CN116854351B - Production equipment for efficiently and automatically producing U-shaped toughened glass - Google Patents
Production equipment for efficiently and automatically producing U-shaped toughened glass Download PDFInfo
- Publication number
- CN116854351B CN116854351B CN202310829806.0A CN202310829806A CN116854351B CN 116854351 B CN116854351 B CN 116854351B CN 202310829806 A CN202310829806 A CN 202310829806A CN 116854351 B CN116854351 B CN 116854351B
- Authority
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- China
- Prior art keywords
- plate
- forming table
- screw rod
- glass
- bevel gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000005341 toughened glass Substances 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 239000000758 substrate Substances 0.000 claims abstract description 7
- 239000011521 glass Substances 0.000 abstract description 30
- 230000033001 locomotion Effects 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 7
- 238000005452 bending Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000013003 hot bending Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000005336 safety glass Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
- C03B23/03—Re-forming glass sheets by bending by press-bending between shaping moulds
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention relates to the field of glass processing, in particular to production equipment for efficiently and automatically producing U-shaped toughened glass, which comprises a substrate, wherein the top of the substrate is connected with a forming table in a sliding manner; the bottom of the forming table is provided with a bottom plate; two ends are provided with side plates; a triangular plate is connected between the side plate and the forming table in a sliding manner; the outer side surface of the side plate is provided with a motor which is connected with a screw rod II; after the glass is placed on the forming table by adopting the conveyor belt, the two side plates are inwards closed, the heater heats the glass at the boundary of the forming table, the hydraulic cylinder pushes the forming table to move so as to enable the rotating roller to rotate and simultaneously make oblique movement along the screw rod to bend the two sides of the glass for U-shaped forming, and further, the toughened glass is subjected to U-shaped heating forming by using fewer resources; the feeding station is separated from the blanking station after molding; on the one hand, the feeding time is not influenced, and on the other hand, the personnel safety is ensured while the efficient connection of feeding and discharging is improved.
Description
Technical Field
The invention relates to the field of glass processing, in particular to production equipment for efficiently and automatically producing U-shaped toughened glass.
Background
The toughened glass belongs to safety glass, is prestressed glass, and is formed with compressive stress on the surface of the glass by a chemical or physical method to improve the strength of the glass, and the surface stress is counteracted when the glass bears external force, so that the bearing capacity is improved, the wind pressure resistance, summer and cold resistance, impact resistance and the like of the glass are enhanced, the surface of the common toughened glass is a plane, and the bent toughened glass is increasingly applied;
the existing two production methods of glass hot bending toughened glass are to heat the glass in a furnace to reach the deformation temperature and then to temper the glass, and the two methods need to heat the whole glass when producing glass plates with special shapes (such as U-shaped bending toughened glass), so that a large amount of energy sources are wasted, the bending degree of the glass is difficult to be effectively controlled, special auxiliary equipment is needed to assist in production, and the popularization and the use are inconvenient, so that the equipment capable of saving resources and efficiently bending the U-shaped toughened glass is needed.
Disclosure of Invention
Therefore, the present invention has been made in view of the above problems, and it is an object of the present invention to solve the above problems by pushing a forming table to move by a hydraulic cylinder after a triangle on both sides approaches a glass, and then rotating a rotating roller while moving obliquely along a screw by internal transmission of the forming table; the invention realizes the aim through the following technical scheme:
the production equipment for efficiently and automatically producing the U-shaped toughened glass comprises a substrate, wherein the top of the substrate is connected with a forming table in a sliding manner; a bottom plate is arranged at the bottom of the forming table, and side plates are arranged at two ends of the bottom plate; a triangular plate is connected between the side plate and the forming table in a sliding manner; the outer side surface of the side plate is provided with a motor which is connected with a screw rod II; the second screw penetrates through the forming table and the triangular plate; the second screw is in threaded connection with the triangular plate; the bottom of the forming table is provided with rollers; two conical rotating gears are arranged on the front side of the forming table; the roller drives the conical rotating gear to rotate; the upper end and the lower end of the triangle bevel are provided with side blocks, and screw rods I are arranged in the side blocks; the lower end of the screw is provided with a bevel gear I; the first screw is provided with a spline, and trapezoidal threads are formed on the surface of the spline; the first screw is provided with a thread block; a bevel gear II is rotationally connected below the thread block and is in sliding connection with the screw rod I through a spline; the outer side of the bevel gear II is connected with the rotary drum through a bevel gear III which is meshed with the bevel gear II; the outer side of the rotary drum is fixedly connected with a rotary plate; the rear side of the forming table is provided with a hydraulic cylinder; vertical plates are arranged on two sides of the hydraulic cylinder; a conveyor belt is arranged in the middle of the vertical plate; and a limiting plate is arranged on the outer side of the top of the vertical plate.
Preferably, the base plate is provided with two rails II, and sliding plates are arranged on two sides of the bottom of the base plate; and the second track is matched with the sliding plate.
Preferably, the upper end of the forming table is provided with a front baffle plate, and the front baffle plate is provided with two groups of heating modules.
Preferably, the second screw is provided with reverse threads near two ends respectively.
Preferably, the bottom of the triangle is provided with a sliding block, and the top of the bottom plate is provided with a track III; the sliding block is matched with the track in a three-phase mode.
Preferably, the thread block is in threaded connection with the screw rod through a threaded hole.
Preferably, the top of the substrate is provided with a first track close to the inner side of the second track; the first track is matched with the roller.
The invention has the beneficial effects that:
1. after the glass is placed on the forming table by adopting the conveyor belt, the two side plates are inwards closed, the heater heats the glass at the boundary of the forming table, the hydraulic cylinder pushes the forming table to move so as to enable the rotating roller to rotate and simultaneously make oblique movement along the screw rod to bend the two sides of the glass for U-shaped forming, and further, the toughened glass is subjected to U-shaped heating forming by using fewer resources; 2. the feeding station is separated from the blanking station after molding; on the one hand, the feeding time is not influenced, and on the other hand, the personnel safety is ensured while the efficient connection of feeding and discharging is improved.
Drawings
Fig. 1 is an isometric view of a production facility for efficiently and automatically producing U-shaped toughened glass.
Fig. 2 is an exploded view of a production facility for efficiently and automatically producing U-shaped toughened glass according to the present invention.
Fig. 3 is an isometric view of a bottom side of a first state of a transmission portion of a forming table according to the present invention.
Fig. 4 is an isometric view of a second state of a drive section of a forming table according to the present invention.
Fig. 5 is a right rear side direction isometric view of a first state of a transmission part of a forming table provided by the invention.
Fig. 6 is a left rear side perspective view of a first state of a transmission part of a forming table according to the present invention.
Fig. 7 is an isometric view of a roller assembly provided by the present invention.
Fig. 8 is an isometric view of a triangle provided by the present invention.
Fig. 9 is a schematic diagram showing the transition of the assembling state of the rotating roller.
Fig. 10 is a sectional view of a roller assembly provided by the present invention.
Reference numerals illustrate:
10. a substrate; 11. track one; 12. a second track; 13. a hydraulic cylinder; 14. a riser; 15. a limiting plate; 16. a glass plate; 17. a conveyor belt; 20. a triangle; 21. a slide block; 22. a side block; 23. a first screw; 24. bevel gears I; 25. a screw block; 251. a threaded hole; 252. bevel gears II; 26. a rotating drum; 261. a rotating plate; 262. bevel gears III; 30. a forming table; 301. a conical rotary gear; 31. a front baffle; 32. a heating module; 33. a bottom plate; 331. a roller; 332. a slide plate; 333. a third track; 34. a side plate; 341. a motor; 342. and a second screw.
Detailed Description
Preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art to which the present invention pertains will readily implement the embodiments; this invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; in addition, for the purpose of more clearly describing the present invention, parts not connected to the present invention will be omitted from the drawings.
As shown in fig. 1, 2, 3, 4 and 5, a production device for efficiently and automatically producing U-shaped toughened glass comprises: base plate 10, first rail 11, second rail 12, hydraulic cylinder 13, vertical plate 14, limit plate 15, glass plate 16, conveyor 17, triangle 20, slide block 21, side block 22, first screw 23, first bevel gear 24, threaded block 25, threaded hole 251, second bevel gear 252, drum 26, rotary plate 261, third bevel gear 262, forming table 30, conical rotary gear 301, front baffle 31, heating module 32, bottom plate 33, roller 331, slide 332, third rail 333, side plate 34, motor 341, second screw 342;
as shown in fig. 1, 2 and 5, the base plate 10 has two rails 11, a rail 12 is arranged outside the two rails 11, a hydraulic cylinder 13 is arranged on the base plate 10 at the middle rear side of the two rails 11, two sets of risers 14 are arranged at two sides of the hydraulic cylinder 13, a conveyor belt 17 is arranged on the two sets of risers 14, and two sets of limiting plates 15 are arranged on the risers 14 at two sides of the conveyor belt 17 for limiting the glass plate 16;
as shown in fig. 4, fig. 7, fig. 8, fig. 9 and fig. 10, the bottom end of the triangle 20 is provided with a slide block 21, the triangle 20 is installed in a track three 333 through the slide block 21, the upper end and the lower end of the bevel edge of the triangle 20 are provided with side blocks 22, a first screw 23 is installed in the side blocks 22, the lower end of the first screw 23 is provided with a first bevel gear 24, the two ends of a threaded block 25 are installed on the first screw 23 through threaded holes 251, the first screw 23 is provided with a spline, the spline surface is provided with trapezoidal threads, the threaded block 25 is internally provided with a second bevel gear 252, the second bevel gear 252 is installed outside the first screw 23 through internal matched splines, a rotary drum 26 is meshed with the second bevel gear 252 through a third bevel gear 262 for rotation, and the rotary drum 26 is provided with a rotary plate 261, so that the first screw 23 can drive the threaded block 25 to move and simultaneously the rotary plate 261 can rotate along with the rotary drum 26, and the rotary plate 261 can be adapted to the glass shapes bent to different angles;
as shown in fig. 2, 3 and 4, the lower end of the forming table 30 is provided with a bottom plate 33, the middle of the lower end of the bottom plate 33 is provided with a roller 331, the outer side of the roller 331 is provided with two groups of sliding plates 332, the forming table 30 is installed in the first rail 11 through the roller 331, the roller 331 is provided with a circle of gear teeth, the inner bottom of the first rail 11 is provided with a rack, the upper end of the bottom plate 33 is provided with a third rail 333, the two sides of the bottom plate 33 are provided with side plates 34, the outer side of the side plates 34 is provided with a motor 341, the motor 341 is connected with one end of a second screw 342, the second screw 342 is divided into three sections, the first section is provided with a forward thread, the middle section is provided with a screw hole which penetrates through the side bottom end of the triangle 20 on one side, the middle section is provided with no thread, the middle section penetrates through the inside of the forming table 30 but is not contacted, the last section is provided with a reverse thread, the bottom end of the triangle 20 on the other side is provided with a screw hole which penetrates through the side of the triangle 20 on the other side, the other side is installed in the side plate 34, the triangle 20 on the other side can be driven by the motor 341 to rotate in one direction so that the triangle 20 on the other side moves towards the triangle 20 on the direction of the forming table 30;
the upper end of the forming table 30 is provided with a front baffle 31, the front baffle 31 is provided with two groups of heating modules 32, the left side and the right side of the lower end of the forming table 30 are provided with conical rotating gears 301, when the forming table 30 moves, the roller 331 is driven to move in the first track 11 to rotate, and then the roller 331 can drive the conical rotating gears 301 to rotate through the gear and bevel gear transmission combination inside the forming table 30, so that the conical rotating gears 301 are used for driving the first bevel gears 24 when the first bevel gears 24 are meshed with the conical rotating gears 301.
The basic principle of the invention is as follows:
as shown in fig. 1, 2, 3 and 4, when the invention starts to work, the glass plate 16 is conveyed to the forming table 30 by the conveyor 17, two ends of the glass plate 16 slide along the limiting plates 15 to ensure positioning accuracy, so that the glass plate 16 can be accurately placed on the forming table 30, when the glass plate 16 is placed stably, the heating module 32 heats, the forming table 30 is pushed by the hydraulic cylinder 13 to move along the first rail 11 and the second rail 12, the first motor 341 drives the second screw 342 to rotate so that the first triangle plates 20 on two sides move to the first bevel gear 24 to be meshed with the bevel gear 301, then the roller 331 is rotated by the gear teeth of the roller 331 and the rack transmission in the first rail 11, the internal gear of the forming table 30 and the bevel gear transmission combined motion are further rotated by the roller 331, further, the first screw 23 is rotated by the first bevel gear 24, the threaded block 25 is moved from top to bottom, the second bevel gear 252 drives the third bevel gear 262 to rotate the drum 26 and further rotate the rotating plate 261, finally, the rotating plate 261 is changed into the (2) state from the left (1) state shown in fig. 9 after the glass plate 16 is bent, the rotating plate 261 moves obliquely to bend the glass plate 16, at this time, the toughened glass plate 16 is processed into a U-shaped shape which is attached to the forming table 30, the toughened glass plate can be taken out from the rear of the forming table 30 after being cooled, then the forming table 30 is retracted to the original position by the hydraulic cylinder 13, the motor 341 also drives the triangular plates 20 at two sides to the recovery position, and all parts of the whole equipment are recovered to the original state and wait for the next processing.
Claims (3)
1. Production equipment for efficiently and automatically producing U-shaped toughened glass comprises a substrate (10), and is characterized in that: the top of the base plate (10) is connected with a forming table (30) in a sliding manner; a bottom plate (33) is arranged at the bottom of the forming table (30), and side plates (34) are arranged at two ends of the bottom plate (33); a triangle (20) is connected between the side plate (34) and the forming table (30) in a sliding way; the outer side surface of the side plate (34) is provided with a motor (341), and the motor (341) is connected with a screw rod II (342); the second screw rod (342) penetrates through the forming table (30) and the triangular plate (20); the second screw rod (342) is in threaded connection with the triangle (20); the bottom of the forming table (30) is provided with a roller (331); two conical rotating gears (301) are arranged on the front side of the forming table (30); the roller (331) drives the conical rotating gear (301) to rotate; the upper end and the lower end of the bevel edge of the triangular plate (20) are provided with side blocks (22), and a screw rod I (23) is arranged in the side blocks (22); the lower end of the first screw rod (23) is provided with a first bevel gear (24); the first screw (23) is provided with a spline, and the surface of the spline is provided with trapezoidal threads; a thread block (25) is arranged on the first screw rod (23); a bevel gear II (252) is rotationally connected inside the threaded block (25), and the bevel gear II (252) is in sliding connection with the screw rod I (23) through a spline; the outer side of the bevel gear II (252) is connected with the rotary drum (26) through a bevel gear III (262) which is arranged in a meshed manner; a rotating plate (261) is fixedly connected to the outer side of the rotary drum (26); a hydraulic cylinder (13) is arranged at the rear side of the forming table (30); two sides of the hydraulic cylinder (13) are provided with vertical plates (14); a conveyor belt (17) is arranged in the middle of the vertical plate (14); a limiting plate (15) is arranged on the outer side of the top of the vertical plate (14);
the base plate (10) is provided with two rails II (12), and sliding plates (332) are arranged on two sides of the bottom plate (33); the second track (12) is matched with the sliding plate (332); a sliding block (21) is arranged at the bottom of the triangular plate (20), and a track III (333) is arranged at the top of the bottom plate (33); the sliding block (21) is matched with a track III (333); a first track (11) is arranged on the top of the base plate (10) close to the inner side of the second track (12); the first rail (11) is matched with the roller (331); the upper end of the forming table (30) is provided with a front baffle plate (31), and the front baffle plate (31) is provided with two groups of heating modules (32).
2. The production equipment for efficiently and automatically producing U-shaped toughened glass, according to claim 1, is characterized in that: and the two ends of the screw rod II (342) close to the two ends are respectively provided with reverse threads.
3. The production equipment for efficiently and automatically producing U-shaped toughened glass, according to claim 1, is characterized in that: the threaded block (25) is in threaded connection with the first screw rod (23) through a threaded hole (251).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310829806.0A CN116854351B (en) | 2023-07-07 | 2023-07-07 | Production equipment for efficiently and automatically producing U-shaped toughened glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310829806.0A CN116854351B (en) | 2023-07-07 | 2023-07-07 | Production equipment for efficiently and automatically producing U-shaped toughened glass |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116854351A CN116854351A (en) | 2023-10-10 |
| CN116854351B true CN116854351B (en) | 2024-03-12 |
Family
ID=88218539
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310829806.0A Active CN116854351B (en) | 2023-07-07 | 2023-07-07 | Production equipment for efficiently and automatically producing U-shaped toughened glass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116854351B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109809677A (en) * | 2019-04-04 | 2019-05-28 | 嘉峪关市天宝热弯玻璃工艺有限责任公司 | A kind of processing unit (plant) and its processing method of U-shaped bending tempered glass |
| CN113292231A (en) * | 2021-06-02 | 2021-08-24 | 侯廷昌 | Processing device and processing method for L-shaped bent toughened glass |
| CN114315111A (en) * | 2022-01-20 | 2022-04-12 | 安徽高瑞鑫光电科技有限公司 | Glass cover plate hot bending equipment and hot bending method thereof |
| CN114956527A (en) * | 2022-06-16 | 2022-08-30 | 张家港源泰玻璃有限公司 | Bending forming process for production and processing of toughened glass |
| CN115072976A (en) * | 2022-06-07 | 2022-09-20 | 武汉鑫玻玻璃科技有限公司 | Bending device for processing toughened glass and processing method thereof |
| CN115745383A (en) * | 2022-11-30 | 2023-03-07 | 江苏富乐德石英科技有限公司 | Quartz plate bending process and device |
| CN218579828U (en) * | 2022-12-09 | 2023-03-07 | 广东新艺洋玻璃科技有限公司 | Automatic bending device for glass |
| CN115925240A (en) * | 2023-02-10 | 2023-04-07 | 浙江建润节能科技有限公司 | Hot bending machine for carrying out different bending treatment on glass |
-
2023
- 2023-07-07 CN CN202310829806.0A patent/CN116854351B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109809677A (en) * | 2019-04-04 | 2019-05-28 | 嘉峪关市天宝热弯玻璃工艺有限责任公司 | A kind of processing unit (plant) and its processing method of U-shaped bending tempered glass |
| CN113292231A (en) * | 2021-06-02 | 2021-08-24 | 侯廷昌 | Processing device and processing method for L-shaped bent toughened glass |
| CN114315111A (en) * | 2022-01-20 | 2022-04-12 | 安徽高瑞鑫光电科技有限公司 | Glass cover plate hot bending equipment and hot bending method thereof |
| CN115072976A (en) * | 2022-06-07 | 2022-09-20 | 武汉鑫玻玻璃科技有限公司 | Bending device for processing toughened glass and processing method thereof |
| CN114956527A (en) * | 2022-06-16 | 2022-08-30 | 张家港源泰玻璃有限公司 | Bending forming process for production and processing of toughened glass |
| CN115745383A (en) * | 2022-11-30 | 2023-03-07 | 江苏富乐德石英科技有限公司 | Quartz plate bending process and device |
| CN218579828U (en) * | 2022-12-09 | 2023-03-07 | 广东新艺洋玻璃科技有限公司 | Automatic bending device for glass |
| CN115925240A (en) * | 2023-02-10 | 2023-04-07 | 浙江建润节能科技有限公司 | Hot bending machine for carrying out different bending treatment on glass |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116854351A (en) | 2023-10-10 |
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