CN116836590A - Coated crosslinked polyethylene composition, crosslinkable polyethylene blend and composite article - Google Patents

Coated crosslinked polyethylene composition, crosslinkable polyethylene blend and composite article Download PDF

Info

Publication number
CN116836590A
CN116836590A CN202210299236.4A CN202210299236A CN116836590A CN 116836590 A CN116836590 A CN 116836590A CN 202210299236 A CN202210299236 A CN 202210299236A CN 116836590 A CN116836590 A CN 116836590A
Authority
CN
China
Prior art keywords
dimethyl
weight
tert
polyethylene
peroxide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210299236.4A
Other languages
Chinese (zh)
Inventor
朱鹤翔
孙小杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guoneng Baotou Coal Chemical Co ltd
China Shenhua Coal to Liquid Chemical Co Ltd
China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
Original Assignee
Guoneng Baotou Coal Chemical Co ltd
China Shenhua Coal to Liquid Chemical Co Ltd
China Energy Investment Corp Ltd
National Institute of Clean and Low Carbon Energy
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guoneng Baotou Coal Chemical Co ltd, China Shenhua Coal to Liquid Chemical Co Ltd, China Energy Investment Corp Ltd, National Institute of Clean and Low Carbon Energy filed Critical Guoneng Baotou Coal Chemical Co ltd
Priority to CN202210299236.4A priority Critical patent/CN116836590A/en
Publication of CN116836590A publication Critical patent/CN116836590A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D123/00Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
    • C09D123/02Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D123/04Homopolymers or copolymers of ethene
    • C09D123/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/24Electrically-conducting paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K2003/026Phosphorus
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/017Additives being an antistatic agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/04Antistatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention belongs to the technical field of coating type cross-linked polyethylene for underground coal mines, and particularly relates to a coating type cross-linked polyethylene composition, a cross-linked polyethylene blend and a composite material product, wherein the composition comprises the following components: (a) 100 parts by weight of a base resin comprising a polyethylene base resin, (b) 2 to 8 parts by weight of a polar molecule, (c) 0.1 to 0.8 parts by weight of a peroxide crosslinking agent, (d) 2 to 9 parts by weight of an antistatic agent, and (e) 5 to 12 parts by weight of a flame retardant. The product of the invention can obtain equivalent flame retardant antistatic property and simultaneously maintain higher stress cracking resistance (ESCR), and can also improve the processing leveling property and reduce the cost.

Description

Coated crosslinked polyethylene composition, crosslinkable polyethylene blend and composite article
Technical Field
The invention belongs to the technical field of coating type cross-linked polyethylene for underground coal mines, and particularly relates to a coating type cross-linked polyethylene composition, a cross-linked polyethylene blend and a composite material product.
Background
At present, most of the industry realizes flame retardance and antistatic property of mine pipelines by reinforcing double-resistant plastic pipelines or multi-layer composite pipelines, and potential safety hazards exist due to the non-flame retardance of inner plastic or adhesive of the pipelines. The prior art proposes improvements such as:
patent document CN108752695a discloses a preparation method of flame-retardant antistatic polyethylene resin, the formula comprises 70-80 parts of polyethylene, 5-25 parts of conductive material, 3-5 parts of colorant, 3-10 parts of flame retardant and 0.1-1 part of antistatic agent; the polyethylene resin meets the flame-retardant antistatic requirement, but the obtained resin has no metal cohesiveness and cannot be directly coated on the metal surface, and when the polyethylene resin is used as a pipeline, hot melt adhesive is additionally added for lining plastic, so that the processing cost is increased.
The patent document CN109897569A discloses a conductive adhesive resin of a steel wire pipe for a coal mine, a preparation method thereof and the steel wire pipe. However, the polyethylene has no flame retardant property and cannot realize flame retardant effect by being singly used, and therefore, the polyethylene is used as adhesive resin and can achieve flame retardant effect by being adhered to a steel wire pipe, and the polyethylene does not belong to a real flame retardant polymer material, so that the application field of the polyethylene is limited.
The patent document CN200720029018.X discloses a large-caliber gas pipe for underground coal mine, which is a multi-layer steel-plastic composite pipe formed by an inner layer flame-retardant antistatic layer (1), an inner layer pipe body (2) outside the inner layer flame-retardant antistatic layer (1) and an inner layer reinforcing layer (3) inside the inner layer pipe body (2), wherein the composite pipe is used as a whole to achieve high strength and simultaneously realize flame-retardant antistatic performance on the outer layer. However, the composite pipeline is complex to process, and the inner plastic and the hot melt adhesive have no flame retardant and antistatic properties.
According to the requirements of line standard MT113, the pipeline coating used underground in the coal mine must meet the requirements of flame retardance and static electricity resistance. The method requires adding a large amount of flame retardant and antistatic agent into the coating composition, and the addition of a large amount of filler has an influence on the mechanical property and bonding strength of the coating material, so that how to obtain the coating material meeting the flame retardant and antistatic requirements of mines and having good use and processing performance is important in research.
Disclosure of Invention
The invention aims to solve the problem of improving flame-retardant antistatic property of the existing underground coal mine coated polyethylene material, and provides a coated crosslinked polyethylene composition, a crosslinkable polyethylene blend and a composite material product, which can obtain equivalent flame-retardant antistatic property, maintain high stress cracking resistance (ESCR) performance, improve processing leveling property and reduce cost.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows:
in one aspect, there is provided a coated crosslinked polyethylene composition comprising the following components:
(a) 100 parts by weight of a base resin comprising a polyethylene matrix resin,
(b) 2 to 8 parts by weight of polar molecules, for example, 2.5 parts by weight, 3 parts by weight, 4 parts by weight, 5 parts by weight, 6 parts by weight, 7 parts by weight,
(c) 0.1 to 0.8 parts by weight of a peroxide crosslinking agent, for example, 0.2 parts by weight, 0.4 parts by weight, 0.6 parts by weight, 0.7 parts by weight,
(d) 2 to 9 parts by weight of an antistatic agent, for example, 3 parts by weight, 4 parts by weight, 6 parts by weight, 8 parts by weight,
(e) 5-12 parts by weight of a flame retardant, for example, 6 parts by weight, 8 parts by weight, 10 parts by weight, 11 parts by weight;
wherein the polar molecule is selected from one or more of epoxy resin, polyester resin, isocyanate oligomer, acrylate and acrylate oligomer.
In some embodiments of the invention, the base resin is a polyethylene matrix resin.
In some embodiments of the invention, the coating-type crosslinked polyethylene composition does not contain a polar group grafted polyolefin polymer.
According to the present invention there is provided a coated crosslinked polyethylene composition, in some embodiments, the polyethylene matrix resin is selected from ethylene homopolymers and/or ethylene copolymers, preferably selected from low density polyethylene, high density polyethylene, ethylene propylene rubber, ethylene propylene diene monomer, ethylene and C 4-8 At least one of the olefin copolymers.
In some embodiments, the polyethylene matrix resin has a density of 0.85 to 0.965g/cm 3 (e.g., 0.9 g/cm) 3 、0.91g/cm 3 、0.95g/cm 3 ) Preferably 0.92-0.965g/cm 3 The method comprises the steps of carrying out a first treatment on the surface of the The polyethylene matrix resin has a melt index of 0.01-50g/10min (e.g., 0.1g/10min, 1g/10min, 5g/10min, 10g/10min, 20g/10min, 40g/10 min), preferably 2-30g/10min, at 190℃and a load of 2.16 kg.
The polyethylene resin used is commercially available, for example HDPE 8920 (melt index 20g/10min, density 0.960g/cm, available from Dushan Corp 3 ) LLDPE 7042 (melt index of 2g/10min, density of 0.924 g/cm) from Shenhua 3 ). The polyethylene matrix resin according to the invention may be a mixture of low density polyethylene and high density polyethylene, wherein the weight ratio of low density polyethylene to high density polyethylene is for example 1-10:1.
According to the coated crosslinked polyethylene composition provided by the invention, for example, the peroxide crosslinking agent is at least one selected from the group consisting of alkyl peroxides, aryl peroxides, acyl peroxides and ketone peroxides.
In some embodiments of the present invention, the peroxide crosslinking agent is selected from dibenzoyl peroxide, acetylbenzoyl peroxide, dicumyl peroxide, di-tert-butyldicumyl peroxide, 2, 5-dimethyl-2, 5-di-tert-butylperoxy-3-hexyne, 2, 5-dimethyl-2, 5-benzoyl peroxyhexane, 2, 5-dimethyl-2, 5-di-tert-butylperoxyhexane, 2, 5-dimethyl-2, 5-dihydro peroxyhexane, 1-di (tert-butylperoxy) -3, 5-trimethylcyclohexane, 2, 7-dimethyl-2, 7-di (peroxyethyl carbonate) -3, 5-octanedioyne 3, 6-dimethyl-3, 6-bis (peroxyethyl carbonate) -4-octyne, 3, 6-dimethyl-3, 6-bis (t-butylperoxy) -4-octyne, 2, 5-dimethyl-2, 5-bis (peroxybenzoate) -3-hexyne, 2, 5-dimethyl-2, 5-bis (peroxyn-propyl carbonate) -3-hexyne, 2, 5-dimethyl-2, 5-bis (peroxyisobutyl carbonate) -3-hexyne, 2, 5-dimethyl-2, 5-bis (peroxyethyl carbonate) -3-hexyne, 2, 5-dimethyl-2, 5-bis (alpha-cumyl peroxy) -3-hexyne, 2, 5-dimethyl-2, 5-bis (peroxybeta-chloroethyl carbonate) -3-hexyne, at least one of di-2, 4-dichlorobenzoyl peroxide, di-4-methylbenzoyl peroxide, di-tert-butylperoxyisopropyl benzene, di-tert-butyl peroxide, tert-butylcumyl peroxide, tert-butylperoxy-3, 5-trimethylhexanoate and tert-butylperoxybenzoate.
According to some embodiments of the coated crosslinked polyethylene composition provided herein, the epoxy resin is selected from one or more of bisphenol a type epoxy resin, novolac type epoxy resin, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, aliphatic type epoxy resin, vinyl type epoxy resin, and silicone type epoxy resin; the epoxy resin has an epoxy value greater than 0.1.
The epoxy resin is solid or liquid with viscosity less than 2000 Pa.s. The epoxy resin does not contain various types of curing agents. Commercially available are, for example, epoxy resins E20, solids with an epoxy value of 0.18 to 0.23. The vinyl-based epoxy resin may be a commercially available vinyl resin 901.
In some embodiments, the polyester resin is selected from saturated polyester resins and/or unsaturated polyester resins; the weight average molecular weight of the polyester resin is less than 5000, e.g., 500, 1000, 1500, 3000, 4000.
In some embodiments, the isocyanate is selected from one or more of toluene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, hexamethylene diisocyanate, lysine diisocyanate.
In some embodiments, the isocyanate oligomer is selected from oligomers derived from self-polymerizing or copolymerizing one or more of toluene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, hexamethylene diisocyanate, lysine diisocyanate; the isocyanate oligomer has a weight average molecular weight of less than 2000, e.g., 50, 100, 500, 1000, 1500, 1800.
In some embodiments, the acrylate is selected from one or more of methyl acrylate, ethyl acrylate, n-butyl acrylate, methyl methacrylate, n-butyl methacrylate.
In some embodiments, the acrylate oligomer is selected from oligomers derived from self-polymerization or copolymerization of one or more of methyl acrylate, ethyl acrylate, n-butyl acrylate, methyl methacrylate, n-butyl methacrylate; the acrylate oligomer has a weight average molecular weight of less than 2000, e.g., 50, 100, 500, 1000, 1500, 1800.
According to the coated crosslinked polyethylene composition provided by the invention, in some embodiments, the antistatic agent is selected from one or more of conductive carbon black, graphite, carbon nanotubes and graphene.
According to the coated crosslinked polyethylene composition provided by the invention, in some embodiments, the flame retardant is a phosphorus flame retardant, preferably one or more selected from red phosphorus, coated red phosphorus and microencapsulated red phosphorus.
In the present invention, the components in the formulation of the coated crosslinked polyethylene composition may be extruded through a twin screw extruder at, for example, 140℃and 120rpm to prepare a crosslinked polyethylene blend of high cohesiveness. The processing morphology of the blend can take a variety of forms.
For example, the high adhesion crosslinked polyethylene blend extruded from an extruder may be ground into a powder or extruded/cast into a film, which may then be roll coated/sprayed or coated onto a metal substrate surface, and heated for a period of time at 180-230 ℃ and cooled to provide the final composite article. The metal base material or the metal component can be carbon steel, stainless steel, aluminum, zinc and the like.
In another aspect, the present invention also provides a crosslinkable polyethylene blend, which is the product of melt blending a polyethylene composition as described above at 130-160 ℃, followed by pelletization, extrusion or casting.
In yet another aspect, the present invention also provides a composite article comprising a metal part and a crosslinked polyethylene layer attached to a surface of the metal part; the crosslinked polyethylene layer is obtained by coating the crosslinkable polyethylene blend as described above on the surface of the metal part and crosslinking by heating.
According to the composite article provided herein, in some embodiments, the temperature of the thermal crosslinking is 180-230 ℃ (e.g., 200 ℃, 210 ℃, 220 ℃).
In the present invention, the components of the polyethylene composition are melt extrusion blended, so that crosslinking and adhesion do not occur during the production of the blend, and the coating type material is easy to produce. Meanwhile, the crosslinking and metal bonding function occurs in the processing process of the composite material product, and the method has the advantages of wide processing window and large bonding force, and is easy for forming the composite product.
In order to realize flame-retardant and antistatic properties, the mining double-resistant polyolefin material prepared in the current industry often needs to be added with a large amount of functional filler (generally 15-20 parts by weight based on 100 parts by weight of the matrix), and also needs to be added with a polar group grafted polymer as a compatilizer in order to maintain the compatibility of the filler and the resin matrix. According to the polyethylene composition, the polar groups are introduced by adding the polar molecules, and the polar groups are grafted with the polyolefin matrix resin in situ on the surface of the flame-retardant/conductive filler, so that the metal cohesiveness is improved under the condition that no additional compatilizer is added, the in-situ compatibility of the filler and the resin matrix is realized, the used functional filler is well dispersed in the matrix, enough flame-retardant antistatic performance can be obtained under the condition of less filler addition, the content of the required filler is greatly reduced, and meanwhile, the mining polyethylene anti-corrosion coating with the flame-retardant antistatic performance can be directly obtained.
Stress Crack Resistance (ESCR) is a significant property of coating materials that is of great interest in the industry, especially in pipe applications, directly affecting the life span of the material. In the modification process of endowing the material with flame-retardant/antistatic properties and the like, the ESCR time is often lower due to poor compatibility of the filler and a matrix after the flame-retardant antistatic filler is added. According to the technical scheme, the ESCR performance of the material can be obviously improved while the equivalent flame-retardant antistatic performance is obtained, and a good use effect is obtained.
The effect of leveling the surface of the cured coating material also directly affects the performance of the article. The coating with uniform, even and smooth surface thickness can provide better anti-corrosion effect on one hand, and on the other hand, the friction coefficient of the coating is low, so that the material is beneficial to conveying in products such as pipelines. According to the invention, by optimizing the time of crosslinking and curing and reasonably selecting the contents of each component (especially the contents of polar molecules and fillers), a good surface leveling effect can be obtained, and the technical problem that the coating surface leveling property is poor due to the fact that a large amount of high-viscosity components are required to be added in order to realize metal adhesion of the traditional coating material is solved.
Compared with the prior art, the technical scheme of the invention has the beneficial effects that:
the invention can provide excellent metal cohesiveness by adding proper content of in-situ grafted polar macromolecule into the polyethylene composition, and the polar macromolecule can avoid adding a large amount of polyolefin grafted by polar group serving as a compatilizer, thereby improving processing leveling property and reducing cost. The polar groups in the polar macromolecules are grafted with the polyolefin matrix in situ on the surface of the flame-retardant/antistatic filler, so that the compatibility and dispersibility of the filler and the resin matrix are greatly improved, the polar molecules and the dosage thereof are selected to play a synergistic effect with the dosage of other components, the amount of the filler required for obtaining enough flame-retardant antistatic performance is greatly reduced, and the equivalent flame-retardant antistatic performance is obtained while the higher stress cracking resistance (ESCR) performance is maintained.
Detailed Description
So that the technical features and content of the present invention can be understood in detail, preferred embodiments of the present invention will be described in more detail below. While the preferred embodiments of the present invention have been described in the examples, it should be understood that the present invention may be embodied in various forms and should not be limited to the embodiments set forth herein.
The test methods referred to in the following examples and comparative examples are as follows:
(1) Notched impact Strength
Taking weighed composition granules to be tested, tabletting and preparing samples by using a 100mm multiplied by 120mm multiplied by 4mm die, intercepting 10mm multiplied by 80mm multiplied by 4mm samples, punching a V-shaped notch with the depth of 2mm in the middle of the samples, and then placing the samples in a test room for 24 hours, and then testing the samples by using a CEAST impact tester according to the GB1843-2008 method.
(2) Bond strength
The bond strength was measured according to GBT5210 as follows: the testing spindle (diameter 5 cm) is adhered to the testing surface by using high-strength adhesive, the coating around the spindle is scraped by using a special drawing tool until the coating is deep to the steel plate, a tensile stress is applied to the steel plate in the vertical direction by using a pulling machine, the stress is steadily increased at the speed of 0.1MPa/s until the testing spindle is separated from the tested surface, and the reading of the pulling machine is the adhesive strength.
(3) Flame retardant Properties
The weighed pellets of the composition to be tested were tabletted with a 130mm by 13mm by 3.2mm die and tested according to ASTM D3801-2010. The test classifies the combustion grade according to the continuous combustion time, afterglow time, whether molten drops exist, whether the molten drops ignite absorbent cotton and the like after the sample is ignited. The method is specifically divided into four classes of V-0, V-1 and V-2, and No grade (NR: no Rating).
(4) Surface resistivity
According to GB/T1410-2006 test, 5 spots are tested per sample, 3 times in parallel, and an average is taken.
(5) Stress crack resistant ESCR
The sample piece thickness was 2mm, the notch depth was 0.3mm, and the time (h) elapsed when half of the sample piece was broken was taken as a test value, as measured according to the method prescribed in GB/T1842-2008.
(6) Leveling of surface
And (3) coating the surface of the steel plate by adopting a visual inspection method according to an implementation method, and observing the surface morphology of the coating layer after curing and crosslinking.
Examples
< source of raw materials >
HDPE 8920 (melt index 20g/10min, density 0.960 g/cm) 3 ) Is provided by the middle petrochemical Dushan company;
LLDPE 7042 (melt index of 2g/10min, density of 0.924 g/cm) 3 ) The Shenhua company provides;
crosslinking agent, dicumyl peroxide, 2, 5-dimethyl-2, 5-di-tert-butyl peroxy-3-hexyne;
polar molecules:
epoxy E20, purchased from a tin-free resin plant;
vinyl 901, available from Hemsleyak polymers Inc.;
diphenylmethane diisocyanate MDI available from new classical chemical materials (Shanghai);
antistatic agent, conductive carbon black and graphene, brand F900;
flame retardant, red phosphorus.
The polyethylene compositions of examples 1-6 were prepared by mixing the components through a mixing apparatus according to the formulations shown in Table 1. The polyethylene composition obtained was then extruded through a twin-screw extruder at 140℃and 120rpm, the blend was obtained, cut and granulated, and ground into powder by a plastic mill.
The components and their contents in the polyethylene composition are shown in Table 1.
TABLE 1
The powder of the resulting crosslinked polyethylene blend was coated on a steel sheet and cured by heating at 210℃to obtain a steel sheet coated composite article, which was then tested by the test method described above, and the results are shown in Table 2.
Table 2 properties of composite articles
Comparative example
< source of raw materials >
HDPE 8920 (melt index 20g/10min, density 0.960 g/cm) 3 ) Is provided by the middle petrochemical Dushan company;
LLDPE 7042 (melt index of 2g/10min, density of 0.924 g/cm) 3 ) The Shenhua company provides;
polar molecules, epoxy E20, purchased from tin-free resin factories;
a crosslinking agent, dicumyl peroxide;
antistatic agent, conductive carbon black, brand F900;
flame retardant, red phosphorus.
The polyethylene compositions of comparative examples 1-2 were prepared by mixing the components through a mixing apparatus according to the formulations shown in Table 3. The resulting polyethylene composition was extruded through a twin screw extruder at 140℃and 120rpm to give a blend which was then cut to pellets and ground into powder by a plastic mill.
The components of the composition and their contents are shown in Table 3.
TABLE 3 Table 3
Component g Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative example 5
HDPE 8920 80 80 80 80 80
LLDPE7042 20 20 20 20 20
Dicumyl peroxide 0.4 - 0.02 1 0.4
Epoxy resin E20 - 3 5 3 10
Conductive carbon black 3 3 3 5 3
Red phosphorus 6 6 6 8 6
The powder of the resulting crosslinked polyethylene blend was coated on a steel sheet and cured by heating at 210℃to obtain a steel sheet coated composite article, which was then tested by the test method described above, and the results are shown in Table 4.
Table 4 properties of composite articles
As can be seen from the results of tables 1-4, the polyethylene composition provided by the invention has a small amount of functional filler, and the obtained polyethylene coating material has enough flame retardant antistatic property, maintains higher stress cracking resistance (ESCR), and also has improved processing leveling property and reduced cost.
Comparing the examples with the comparative examples, the composition provided by the invention is adopted to prepare the polyethylene coating material under the condition of equal filler dosage, so that the sufficient flame retardant and antistatic performance is obtained, and meanwhile, the high stress cracking resistance (ESCR) performance is maintained, and the processing leveling property is improved; the compositions of comparative examples 1-2 did not provide the good flame retardant and antistatic properties, nor did they provide the stress crack resistance (ESCR), bond strength and impact strength. The composition of comparative example 3 has a low amount of crosslinking agent, and the obtained material has poor flame retardant and antistatic properties and poor ESCR properties. The compositions of comparative examples 4 and 5 used high levels of crosslinking agent and polar molecules, and the resulting materials had poor ESCR properties and poor leveling.
The foregoing description of embodiments of the invention has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the spirit of the invention.

Claims (10)

1. A coated crosslinked polyethylene composition comprising the following components:
(a) 100 parts by weight of a base resin comprising a polyethylene matrix resin,
(b) 2 to 8 parts by weight of a polar molecule,
(c) 0.1 to 0.8 part by weight of a peroxide crosslinking agent,
(d) 2 to 9 parts by weight of an antistatic agent,
(e) 5-12 parts by weight of a flame retardant;
wherein the polar molecule is selected from one or more of epoxy resin, polyester resin, isocyanate oligomer, acrylate and acrylate oligomer.
2. The coated crosslinked polyethylene composition according to claim 1, wherein the polyethylene matrix resin is selected from ethylene homopolymers and/or ethylene copolymers, preferably from low density polyethylene, high density polyethylene, ethylene propylene rubber, ethylene propylene diene monomer, ethylene and C 4-8 At least one of the olefin copolymers.
3. The coated crosslinked polyethylene composition according to claim 1, wherein the polyethylene matrix resin has a density of 0.85-0.965g/cm 3 Preferably 0.92-0.965g/cm 3 The method comprises the steps of carrying out a first treatment on the surface of the The polyethylene matrix resin has a melt index of 0.01-50g/10min, preferably 2-30g/10min, at 190 ℃ under a load of 2.16 kg.
4. The coated crosslinked polyethylene composition according to claim 1, wherein,
the peroxide crosslinking agent is selected from dibenzoyl peroxide, acetylbenzoyl peroxide, dicumyl peroxide, di-tert-butyldicumyl peroxide, 2, 5-dimethyl-2, 5-di-tert-butylperoxy-3-hexyne, 2, 5-dimethyl-2, 5-benzoyl-peroxyhexane, 2, 5-dimethyl-2, 5-di-tert-butylperoxy-hexane, 2, 5-dimethyl-2, 5-dihydro-peroxyhexane, 1-di (tert-butylperoxy) -3, 5-trimethylcyclohexane, 2, 7-dimethyl-2, 7-bis (peroxyethyl carbonate) -3, 5-octanedione, 3, 6-dimethyl-3, 6-bis (peroxyethyl carbonate) -4-octane 3, 6-dimethyl-3, 6-di (tert-butylperoxy) -4-octyne, 2, 5-dimethyl-2, 5-di (peroxybenzoate) -3-hexyne, 2, 5-dimethyl-2, 5-di (peroxy-n-propyl carbonate) -3-hexyne, 2, 5-dimethyl-2, 5-di (peroxy isobutyl carbonate) -3-hexyne, 2, 5-dimethyl-2, 5-di (peroxyethyl carbonate) -3-hexyne, 2, 5-dimethyl-2, 5-di (alpha-cumyl peroxy) -3-hexyne, 2, 5-dimethyl-2, 5-di (peroxy beta-chloroethyl carbonate) -3-hexyne, di-2, 4-dichlorobenzoyl peroxide, at least one of di-4-methylbenzoyl peroxide, di-tert-butylperoxyisopropyl benzene, di-tert-butyl peroxide, tert-butylcumyl peroxide, tert-butylperoxy-3, 5-trimethylhexanoate and tert-butylperoxybenzoate.
5. The coated crosslinked polyethylene composition according to claim 1, wherein the epoxy resin is selected from one or more of bisphenol a type epoxy resin, novolac type epoxy resin, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, aliphatic type epoxy resin, vinyl type epoxy resin, silicone type epoxy resin; the epoxy value of the epoxy resin is greater than 0.1; and/or
The polyester resin is selected from saturated polyester resin and/or unsaturated polyester resin; the weight average molecular weight of the polyester resin is less than 5000; and/or
The isocyanate is selected from one or more of toluene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, hexamethylene diisocyanate and lysine diisocyanate; and/or
The isocyanate oligomer is selected from oligomer obtained by self-polymerizing or copolymerizing one or more of toluene diisocyanate, isophorone diisocyanate, diphenylmethane diisocyanate, dicyclohexylmethane diisocyanate, hexamethylene diisocyanate and lysine diisocyanate; the isocyanate oligomer has a weight average molecular weight of less than 2000; and/or
The acrylic ester is one or more selected from methyl acrylate, ethyl acrylate, n-butyl acrylate, methyl methacrylate and n-butyl methacrylate; and/or
The acrylic acid ester oligomer is selected from oligomer obtained by self-polymerizing or copolymerizing one or more of methyl acrylate, ethyl acrylate, n-butyl acrylate, methyl methacrylate and n-butyl methacrylate; the acrylate oligomer has a weight average molecular weight of less than 2000.
6. The coated crosslinked polyethylene composition according to claim 1, wherein the antistatic agent is selected from one or more of conductive carbon black, graphite, carbon nanotubes, graphene.
7. The coated crosslinked polyethylene composition according to claim 1, wherein the flame retardant is a phosphorus flame retardant, preferably one or more selected from red phosphorus, coated red phosphorus, microencapsulated red phosphorus.
8. A crosslinkable polyethylene blend, characterized in that it is obtained by melt blending a composition according to any one of claims 1-7 at 130-160 ℃, followed by pelletization, extrusion or casting.
9. A composite article comprising a metal part and a crosslinked polyethylene layer attached to a surface of the metal part; the crosslinked polyethylene layer is obtained by applying the crosslinkable polyethylene blend according to claim 8 to the surface of the metal part and crosslinking by heating.
10. The composite article of claim 9 wherein the temperature of the thermal crosslinking is 180-230 ℃.
CN202210299236.4A 2022-03-25 2022-03-25 Coated crosslinked polyethylene composition, crosslinkable polyethylene blend and composite article Pending CN116836590A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210299236.4A CN116836590A (en) 2022-03-25 2022-03-25 Coated crosslinked polyethylene composition, crosslinkable polyethylene blend and composite article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210299236.4A CN116836590A (en) 2022-03-25 2022-03-25 Coated crosslinked polyethylene composition, crosslinkable polyethylene blend and composite article

Publications (1)

Publication Number Publication Date
CN116836590A true CN116836590A (en) 2023-10-03

Family

ID=88173035

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210299236.4A Pending CN116836590A (en) 2022-03-25 2022-03-25 Coated crosslinked polyethylene composition, crosslinkable polyethylene blend and composite article

Country Status (1)

Country Link
CN (1) CN116836590A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101402754A (en) * 2008-11-10 2009-04-08 杨积位 Flame-proof antistatic master material and production method thereof
CN103087380A (en) * 2011-10-27 2013-05-08 山东远洋塑胶工业有限公司 Microencapsulation red phosphorus fire retardation antistatic polyethylene pipe composition
CN103254487A (en) * 2013-05-08 2013-08-21 山西安德鲁科技有限公司 Electric-conducting flame-retarding thermoplastic powder, preparation method and applications thereof
US20150179315A1 (en) * 2013-12-20 2015-06-25 E I Du Pont De Nemours And Company Antistatic ethylene copolymer compositions
CN106867080A (en) * 2017-03-17 2017-06-20 金旸(厦门)新材料科技有限公司 A kind of rotational moulding special-purpose anti-flaming anti-static polyethylene composition and preparation method thereof
US20190270905A1 (en) * 2016-12-01 2019-09-05 Dow Global Technologies Llc Peroxide-curable polyolefin composition
CN112574489A (en) * 2019-09-30 2021-03-30 新奥石墨烯技术有限公司 Antistatic flame-retardant polyethylene material, preparation method thereof and mining polyethylene composite pipe
CN113912918A (en) * 2020-07-10 2022-01-11 国家能源投资集团有限责任公司 Crosslinkable polyethylene composition, crosslinkable polyethylene blend and composite article

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101402754A (en) * 2008-11-10 2009-04-08 杨积位 Flame-proof antistatic master material and production method thereof
CN103087380A (en) * 2011-10-27 2013-05-08 山东远洋塑胶工业有限公司 Microencapsulation red phosphorus fire retardation antistatic polyethylene pipe composition
CN103254487A (en) * 2013-05-08 2013-08-21 山西安德鲁科技有限公司 Electric-conducting flame-retarding thermoplastic powder, preparation method and applications thereof
US20150179315A1 (en) * 2013-12-20 2015-06-25 E I Du Pont De Nemours And Company Antistatic ethylene copolymer compositions
US20190270905A1 (en) * 2016-12-01 2019-09-05 Dow Global Technologies Llc Peroxide-curable polyolefin composition
CN106867080A (en) * 2017-03-17 2017-06-20 金旸(厦门)新材料科技有限公司 A kind of rotational moulding special-purpose anti-flaming anti-static polyethylene composition and preparation method thereof
CN112574489A (en) * 2019-09-30 2021-03-30 新奥石墨烯技术有限公司 Antistatic flame-retardant polyethylene material, preparation method thereof and mining polyethylene composite pipe
CN113912918A (en) * 2020-07-10 2022-01-11 国家能源投资集团有限责任公司 Crosslinkable polyethylene composition, crosslinkable polyethylene blend and composite article

Similar Documents

Publication Publication Date Title
US8319102B2 (en) Layer for cables having improved stress whitening resistance
GB2103541A (en) Plastics laminate sheets
WO2006089793A1 (en) Process for preparing crosslinked polymers
CN1276043C (en) High temperature resistance anticorrosive polyolefin composition and its use
CN108178874B (en) Polypropylene insulating material for high-voltage power cable and preparation method thereof
WO2003082971A2 (en) Thermoplastic vulcanizate composition and method of making same
CN107987400A (en) A kind of graphene modified polypropene micro foaming composite material and preparation method thereof
CN110330750B (en) Low-compression permanent deformation carboxylic acid type acrylate rubber and preparation method thereof
CN104284935A (en) Ethylene polymer conductor coatings prepared with polybutadiene cross-linking coagents
CN102775666A (en) Full-medium self-supporting electric power optical cable high-density polyethylene jacket material and production method
CN111607162B (en) Marine plastic pipe and preparation method thereof
JPH115876A (en) Thermoplastic cured rubber and its production
CN114656712A (en) Halogen-free high-flame-retardant polyolefin sheath material and preparation method thereof
JP5830611B2 (en) Silane crosslinkable ethylene-propylene copolymer and cross-linked product thereof
CN116836590A (en) Coated crosslinked polyethylene composition, crosslinkable polyethylene blend and composite article
CN112708205B (en) Low-odor impact-resistant scratch-resistant polypropylene composition and preparation method thereof
CN111499965B (en) Self-repairing scratch-resistant polypropylene nano material for automobile clothes and preparation method thereof
WO2019068882A1 (en) Conductive multilayered pipes made of polyethylene, and process to produce such pipes
CN114015190B (en) ABS composite material and preparation and application thereof
CN112876775B (en) High-wear-resistance polypropylene material and preparation method thereof
CN112341743A (en) Chemical-resistant flame-retardant HIPS material and preparation method thereof
CN113913054A (en) Crosslinkable polyethylene composition, crosslinkable polyethylene blend and composite article
CN1054387C (en) Polyvinyl composition of cladding metal pipe and preparing technology
CN111040445A (en) Flame-retardant nylon 66/nylon 6 composite material with high mechanical property
CN114907645B (en) Toughening modified polypropylene material and preparation method and application thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination