CN116837047A - Method for preparing (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid - Google Patents

Method for preparing (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid Download PDF

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CN116837047A
CN116837047A CN202210286347.1A CN202210286347A CN116837047A CN 116837047 A CN116837047 A CN 116837047A CN 202210286347 A CN202210286347 A CN 202210286347A CN 116837047 A CN116837047 A CN 116837047A
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ethyl
oxo
alpha
pyrrolidine
acetic acid
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颜峰峰
潘洪杰
朱元勋
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Zhejiang Huahai Pharmaceutical Co Ltd
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Zhejiang Huahai Pharmaceutical Co Ltd
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Abstract

The invention provides a method for preparing (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid, which comprises the steps of separating (R/S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid ester under alkaline conditions by ester hydrolase, and separating to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid ester; and hydrolyzing (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid ester (II) under alkaline condition, and acidifying to obtain the target intermediate. The method provided by the invention avoids the use of chiral resolution reagent, simplifies the production process, saves the cost and protects the environment.

Description

Method for preparing (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid
Field of the art
The invention relates to a method for preparing (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid, belonging to the technical field of drug synthesis.
(II) background art
Epilepsy is the second most common disease of neurology next to cerebrovascular disease and is widely distributed worldwide. Antiepileptic drugs are typically amide nootropic agents or choline agonists. Levetiracetam is a novel antiepileptic drug developed by belgium UCB company, belongs to a second generation acetylcholine agonist, and is mainly used for treating localized and secondary whole body epilepsy. Levetiracetam has the characteristics of high therapeutic index, slight adverse reaction, good tolerance, no interaction with other antiepileptic drugs and the like, is a novel antiepileptic drug which is most applied in the current epileptic treatment, and has wide application prospect in the field of epileptic treatment.
At present, a plurality of reports on preparation methods of levetiracetam at home and abroad are provided, and chemical resolution method is mainly adopted for synthesis. The synthetic routes commonly used in industry are of the following two types: in the first route, (R/S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid is used as a raw material, and (R) -alpha-methylbenzylamine is used as a resolving agent, resolved in benzene, treated by alkali and acidified to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid. (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid reacts with ethyl chloroformate, and then ammonia gas is introduced to obtain levetiracetam, and the synthetic route is shown as follows:
in the second route, 2-aminobutanamide is taken as a raw material, and (S) -2-aminobutanamide hydrochloride is obtained through resolution by L-tartaric acid, ammonia dissociation and salification by hydrogen chloride. The (S) -2-aminobutanamide hydrochloride reacts with 4-chlorobutyryl chloride, levetiracetam is obtained through cyclization reaction under the action of a phase transfer catalyst and an alkaline reagent, and the synthetic route is shown as follows:
the synthetic routes all adopt the traditional chemical resolution method to construct chiral centers, and have long process routes and low atom utilization rate. Meanwhile, the solvents and reagents used in the chemical separation method have great environmental hazard, and the three wastes (waste water, waste gas and waste residue) are large in quantity, so that the method is applied industrially to a certain extent.
Bioenzyme processes convert chemically synthesized racemic derivatives, precursors or prochiral compounds to single optically active products using enzymatic reactions or microbial transformations with high regioselectivity and enantioselectivity. Therefore, a brand new thought and method can be provided for the industrial preparation of levetiracetam by selecting a proper biological enzyme to realize chiral resolution of (R/S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid.
(III) summary of the invention
The invention aims to provide a novel method for preparing levetiracetam intermediate by a biological enzyme method, which has simple process and little environmental pollution. The invention has the advantages that the (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid shown in the formula III is synthesized by adopting an enzyme resolution method, so that the use of a large amount of resolution reagents is avoided, and the synthesis steps are simplified.
The aim of the invention is realized by the following technical scheme:
a process for preparing (S) - α -ethyl-2-oxo-1-pyrrolidineacetic acid (III), comprising the steps of:
(1) Splitting (R/S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (I) under alkaline conditions by ester hydrolase, and separating to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (II);
(2) Hydrolyzing the (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid ester (II) obtained in the step (1) under alkaline conditions, and acidifying to obtain a target intermediate (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid (III):
r in the formulas (I) and (II) is C 1 ~C 6 Alkyl, preferably R is methyl and ethyl. C (C) 1 ~C 6 Alkyl is selected from methyl, ethyl, propyl, isopropyl, butyl, 1-methylpropyl, 2-methylpropyl, 1-dimethylethyl, pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 2-dimethylpropyl, 1-ethylpropyl, hexyl, 1-dimethylpropyl, 1, 2-dimethylpropyl 1-methylpentyl, 2-methylpentyl, 3-methylpentyl, 4-methylpentyl, 1-dimethylbutyl, 1, 2-dimethylbutyl, 1, 3-dimethylbutyl, 2-dimethylbutyl, 2, 3-dimethylbutyl, 3-dimethylbutyl, 1-ethylbutyl, 2-ethylbutyl, 1, 2-trimethylpropyl,1, 2-trimethylpropyl, 1-methyl-1-ethylpropyl and 1-ethyl-2-methylpropyl.
As a preferred method of the present invention, the ester hydrolase in the step (1) is an immobilized microbial inoculum obtained by treating a methyl-encapsulated microbial inoculum, which is classified as a cxzy-L013 strain of methyl-encapsulated microbial inoculum (methyl pila sp.), deposited in China center for type culture collection, with the accession number: cctccc NO: m2016494. The immobilized microbial inoculum is specifically referred to Chinese patent publication CN106591179A, which is incorporated herein by reference in its entirety.
The immobilized microbial inoculum can specifically hydrolyze (R) -alpha-ethyl-2-oxo-1-pyrrolidine acetate in racemic (R/S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (I) into corresponding acid, and the corresponding acid is dissolved in an aqueous phase through salification, and the (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (II) is obtained through organic solvent extraction.
The amount of the immobilized microbial inoculum is 1 to 40% by mass of the raw material (R/S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (I), and more preferably 2 to 20% by mass of the raw material (R/S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (I).
The enzymolysis reaction of the step (1) is carried out in a solvent, wherein the solvent is water. The water is used as the solvent, so that the use of an organic solvent is avoided, and the method is more economical and environment-friendly.
The substrate (R/S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (I) in the enzymolysis reaction in the step (1) has a mass percentage concentration of 20-70%, and more preferably 30-50%.
The enzymolysis reaction temperature in the step (1) is 20-50 ℃ and the pH value is 6.0-9.0. The enzymatic hydrolysis requires proper temperature and pH, and the reaction activity of the enzyme is reduced when the temperature and pH are out of the corresponding ranges. Preferably, the enzymolysis reaction temperature is 25-40 ℃ and the pH is 7.0-8.0.
The pH of the enzymatic reaction is controlled by adding an aqueous solution of a base selected from the group consisting of alkali metal carbonates, alkali metal bicarbonates and alkali metal hydroxides. Preferably, the alkali metal carbonate is selected from sodium carbonate and potassium carbonate, the alkali metal bicarbonate is selected from sodium bicarbonate and potassium bicarbonate, and the alkali metal hydroxide is selected from sodium hydroxide and potassium hydroxide. The (R) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid obtained after ester hydrolase hydrolysis reacts with the above base to generate corresponding salt, and the corresponding salt can be dissolved in an aqueous phase. Further preferably, sodium carbonate or sodium hydroxide aqueous solution is selected to control the pH of the enzymatic hydrolysis reaction.
As a preferred method of the invention, step (1) further comprises the following post-treatments: filtering, recovering immobilized bacteria, adding organic solvent into the filtrate, extracting to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (II). The recovered immobilized microbial inoculum can be recycled. The organic solvent used in the post-treatment of step (1) is preferably toluene, methylene chloride or ethyl acetate.
As a preferred method of the present invention, the alkali solution in the step (2) is an aqueous solution of an inorganic alkali. The inorganic base is selected from alkali metal hydroxides and alkali metal carbonates. Preferred inorganic bases are sodium hydroxide or potassium hydroxide. The amount of the base to be used is not less than 0.5 times, preferably 0.6 to 2.0 times, the molar amount of the substrate (R/S) -alpha-ethyl-2-oxo-1-pyrrolidineacetic acid ester (I).
The hydrolysis reaction in the step (2) is carried out at the temperature of-20 to 50 ℃ and the pH value is controlled to be more than or equal to 10.0. Too high hydrolysis can isomerize the target product (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid (III), resulting in increased isomers; too low a hydrolysis temperature slows down the hydrolysis reaction rate. The hydrolysis reaction temperature is preferably 0 to 30 ℃.
As a preferred method of the invention, step (2) further comprises the following post-treatments: layering, acidifying the water phase, filtering and drying to obtain (S) -2-ethyl-2-oxo-1-pyrrolidine acetic acid (III). The acid used for the acidification in step (2) is selected from mineral acids, preferably hydrochloric acid or sulfuric acid. In the acidification process, the control of pH is particularly important, and if the acidity is insufficient, the acidification is incomplete and the yield is low. In the step (2), the pH value is controlled to be less than or equal to 6.0. Preferably, the pH of the acidification is between 0 and 2.0.
The invention provides a method for preparing (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid (III) by adopting ester hydrolase resolution. The enzymolysis process adopts green solvent water as a resolution solvent, avoids the problems existing in the use of organic solvents such as benzene and the like as the resolution solvent, and meets the production requirements of bulk drugs better. Meanwhile, enzymolysis resolution is adopted, so that the use of chiral resolution reagents is avoided, the production process is simplified, the cost is saved, and the environment is protected.
(IV) detailed description of the invention
The following describes the embodiments of the present invention in further detail with reference to examples. The following examples are only illustrative of the present invention and are not intended to limit the scope of the invention.
Example 1
(R/S) -2-ethyl-2-oxo-1-pyrrolidineacetic acid methyl ester (90 g,0.49 mol) and H were added to the reaction flask 2 O (210 g) is heated to 30 ℃ under stirring, immobilized microbial inoculum (15 g) is added, the temperature is controlled within the range of 25-35 ℃, and 20% Na is added dropwise 2 CO 3 And (3) stopping the reaction when the pH value of the reaction system is kept at 7.0-8.0 and the isomer (R) -alpha-ethyl-2-oxo-1-pyrrolidine methyl acetate is less than 1%, filtering, recovering the immobilized microbial inoculum, adding extracting agent toluene (100 g) into the filtrate, stirring for 30 minutes, standing for 30 minutes, layering, collecting an organic phase, repeating the extraction operation for 3 times, and combining the organic phases to obtain the toluene solution of the (S) -alpha-ethyl-2-oxo-1-pyrrolidine methyl acetate.
Adding toluene solution of (S) -alpha-ethyl-2-oxo-1-pyrrolidine methyl acetate into a reaction bottle, controlling the temperature within the range of 0-10 ℃, adding 75g of 10% NaOH solution, controlling the pH of the solution to be more than 10.0, keeping the temperature and stirring for 30min, layering, dropwise adding hydrochloric acid into a water phase to adjust the pH to 1.0-2.0, stirring for 10min, retesting the pH to 1.0-2.0, filtering, and drying to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid, wherein the yield is 36.8g, the yield is 44.2%, the HPLC purity is 99.1%, and the isomer is 0.53%.
Example 2
(R/S) -alpha-ethyl-2-oxo-1-pyrrolidineacetic acid methyl ester (90 g,0.49 mol) and H were added to the reaction flask 2 O (210 g) is heated to 30 ℃ under stirring, immobilized microbial inoculum (15 g) is added, the temperature is controlled within the range of 25-35 ℃, and 20% Na is added dropwise 2 CO 3 The solution is reacted until the isomer (R) -alpha-ethyl-2-oxo-1-pyrrolidine methyl acetate is less than 1 percent, and the reaction is stopped, filtered, recovered and fixed when the pH value of the reaction system is kept between 7.0 and 8.0And (3) dissolving the microbial inoculum, adding an extracting agent toluene (100 g) into the filtrate, stirring for 30 minutes, standing for 30 minutes, layering, collecting an organic phase, repeating the extraction operation for 3 times, and combining the organic phases to obtain a toluene solution of (S) -alpha-ethyl-2-oxo-1-pyrrolidine methyl acetate.
Adding toluene solution of (S) -alpha-ethyl-2-oxo-1-pyrrolidine methyl acetate into a reaction bottle, controlling the temperature within the range of 10-20 ℃, adding 75g of 10% NaOH solution, controlling the pH of the solution to be more than 10.0, keeping the temperature and stirring for 30min, layering, dropwise adding hydrochloric acid into a water phase to adjust the pH to 1.0-2.0, stirring for 10min, retesting the pH to 1.0-2.0, filtering, and drying to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid, wherein the yield is 34.3g, the yield is 41.2%, the HPLC purity is 99.4%, and the isomer is 0.60%.
Example 3
(R/S) -alpha-ethyl-2-oxo-1-pyrrolidineacetic acid methyl ester (90 g,0.49 mol) and H were added to the reaction flask 2 O (90 g) is heated to 30 ℃ under stirring, immobilized microbial inoculum (15 g) is added, the temperature is controlled within the range of 25-35 ℃, and saturated NaHCO is added dropwise 3 And (3) stopping the reaction when the pH value of the reaction system is kept at 7.0-8.0 and the isomer (R) -alpha-ethyl-2-oxo-1-pyrrolidine methyl acetate is less than 1%, filtering, recovering the immobilized microbial inoculum, adding extracting agent toluene (100 g) into the filtrate, stirring for 30 minutes, standing for 30 minutes, layering, collecting an organic phase, repeating the extraction operation for 3 times, and combining the organic phases to obtain the toluene solution of the (S) -alpha-ethyl-2-oxo-1-pyrrolidine methyl acetate.
Adding toluene solution of (S) -alpha-ethyl-2-oxo-1-pyrrolidine methyl acetate into a reaction bottle, controlling the temperature within the range of 10-20 ℃, adding 100g of 10% KOH solution, controlling the pH of the solution to be more than 10.0, keeping the temperature and stirring for 30min, layering, dropwise adding hydrochloric acid into a water phase to adjust the pH to 1.0-2.0, stirring for 10min, retesting the pH to 1.0-2.0, filtering, and drying to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid, wherein the yield is 33.8g, the yield is 40.6%, the HPLC purity is 99.0%, and the isomer is 0.68%.
Example 4
Into the reaction flask were charged (R/S) -ethyl-2-oxo-1-pyrrolidineacetic acid ethyl ester (150 g,0.75 mol) and H 2 O (150 g) was heated to 30℃with stirringAdding immobilized bacteria (15 g), controlling the temperature within 25-35 ℃, and dripping 20% Na 2 CO 3 And (3) stopping the reaction when the pH value of the reaction system is kept at 7.0-8.0 and the isomer (R) -alpha-ethyl-2-oxo-1-pyrrolidine ethyl acetate is less than 1%, filtering, recovering the immobilized microbial inoculum, adding extracting agent toluene (100 g) into the filtrate, stirring for 30 minutes, standing for 30 minutes, layering, collecting an organic phase, repeating the extraction operation for 3 times, and combining the organic phases to obtain the toluene solution of the (S) -alpha-ethyl-2-oxo-1-pyrrolidine ethyl acetate.
Adding toluene solution of (S) -alpha-ethyl-2-oxo-1-pyrrolidine ethyl acetate into a reaction bottle, controlling the temperature within the range of 0-5 ℃, adding 200g of 10% NaOH solution, controlling the pH of the solution to be more than 10.0, carrying out heat preservation and stirring for 1h, layering, dropwise adding hydrochloric acid into a water phase to adjust the pH to 1.0-2.0, stirring for 10min, retesting the pH to 1.0-2.0, filtering, and drying to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid, wherein the yield is 53.6g, the yield is 41.6%, the HPLC purity is 99.3%, and the isomer is 0.37%.
The specific embodiments described herein are offered by way of illustration only. Those skilled in the art to which the invention relates may make various modifications or additions to the specific embodiments described or substitutions in a similar manner without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Claims (10)

1. A process for preparing (S) - α -ethyl-2-oxo-1-pyrrolidineacetic acid (iii), the process comprising the steps of:
(1) Splitting (R/S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (I) under alkaline conditions by ester hydrolase, and separating to obtain (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetate (II);
(2) Hydrolyzing (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid ester (II) obtained in the step (1) under alkaline condition, acidifying to obtain a target intermediate (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid (III),
r in the formulas (I) and (II) is C 1 ~C 6 An alkyl group.
2. The process according to claim 1, wherein R in the formulae (I), (II) is preferably methyl or ethyl.
3. The method of claim 1, wherein the ester hydrolase in step (1) is an immobilized microbial inoculum, the immobilized microbial inoculum is a methyl-encapsulated bacteria treated by a cell immobilization method, and the preservation number of the methyl-encapsulated bacteria is CCTCC NO: m2016494.
4. The method according to claim 1, wherein the amount of the immobilized microbial agent in the step (1) is 1 to 40% by mass, more preferably 2 to 20% by mass, based on the wet weight of the starting material (R/S) -alpha-ethyl-2-oxo-1-pyrrolidineacetic acid ester (I).
5. The process of claim 1, wherein the reaction of step (1) is carried out in water.
6. The process according to claim 1, wherein the substrate (R/S) - α -ethyl-2-oxo-1-pyrrolidineacetic acid ester in step (1) is present in a mass percentage concentration of 20% to 70%, preferably 30% to 50%.
7. The method according to claim 1, wherein the enzymolysis reaction temperature in the step (1) is 20-50 ℃ and the pH is 6.0-9.0; preferably, the enzymolysis reaction temperature is 25-40 ℃ and the pH is 7.0-8.0.
8. The process according to claim 1, wherein the alkaline solution in step (2) is an aqueous solution of an inorganic base, which is an alkali metal hydroxide and an alkali metal carbonate, preferably sodium hydroxide or potassium hydroxide; the amount of the base to be used is not less than 0.5 times, preferably 0.6 to 2.0 times, the molar amount of the substrate (R/S) -alpha-ethyl-2-oxo-1-pyrrolidineacetic acid ester (I).
9. The process according to claim 1, wherein the hydrolysis reaction in step (2) is carried out at a temperature of-20 to 50 ℃ and a pH value of not less than 10.0, preferably at a hydrolysis reaction temperature of 0 to 30 ℃.
10. The process according to claim 1, wherein the acid used for the acidification in the post-treatment of step (2) is selected from mineral acids, preferably hydrochloric acid or sulfuric acid, and the pH is controlled to be less than or equal to 6.0, preferably the acidification pH is between 0 and 2.0.
CN202210286347.1A 2022-03-23 2022-03-23 Method for preparing (S) -alpha-ethyl-2-oxo-1-pyrrolidine acetic acid Pending CN116837047A (en)

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