CN116837239A - Preparation method of marine microorganism corrosion resistant titanium alloy - Google Patents

Preparation method of marine microorganism corrosion resistant titanium alloy Download PDF

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Publication number
CN116837239A
CN116837239A CN202210281264.3A CN202210281264A CN116837239A CN 116837239 A CN116837239 A CN 116837239A CN 202210281264 A CN202210281264 A CN 202210281264A CN 116837239 A CN116837239 A CN 116837239A
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titanium alloy
corrosion resistant
rare earth
marine
resistant titanium
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柏春光
贾清
张志强
杨锐
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Institute of Metal Research of CAS
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • C22C1/03Making non-ferrous alloys by melting using master alloys
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N59/00Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
    • A01N59/16Heavy metals; Compounds thereof
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B9/00General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
    • C22B9/16Remelting metals
    • C22B9/20Arc remelting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/045Alloys based on refractory metals
    • C22C1/0458Alloys based on titanium, zirconium or hafnium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F15/00Other methods of preventing corrosion or incrustation

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
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  • Agronomy & Crop Science (AREA)
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  • Physics & Mathematics (AREA)
  • Inorganic Chemistry (AREA)
  • Pest Control & Pesticides (AREA)
  • Plant Pathology (AREA)
  • Manufacturing & Machinery (AREA)
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  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The invention belongs to the technical field of application of titanium alloy in the ocean, and particularly relates to a preparation method of marine microorganism corrosion resistant titanium alloy. Adding a small amount or trace rare earth elements into the pure titanium or titanium alloy to form the marine microorganism corrosion resistant titanium alloy. The added rare earth element has lower electrode potential than titanium, and preferentially corrodes in the formation of a primary cell, thereby playing a role in protecting titanium. The added rare earth element has the function of sterilizing or inhibiting the growth of bacteria. The added rare earth element oxide has high stability, and can promote the formation of a compact oxide film on the surface of the titanium alloy. The invention utilizes an alloying method to prepare the marine organism corrosion resistant titanium alloy, and effectively overcomes the complexity and high cost of a coating method, a chemical method or a physical method.

Description

Preparation method of marine microorganism corrosion resistant titanium alloy
Technical Field
The invention belongs to the technical field of application of titanium alloy in the ocean, and particularly relates to a preparation method of marine microorganism corrosion resistant titanium alloy.
Background
The titanium alloy has excellent performances of low density, high strength, seawater corrosion resistance and the like, is widely applied to equipment such as ships, pressure-resistant shells, heat exchangers, seawater desalination devices, coolers, condensers, pipelines and the like, and is known as ocean metal in the ocean engineering fields such as ocean thermoelectric power generation, oil gas exploitation, aquaculture and the like. However, the titanium alloy has good biocompatibility, is an ideal habitat for marine organisms, and the life activities of the marine organisms can generate certain corrosive metabolites, so that the interface state of titanium/seawater and the properties of a medium are changed, the microbial corrosion is caused, the stability of a protective oxide film or coating on the surface of a metal is damaged, and pitting or crevice corrosion is further caused, so that the application environment of the titanium alloy is deteriorated. Meanwhile, due to the adhesion and propagation of microorganisms, organic matters, sediment and other inorganic matters in seawater are easily adhered to the mucus secreted by the microorganisms, the thickness is gradually increased, the running resistance of equipment is increased, if the microorganisms exist on the inner wall, the flow is reduced, and under the action of turbulent flow, the oxidation film on the inner surface is continuously flushed by the seawater, so that the titanium tube is thinned, and finally broken to form large-size perforations. Therefore, how to improve the marine microorganism corrosion resistance of titanium alloys and reduce the attachment fouling of organisms is a problem which needs to be solved in marine engineering applications.
Common methods for preventing microbial corrosion include chemical, physical and biological methods. Wherein the chemical method comprises killing spores or larvae by selecting effective chemical substances, or generating a solution containing cuprous oxide and Al (OH) by electrolysis of seawater electrolyte 3 Effective chlorine, killing or inhibiting the growth of microorganism to achieve the aim of corrosion prevention. The physical method mainly utilizes ionizing rays (including ultraviolet rays, gamma rays and X rays) or ultrasonic treatment to kill or remove microorganisms attached to the surface of the titanium alloy. Biological methods utilize symbiotic, competing, and antagonistic relationships between microorganisms to prevent corrosion of metals by the microorganisms. The method can weaken the corrosion of marine microorganisms to the titanium alloy in a short period of time, but has the advantages of short service cycle and complex process,high cost, ecological environment destruction and the like. If the titanium alloy material resistant to marine organism corrosion can be developed, the structural and functional integration is realized, and the marine organism corrosion problem which exists for a long time can be solved with low cost and environmental protection.
Disclosure of Invention
Aiming at the corrosion condition of the marine microorganisms of the titanium alloy, the invention aims to provide a preparation method of the marine microorganism corrosion-resistant titanium alloy.
In order to solve the problems, the technical scheme of the invention is as follows:
a preparation method of marine microorganism corrosion resistant titanium alloy is characterized in that a small amount or trace rare earth elements are added into pure titanium or titanium alloy to form the marine microorganism corrosion resistant titanium alloy.
The preparation method of the marine microorganism corrosion resistant titanium alloy is not limited to the common marine titanium alloy.
According to the preparation method of the marine microorganism corrosion resistant titanium alloy, the rare earth element has lower electrode potential than Ti.
According to the preparation method of the marine microorganism corrosion resistant titanium alloy, the rare earth element is added in a mode of intermediate alloy or metal simple substance, and the addition amount is controlled between 0.001 and 3 weight percent.
In the preparation method of the marine microorganism corrosion resistant titanium alloy, preferably, the rare earth element content in the intermediate alloy is controlled to be 5-50wt%.
The preparation method of the marine microorganism corrosion resistant titanium alloy comprises the steps of preparing rare earth elements including but not limited to lanthanide series rare earth elements.
The preparation method of the marine microorganism corrosion resistant titanium alloy comprises the steps of forming the marine microorganism corrosion resistant titanium alloy through smelting, wherein the alloy smelting method comprises the following steps of, but is not limited to, a liquid smelting method: vacuum consumable smelting or vacuum induction smelting.
According to the preparation method of the marine microorganism corrosion resistant titanium alloy, the marine microorganism corrosion resistant titanium alloy is formed through powder metallurgy hot-pressing sintering.
The design basis of the invention is as follows:
in an etching medium, two metals of different potentials can form a galvanic cell, and the corrosion of a metal in contact with another metal of higher potential is called galvanic corrosion. The standard electrode potentials of the titanium and the rare earth element have larger difference, when the titanium and the rare earth element are in solution, a couple is formed, the couple corrosion occurs, the rare earth element with low potential is corroded in an accelerating way, and the titanium with high potential is protected. Meanwhile, the growth and adhesion of marine organisms on the surface of the titanium alloy are effectively inhibited by utilizing the antibacterial effect of rare earth element ions, and the rare earth element ions are further oxidized to form a compact oxide film on the surface of the titanium alloy.
Wherein, the added rare earth element has lower electrode potential than titanium, and the rare earth element preferentially corrodes in the process of forming a primary cell, thereby playing a role in protecting titanium. The added rare earth element has the function of sterilizing or inhibiting the growth of bacteria. The added rare earth element oxide has high stability, and can promote the formation of a compact oxide film on the surface of the titanium alloy.
Compared with the prior art, the invention has the following advantages:
1. the invention utilizes an alloying method to prepare the marine organism corrosion resistant titanium alloy, and effectively overcomes the complexity and high cost of a coating method, a chemical method or a physical method.
2. According to the invention, the difference between the added element and the standard electrode potential of the titanium element is directly utilized, a primary cell is formed in the alloy to improve the corrosion resistance of the titanium alloy, and rare earth element ions subjected to oxidation reaction play a role in inhibiting biological growth.
3. The rare earth elements added in the invention are beneficial to promoting the formation of passivation films on the surface of the titanium alloy, and further improving the corrosion resistance of the titanium alloy.
Drawings
FIG. 1 shows that the concentration of Pseudomonas aeruginosa in the different alloys is 10 6 3.5wt% of cells/mLOptical density value after 7 days of immersion in NaCl solution. In the figures, 1, 2, 3, 4, 5, 6 on the abscissa represent example 1, example 2, example 3, example 4, example 5, and comparative example, respectively, and OD on the ordinate 600nm Representing an optical density at a wavelength of 600 nm.
Detailed Description
The present invention will be further described in detail by way of examples, comparative examples and drawings.
Example 1
Adding an Al-Sc intermediate alloy into the Ti6Al4V alloy, wherein the mass fraction of Sc element in the obtained marine microorganism corrosion resistant titanium alloy is 0.001%. After all the raw materials are uniformly mixed, an electrode is pressed, three times of consumable smelting are carried out, the obtained cast ingot is cogged and forged, a test sample is cut, and a laboratory seawater environment simulation electrochemical corrosion behavior test and a hanging piece experiment are carried out.
The results show that: the corrosion current density in the presence of Pseudomonas aeruginosa was 82.81nA/cm 2 Is far lower than 257.52nA/cm of pure titanium of a comparison sample 2 After soaking for 7 days, the optical density value of the surface is 0.19, which is far lower than 0.42 of the surface of pure titanium, and the surface has no obvious pitting corrosion.
Example 2
Adding an Al-Ce intermediate alloy into the Ti6Al4V alloy, and calculating according to the mass fraction of Ce element in the obtained marine microorganism corrosion resistant titanium alloy of 0.15%. After all the raw materials are uniformly mixed, an electrode is pressed, secondary consumable smelting is carried out, primary induction skull smelting is carried out, an obtained cast ingot is cogged and forged, a test sample is cut, and a laboratory simulated seawater environment electrochemical corrosion behavior test and a hanging piece experiment are carried out.
The results show that: the corrosion current density in the presence of Pseudomonas aeruginosa was 58.20nA/cm 2 Is far lower than 257.52nA/cm of pure titanium of a comparison sample 2 After soaking for 7 days, the optical density value of the surface is 0.14, which is far lower than 0.42 of the surface of pure titanium, and the surface has no obvious pitting corrosion.
Example 3
Adding metal simple substance Sm into pure Ti, and calculating the mass fraction of Sm element in the obtained marine microorganism corrosion resistant titanium alloy by 3%. And (3) after uniformly mixing all the raw materials, carrying out non-consumable arc melting, directly cutting an obtained cast ingot into a test sample, and carrying out a laboratory seawater environment simulation electrochemical corrosion behavior test and a hanging experiment.
The results show that: the corrosion current density in the presence of Pseudomonas aeruginosa was 95.06nA/cm 2 Is far lower than 257.52nA/cm of pure titanium of a comparison sample 2 After soaking for 7 days, the optical density value of the surface is 0.13, which is far lower than 0.42 of the surface of pure titanium, and the surface has no obvious pitting corrosion.
Example 4
Adding metal simple substance La into pure Ti, and calculating according to the mass fraction of La element of 0.024% in the obtained marine microorganism corrosion resistant titanium alloy. And (3) after uniformly mixing all the raw materials, carrying out non-consumable arc melting, directly cutting an obtained cast ingot into a test sample, and carrying out a laboratory seawater environment simulation electrochemical corrosion behavior test and a hanging experiment.
The results show that: the corrosion current density in the presence of Pseudomonas aeruginosa was 50.89nA/cm 2 Is far lower than 257.52nA/cm of pure titanium of a comparison sample 2 After soaking for 7 days, the optical density value of the surface is 0.20, which is far lower than 0.42 of the surface of pure titanium, and the surface has no obvious pitting corrosion.
Example 5
Adding metal simple substance Y into pure Ti, and calculating according to the mass fraction of the Y element in the obtained marine microorganism corrosion resistant titanium alloy of 0.002%. And (3) after uniformly mixing all the raw materials, carrying out non-consumable arc melting, directly cutting an obtained cast ingot into a test sample, and carrying out a laboratory seawater environment simulation electrochemical corrosion behavior test and a hanging experiment.
The results show that: the corrosion current density in the presence of Pseudomonas aeruginosa was 21.32nA/cm 2 Is far lower than 257.52nA/cm of pure titanium of a comparison sample 2 After soaking for 7 days, the optical density value of the surface is 0.18, which is far lower than 0.42 of the surface of pure titanium, and the surface has no obvious pitting corrosion.
The results of examples 1-5 and comparative examples are set forth in Table 1 and FIG. 1.
Table-electrochemical corrosion behavior in pseudomonas aeruginosa environment for different examples compared to pure titanium
E corr (V) I corr (nA/cm 2 )
Example 1 (T-1) -0.36 82.81
Example 2 (T-2) -0.34 58.20
Example 3 (T-3) -0.31 95.06
Example 4 (T-4) -0.41 50.89
Example 5 (T-5) -0.34 21.32
Comparative example (Ti) -0.42 257.52
As shown in FIG. 1, the concentration of the different alloys in the alloy containing Pseudomonas aeruginosa is 10 6 As can be seen from FIG. 1, the higher the OD value, the higher the concentration, indicating that there are more microorganisms, the optical density value after soaking in 3.5% NaCl solution for 7 days in cells/mL.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and any simple modification, element modification, and the like of the above embodiment according to the technical substance of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims (8)

1. A preparation method of marine microorganism corrosion resistant titanium alloy is characterized in that a small amount or a trace amount of rare earth elements are added into pure titanium or titanium alloy to form the marine microorganism corrosion resistant titanium alloy.
2. The method for producing a marine microbial corrosion resistant titanium alloy according to claim 1, wherein the titanium alloy is not limited to a conventional marine titanium alloy.
3. The method for producing a marine microbial corrosion resistant titanium alloy according to claim 1, wherein the rare earth element has a lower electrode potential than Ti.
4. The method for preparing a titanium alloy resistant to marine microbial corrosion according to claim 1, wherein the rare earth element is added in the form of a master alloy or a metal simple substance, and the addition amount is controlled to be 0.001-3 wt%.
5. The method for producing a marine microbial corrosion resistant titanium alloy according to claim 4, wherein the rare earth element content in the intermediate alloy is preferably controlled to be 5 to 50 wt%.
6. A method of producing a marine microbial corrosion resistant titanium alloy according to claim 1, wherein the rare earth elements include, but are not limited to, lanthanide rare earth elements.
7. A method of producing a marine microbial corrosion resistant titanium alloy according to claim 1, wherein the marine microbial corrosion resistant titanium alloy is formed by smelting, the alloy smelting method including, but not limited to, a liquid smelting method: vacuum consumable smelting or vacuum induction smelting.
8. The method for producing a marine microbial corrosion resistant titanium alloy according to claim 1, wherein the marine microbial corrosion resistant titanium alloy is formed by powder metallurgy hot-pressed sintering.
CN202210281264.3A 2022-03-21 2022-03-21 Preparation method of marine microorganism corrosion resistant titanium alloy Pending CN116837239A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101070570A (en) * 2007-06-14 2007-11-14 上海交通大学 Method for mixed addition of rare earth and boron element in titanium alloy
CN101880795A (en) * 2010-07-15 2010-11-10 上海大学 TA16 titanium alloy obtained from trace rare earth alloying treatment
CN104955970A (en) * 2013-01-25 2015-09-30 新日铁住金株式会社 Titanium alloy having excellent corrosion resistance in environment containing bromine ions
CN105838910A (en) * 2016-05-31 2016-08-10 沈阳中核舰航特材科技有限公司 Manufacturing method of antibacterial titanium alloy for bio-medical treatment
CN106319282A (en) * 2015-06-17 2017-01-11 中国科学院金属研究所 Novel low-cost high-plasticity sea-water-corrosion-resistant titanium alloy
CN107630151A (en) * 2016-07-18 2018-01-26 中国科学院金属研究所 A kind of new type beta type titanium alloy with antibacterial and promotion knitting function
CN107675020A (en) * 2017-09-15 2018-02-09 中国兵器科学研究院宁波分院 A kind of low-density titanium alloy and preparation method containing Rare Earth Y
CN110172612A (en) * 2019-05-10 2019-08-27 河北工业大学 A kind of high-strength corrosion-resistant erosion titanium zirconium-base alloy and preparation method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101070570A (en) * 2007-06-14 2007-11-14 上海交通大学 Method for mixed addition of rare earth and boron element in titanium alloy
CN101880795A (en) * 2010-07-15 2010-11-10 上海大学 TA16 titanium alloy obtained from trace rare earth alloying treatment
CN104955970A (en) * 2013-01-25 2015-09-30 新日铁住金株式会社 Titanium alloy having excellent corrosion resistance in environment containing bromine ions
CN106319282A (en) * 2015-06-17 2017-01-11 中国科学院金属研究所 Novel low-cost high-plasticity sea-water-corrosion-resistant titanium alloy
CN105838910A (en) * 2016-05-31 2016-08-10 沈阳中核舰航特材科技有限公司 Manufacturing method of antibacterial titanium alloy for bio-medical treatment
CN107630151A (en) * 2016-07-18 2018-01-26 中国科学院金属研究所 A kind of new type beta type titanium alloy with antibacterial and promotion knitting function
CN107675020A (en) * 2017-09-15 2018-02-09 中国兵器科学研究院宁波分院 A kind of low-density titanium alloy and preparation method containing Rare Earth Y
CN110172612A (en) * 2019-05-10 2019-08-27 河北工业大学 A kind of high-strength corrosion-resistant erosion titanium zirconium-base alloy and preparation method thereof

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