CN116835979B - High-dielectric constant low-temperature co-fired ceramic powder suitable for LTCC filter and preparation method of ceramic powder - Google Patents

High-dielectric constant low-temperature co-fired ceramic powder suitable for LTCC filter and preparation method of ceramic powder Download PDF

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CN116835979B
CN116835979B CN202310804708.1A CN202310804708A CN116835979B CN 116835979 B CN116835979 B CN 116835979B CN 202310804708 A CN202310804708 A CN 202310804708A CN 116835979 B CN116835979 B CN 116835979B
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管恩祥
任思佳
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Guan Enxiang
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Anhui Ningjing New Material Technology Co ltd
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Abstract

The invention discloses a high dielectric constant low temperature co-fired ceramic powder suitable for LTCC filter and a preparation method thereof, belonging to the technical field of electronic ceramic materials, and comprising 15.0 to 17.0 weight percent of B 2 O 3 ‑CaO‑SiO 2 ‑MgO‑Al 2 O 3 (BCSMA for short) glass powder, 5.0wt% to 7.0wt% BaZn 2 Ti 4 O 11 Powder and 76.0wt% to 80.0wt% of BaTi 0.89 V 0.07 Zr 0.02 O 3 Powder of BaTi 0.89 V 0.07 Zr 0.02 O 3 The powder is used as a matrix material of low-temperature co-fired ceramic, the BCSMA glass powder is used as a sintering aid, and the BaZn is used as a sintering aid 2 Ti 4 O 11 The powder is used as a regulator phase for regulating the temperature coefficient of the resonant frequency, so that the low-temperature sintering of the low-temperature co-fired ceramic powder is realized, and the low-temperature sintered compact ceramic powder has excellent dielectric property.

Description

High-dielectric constant low-temperature co-fired ceramic powder suitable for LTCC filter and preparation method of ceramic powder
Technical Field
The invention belongs to the technical field of electronic ceramic materials, and particularly relates to high-dielectric constant low-temperature co-fired ceramic powder suitable for an LTCC filter and a preparation method thereof.
Background
Low temperature co-fired ceramic technology (LTCC) is a attractive multidisciplinary cross-component technology that has emerged in recent years. With the application of 5G technology, the demands for LTCC microwave passive components, millimeter wave LTCC filters and millimeter wave integrated antennas will be increasing.
The dimensions of the LTCC filter and the dielectric constant of the LTCC material are closely related. For the purpose of miniaturizing the LTCC filter, it is required that the LTCC material has a large dielectric constant. The relevant physical formula is:
where D is the size of the resonator in the filter (in general, the resonance is a cylinder, so here D may represent the diameter of the resonator), f 0 The resonant frequency of the resonator, c is the speed of light in vacuum. It can be seen that the size and dielectric constant of the filter vary inversely. Thus, the dielectric constant ε of LTCC material is improved r It would be advantageous to reduce the size of LTCC filters.
In order to increase the dielectric constant of LTCC materials, a high-dielectric-constant dielectric ceramic material is required as a matrix material. Currently, the relative dielectric constant of the relatively mature medium-high dielectric constant LTCC material is basically smaller than 60. To maintain LTCC material with high dielectric constant (ε) r 70) and a low sintering temperature, the conventional researches have been focused on the use of a Li-based dielectric ceramic matrix as a subject, but Li-based dielectric ceramics are liable to volatilize Li during sintering, and the dielectric loss of Li-based dielectric ceramics is relatively large, which is not advantageous for commercialization.
Disclosure of Invention
The invention aims to provide high-dielectric constant low-temperature co-fired ceramic powder suitable for an LTCC filter and a preparation method thereof, so as to solve the problem of low relative dielectric constant of a high-dielectric constant LTCC material in the prior art.
The aim of the invention can be achieved by the following technical scheme:
a high dielectric constant low temperature co-fired ceramic powder suitable for LTCC filter comprises 15.0wt% -17.0wt% B 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 Glass powder, 5.0wt% to 7.0wt% of BaZn 2 Ti 4 O 11 Powder and 76.0wt% to 80.0wt% of BaTi 0.89 V 0.07 Zr 0.02 O 3 And (3) powder.
Further, the relative dielectric constant of the high dielectric constant low temperature co-fired ceramic powder after sinteringNumber epsilon r 78.7-81.2, a quality factor value of Qxf & gt 5200, and a resonant frequency temperature coefficient tau f -4.6 ppm/. Degree.C.to +5.5 ppm/. Degree.C.
Further, the BaTi 0.89 V 0.07 Zr 0.02 O 3 Powder prepared by the steps of:
according to BaTi 0.89 V 0.07 Zr 0.02 O 3 Stoichiometric ratio BaCO weighing 3 、TiO 2 、V 2 O 5 、ZrO 2 Then absolute ethyl alcohol is added as a dispersion medium, zirconia balls are used as a ball milling medium, ball milling is carried out in a nylon tank, and the slurry is calcined for 2 hours at 1150 ℃ after drying, thus obtaining BaTi 0.89 V 0.07 Zr 0.02 O 3 And (3) powder.
Further, the B is 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 (hereinafter referred to as BCSMA) glass powder, prepared by:
weighing the following raw materials in percentage by weight:
H 3 BO 3 :67.2wt%;
CaCO 3 :22.5wt%;
SiO 2 :5.6wt%;
MgO:3.2wt%;
Al 2 O 3 :1.5wt%;
will H 3 BO 3 、CaCO 3 、SiO 2 、MgO、Al 2 O 3 Sampling according to the proportion, dry-mixing, and pouring the mixture into a Pt crucible; placing the Pt crucible filled with the mixture into a lifting furnace, and keeping the temperature in a temperature field of 1500 ℃ for 1h to obtain glass liquid; and clamping the Pt crucible out, pouring the glass liquid into water for quenching to obtain glass fragments, and drying, crushing, ball milling and drying the glass fragments by a roller machine to obtain the BCSMA glass powder.
Further, baZn 2 Ti 4 O 11 Powder prepared by the steps of:
according to BaZn 2 Ti 4 O 11 Chemical chemistryThe metering ratio is BaCO 3 、ZnO、TiO 2 After weighing, pouring the mixture into a nylon ball milling tank, and performing ball milling by taking absolute ethyl alcohol as a dispersion medium, wherein the ball milling medium is zirconia balls; drying, calcining at 1050 deg.c for 2 hr to obtain BaZn 2 Ti 4 O 11 And (3) powder.
A preparation method of high dielectric constant low temperature co-fired ceramic powder suitable for LTCC filter comprises the following steps:
weighing B according to the formula 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 Glass powder and BaZn 2 Ti 4 O 11 Powder and BaTi 0.89 V 0.07 Zr 0.02 O 3 And (3) weighing the powder, placing the powder into a nylon ball milling tank, adding deionized water, taking zirconia balls as ball milling media, performing ball milling in the nylon ball milling tank, then sending the obtained slurry into a circulating stirring mill for further ball milling, stopping ball milling, and drying to obtain the low-temperature cofired ceramic powder.
Further, ball milling is carried out in a nylon ball milling tank until the granularity D50 is less than or equal to 7 mu m.
Further, the circulating stirring mill is further ball-milled until the granularity D50 is less than or equal to 1.3 mu m.
The invention has the beneficial effects that:
the invention provides a novel dielectric ceramic powder BaTi 0.89 V 0.07 Zr 0.02 O 3 Powder, using the powder as a matrix material of low-temperature cofiring ceramic, and adding B 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 BaZn is used as sintering aid 2 Ti 4 O 11 The powder is used as a regulator phase for regulating the temperature coefficient of the resonant frequency, so that not only is the low-temperature sintering of the low-temperature co-fired ceramic powder realized, but also the low-temperature co-fired ceramic powder has excellent dielectric property after being sintered compactly.
The dielectric constant of the invention is higher, and can meet the miniaturization requirement of the LTCC filter; the dielectric loss is small, and the use requirement of a 5G frequency band can be met; the temperature coefficient of the resonance frequency is about 0 and can be adjusted in positive and negative values, so that the requirement of stable resonance frequency can be met.
The low-temperature co-fired ceramic powder does not contain Pb and other heavy metal elements, and belongs to environment-friendly materials. The glass powder in the low-temperature co-fired ceramic powder is B 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 The system and the specific composition point are selected, and the component glass has the characteristics of low softening point (Tg temperature is about 580 ℃), strong water resistance and no water absorption after ball milling, so that the sintering densification of the low-temperature cofired ceramic powder of the system is ensured between 940 and 950 ℃.
In the past, li-containing phase powder is often used as a matrix material of high dielectric constant LTCC powder, but Li-containing materials often have disadvantages such as water absorption during ball milling and Li volatilization during sintering. Therefore, the invention adopts a brand new phase BaTi 0.89 V 0.07 Zr 0.02 O 3 The powder is used as a matrix material of the LTCC powder with high dielectric constant. The BaTi is 0.89 V 0.07 Zr 0.02 O 3 Powder and BCSMA glass powder and BaZn 2 Ti 4 O 11 After the powder is sintered after being sintered at a low temperature, the relative dielectric constant epsilon of the sintered body r The dielectric loss and the temperature coefficient performance of the resonant frequency are excellent and can meet the requirements of the LTCC filter with high dielectric constant between 78.7 and 81.2.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The embodiment provides a BCSMA glass powder, which is prepared by the following steps:
weighing the following raw materials in percentage by weight:
H 3 BO 3 :67.2wt%;
CaCO 3 :22.5wt%;
SiO 2 :5.6wt%;
MgO:3.2wt%;
Al 2 O 3 :1.5wt%;
will H 3 BO 3 、CaCO 3 、SiO 2 、MgO、Al 2 O 3 Sampling according to the proportion, dry-mixing, and pouring the mixture into a Pt crucible; placing the Pt crucible filled with the mixture into a lifting furnace, and keeping the temperature in a temperature field of 1500 ℃ for 1h to obtain glass liquid; and clamping the Pt crucible out, pouring the glass liquid into water for quenching to obtain glass fragments, and drying, crushing, ball milling and drying the glass fragments by a roller machine to obtain the BCSMA glass powder.
Example 2
The present example provides a BaZn 2 Ti 4 O 11 Powder prepared by the steps of:
according to BaZn 2 Ti 4 O 11 Stoichiometric ratio will BaCO 3 、ZnO、TiO 2 After weighing, pouring the mixture into a nylon ball milling tank, and performing ball milling by taking absolute ethyl alcohol as a dispersion medium, wherein the ball milling medium is zirconia balls. Drying, calcining at 1050 deg.c for 2 hr to obtain BaZn 2 Ti 4 O 11 And (3) powder.
Example 3
The present embodiment provides a BaTi 0.89 V 0.07 Zr 0.02 O 3 Powder prepared by the steps of:
according to BaTi 0.89 V 0.07 Zr 0.02 O 3 Stoichiometric ratio BaCO weighing 3 、TiO 2 、V 2 O 5 、ZrO 2 Then absolute ethyl alcohol is added as a dispersion medium, zirconia balls are used as a ball milling medium, ball milling is carried out in a nylon tank, and the slurry is calcined for 2 hours at 1150 ℃ after drying, thus obtaining BaTi 0.89 V 0.07 Zr 0.02 O 3 And (3) powder.
Example 4
The embodiment provides a high dielectric constant low temperature co-fired ceramic powder suitable for LTCC filters, which is prepared by the following steps:
15.0wt% of BCSMA glass powder prepared in example 1 and BaZn prepared in example 2 are weighed according to weight percentage 2 Ti 4 O 11 7.0wt% of powder, baTi prepared in example 3 0.89 V 0.07 Zr 0.02 O 3 And (3) weighing 78.0wt% of powder, placing the powder into a nylon ball milling tank, adding deionized water, performing ball milling in the nylon ball milling tank by taking zirconia balls as ball milling media, sending the obtained slurry into a circulating stirring mill (the lining is made of zirconia, the grinding beads are zirconia balls with the diameter of 1 mm) for further ball milling after the granularity D50 reaches 7 mu m, stopping ball milling when the granularity D50 reaches 1.3 mu m, and drying the slurry to obtain the low-temperature co-fired ceramic powder.
Granulating and tabletting the ceramic powder, and sintering at 940 ℃ for 3 hours to compact the ceramic. Its relative dielectric constant epsilon r 79.1, Q×f value 5235, and resonant frequency temperature coefficient of-0.1 ppm/. Degree.C.
Example 5
The embodiment provides a high dielectric constant low temperature co-fired ceramic powder suitable for LTCC filters, which is prepared by the following steps:
15.0wt% of BCSMA glass powder prepared in example 1 and BaZn prepared in example 2 are weighed according to weight percentage 2 Ti 4 O 11 5.0wt% of powder, baTi prepared in example 3 0.89 V 0.07 Zr 0.02 O 3 80.0wt% of powder, weighing each powder, placing the powder into a nylon ball milling tank, adding a proper amount of deionized water, taking zirconia balls as ball milling media, performing ball milling in the nylon ball milling tank, after the granularity D50 reaches 7 mu m, sending the obtained slurry into a circulating stirring mill (the lining is made of zirconia, the grinding beads are zirconia balls with the diameter of 1 mm) for further ball milling, after the granularity D50 reaches 1.3 mu m, stopping ball milling, and drying the slurry to obtain the low-temperature co-fired ceramic powder.
Granulating, tabletting, sintering at 950 deg.C for 3 hr, and sinteringAnd (5) sealing. Its relative dielectric constant epsilon r The Q×f value was 5210 at 81.2, and the temperature coefficient of resonance frequency was +5.5 ppm/. Degree.C.
Example 6
The embodiment provides a high dielectric constant low temperature co-fired ceramic powder suitable for LTCC filters, which is prepared by the following steps:
17.0wt% of BCSMA glass powder prepared in example 1 and BaZn prepared in example 2 are weighed according to weight percentage 2 Ti 4 O 11 7.0wt% of powder, baTi prepared in example 3 0.89 V 0.07 Zr 0.02 O 3 And (3) weighing 76.0wt% of powder, placing the powder into a nylon ball milling tank, adding a proper amount of deionized water, performing ball milling in the nylon ball milling tank by taking zirconia balls as a ball milling medium, sending the obtained slurry into a circulating stirring mill (the lining is made of zirconia, the grinding beads are zirconia balls with the diameter of 1 mm) for further ball milling after the granularity D50 reaches 7 mu m, stopping ball milling when the granularity D50 reaches 1.3 mu m, and drying the slurry to obtain the low-temperature co-fired ceramic powder.
Granulating and tabletting the ceramic powder, and sintering at 940 ℃ for 3 hours to compact the ceramic. Its relative dielectric constant epsilon r The Q×f value was 5336 and the temperature coefficient of resonance frequency was-4.6 ppm/. Degree.C.at 78.7.
Example 7
The embodiment provides a high dielectric constant low temperature co-fired ceramic powder suitable for LTCC filter, which is prepared by the following steps
17.0wt% of BCSMA glass powder prepared in example 1 and BaZn prepared in example 2 are weighed according to weight percentage 2 Ti 4 O 11 5.0wt% of powder, baTi prepared in example 3 0.89 V 0.07 Zr 0.02 O 3 78.0wt% of powder, weighing each powder, placing the powder into a nylon ball milling tank, adding a proper amount of deionized water, taking zirconia balls as ball milling media, performing ball milling in the nylon ball milling tank, after the granularity D50 reaches 7 mu m, sending the obtained slurry into a circulating stirring mill (the lining is made of zirconia, the milling balls are zirconia balls with the diameter of 1 mm) for further ball milling, and stopping when the granularity D50 reaches 1.3 mu mStopping ball milling, and drying the slurry to obtain the low-temperature co-fired ceramic powder.
Granulating and tabletting the ceramic powder, and sintering at 950 ℃ for 3 hours to compact the ceramic. Its relative dielectric constant epsilon r The Q×f value was 5325 at 78.9, and the temperature coefficient of resonance frequency was +1.2 ppm/. Degree.C.
Example 8
The embodiment provides a high dielectric constant low temperature co-fired ceramic powder suitable for LTCC filters, which is prepared by the following steps:
16.0wt% of BCSMA glass powder prepared in example 1 and BaZn prepared in example 2 are weighed according to weight percentage 2 Ti 4 O 11 6.0wt% of powder, baTi prepared in example 3 0.89 V 0.07 Zr 0.02 O 3 And (3) weighing 78.0wt% of powder, placing the powder into a nylon ball milling tank, adding a proper amount of deionized water, performing ball milling in the nylon ball milling tank by taking zirconia balls as a ball milling medium, sending the obtained slurry into a circulating stirring mill (the lining is made of zirconia, the grinding beads are zirconia balls with the diameter of 1 mm) for further ball milling after the granularity D50 reaches 7 mu m, stopping ball milling when the granularity D50 reaches 1.3 mu m, and drying the slurry to obtain the low-temperature co-fired ceramic powder.
Granulating and tabletting the ceramic powder, and sintering at 950 ℃ for 3 hours to compact the ceramic. Its relative dielectric constant epsilon r The Q×f value was 5217, and the temperature coefficient of resonance frequency was +1.2 ppm/. Degree.C.
Comparative example 1
15.0wt% of BCSMA glass powder prepared in example 1 and BaZn prepared in example 2 are weighed according to weight percentage 2 Ti 4 O 11 5.0wt% of powder and BaTiO 3 80.0wt% of powder, weighing each powder, placing the powder into a nylon ball milling tank, adding a proper amount of deionized water, taking zirconia balls as ball milling media, performing ball milling in the nylon ball milling tank, after the granularity D50 reaches 7 mu m, sending the obtained slurry into a circulating stirring mill (the lining is made of zirconia, the grinding beads are zirconia balls with the diameter of 1 mm) for further ball milling, after the granularity D50 reaches 1.3 mu m, stopping ball milling, drying the slurry, and obtainingTo low temperature co-firing ceramic powder.
Granulating and tabletting the ceramic powder, and sintering at 950 ℃ for 3 hours to compact the ceramic. The relative dielectric constant εr was 57.8, the Q×f value was 4830, and the temperature coefficient of resonance frequency was +53.9 ppm/. Degree.C.
In this comparative example, compared with example 5, conventional BaTiO was used 3 The powder is BCSMA glass powder and BaZn 2 Ti 4 O 11 Powder, baTiO 3 The dielectric constant of the mixed powder of the powder can only reach 57.8 after sintering.
Inventive examples 4 to 5 will be described as B 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 BaZn is used as sintering aid 2 Ti 4 O 11 The powder is used as a regulator phase for regulating the temperature coefficient of the resonant frequency, so that not only is the low-temperature sintering of the low-temperature co-fired ceramic powder realized, but also the low-temperature co-fired ceramic powder has excellent dielectric property after being sintered compactly.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. High dielectric constant suitable for LTCC filterThe low temperature co-fired ceramic powder is characterized by comprising 15.0 to 17.0 weight percent of B 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 Glass powder, 5.0wt% to 7.0wt% of BaZn 2 Ti 4 O 11 Powder and 76.0wt% to 80.0wt% of BaTi 0.89 V 0.07 Zr 0.02 O 3 And (3) powder.
2. The high-dielectric constant low-temperature co-fired ceramic powder for LTCC filter according to claim 1, wherein the high-dielectric constant low-temperature co-fired ceramic powder has a relative dielectric constant ε after sintering r 78.7-81.2, a quality factor value of Qxf & gt 5200, and a resonant frequency temperature coefficient tau f -4.6 ppm/. Degree.C.to +5.5 ppm/. Degree.C.
3. The high dielectric constant low temperature co-fired ceramic powder for LTCC filter according to claim 1, wherein the BaTi 0.89 V 0.07 Zr 0.02 O 3 Powder prepared by the steps of:
according to BaTi 0.89 V 0.07 Zr 0.02 O 3 Stoichiometric ratio BaCO weighing 3 、TiO 2 、V 2 O 5 、ZrO 2 Adding absolute ethyl alcohol, ball milling in nylon pot, drying after ball milling, calcining at 1150 deg.c for 2 hr to obtain BaTi 0.89 V 0.07 Zr 0.02 O 3 And (3) powder.
4. The high dielectric constant low temperature co-fired ceramic powder for LTCC filter according to claim 1, wherein the B 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 Glass powder prepared by the following steps:
weighing the following raw materials in percentage by weight: h 3 BO 3 :67.2wt%、CaCO 3 :22.5wt%、SiO 2 :5.6wt%, mgO:3.2wt% and Al 2 O 3 :1.5wt%;Dry-mixing, and pouring the mixture into a Pt crucible; placing the Pt crucible filled with the mixture into a lifting furnace, and keeping the temperature in a temperature field of 1500 ℃ for 1h to obtain glass liquid; pouring the glass liquid into water for quenching to obtain glass fragments, drying the glass fragments, crushing the glass fragments by a pair of rollers, ball-milling the glass fragments, and drying the glass fragments to obtain B 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 Glass powder.
5. The high dielectric constant low temperature co-fired ceramic powder for LTCC filter according to claim 1, wherein BaZn 2 Ti 4 O 11 Powder prepared by the steps of:
according to BaZn 2 Ti 4 O 11 Stoichiometric ratio will BaCO 3 、ZnO、TiO 2 Weighing, adding absolute ethyl alcohol, ball milling in a nylon ball milling tank, drying, calcining at 1050 ℃, and preserving heat for 2h to obtain BaZn 2 Ti 4 O 11 And (3) powder.
6. The method for preparing the high dielectric constant low temperature co-fired ceramic powder suitable for the LTCC filter according to claim 1, comprising the following steps:
weighing B according to the formula 2 O 3 -CaO-SiO 2 -MgO-Al 2 O 3 Glass powder and BaZn 2 Ti 4 O 11 Powder and BaTi 0.89 V 0.07 Zr 0.02 O 3 Placing the powder in a nylon ball milling tank, adding deionized water for ball milling, then sending the obtained slurry into a circulating stirring mill for further ball milling, stopping ball milling, and drying to obtain the low-temperature co-fired ceramic powder.
7. The method for preparing the high-dielectric constant low-temperature co-fired ceramic powder for the LTCC filter according to claim 6, wherein the ball milling is carried out in a nylon ball milling tank until the particle size D50 is less than or equal to 7 μm.
8. The method for preparing high dielectric constant low temperature co-fired ceramic powder for LTCC filter according to claim 6, wherein the particle size D50 is less than or equal to 1.3 μm by a circulating stirring mill.
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