CN116836053A - Method for preparing vegetable oleic acid through repeated rectification - Google Patents
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Abstract
Description
技术领域Technical field
本发明涉及高纯度油酸制备技术领域,尤其是指一种多次精馏制备植物油酸的方法。The present invention relates to the technical field of preparing high-purity oleic acid, and in particular refers to a method for preparing vegetable oleic acid through multiple distillations.
背景技术Background technique
油酸(Oleicacid),化学式为C18H34O2,是一种单不饱和Omega-9脂肪酸,也称顺-9-十八(碳)烯酸,是天然油脂中含一个双键的不饱和脂肪酸,以甘油酯的形式存在天然动物油和植物油中。油酸,尤其是高纯度油酸,是重要的精细化工产品,可广泛应用于油漆油墨、涂料、矿物浮选剂、薄膜抗静电剂、爽滑剂、纺织助剂、炸药乳化剂等。Oleic acid, with the chemical formula C 18 H 34 O 2 , is a monounsaturated Omega-9 fatty acid, also known as cis-9-octadecenoic acid. It is an unsaturated fatty acid containing a double bond in natural oils. Saturated fatty acids are found in natural animal and vegetable oils in the form of glycerides. Oleic acid, especially high-purity oleic acid, is an important fine chemical product and can be widely used in paints and inks, coatings, mineral flotation agents, film antistatic agents, slip agents, textile auxiliaries, explosive emulsifiers, etc.
我国工业油酸的原料主要来源于动(植)物油脂、酸化油(植物油精炼副产物)、泔水油、餐饮业回收油、妥尔油等。根据来源以及所使用的制备工艺的不同,油酸的指标会出现较大的不同,因此导致油酸产品的应用也出现多样化。The raw materials of industrial oleic acid in my country mainly come from animal (vegetable) oils, acidified oils (vegetable oil refining by-products), swill oil, catering industry recycled oil, tall oil, etc. Depending on the source and the preparation process used, the indicators of oleic acid will vary greatly, which leads to the diversification of applications of oleic acid products.
近些年,油酸的纯度大多维持在70%-80%。在已知的制备方法中,溶剂分离、乳化分离、使用吸附剂的色谱分离、离子交换色谱分离、选择性加氢亚油酸和亚麻酸至油酸等等,但是这些方法无法满足工业大规模制备高纯度油酸的要求,为了扩大生产规模,研发人员着眼于其他的生产方法,比如冷冻压榨法、结晶压滤法、精馏法、有机溶剂法、表面活性剂法、尿素络合法等等。其中,尿素络合法、有机溶剂法生产成本高;而表面活性剂法分离度太低,达不到工业要求,基本已经淘汰;冷冻压榨法效率低,占地面积大,无法达到大规模的工业化生产;现今,制备高纯度的油酸使用最多的是精馏法以及结晶压滤法。In recent years, the purity of oleic acid has mostly been maintained at 70%-80%. Among the known preparation methods, solvent separation, emulsification separation, chromatographic separation using adsorbents, ion exchange chromatographic separation, selective hydrogenation of linoleic acid and linolenic acid to oleic acid, etc., but these methods cannot meet the requirements of industrial large-scale To meet the requirements for preparing high-purity oleic acid, in order to expand production scale, researchers are focusing on other production methods, such as freeze pressing, crystallization filter press, distillation, organic solvent method, surfactant method, urea complex method, etc. wait. Among them, the urea complex method and the organic solvent method have high production costs; the surfactant method has a low separation degree and cannot meet industrial requirements, and has been basically eliminated; the freeze pressing method has low efficiency and a large area, and cannot achieve large-scale production. Industrial production; nowadays, the most commonly used methods for preparing high-purity oleic acid are distillation and crystallization filtration.
精馏法是根据脂肪酸碳链长度不同,沸点不同实现分离提存。由于油酸的原料主要是C16和C18的混合物,用精馏的方法可以将C16比较好的进行分离,但是对于其中C18精馏法的同系物的分离,比较困难,因此精馏法生产的油酸凝固点普遍较高,一般在15℃以上,用该方法比较难获得更低凝固点的油酸。The distillation method achieves separation and storage based on the different carbon chain lengths and boiling points of fatty acids. Since the raw material of oleic acid is mainly a mixture of C16 and C18, C16 can be separated better by distillation method, but it is more difficult to separate the homologues of C18 distillation method, so the oil produced by distillation method The freezing point of acid is generally high, generally above 15°C. It is difficult to obtain oleic acid with a lower freezing point using this method.
结晶压滤法是通过降温使其高熔点十六酸、硬脂酸先形成晶体析出,再通过隔膜压滤分离,把饱和酸脂肪酸和低熔点的不饱和脂肪酸进行有效分离的方法,是适用于高品质油酸的工业生产方法。结晶压滤法是先将脂肪酸加热,确保所有的饱和脂肪酸完全溶解,放入结晶罐中,结晶压滤,程序降温。结晶过滤得到油酸。该工艺方法简单,可以实现大规模工业化生产。缺点是需要更严格的工艺技术控制,容易在硬饼中夹带液体脂肪酸,降低产品得率。The crystallization filtration method is to lower the temperature to make high-melting point hexadecanoic acid and stearic acid form crystals first, and then separate them through membrane filtration to effectively separate saturated fatty acids and low-melting unsaturated fatty acids. It is a method suitable for Industrial production method of high quality oleic acid. The crystallization filtration method is to first heat the fatty acids to ensure that all saturated fatty acids are completely dissolved, put them into a crystallization tank, crystallize and filtrate them, and then program the temperature to drop. Crystallization and filtration yield oleic acid. The process method is simple and can realize large-scale industrial production. The disadvantage is that it requires stricter process technology control, and it is easy to entrain liquid fatty acids in the hard cake, reducing the product yield.
为了满足工业生产中高纯度油酸的需要,急需开发一种产品得率高,油酸纯度高的工艺方法。In order to meet the needs of high-purity oleic acid in industrial production, it is urgent to develop a process with high product yield and high purity of oleic acid.
发明内容Contents of the invention
为此,本发明所要解决的技术问题在于克服现有技术中工业生产中油酸得率低、纯度低的技术问题。For this reason, the technical problem to be solved by the present invention is to overcome the technical problems of low yield and low purity of oleic acid in industrial production in the prior art.
为解决上述技术问题,本发明提供了一种多次精馏制备植物油酸的方法。本发明工艺简单,操作简单,成本较低,可以大规模生产高质量需求的油酸。In order to solve the above technical problems, the present invention provides a method for preparing vegetable oleic acid through multiple distillations. The invention has simple process, simple operation and low cost, and can produce high-quality oleic acid on a large scale.
本发明通过以下技术方案实现:The present invention is realized through the following technical solutions:
本发明的目的在于提供一种多次精馏制备植物油酸的方法,包括以下步骤:The object of the present invention is to provide a method for preparing vegetable oleic acid through multiple distillations, which includes the following steps:
(1)、在溶剂中,将植物油脂中的脂肪酸甲酯在碱性条件下发生皂化反应,得到混合物,将所得混合物进行冷冻干燥,得到油酸盐;(1) In a solvent, the fatty acid methyl esters in vegetable oils and fats are subjected to a saponification reaction under alkaline conditions to obtain a mixture, and the resulting mixture is freeze-dried to obtain oleate;
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,并加入多孔吸附剂,加入酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain purified oleate salt, redissolve it in a solvent, add a porous adsorbent, add acid to perform a neutralization reaction, filter the filtrate, and obtain the filtrate. It is primary oleic acid;
(3)、将步骤(2)中所述的初级油酸进行精馏处理;(3), carry out distillation treatment on the primary oleic acid described in step (2);
(4)、重复步骤(3)操作至少两次,得到中级油酸;(4) Repeat step (3) at least twice to obtain intermediate oleic acid;
(5)、将中级油酸加入含有多孔吸附剂的含水的混合溶剂中,通过分步降温,结晶,得到所述植物油酸;(5) Add intermediate oleic acid to a water-containing mixed solvent containing a porous adsorbent, and obtain the vegetable oleic acid by stepwise cooling and crystallization;
步骤(3)中,所述精馏处理中精馏系统中包括脱水脱气、蒸发塔、精馏塔以及油酸塔;所述精馏塔中加入多孔吸附剂。In step (3), in the rectification treatment, the rectification system includes dehydration and degassing, an evaporation tower, a rectification tower and an oleic acid tower; a porous adsorbent is added to the rectification tower.
在本发明的一个实施例中,步骤(1)中,所述溶剂为醇的水溶液。进一步的,水含量为2wt%-10wt%。优选为2wt%、3wt%、4wt%、5wt%、6wt%、7wt%、8wt%、9wt%、10wt%等。或者任意两个数值之间的任意值。In one embodiment of the present invention, in step (1), the solvent is an aqueous alcohol solution. Further, the water content is 2wt%-10wt%. Preferably it is 2wt%, 3wt%, 4wt%, 5wt%, 6wt%, 7wt%, 8wt%, 9wt%, 10wt%, etc. Or any value between any two values.
在本发明的一个实施例中,步骤(1)中,所述皂化反应的条件:加热温度为90℃-95℃,皂化反应时间为1-2小时。In one embodiment of the present invention, in step (1), the saponification reaction conditions are: heating temperature is 90°C-95°C, and saponification reaction time is 1-2 hours.
在本发明的一个实施例中,步骤(1)中,所述碱性条件的碱性条件剂为氢氧化钠和\或氢氧化钾,碱性条件的pH值为10-11。In one embodiment of the present invention, in step (1), the alkaline conditioner of the alkaline condition is sodium hydroxide and/or potassium hydroxide, and the pH value of the alkaline condition is 10-11.
在本发明的一个实施例中,步骤(2)中,所述多孔吸附剂通过以下方法制备得到:将明胶分散到65℃-85℃的溶剂中,加入氧化石墨烯,混合得到明胶-氧化石墨烯,搅拌至形成凝胶状态后,在含有有机气体的氛围中进行煅烧,得到所述多孔吸附剂。In one embodiment of the present invention, in step (2), the porous adsorbent is prepared by the following method: dispersing gelatin into a solvent at 65°C-85°C, adding graphene oxide, and mixing to obtain gelatin-graphite oxide Alkene is stirred until a gel state is formed, and then calcined in an atmosphere containing organic gas to obtain the porous adsorbent.
在本发明的一个实施例中,所述溶剂为水。In one embodiment of the invention, the solvent is water.
在本发明的一个实施例中,所述明胶和氧化石墨烯的质量比为1:1-2。优选为1:1、1:2、1:1.5等。In one embodiment of the present invention, the mass ratio of gelatin and graphene oxide is 1:1-2. Preferably it is 1:1, 1:2, 1:1.5, etc.
在本发明的一个实施例中,所述煅烧条件:温度为600℃-900℃;时间为3h-12h。In one embodiment of the present invention, the calcination conditions: temperature is 600°C-900°C; time is 3h-12h.
进一步的,所述有机气体为甲烷、乙烯、乙烷中的一种或多种。Further, the organic gas is one or more of methane, ethylene, and ethane.
在本发明的一个实施例中,步骤(2)中,所述多孔吸附剂用量为20wt%-30wt%。In one embodiment of the present invention, in step (2), the amount of porous adsorbent is 20wt%-30wt%.
在本发明的一个实施例中,步骤(2)中,精馏压力为100MPa-200MPa,精馏系统中精馏塔的塔顶出料口温度为195℃-200℃,塔底料温为240℃-245℃;油酸塔中塔顶出料口温度为160℃-165℃,所述油酸塔的中部油酸出料口温度为220℃-225℃,塔底料温为240℃-250℃。精馏装置为本领域常规的装置,依次包括蒸发塔,精馏塔和油酸塔。其中,油酸塔含有中部、顶部两个出口。In one embodiment of the present invention, in step (2), the distillation pressure is 100MPa-200MPa, the temperature of the top outlet of the distillation tower in the distillation system is 195°C-200°C, and the temperature of the bottom material is 240°C. ℃ - 245 ℃; the temperature of the outlet at the top of the oleic acid tower is 160 ℃ - 165 ℃, the temperature of the oleic acid outlet in the middle of the oleic acid tower is 220 ℃ - 225 ℃, and the temperature at the bottom of the tower is 240 ℃ - 250℃. The rectification device is a conventional device in this field, including an evaporation tower, a rectification tower and an oleic acid tower in order. Among them, the oleic acid tower contains two outlets in the middle and at the top.
在本发明的一个实施例中,步骤(2)中,所述酸选自盐酸。In one embodiment of the present invention, in step (2), the acid is selected from hydrochloric acid.
在本发明的一个实施例中,步骤(5)中,所述含水的混合溶剂中还包括乙醚或丙酮;所述含水的混合溶剂中水的含量为1-5wt%。利用吸附剂的吸附作用,再一次起到除杂的功能;同时根据在降温过程中,通过分阶段降温,使得杂质在吸附剂表面形成晶体析出,分离吸附剂,再一次实现杂质的去除。In one embodiment of the present invention, in step (5), the water-containing mixed solvent further includes diethyl ether or acetone; the water content in the water-containing mixed solvent is 1-5 wt%. The adsorption effect of the adsorbent is used to once again play the role of impurity removal; at the same time, according to the staged cooling process during the cooling process, the impurities form crystals and precipitate on the surface of the adsorbent, separating the adsorbent, and once again achieving the removal of impurities.
在本发明的一个实施例中,步骤(5)中,分步降温过程:第一阶段温度降为0℃至-10℃,第二阶段温度为-20℃至-15℃,第三阶段温度为-30℃至-20℃。In one embodiment of the present invention, in step (5), a step-by-step cooling process: the first stage temperature drops to 0°C to -10°C, the second stage temperature drops to -20°C to -15°C, the third stage temperature is -30℃ to -20℃.
本发明的上述技术方案相比现有技术具有以下优点:The above technical solution of the present invention has the following advantages compared with the existing technology:
(1)本发明通过添加多孔吸附剂,利用多孔性,增加吸附性能,在精馏之前提前去除杂质,可以减少油酸杂质的含量。同时,结合多次精馏的方法,进一步提升油酸的纯度。(1) The present invention can reduce the content of oleic acid impurities by adding porous adsorbents, utilizing porosity, increasing adsorption performance, and removing impurities in advance before distillation. At the same time, combined with multiple distillation methods, the purity of oleic acid is further improved.
(2)本发明所述的方法简单,装置为本领域常规的精馏设备,对设备要求不高;有机溶剂使用少,除了乙醇和丙酮这两种有机溶剂,其他有机溶剂用的非常少,减少成本以及降低环境污染的可能。(2) The method of the present invention is simple, and the device is conventional distillation equipment in this field, and the requirements for the equipment are not high; the use of organic solvents is small, except for the two organic solvents of ethanol and acetone, other organic solvents are used very rarely. Reduce costs and reduce the possibility of environmental pollution.
(3)本发明在最后阶段的分步降温,再一次为纯度的提高增加了概率,通过逐步降温,使得油酸的析出分阶段,纯度得到保证。(3) The step-by-step cooling in the final stage of the present invention once again increases the probability of improving the purity. Through the step-by-step cooling, the oleic acid is precipitated in stages, and the purity is guaranteed.
附图说明Description of the drawings
为了使本发明的内容更容易被清楚地理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中:In order to make the content of the present invention easier to understand clearly, the present invention will be further described in detail below based on specific embodiments of the present invention and in conjunction with the accompanying drawings, wherein:
图1为本发明精馏系统的装置系统图。Figure 1 is a device system diagram of the distillation system of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific examples, so that those skilled in the art can better understand and implement the present invention, but the examples are not intended to limit the present invention.
实施例1Example 1
本实施例提供了一种多次精馏制备植物油酸的方法,具体如下:This embodiment provides a method for preparing vegetable oleic acid through multiple distillations, as follows:
(1)、在乙醇水溶液(水含量为5wt%)中,将植物油脂中的脂肪酸甲酯在氢氧化钠溶液中,混合液的pH值为10,加热进行皂化反应,加热温度为90℃,加热时间为1h,得到反应混合物,将所得反应混合物进行冷冻干燥,得到油酸盐。(1) In an ethanol aqueous solution (water content is 5wt%), the fatty acid methyl esters in vegetable oils and fats are dissolved in a sodium hydroxide solution. The pH value of the mixed solution is 10, and the saponification reaction is performed by heating. The heating temperature is 90°C. The heating time is 1 h to obtain a reaction mixture, which is freeze-dried to obtain oleate.
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,并加入20wt%多孔吸附剂,加入盐酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain the purified oleate salt, redissolve it in a solvent, add 20wt% porous adsorbent, add hydrochloric acid for neutralization reaction, and filter the filtrate. The filtrate is primary oleic acid;
其中,多孔吸附剂的制备方法:将2g明胶分散到85℃的去离子水中,加了3g氧化石墨烯,混合得到明胶-氧化石墨烯,搅拌至形成凝胶状态后,在含有甲烷的气体氛围中进行煅烧,煅烧温度为600℃,时间为10h,得到所述多孔吸附剂。Among them, the preparation method of the porous adsorbent: disperse 2g of gelatin into deionized water at 85°C, add 3g of graphene oxide, mix to obtain gelatin-graphene oxide, stir until a gel state is formed, and then in a gas atmosphere containing methane The porous adsorbent was obtained by calcining at a temperature of 600°C and a time of 10 hours.
(3)、将步骤(2)中所述的初级油酸进行精馏处理,精馏条件:精馏压力为100MPa,精馏系统中精馏塔的塔顶出料口温度为200℃,塔底料温为245℃;油酸塔中塔顶出料口温度为160℃,所述油酸塔的中部油酸出料口温度为220℃,塔底料温为250℃,收集油酸出料口的馏分;(3) Distillate the primary oleic acid described in step (2). Distillation conditions: the distillation pressure is 100MPa, the temperature of the top outlet of the distillation tower in the distillation system is 200°C, and the tower The bottom material temperature is 245°C; the top outlet temperature of the oleic acid tower is 160°C, the oleic acid outlet temperature in the middle of the oleic acid tower is 220°C, and the bottom material temperature is 250°C. Collect the oleic acid outlet The fraction at the feed port;
(4)、重复步骤(3)操作两次,最终收集到的馏分为中级油酸;(4) Repeat step (3) twice, and the final collected fraction is intermediate oleic acid;
(5)、将中级油酸加入含有多孔吸附剂的水与丙酮的混合溶剂(水与丙酮体积比为20:80)中,通过分步降温,第一阶段温度降为-5℃,时间为20min,第二阶段温度为-18℃,时间为40min,第三阶段温度为-25℃,过夜结晶,过滤,取固相得到所述植物油酸,纯度为88%,浅色。(5) Add intermediate oleic acid to a mixed solvent of water and acetone containing porous adsorbent (the volume ratio of water to acetone is 20:80), and through step-by-step cooling, the temperature in the first stage is reduced to -5°C, and the time is 20min, the second stage temperature is -18°C, the time is 40min, the third stage temperature is -25°C, crystallize overnight, filter, and take the solid phase to obtain the vegetable oleic acid, with a purity of 88% and a light color.
实施例2Example 2
本实施例提供了一种多次精馏制备植物油酸的方法,具体如下:This embodiment provides a method for preparing vegetable oleic acid through multiple distillations, as follows:
(1)、在乙醇水溶液(水含量为10wt%)中,将植物油脂中的脂肪酸甲酯在氢氧化钾溶液中,混合液的pH值为11,加热进行皂化反应,加热温度为95℃,加热时间为2h,得到反应混合物,将所得反应混合物进行冷冻干燥,得到油酸盐。(1) In an ethanol aqueous solution (water content is 10wt%), the fatty acid methyl esters in vegetable oils and fats are dissolved in a potassium hydroxide solution. The pH value of the mixed solution is 11, and the saponification reaction is carried out by heating. The heating temperature is 95°C. The heating time is 2 h to obtain a reaction mixture, which is freeze-dried to obtain oleate.
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,并加入25wt%多孔吸附剂,加入盐酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain purified oleate salt, redissolve it in a solvent, add 25wt% porous adsorbent, add hydrochloric acid for neutralization reaction, and filter the filtrate. The filtrate is primary oleic acid;
其中,多孔吸附剂的制备方法:将2g明胶分散到85℃的去离子水中,加了3g氧化石墨烯,混合得到明胶-氧化石墨烯,搅拌至形成凝胶状态后,在含有甲烷的气体氛围中进行煅烧,煅烧温度为600℃,时间为4h,得到所述多孔吸附剂。Among them, the preparation method of the porous adsorbent: disperse 2g of gelatin into deionized water at 85°C, add 3g of graphene oxide, mix to obtain gelatin-graphene oxide, stir until a gel state is formed, and then in a gas atmosphere containing methane The porous adsorbent was obtained by calcining at a temperature of 600°C and a time of 4 hours.
(3)、将步骤(2)中所述的初级油酸进行精馏处理,精馏条件:精馏压力为200MPa,精馏系统中精馏塔的塔顶出料口温度为200℃,塔底料温为240℃;油酸塔中塔顶出料口温度为160℃,所述油酸塔的中部油酸出料口温度为220℃,塔底料温为240℃,收集油酸出料口的馏分。(3) Distillate the primary oleic acid described in step (2). Distillation conditions: the distillation pressure is 200MPa, the temperature of the top outlet of the distillation tower in the distillation system is 200°C, and the tower The bottom material temperature is 240°C; the top outlet temperature of the oleic acid tower is 160°C, the oleic acid outlet temperature in the middle of the oleic acid tower is 220°C, and the bottom material temperature is 240°C. Collect the oleic acid outlet The fraction at the feed port.
(4)、重复步骤(3)操作二次,最终收集到的馏分为中级油酸。(4) Repeat step (3) twice, and the final collected fraction is intermediate oleic acid.
(5)、将中级油酸加入含有多孔吸附剂的水与丙酮的混合溶剂(水与丙酮体积比为20:80)中,通过分步降温,第一阶段温度降为-3℃,时间为20min,第二阶段温度为-15℃,时间为30min,第三阶段温度为-30℃,过夜结晶,过滤,取固相得到所述植物油酸,纯度为86%,浅色。(5) Add intermediate oleic acid to a mixed solvent of water and acetone containing porous adsorbent (the volume ratio of water to acetone is 20:80), and through step-by-step cooling, the temperature in the first stage is reduced to -3°C, and the time is 20min, the second stage temperature is -15°C, the time is 30min, the third stage temperature is -30°C, crystallize overnight, filter, and take the solid phase to obtain the vegetable oleic acid, with a purity of 86% and a light color.
实施例3Example 3
本实施例提供了一种多次精馏制备植物油酸的方法,具体如下:This embodiment provides a method for preparing vegetable oleic acid through multiple distillations, as follows:
(1)、在乙醇水溶液(水含量为5wt%)中,将植物油脂中的脂肪酸甲酯在氢氧化钠溶液中,混合液的pH值为10,加热进行皂化反应,加热温度为90℃,加热时间为1h,得到反应混合物,将所得反应混合物进行冷冻干燥,得到油酸盐。(1) In an ethanol aqueous solution (water content is 5wt%), the fatty acid methyl esters in vegetable oils and fats are dissolved in a sodium hydroxide solution. The pH value of the mixed solution is 10, and the saponification reaction is performed by heating. The heating temperature is 90°C. The heating time is 1 h to obtain a reaction mixture, which is freeze-dried to obtain oleate.
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,并加入20wt%多孔吸附剂,加入盐酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain the purified oleate salt, redissolve it in a solvent, add 20wt% porous adsorbent, add hydrochloric acid for neutralization reaction, and filter the filtrate. The filtrate is primary oleic acid;
其中,多孔吸附剂的制备方法:将2g明胶分散到85℃的去离子水中,加了3g氧化石墨烯,混合得到明胶-氧化石墨烯,搅拌至形成凝胶状态后,在含有甲烷的气体氛围中进行煅烧,煅烧温度为900℃,时间为3h,得到所述多孔吸附剂。Among them, the preparation method of the porous adsorbent: disperse 2g of gelatin into deionized water at 85°C, add 3g of graphene oxide, mix to obtain gelatin-graphene oxide, stir until a gel state is formed, and then in a gas atmosphere containing methane The porous adsorbent was obtained by calcining at a temperature of 900°C and a time of 3 hours.
(3)、将步骤(2)中所述的初级油酸进行精馏处理,精馏条件:精馏压力为100MPa,精馏系统中精馏塔的塔顶出料口温度为200℃,塔底料温为245℃;油酸塔中塔顶出料口温度为160℃,所述油酸塔的中部油酸出料口温度为220℃,塔底料温为250℃,收集油酸出料口的馏分;(3) Distillate the primary oleic acid described in step (2). Distillation conditions: the distillation pressure is 100MPa, the temperature of the top outlet of the distillation tower in the distillation system is 200°C, and the tower The bottom material temperature is 245°C; the top outlet temperature of the oleic acid tower is 160°C, the oleic acid outlet temperature in the middle of the oleic acid tower is 220°C, and the bottom material temperature is 250°C. Collect the oleic acid outlet The fraction at the feed port;
(4)、重复步骤(3)操作两次,最终收集到的馏分为中级油酸;(4) Repeat step (3) twice, and the final collected fraction is intermediate oleic acid;
(5)、将中级油酸加入含有多孔吸附剂的水与丙酮的混合溶剂(水与丙酮体积比为20:80)中,通过分步降温,第一阶段温度降为-5℃,时间为20min,第二阶段温度为-18℃,时间为40min,第三阶段温度为-25℃,过夜结晶,过滤,取固相得到所述植物油酸,纯度为87%,浅色。(5) Add intermediate oleic acid to a mixed solvent of water and acetone containing porous adsorbent (the volume ratio of water to acetone is 20:80), and through step-by-step cooling, the temperature in the first stage is reduced to -5°C, and the time is 20min, the second stage temperature is -18°C, the time is 40min, the third stage temperature is -25°C, crystallize overnight, filter, and take the solid phase to obtain the vegetable oleic acid, with a purity of 87% and a light color.
实施例4Example 4
本实施例提供了一种多次精馏制备植物油酸的方法,具体如下:This embodiment provides a method for preparing vegetable oleic acid through multiple distillations, as follows:
(1)、在乙醇水溶液(水含量为2wt%)中,将植物油脂中的脂肪酸甲酯在氢氧化钠溶液中,混合液的pH值为10,加热进行皂化反应,加热温度为90℃,加热时间为1h,得到反应混合物,将所得反应混合物进行冷冻干燥,得到油酸盐。(1) In an ethanol aqueous solution (water content is 2wt%), the fatty acid methyl esters in vegetable oils and fats are dissolved in a sodium hydroxide solution. The pH value of the mixed solution is 10, and the saponification reaction is performed by heating. The heating temperature is 90°C. The heating time is 1 h to obtain a reaction mixture, which is freeze-dried to obtain oleate.
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,并加入20wt%多孔吸附剂,加入盐酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain the purified oleate salt, redissolve it in a solvent, add 20wt% porous adsorbent, add hydrochloric acid for neutralization reaction, and filter the filtrate. The filtrate is primary oleic acid;
其中,多孔吸附剂的制备方法:将2g明胶分散到85℃的去离子水中,加了3g氧化石墨烯,混合得到明胶-氧化石墨烯,搅拌至形成凝胶状态后,在含有甲烷的气体氛围中进行煅烧,煅烧温度为800℃,时间为12h,得到所述多孔吸附剂。Among them, the preparation method of the porous adsorbent: disperse 2g of gelatin into deionized water at 85°C, add 3g of graphene oxide, mix to obtain gelatin-graphene oxide, stir until a gel state is formed, and then in a gas atmosphere containing methane The porous adsorbent was obtained by calcining at a temperature of 800°C and a time of 12 hours.
(3)、将步骤(2)中所述的初级油酸进行精馏处理,精馏条件:精馏压力为200MPa,精馏系统中精馏塔的塔顶出料口温度为200℃,塔底料温为245℃;油酸塔中塔顶出料口温度为160℃,所述油酸塔的中部油酸出料口温度为220℃,塔底料温为250℃,收集油酸出料口的馏分;(3) Distillate the primary oleic acid described in step (2). Distillation conditions: the distillation pressure is 200MPa, the temperature of the top outlet of the distillation tower in the distillation system is 200°C, and the tower The bottom material temperature is 245°C; the top outlet temperature of the oleic acid tower is 160°C, the oleic acid outlet temperature in the middle of the oleic acid tower is 220°C, and the bottom material temperature is 250°C. Collect the oleic acid outlet The fraction at the feed port;
(4)、重复步骤(3)操作两次,最终收集到的馏分为中级油酸;(4) Repeat step (3) twice, and the final collected fraction is intermediate oleic acid;
(5)、将中级油酸加入含有多孔吸附剂的水与丙酮的混合溶剂(水与丙酮体积比为20:80)中,通过分步降温,第一阶段温度降为-5℃,时间为20min,第二阶段温度为-18℃,时间为45min,第三阶段温度为-30℃,过夜结晶,过滤,取固相得到所述植物油酸,纯度为89%,浅色。(5) Add intermediate oleic acid to a mixed solvent of water and acetone containing porous adsorbent (the volume ratio of water to acetone is 20:80), and through step-by-step cooling, the temperature in the first stage is reduced to -5°C, and the time is 20min, the second stage temperature is -18°C, the time is 45min, the third stage temperature is -30°C, crystallize overnight, filter, and take the solid phase to obtain the vegetable oleic acid, with a purity of 89% and a light color.
实施例5Example 5
本实施例提供了一种多次精馏制备植物油酸的方法,具体如下:This embodiment provides a method for preparing vegetable oleic acid through multiple distillations, as follows:
(1)、在乙醇水溶液(水含量为3wt%)中,将植物油脂中的脂肪酸甲酯在氢氧化钠溶液中,混合液的pH值为10,加热进行皂化反应,加热温度为90℃,加热时间为2h,得到反应混合物,将所得反应混合物进行冷冻干燥,得到油酸盐。(1) In an ethanol aqueous solution (water content is 3wt%), the fatty acid methyl esters in vegetable oils and fats are dissolved in a sodium hydroxide solution. The pH value of the mixed solution is 10, and the saponification reaction is performed by heating. The heating temperature is 90°C. The heating time is 2 h to obtain a reaction mixture, which is freeze-dried to obtain oleate.
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,并加入20wt%多孔吸附剂,加入盐酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain the purified oleate salt, redissolve it in a solvent, add 20wt% porous adsorbent, add hydrochloric acid for neutralization reaction, and filter the filtrate. The filtrate is primary oleic acid;
其中,多孔吸附剂的制备方法:将2g明胶分散到65℃的去离子水中,加了2g氧化石墨烯,混合得到明胶-氧化石墨烯,搅拌至形成凝胶状态后,在含有乙烯的气体氛围中进行煅烧,煅烧温度为900℃;时间为5h,得到所述多孔吸附剂。Among them, the preparation method of the porous adsorbent: disperse 2g of gelatin into deionized water at 65°C, add 2g of graphene oxide, mix to obtain gelatin-graphene oxide, stir until a gel state is formed, and then in a gas atmosphere containing ethylene Calcining was carried out at a temperature of 900°C and a time of 5 hours to obtain the porous adsorbent.
(3)、将步骤(2)中所述的初级油酸进行精馏处理,精馏条件:精馏压力为100MPa,精馏系统中精馏塔的塔顶出料口温度为200℃,塔底料温为245℃;油酸塔中塔顶出料口温度为160℃,所述油酸塔的中部油酸出料口温度为220℃,塔底料温为250℃,收集油酸出料口的馏分;(3) Distillate the primary oleic acid described in step (2). Distillation conditions: the distillation pressure is 100MPa, the temperature of the top outlet of the distillation tower in the distillation system is 200°C, and the tower The bottom material temperature is 245°C; the top outlet temperature of the oleic acid tower is 160°C, the oleic acid outlet temperature in the middle of the oleic acid tower is 220°C, and the bottom material temperature is 250°C. Collect the oleic acid outlet The fraction at the feed port;
(4)、重复步骤(3)操作三次,最终收集到的馏分为中级油酸;(4) Repeat step (3) three times, and the final collected fraction is intermediate oleic acid;
(5)、将中级油酸加入含有多孔吸附剂的水与丙酮的混合溶剂(水与丙酮体积比为20:80)中,通过分步降温,第一阶段温度降为-10℃,时间为35min,第二阶段温度为-18℃,时间为30min,第三阶段温度为-25℃,过夜结晶,过滤,取固相得到所述植物油酸,纯度为88%,浅色。(5) Add intermediate oleic acid to a mixed solvent of water and acetone containing porous adsorbent (the volume ratio of water to acetone is 20:80), and through step-by-step cooling, the temperature in the first stage is reduced to -10°C, and the time is 35min, the second stage temperature is -18°C, the time is 30min, the third stage temperature is -25°C, crystallize overnight, filter, and take the solid phase to obtain the vegetable oleic acid, with a purity of 88% and light color.
实施例6Example 6
本实施例提供了一种多次精馏制备植物油酸的方法,具体如下:This embodiment provides a method for preparing vegetable oleic acid through multiple distillations, as follows:
(1)、在乙醇水溶液(水含量为5wt%)中,将植物油脂中的脂肪酸甲酯在氢氧化钠溶液中,混合液的pH值为10,加热进行皂化反应,加热温度为90℃,加热时间为1h,得到反应混合物,将所得反应混合物进行冷冻干燥,得到油酸盐。(1) In an ethanol aqueous solution (water content is 5wt%), the fatty acid methyl esters in vegetable oils and fats are dissolved in a sodium hydroxide solution. The pH value of the mixed solution is 10, and the saponification reaction is performed by heating. The heating temperature is 90°C. The heating time is 1 h to obtain a reaction mixture, which is freeze-dried to obtain oleate.
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,并加入20wt%多孔吸附剂,加入盐酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain the purified oleate salt, redissolve it in a solvent, add 20wt% porous adsorbent, add hydrochloric acid for neutralization reaction, and filter the filtrate. The filtrate is primary oleic acid;
其中,多孔吸附剂的制备方法:将2g明胶分散到85℃的去离子水中,加了3g氧化石墨烯,混合得到明胶-氧化石墨烯,搅拌至形成凝胶状态后,在含有甲烷的气体氛围中进行煅烧,煅烧温度为900℃,时间为5h,得到所述多孔吸附剂。Among them, the preparation method of the porous adsorbent: disperse 2g of gelatin into deionized water at 85°C, add 3g of graphene oxide, mix to obtain gelatin-graphene oxide, stir until a gel state is formed, and then in a gas atmosphere containing methane The porous adsorbent was obtained by calcining at a temperature of 900°C and a time of 5 hours.
(3)、将步骤(2)中所述的初级油酸进行精馏处理,精馏条件:精馏压力为100MPa,精馏系统中精馏塔的塔顶出料口温度为200℃,塔底料温为245℃;油酸塔中塔顶出料口温度为160℃,所述油酸塔的中部油酸出料口温度为220℃,塔底料温为250℃,收集油酸出料口的馏分;(3) Distillate the primary oleic acid described in step (2). Distillation conditions: the distillation pressure is 100MPa, the temperature of the top outlet of the distillation tower in the distillation system is 200°C, and the tower The bottom material temperature is 245°C; the top outlet temperature of the oleic acid tower is 160°C, the oleic acid outlet temperature in the middle of the oleic acid tower is 220°C, and the bottom material temperature is 250°C. Collect the oleic acid outlet The fraction at the feed port;
(4)、重复步骤(3)操作两次,最终收集到的馏分为中级油酸;(4) Repeat step (3) twice, and the final collected fraction is intermediate oleic acid;
(5)、将中级油酸加入含有多孔吸附剂的水与丙酮的混合溶剂(水与丙酮体积比为20:80)中,通过分步降温,第一阶段温度降为-5℃,时间为20min,第二阶段温度为-18℃,时间为40min,第三阶段温度为-25℃,过夜结晶,过滤,取固相得到所述植物油酸,纯度为85%,浅色。(5) Add intermediate oleic acid to a mixed solvent of water and acetone containing porous adsorbent (the volume ratio of water to acetone is 20:80), and through step-by-step cooling, the temperature in the first stage is reduced to -5°C, and the time is 20min, the second stage temperature is -18°C, the time is 40min, the third stage temperature is -25°C, crystallize overnight, filter, and take the solid phase to obtain the vegetable oleic acid, with a purity of 85% and a light color.
对比例1(与实施例1进行对比,区别在于,未使用吸附剂)Comparative Example 1 (compared with Example 1, the difference is that no adsorbent is used)
本对比例提供了一种多次精馏制备植物油酸的方法,具体如下:This comparative example provides a method for preparing vegetable oleic acid through multiple distillations, as follows:
(1)、在乙醇水溶液(水含量为5wt%)中,将植物油脂中的脂肪酸甲酯在氢氧化钠溶液中,混合液的pH值为10,加热进行皂化反应,加热温度为90℃,加热时间为1h,得到反应混合物,将所得反应混合物进行冷冻干燥,得到油酸盐。(1) In an ethanol aqueous solution (water content is 5wt%), the fatty acid methyl esters in vegetable oils and fats are dissolved in a sodium hydroxide solution. The pH value of the mixed solution is 10, and the saponification reaction is performed by heating. The heating temperature is 90°C. The heating time is 1 h to obtain a reaction mixture, which is freeze-dried to obtain oleate.
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,加入盐酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain purified oleate salt, redissolve it in a solvent, add hydrochloric acid to perform a neutralization reaction, and filter the filtrate, which is primary oleic acid;
(3)、将步骤(2)中所述的初级油酸进行精馏处理,精馏条件:精馏压力为100MPa,精馏系统中精馏塔的塔顶出料口温度为200℃,塔底料温为245℃;油酸塔中塔顶出料口温度为160℃,所述油酸塔的中部油酸出料口温度为220℃,塔底料温为250℃,收集油酸出料口的馏分;(3) Distillate the primary oleic acid described in step (2). Distillation conditions: the distillation pressure is 100MPa, the temperature of the top outlet of the distillation tower in the distillation system is 200°C, and the tower The bottom material temperature is 245°C; the top outlet temperature of the oleic acid tower is 160°C, the oleic acid outlet temperature in the middle of the oleic acid tower is 220°C, and the bottom material temperature is 250°C. Collect the oleic acid outlet The fraction at the feed port;
(4)、重复步骤(3)操作两次,最终收集到的馏分为中级油酸;(4) Repeat step (3) twice, and the final collected fraction is intermediate oleic acid;
(5)、将中级油酸加入含有多孔吸附剂的水与丙酮的混合溶剂(水与丙酮体积比为20:80)中,通过分步降温,第一阶段温度降为-5℃,时间为20min,第二阶段温度为-18℃,时间为40min,第三阶段温度为-25℃,过夜结晶,过滤,取固相得到所述植物油酸,纯度为80%,色稍深。(5) Add intermediate oleic acid to a mixed solvent of water and acetone containing porous adsorbent (the volume ratio of water to acetone is 20:80), and through step-by-step cooling, the temperature in the first stage is reduced to -5°C, and the time is 20min, the second stage temperature is -18°C, the time is 40min, the third stage temperature is -25°C, crystallize overnight, filter, and take the solid phase to obtain the vegetable oleic acid, with a purity of 80% and a slightly darker color.
对比例2(与实施例1进行对比,区别在于,精馏一次)Comparative Example 2 (compared with Example 1, the difference is that the distillation is done once)
本对比例提供了一种多次精馏制备植物油酸的方法,具体如下:This comparative example provides a method for preparing vegetable oleic acid through multiple distillations, as follows:
(1)、在乙醇水溶液(水含量为5wt%)中,将植物油脂中的脂肪酸甲酯在氢氧化钠溶液中,混合液的pH值为10,加热进行皂化反应,加热温度为90℃,加热时间为1h,得到反应混合物,将所得反应混合物进行冷冻干燥,得到油酸盐。(1) In an ethanol aqueous solution (water content is 5wt%), the fatty acid methyl esters in vegetable oils and fats are dissolved in a sodium hydroxide solution. The pH value of the mixed solution is 10, and the saponification reaction is performed by heating. The heating temperature is 90°C. The heating time is 1 h to obtain a reaction mixture, which is freeze-dried to obtain oleate.
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,并加入20wt%多孔吸附剂,加入盐酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain the purified oleate salt, redissolve it in a solvent, add 20wt% porous adsorbent, add hydrochloric acid for neutralization reaction, and filter the filtrate. The filtrate is primary oleic acid;
其中,多孔吸附剂的制备方法:将2g明胶分散到85℃的去离子水中,加了3g氧化石墨烯,混合得到明胶-氧化石墨烯,搅拌至形成凝胶状态后,在含有甲烷的气体氛围中进行煅烧,煅烧温度为600℃,时间为10h,得到所述多孔吸附剂。Among them, the preparation method of the porous adsorbent: disperse 2g of gelatin into deionized water at 85°C, add 3g of graphene oxide, mix to obtain gelatin-graphene oxide, stir until a gel state is formed, and then in a gas atmosphere containing methane The porous adsorbent was obtained by calcining at a temperature of 600°C and a time of 10 hours.
(3)、将步骤(2)中所述的初级油酸进行精馏处理,精馏条件:精馏压力为100MPa,精馏系统中精馏塔的塔顶出料口温度为200℃,塔底料温为245℃;油酸塔中塔顶出料口温度为160℃,所述油酸塔的中部油酸出料口温度为220℃,塔底料温为250℃,收集油酸出料口的馏分,收集到的馏分为中级油酸;(3) Distillate the primary oleic acid described in step (2). Distillation conditions: the distillation pressure is 100MPa, the temperature of the top outlet of the distillation tower in the distillation system is 200°C, and the tower The bottom material temperature is 245°C; the top outlet temperature of the oleic acid tower is 160°C, the oleic acid outlet temperature in the middle of the oleic acid tower is 220°C, and the bottom material temperature is 250°C. Collect the oleic acid outlet The fraction collected at the feed port is intermediate oleic acid;
(5)、将中级油酸加入含有多孔吸附剂的水与丙酮的混合溶剂(水与丙酮体积比为20:80)中,通过分步降温,第一阶段温度降为-5℃,时间为20min,第二阶段温度为-18℃,时间为40min,第三阶段温度为-25℃,过夜结晶,过滤,取固相得到所述植物油酸,纯度为75%,浅色。(5) Add intermediate oleic acid to a mixed solvent of water and acetone containing porous adsorbent (the volume ratio of water to acetone is 20:80), and through step-by-step cooling, the temperature in the first stage is reduced to -5°C, and the time is 20min, the second stage temperature is -18°C, the time is 40min, the third stage temperature is -25°C, crystallize overnight, filter, and take the solid phase to obtain the vegetable oleic acid, with a purity of 75% and a light color.
对比例3(与实施例1进行对比,区别在于,步骤(5)中降温不分阶段)Comparative Example 3 (compared with Example 1, the difference is that the temperature reduction in step (5) is not divided into stages)
本对比例提供了一种多次精馏制备植物油酸的方法,具体如下:This comparative example provides a method for preparing vegetable oleic acid through multiple distillations, as follows:
(1)、在乙醇水溶液(水含量为5wt%)中,将植物油脂中的脂肪酸甲酯在氢氧化钠溶液中,混合液的pH值为10,加热进行皂化反应,加热温度为90℃,加热时间为1h,得到反应混合物,将所得反应混合物进行冷冻干燥,得到油酸盐。(1) In an ethanol aqueous solution (water content is 5wt%), the fatty acid methyl esters in vegetable oils and fats are dissolved in a sodium hydroxide solution. The pH value of the mixed solution is 10, and the saponification reaction is performed by heating. The heating temperature is 90°C. The heating time is 1 h to obtain a reaction mixture, which is freeze-dried to obtain oleate.
(2)、将步骤(1)所得油酸盐进行重结晶,得到纯化过后油酸盐,在溶剂中重新溶解,并加入20wt%多孔吸附剂,加入盐酸进行中和反应,过滤取滤液,所述滤液为初级油酸;(2) Recrystallize the oleate salt obtained in step (1) to obtain the purified oleate salt, redissolve it in a solvent, add 20wt% porous adsorbent, add hydrochloric acid for neutralization reaction, and filter the filtrate. The filtrate is primary oleic acid;
其中,多孔吸附剂的制备方法:将2g明胶分散到85℃的去离子水中,加了3g氧化石墨烯,混合得到明胶-氧化石墨烯,搅拌至形成凝胶状态后,在含有甲烷的气体氛围中进行煅烧,煅烧温度为600℃,时间为10h,得到所述多孔吸附剂。Among them, the preparation method of the porous adsorbent: disperse 2g of gelatin into deionized water at 85°C, add 3g of graphene oxide, mix to obtain gelatin-graphene oxide, stir until a gel state is formed, and then in a gas atmosphere containing methane The porous adsorbent was obtained by calcining at a temperature of 600°C and a time of 10 hours.
(3)、将步骤(2)中所述的初级油酸进行精馏处理,精馏条件:精馏压力为100MPa,精馏系统中精馏塔的塔顶出料口温度为200℃,塔底料温为245℃;油酸塔中塔顶出料口温度为160℃,所述油酸塔的中部油酸出料口温度为220℃,塔底料温为250℃,收集油酸出料口的馏分;(3) Distillate the primary oleic acid described in step (2). Distillation conditions: the distillation pressure is 100MPa, the temperature of the top outlet of the distillation tower in the distillation system is 200°C, and the tower The bottom material temperature is 245°C; the top outlet temperature of the oleic acid tower is 160°C, the oleic acid outlet temperature in the middle of the oleic acid tower is 220°C, and the bottom material temperature is 250°C. Collect the oleic acid outlet The fraction at the feed port;
(4)、重复步骤(3)操作两次,最终收集到的馏分为中级油酸;(4) Repeat step (3) twice, and the final collected fraction is intermediate oleic acid;
(5)、将中级油酸加入含有多孔吸附剂的水与丙酮的混合溶剂(水与丙酮体积比为20:80)中,将温度降为-25℃,过夜结晶,过滤,取固相得到所述植物油酸,纯度为79%,浅色。(5) Add intermediate oleic acid to a mixed solvent of water and acetone containing porous adsorbent (the volume ratio of water to acetone is 20:80), lower the temperature to -25°C, crystallize overnight, filter, and take the solid phase to obtain The vegetable oleic acid has a purity of 79% and a light color.
显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear explanation and are not intended to limit the implementation. For those of ordinary skill in the art, other changes or modifications may be made based on the above description. An exhaustive list of all implementations is neither necessary nor possible. The obvious changes or modifications derived therefrom are still within the protection scope of the present invention.
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CN110002951A (en) * | 2019-03-26 | 2019-07-12 | 大连大平油脂化学有限公司 | A kind of oleic acid preparation method |
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