device and coating method thereof |
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WO2022067934A1 (en) * | 2020-09-29 | 2022-04-07 | 安徽华宇电缆集团有限公司 | Special degaussing cable for fixed winding for underwater vehicle |
CN114496418A (en) * | 2022-03-10 | 2022-05-13 | 天津精达里亚特种漆包线有限公司 | Self-calibration flat enameled wire enamelling mold, mold frame and use method |
CN116013607A (en) * | 2023-01-10 | 2023-04-25 | 铜陵市创威科技股份有限公司 | Adjustable painting die for enameled wire processing |
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WO2022067934A1 (en) * | 2020-09-29 | 2022-04-07 | 安徽华宇电缆集团有限公司 | Special degaussing cable for fixed winding for underwater vehicle |
CN114496418A (en) * | 2022-03-10 | 2022-05-13 | 天津精达里亚特种漆包线有限公司 | Self-calibration flat enameled wire enamelling mold, mold frame and use method |
CN116013607A (en) * | 2023-01-10 | 2023-04-25 | 铜陵市创威科技股份有限公司 | Adjustable painting die for enameled wire processing |
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