CN116859137B - Electrostatic detection early warning system and method based on data analysis - Google Patents

Electrostatic detection early warning system and method based on data analysis Download PDF

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CN116859137B
CN116859137B CN202311118041.6A CN202311118041A CN116859137B CN 116859137 B CN116859137 B CN 116859137B CN 202311118041 A CN202311118041 A CN 202311118041A CN 116859137 B CN116859137 B CN 116859137B
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骆燕明
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Jinjiang Fuxing Zipper Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R29/00Arrangements for measuring or indicating electric quantities not covered by groups G01R19/00 - G01R27/00
    • G01R29/24Arrangements for measuring quantities of charge
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F17/00Digital computing or data processing equipment or methods, specially adapted for specific functions
    • G06F17/10Complex mathematical operations
    • G06F17/18Complex mathematical operations for evaluating statistical data, e.g. average values, frequency distributions, probability functions, regression analysis
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05FSTATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
    • H05F3/00Carrying-off electrostatic charges

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Abstract

The invention relates to the technical field of data analysis, in particular to an electrostatic detection early warning system and method based on data analysis, comprising the following steps: acquiring a target detection area, and dividing the target detection area into a plurality of working areas according to the activity ranges of staff of different work types in the target detection area; dividing the working area into a plurality of independent detection areas by using grids, wherein the grids adopt rectangular grids, and the side lengths of the rectangular grids are equal to the detection radius of the electrostatic sensor; arranging electrostatic sensors at positions corresponding to the grid center points and taking charge of electrostatic detection of corresponding detection areas; and receiving data feedback of the electrostatic sensor, predicting the electrostatic state according to different working areas, and sending out an early warning signal when the risk level is higher. The invention can solve the problem of static detection early warning after partial sensors are damaged.

Description

Electrostatic detection early warning system and method based on data analysis
Technical Field
The invention relates to the technical field of data analysis, in particular to an electrostatic detection early warning system and method based on data analysis.
Background
Static electricity is a phenomenon in which charges accumulate on the surface of an object, usually due to movement of electrons. It is a charge distribution due to an imbalance between positive and negative charges that can accumulate on the surface of an object and cause attractive or repulsive phenomena. Electrostatic phenomena are typically the contact or separation between objects, or due to friction, pressure, or other physical processes. In the electrostatic phenomenon, when two objects are separated, one of the objects may have excessive positive or negative charges, and the other object may have corresponding opposite charges. Such charge imbalance may lead to the formation of an electric field, resulting in charge exchange, attraction or repulsion phenomena between objects. Common electrostatic phenomena are electrostatic attraction, electrostatic discharge, electrostatic interference, and electrostatic charge transfer.
Static electricity, while a common phenomenon in nature, can cause some hazards and problems in some cases. Static electricity can cause charge accumulation on the surface of the product, which can cause damage to the product if such charge is not timely released or neutralized. Particularly in the manufacturing industry, electronic components, semiconductor devices, and sensitive equipment may be subject to electrostatic discharge, resulting in equipment failure or reduced performance. In flammable gas or dust environments, electrostatic discharge may cause a fire or explosion. In industrial equipment and electronic equipment, static electricity may cause malfunction of electronic components, resulting in failure of the equipment. This can have an impact on the continuous operation of the production line and on the performance of the equipment. Electrostatic discharge may interfere with the proper operation of wireless communication and electromagnetic equipment, thereby affecting communication quality and data transmission.
In the prior art, the effect of monitoring the static electricity distribution in the workshop is achieved by selecting a proper sensor and arranging the sensor according to the layout and flow of the workshop to cover different areas. However, in the practical process, the sensors are difficult to realize the coverage of all areas, and as the service time increases, part of the sensors can be damaged and interrupted in communication, so that the problem of untimely detection and early warning can be caused.
Disclosure of Invention
The invention aims to provide an electrostatic detection early warning system and method based on data analysis, which solve the technical problems.
The aim of the invention can be achieved by the following technical scheme:
the electrostatic detection early warning method based on data analysis comprises the following steps:
acquiring a target detection area, and dividing the target detection area into a plurality of working areas according to the activity ranges of staff of different work types in the target detection area;
dividing the working area into a plurality of independent detection areas by using grids, wherein the grids adopt rectangular grids, and the side lengths of the rectangular grids are equal to the detection radius of the electrostatic sensor;
arranging electrostatic sensors at positions corresponding to the grid center points and taking charge of electrostatic detection of corresponding detection areas;
receiving data feedback of the electrostatic sensor, predicting the electrostatic state according to different working areas, sending an early warning signal when the risk level is high, sending an early warning signal when the risk coefficient is greater than or equal to a risk threshold value, and notifying a background worker to eliminate static electricity;
the specific steps of predicting and early warning the static state are as follows:
acquiring risk coefficients Fi of all working areas, comparing the risk coefficients Fi with a preset risk threshold value Fmax, and defining the working area where Fi is not less than Fmax as a management and control area;
acquiring position information of an abnormal sensor in the management and control area, connecting the abnormal sensor positioned at the outermost periphery, and generating a risk area;
early warning is carried out according to the boundary information of the risk area;
when the electrostatic sensor loses data connection, respectively acquiring measurement data of the adjacent electrostatic sensors, calculating standard deviation of the group of measurement data, and taking an average value of the group of measurement data as output of the electrostatic sensor losing data connection when the standard deviation is smaller than a preset value; when the standard deviation is larger than or equal to a preset value, the electrostatic sensor losing the data connection is defined as an abnormal sensor.
As a further scheme of the invention: the specific dividing steps of the working area are as follows:
acquiring the activity tracks of all staff in the target detection area;
marking the staff according to different working types of the staff;
acquiring the activity tracks of the workers of different work types, and taking the concentrated areas of the activity tracks as the activity areas of the workers of different work types;
acquiring non-overlapping parts among different active areas as working areas of the work species;
and acquiring the overlapped part between different active areas as a working area of the mixed work species.
As a further scheme of the invention: if there are multiple working areas of mixed work species communicating with each other, then the working areas are combined into one working area.
As a further scheme of the invention: the method also comprises the step of setting correction coefficients of different working areas, wherein the specific steps are as follows:
acquiring work types corresponding to different work areas, wherein the work areas of the mixed work types correspond to a plurality of work types;
sequencing the influence of static electricity accumulation according to different work species, wherein the work species with the higher rank are more prone to cause static electricity accumulation;
setting the correction coefficient of the working area as K, wherein the correction coefficient K is equal to the ranking of a single work type in the working area of the work type; in the working area of the mixed work species, the correction coefficient K is equal to the ranking of the work species which are ranked the top among the plurality of work species.
As a further scheme of the invention: the specific steps of electrostatic detection by the electrostatic sensor are as follows:
acquiring measurement data Ec of electrostatic sensors in each detection area;
comparing the detected value with a preset detection threshold Emax, and marking the electrostatic sensor as an abnormal sensor when Ec is more than or equal to Emax;
the number of abnormal sensors in each working area is obtained, and a risk coefficient F is calculated, wherein the calculation formula is as follows:
wherein Fi represents a risk coefficient of the working area i, si represents the total number of electrostatic sensors of the working area i, si' represents the number of abnormal sensors in the working area i, and λ represents a preset proportionality coefficient.
An electrostatic detection early warning system based on data analysis, comprising:
the working area dividing module: acquiring a target detection area, and dividing the target detection area into a plurality of working areas according to the activity ranges of staff of different work types in the target detection area;
and a grid dividing module: dividing the working area into a plurality of independent detection areas by using grids, wherein the grids adopt rectangular grids, and the side lengths of the rectangular grids are equal to the detection radius of the electrostatic sensor;
sensor arrangement module: arranging electrostatic sensors at positions corresponding to the grid center points and taking charge of electrostatic detection of corresponding detection areas;
and the early warning module is used for: receiving data feedback of the electrostatic sensor, predicting the electrostatic state according to different working areas, and sending out an early warning signal when the risk level is higher;
static electricity eliminating module: the conductive fabric is contacted with the position where static electricity is accumulated and is transmitted to the circuit board, a sensing switch on the circuit board turns on a battery to be electrified, the LED lamp is turned on, the LED lamp is automatically extinguished after 3-5 seconds, and the static electricity is reset, so that the static electricity is eliminated in the process.
The invention has the beneficial effects that: common electrostatic sensors include capacitive electrostatic sensors, electric field sensors, potential sensors, charge sensors, digital sensors and the like, but the detection range of any sensor is limited, and damage and communication interruption in the use process are difficult to avoid, so that full-coverage detection and early warning of a target area are difficult to realize;
therefore, in the invention, the whole area to be detected is divided into a plurality of working areas according to the different activity areas of the staff, and different correction coefficients are set according to the different staff compositions or work types in the working areas; after the output data of the electrostatic sensor is actually received, evaluating different working areas according to different correction coefficients, and screening out working areas with higher risks, namely the management and control areas in the invention; the management and control area is used as a monitoring target, the risk area is obtained after the monitoring area is connected with each other according to the position information of the electrostatic sensor at the outermost periphery of the monitoring area, and early warning is carried out;
therefore, in the scheme, the early warning after static electricity accumulation in part of the working area can be solved, and static electricity elimination in the risk area can be realized.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic flow chart of an electrostatic detection early warning method based on data analysis.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the invention discloses an electrostatic detection early warning method based on data analysis, which comprises the following steps:
acquiring a target detection area, and dividing the target detection area into a plurality of working areas according to the activity ranges of staff of different work types in the target detection area;
dividing the working area into a plurality of independent detection areas by using grids, wherein the grids adopt rectangular grids, and the side lengths of the rectangular grids are equal to the detection radius of the electrostatic sensor;
arranging electrostatic sensors at positions corresponding to the grid center points and taking charge of electrostatic detection of corresponding detection areas;
receiving data feedback of the electrostatic sensor, predicting the electrostatic state according to different working areas, and sending out an early warning signal when the risk level is higher; when the risk coefficient is greater than or equal to the risk threshold value, an early warning signal is sent out to inform a background worker to eliminate static electricity;
the specific steps of predicting and early warning the static state are as follows:
acquiring risk coefficients Fi of all working areas, comparing the risk coefficients Fi with a preset risk threshold value Fmax, and defining the working area where Fi is not less than Fmax as a management and control area;
acquiring position information of an abnormal sensor in the management and control area, connecting the abnormal sensor positioned at the outermost periphery, and generating a risk area;
early warning is carried out according to the boundary information of the risk area;
when the electrostatic sensor loses data connection, respectively acquiring measurement data of the adjacent electrostatic sensors, calculating standard deviation of the group of measurement data, and taking an average value of the group of measurement data as output of the electrostatic sensor losing data connection when the standard deviation is smaller than a preset value; when the standard deviation is larger than or equal to a preset value, the electrostatic sensor losing the data connection is defined as an abnormal sensor.
It is understood that static electricity can cause various hazards, particularly during plant production, and that static electricity discharge can cause fires or explosions, particularly in environments containing flammable gases, vapors, or dust. Static electricity can ignite these combustible materials, resulting in a fire or explosion event; when the accumulated electrostatic charge flows through a human body or an animal, an electric shock may be induced. This may lead to minor discomfort or serious bodily injury, even life threatening; electrostatic discharge can cause damage to electronic equipment, computers, semiconductor devices, and other sensitive equipment. The tiny circuits and components in these devices are very sensitive to static electricity, etc., so that static electricity conditions inside a workshop or factory need to be monitored from time to time, and the simplest and quick method for detecting static electricity is to use a static electricity sensor.
Common electrostatic sensors include capacitive electrostatic sensors, electric field sensors, potential sensors, charge sensors, digital sensors and the like, but the detection range of any sensor is limited, and damage and communication interruption in the use process are difficult to avoid, so that full-coverage detection and early warning of a target area are difficult to realize;
therefore, in the invention, the whole area to be detected is divided into a plurality of working areas according to the different activity areas of the staff, and different correction coefficients are set according to the different staff compositions or work types in the working areas; after the output data of the electrostatic sensor is actually received, evaluating different working areas according to different correction coefficients, and screening out working areas with higher risks, namely the management and control areas in the invention; the management and control area is used as a monitoring target, the risk area is obtained after the electrostatic sensors are connected with each other according to the position information of the outermost electrostatic sensor in the monitoring area, and early warning is carried out.
In a preferred embodiment of the present invention, the specific dividing steps of the working area are as follows:
acquiring the activity tracks of all staff in the target detection area;
marking the staff according to different working types of the staff;
acquiring the activity tracks of the workers of different work types, and taking the concentrated areas of the activity tracks as the activity areas of the workers of different work types;
acquiring non-overlapping parts among different active areas as working areas of the work species;
and acquiring the overlapped part between different active areas as a working area of the mixed work species.
In this embodiment, if there are a plurality of working areas of mixed work species communicating with each other, the working areas are combined into one working area.
In a preferred embodiment of the present invention, the method further comprises setting correction coefficients of different working areas, wherein the specific steps are as follows:
acquiring work types corresponding to different work areas, wherein the work areas of the mixed work types correspond to a plurality of work types;
sequencing the influence of static electricity accumulation according to different work species, wherein the work species with the higher rank are more prone to cause static electricity accumulation;
setting the correction coefficient of the working area as K, wherein the correction coefficient K is equal to the ranking of a single work type in the working area of the work type; in the working area of the mixed work species, the correction coefficient K is equal to the ranking of the work species which are ranked the top among the plurality of work species.
In a preferred embodiment of the present invention, the specific steps of electrostatic detection by the electrostatic sensor are as follows:
acquiring measurement data Ec of electrostatic sensors in each detection area;
comparing the detected value with a preset detection threshold Emax, and marking the electrostatic sensor as an abnormal sensor when Ec is more than or equal to Emax;
the number of abnormal sensors in each working area is obtained, and a risk coefficient F is calculated, wherein the calculation formula is as follows:
wherein Fi represents a risk coefficient of the working area i, si represents the total number of electrostatic sensors of the working area i, si' represents the number of abnormal sensors in the working area i, and λ represents a preset proportionality coefficient.
An electrostatic detection early warning system based on data analysis, comprising:
the working area dividing module: acquiring a target detection area, and dividing the target detection area into a plurality of working areas according to the activity ranges of staff of different work types in the target detection area;
and a grid dividing module: dividing the working area into a plurality of independent detection areas by using grids, wherein the grids adopt rectangular grids, and the side lengths of the rectangular grids are equal to the detection radius of the electrostatic sensor;
sensor arrangement module: arranging electrostatic sensors at positions corresponding to the grid center points and taking charge of electrostatic detection of corresponding detection areas;
and the early warning module is used for: receiving data feedback of the electrostatic sensor, predicting the electrostatic state according to different working areas, and sending out an early warning signal when the risk level is higher;
static electricity eliminating module: the conductive fabric is contacted with the position where static electricity is accumulated and is transmitted to the circuit board, a sensing switch on the circuit board turns on a battery to be electrified, the LED lamp is turned on, the LED lamp is automatically extinguished after 3-5 seconds, and the static electricity is reset, so that the static electricity is eliminated in the process.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.

Claims (4)

1. The electrostatic detection early warning method based on data analysis is characterized by comprising the following steps of:
acquiring a target detection area, and dividing the target detection area into a plurality of working areas according to the activity ranges of staff of different work types in the target detection area;
dividing the working area into a plurality of independent detection areas by using grids, wherein the grids adopt rectangular grids, and the side lengths of the rectangular grids are equal to the detection radius of the electrostatic sensor;
arranging electrostatic sensors at positions corresponding to the grid center points and taking charge of electrostatic detection of corresponding detection areas;
receiving data feedback of the electrostatic sensor, predicting the electrostatic state according to different working areas, and sending an early warning signal when the risk coefficient is greater than or equal to a risk threshold value to inform a background worker to eliminate static;
the specific steps of predicting and early warning the static state are as follows:
acquiring risk coefficients Fi of all working areas, comparing the risk coefficients Fi with a preset risk threshold value Fmax, and defining the working area where Fi is not less than Fmax as a management and control area;
acquiring position information of an abnormal sensor in the management and control area, connecting the abnormal sensor positioned at the outermost periphery, and generating a risk area;
early warning is carried out according to the boundary information of the risk area;
when the electrostatic sensor loses data connection, respectively acquiring measurement data of the adjacent electrostatic sensors, calculating standard deviation of the measurement data, and taking an average value of the measurement data as output of the electrostatic sensor losing data connection when the standard deviation is smaller than a preset value; when the standard deviation is larger than or equal to a preset value, the electrostatic sensor losing the data connection is defined as an abnormal sensor;
the method also comprises the step of setting correction coefficients of different working areas, wherein the specific steps are as follows:
acquiring work types corresponding to different work areas, wherein the work areas of the mixed work types correspond to a plurality of work types;
sequencing the influence of static electricity accumulation according to different work species, wherein the work species with the higher rank are more prone to cause static electricity accumulation;
setting the correction coefficient of the working area as K, wherein the correction coefficient K is equal to the ranking of a single work type in the working area of the work type; in the working area of the mixed work species, the correction coefficient K is equal to the ranking of the work species which are ranked the most forward in the plurality of work species;
the specific steps of electrostatic detection by the electrostatic sensor are as follows:
acquiring measurement data Ec of electrostatic sensors in each detection area;
comparing the detected value with a preset detection threshold Emax, and marking the electrostatic sensor as an abnormal sensor when Ec is more than or equal to Emax;
the number of abnormal sensors in each working area is obtained, and a risk coefficient F is calculated, wherein the calculation formula is as follows:
wherein Fi represents a risk coefficient of the working area i, si represents the total number of electrostatic sensors of the working area i, si' represents the number of abnormal sensors in the working area i, and λ represents a preset proportionality coefficient.
2. The method for electrostatic detection and early warning based on data analysis according to claim 1, wherein the specific dividing steps of the working area are as follows:
acquiring the activity tracks of all staff in the target detection area;
marking the staff according to different working types of the staff;
acquiring the activity tracks of the workers of different work types, and taking the concentrated areas of the activity tracks as the activity areas of the workers of different work types;
acquiring non-overlapping parts among different active areas as working areas of the work species;
and acquiring the overlapped part between different active areas as a working area of the mixed work species.
3. The method of claim 2, wherein if there are a plurality of working areas of mixed working species, the working areas are combined into one working area.
4. The electrostatic detection early warning system based on data analysis is characterized by comprising:
the working area dividing module: acquiring a target detection area, and dividing the target detection area into a plurality of working areas according to the activity ranges of staff of different work types in the target detection area;
and a grid dividing module: dividing the working area into a plurality of independent detection areas by using grids, wherein the grids adopt rectangular grids, and the side lengths of the rectangular grids are equal to the detection radius of the electrostatic sensor;
sensor arrangement module: arranging electrostatic sensors at positions corresponding to the grid center points and taking charge of electrostatic detection of corresponding detection areas;
and the early warning module is used for: receiving data feedback of the electrostatic sensor, predicting the electrostatic state according to different working areas, and sending out an early warning signal when the risk coefficient is greater than or equal to a risk threshold value;
the method also comprises the step of setting correction coefficients of different working areas, wherein the specific steps are as follows:
acquiring work types corresponding to different work areas, wherein the work areas of the mixed work types correspond to a plurality of work types;
sequencing the influence of static electricity accumulation according to different work species, wherein the work species with the higher rank are more prone to cause static electricity accumulation;
setting the correction coefficient of the working area as K, wherein the correction coefficient K is equal to the ranking of a single work type in the working area of the work type; in the working area of the mixed work species, the correction coefficient K is equal to the ranking of the work species which are ranked the most forward in the plurality of work species;
the specific steps of electrostatic detection by the electrostatic sensor are as follows:
acquiring measurement data Ec of electrostatic sensors in each detection area;
comparing the detected value with a preset detection threshold Emax, and marking the electrostatic sensor as an abnormal sensor when Ec is more than or equal to Emax;
the number of abnormal sensors in each working area is obtained, and a risk coefficient F is calculated, wherein the calculation formula is as follows:
wherein Fi represents a risk coefficient of the working area i, si represents the total number of electrostatic sensors of the working area i, si' represents the number of abnormal sensors in the working area i, and lambda represents a preset proportionality coefficient;
static electricity eliminating module: the conductive fabric is contacted with the position where static electricity is accumulated and is transmitted to the circuit board, a sensing switch on the circuit board turns on a battery to be electrified, the LED lamp is turned on, the LED lamp is automatically extinguished after 3-5 seconds, and the static electricity is reset, so that the static electricity is eliminated in the process.
CN202311118041.6A 2023-09-01 2023-09-01 Electrostatic detection early warning system and method based on data analysis Active CN116859137B (en)

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