CN116835812A - A coking wastewater membrane filtration concentrate treatment system and method - Google Patents
A coking wastewater membrane filtration concentrate treatment system and method Download PDFInfo
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Abstract
本发明公开了一种焦化废水膜滤浓缩液处理系统,包括依次连接的第一吸附装置、微电解装置、芬顿装置、中和池、絮凝沉淀池、电氧化装置、第一除硬装置、纳滤装置、第二真空膜蒸馏装置、低温结晶器、第二吸附装置、第二除硬装置和双极膜电渗析装置,还包括第一真空膜蒸馏装置、产水池、结晶器、高铁酸钠制备装置。还公开了一种焦化废水膜滤浓缩液处理方法,采用吸附+微电解+芬顿+电氧化去除浓缩液中的有机物,采用纳滤+真空膜蒸馏+双极膜电渗析对浓缩液进行资源化利用,同时有效利用电氧化处理过程中产生的废气和微电解+芬顿处理中产生的污泥制备高铁酸钠溶液,实现焦化废水的高回收利用率。
The invention discloses a coking wastewater membrane filtration concentrate treatment system, which includes a first adsorption device, a micro-electrolysis device, a Fenton device, a neutralization tank, a flocculation sedimentation tank, an electro-oxidation device, and a first hardness removal device, which are connected in sequence. A nanofiltration device, a second vacuum membrane distillation device, a low-temperature crystallizer, a second adsorption device, a second hardness removal device and a bipolar membrane electrodialysis device, and also includes a first vacuum membrane distillation device, a production pool, a crystallizer, and ferric acid Sodium preparation unit. Also disclosed is a membrane filtration concentrate treatment method for coking wastewater, which uses adsorption + micro-electrolysis + Fenton + electro-oxidation to remove organic matter in the concentrate, and uses nanofiltration + vacuum membrane distillation + bipolar membrane electrodialysis to process the concentrate. At the same time, the waste gas generated during the electro-oxidation treatment and the sludge generated during the micro-electrolysis + Fenton treatment are effectively utilized to prepare sodium ferrate solution to achieve a high recycling rate of coking wastewater.
Description
技术领域Technical field
本发明属于污水处理技术领域,特别涉及一种焦化废水膜滤浓缩液处理系统,还涉及一种焦化废水膜滤浓缩液处理方法。The invention belongs to the technical field of sewage treatment, and in particular relates to a coking wastewater membrane filtration concentrate treatment system, and also relates to a coking wastewater membrane filtration concentrate treatment method.
背景技术Background technique
焦化废水是一种典型的难降解有机废水,其毒性大,可生物降解性差,是钢铁工业难处理废水之一。目前钢铁企业普遍采用的处理方法为生化处理+纳滤+反渗透工艺,处理过程中膜工艺会产生浓缩液。Coking wastewater is a typical refractory organic wastewater with high toxicity and poor biodegradability. It is one of the difficult-to-treat wastewaters in the steel industry. At present, the treatment method commonly used by steel companies is biochemical treatment + nanofiltration + reverse osmosis process. During the treatment process, the membrane process will produce concentrated liquid.
目前焦化废水膜处理的回收率一般在70%左右,产生质量浓度为的30%左右的浓盐水多进行企业内部消化,主要用于配煤、冲渣、熄焦等。为达到节能减排及水污染物排放标准的要求,相关企业需完善废水处理工艺,采取减量化手段。At present, the recovery rate of membrane treatment of coking wastewater is generally about 70%, and the concentrated brine with a mass concentration of about 30% is mostly digested within the enterprise, and is mainly used for coal blending, slag washing, coke quenching, etc. In order to meet the requirements of energy conservation, emission reduction and water pollutant discharge standards, relevant enterprises need to improve wastewater treatment processes and adopt reduction measures.
焦化废水用作冲渣水时,有毒有害物质在高温作用下挥发,产生大气污染。浓缩液的有效处理是整个处理系统中不可缺少的重要部分,也是目前膜处理技术使用的瓶颈之一。When coking wastewater is used as slag flushing water, toxic and harmful substances volatilize under high temperature, causing air pollution. The effective treatment of concentrated liquid is an indispensable and important part of the entire treatment system, and it is also one of the bottlenecks in the current use of membrane treatment technology.
在钢铁制造工艺流程中,仅有30%~50%的能量得到有效利用,剩余大量能量则以余热形式存在,回收潜力巨大。实现余热资源的高效回收利用,降低企业的能源成本是钢铁企业在研究中需考虑的重大问题。对于高盐废水的处理,传统方法是首先将废水减量浓缩,然后将浓缩液通过蒸发技术使盐结晶,最终实现废水脱盐和盐资源的回收。目前,已大规模工业化的浓缩方法主要有热法和膜分离法。热法主要是通过加热的方式,将高盐废水中的水分蒸发出来,以达到浓缩和减容的目的,该方法通常利用水蒸气作为热源,因此耗能巨大,运行成本非常高。膜蒸馏技术是传统热蒸发过程与膜分离技术相结合的新型分离技术,其原理是在疏水性微孔膜的拦截作用下,阻止废液以液体形式穿透膜孔,仅以挥发组分在膜两侧蒸汽压差的推动下穿透膜孔,而非挥发组分则被拦截,最终实现混合物的分离和提纯,具有浓缩倍数高、能耗低等(使用30~70℃的低品热源)特点。In the steel manufacturing process, only 30% to 50% of the energy is effectively utilized, and the remaining large amount of energy exists in the form of waste heat, with huge recovery potential. Achieving efficient recycling of waste heat resources and reducing energy costs of enterprises are major issues that steel companies need to consider in their research. For the treatment of high-salt wastewater, the traditional method is to first reduce and concentrate the wastewater, and then use the concentrated liquid to crystallize the salt through evaporation technology, and finally achieve desalination of the wastewater and recovery of salt resources. At present, the concentration methods that have been industrialized on a large scale mainly include thermal method and membrane separation method. The thermal method mainly uses heating to evaporate the water in high-salt wastewater to achieve concentration and volume reduction. This method usually uses water vapor as the heat source, so it consumes huge energy and has very high operating costs. Membrane distillation technology is a new separation technology that combines the traditional thermal evaporation process with membrane separation technology. Its principle is to prevent the waste liquid from penetrating the membrane pores in the form of liquid under the interception of the hydrophobic microporous membrane, and only the volatile components remain in the membrane. Driven by the vapor pressure difference on both sides of the membrane, it penetrates the membrane pores, and the non-volatile components are intercepted, finally achieving the separation and purification of the mixture, with high concentration multiples and low energy consumption (using a low-grade heat source of 30 to 70°C ) features.
少量焦化企业将焦化废水膜滤浓缩液进行蒸发结晶,得到工业水和混盐,热法分盐结晶工艺可以回收60~70%的硫酸钠,结晶盐产品综合回收率40~50%,膜法分盐结晶可以回收90%左右的硫酸钠,结晶盐综合回收率达到80%左右。目前的分盐结晶工艺仍然有15%的混盐需要处理,由于混盐中含有有机物等杂质,属于危废物,处置费用较高。焦化废水如何去除其中的有机物等污染物,将其中的盐类物质资源化,实现焦化废水零排放技术具有重要意义。A small number of coking enterprises evaporate and crystallize the membrane filtration concentrate of coking wastewater to obtain industrial water and mixed salt. The thermal salt separation crystallization process can recover 60 to 70% of sodium sulfate. The comprehensive recovery rate of crystallized salt products is 40 to 50%. The membrane method Salt separation crystallization can recover about 90% of sodium sulfate, and the comprehensive recovery rate of crystallized salt reaches about 80%. The current salt separation crystallization process still requires 15% of mixed salt to be processed. Since mixed salt contains impurities such as organic matter, it is hazardous waste and the disposal cost is high. It is of great significance to remove organic matter and other pollutants in coking wastewater, recycle the salt substances in it, and realize zero discharge technology of coking wastewater.
发明内容Contents of the invention
为克服现有技术存在的不足,本发明提供一种焦化废水膜滤浓缩液处理系统和方法,采用吸附+微电解+芬顿+电氧化去除浓缩液中的有机物,采用纳滤+真空膜蒸馏+双极膜电渗析对浓缩液进行资源化利用,同时有效利用电氧化处理过程中产生的废气和微电解+芬顿处理中产生的污泥制备高铁酸钠溶液,实现焦化废水的零排放。In order to overcome the shortcomings of the existing technology, the present invention provides a coking wastewater membrane filtration concentrate treatment system and method, which uses adsorption + micro-electrolysis + Fenton + electro-oxidation to remove organic matter in the concentrate, and adopts nanofiltration + vacuum membrane distillation. + Bipolar membrane electrodialysis utilizes the resources of the concentrated liquid, and at the same time effectively utilizes the waste gas generated during the electrooxidation treatment process and the sludge generated during the micro-electrolysis + Fenton treatment to prepare sodium ferrate solution, achieving zero discharge of coking wastewater.
为解决上述问题,本发明提供如下方案:In order to solve the above problems, the present invention provides the following solutions:
一种焦化废水膜滤浓缩液处理系统,包括第一吸附装置,第一吸附装置的出水口与微电解装置的微电解进水管连接,微电解装置的出水口与芬顿装置的进水口连接,芬顿装置的出水口与中和池的进水口连接,中和池的出水口与絮凝沉淀池的入水口相连,絮凝沉淀池的氢氧化铁输出口与高铁酸钠制备装置连接,絮凝沉淀池的出水口与电氧化装置入水口连接,电氧化装置的次氯酸钠出水口连接高铁酸钠制备装置,电氧化装置的出水口连接第一除硬装置的进水口,第一除硬装置的出水口连接纳滤装置的入水口,纳滤装置的纳滤产水口与第一真空膜蒸馏装置的入水口连接,第一真空膜蒸馏装置的浓水出口与结晶器连接,结晶器的母液出水口分别与第一真空膜蒸馏装置的入水口以及第二吸附装置的入水口连接,第一真空膜蒸馏装置的产水出口与产水池连接,纳滤装置的浓水口与第二真空膜蒸馏装置的入水口连接,第二真空膜蒸馏装置的产水出水口与产水池连接,第二真空膜蒸馏装置的浓水口与低温结晶器连接,低温结晶器的母液出水口分别与第二真空膜蒸馏装置的入水口以及第二吸附装置的入水口连接,第二吸附装置的出水口与第二除硬装置的入水口连接,第二除硬装置的出水口与双极膜电渗析装置的入水口连接,双极膜电渗析装置的碱液出水口分别与中和池的碱液加药管、电氧化装置的碱液输入口、第一除硬装置的碱液加药管以及高铁酸钠制备装置连接,双极膜电渗析装置的酸液出水口与微电解装置的酸加药管连接,双极膜电渗析装置的淡水出水口与纳滤装置的入水口连接。A coking wastewater membrane filtration concentrate treatment system, including a first adsorption device, the water outlet of the first adsorption device is connected to the micro-electrolysis water inlet pipe of the micro-electrolysis device, and the water outlet of the micro-electrolysis device is connected to the water inlet of the Fenton device. The water outlet of the Fenton device is connected to the water inlet of the neutralization tank, the water outlet of the neutralization tank is connected to the water inlet of the flocculation and sedimentation tank, the ferric hydroxide output of the flocculation and sedimentation tank is connected to the sodium ferrate preparation device, and the flocculation and sedimentation tank The water outlet of the electro-oxidation device is connected to the water inlet of the electro-oxidation device. The sodium hypochlorite outlet of the electro-oxidation device is connected to the sodium ferrate preparation device. The water outlet of the electro-oxidation device is connected to the water inlet of the first hard-removing device. The water outlet of the first hard-removing device is connected. The water inlet of the nanofiltration device, the nanofiltration water production port of the nanofiltration device are connected to the water inlet of the first vacuum membrane distillation device, the concentrated water outlet of the first vacuum membrane distillation device is connected to the crystallizer, and the mother liquor outlet of the crystallizer is connected to the water inlet of the first vacuum membrane distillation device. The water inlet of the first vacuum membrane distillation device is connected to the water inlet of the second adsorption device, the product water outlet of the first vacuum membrane distillation device is connected to the production pool, and the concentrated water port of the nanofiltration device is connected to the water inlet of the second vacuum membrane distillation device. connection, the produced water outlet of the second vacuum membrane distillation device is connected to the production pool, the concentrated water outlet of the second vacuum membrane distillation device is connected to the low-temperature crystallizer, and the mother liquor outlet of the low-temperature crystallizer is respectively connected to the inlet of the second vacuum membrane distillation device. The water inlet is connected to the water inlet of the second adsorption device, the water outlet of the second adsorption device is connected to the water inlet of the second hardness removal device, the water outlet of the second hardness removal device is connected to the water inlet of the bipolar membrane electrodialysis device, and the double The alkali solution outlet of the polar membrane electrodialysis device is respectively connected to the alkali solution dosing pipe of the neutralization tank, the alkali solution input port of the electro-oxidation device, the alkali solution dosing pipe of the first hardness removal device and the sodium ferrate preparation device. The acid outlet of the bipolar membrane electrodialysis device is connected to the acid dosing pipe of the microelectrolysis device, and the fresh water outlet of the bipolar membrane electrodialysis device is connected to the water inlet of the nanofiltration device.
如上所述第一吸附装置包括第一吸附装置进水箱,第一吸附装置进水箱的进水口作为第一吸附装置的入水口,第一吸附装置进水箱通过进水泵与吸附反应池的第一水池连接,吸附反应池的第一水池的底部和吸附反应池的第二水池的底部通过过流通道连通,吸附反应池的第一水池和第二水池底部均安装曝气管,曝气管的入口连接第一鼓风机,吸附反应池的第二水池通过第一提升泵与过滤装置的进水口连接,过滤装置的浓水口连接吸附反应池的第一个水池,过滤装置(5)的产水口连接第一产水箱,过滤装置的排水口连接外部污泥脱水机,第一产水箱的出水口为第一吸附装置的出水口。As mentioned above, the first adsorption device includes a first adsorption device water inlet tank. The water inlet of the first adsorption device water inlet tank serves as the water inlet of the first adsorption device. The first adsorption device water inlet tank passes through the water inlet pump and the adsorption reaction pool. The first pool is connected. The bottom of the first pool of the adsorption reaction pool and the bottom of the second pool of the adsorption reaction pool are connected through a flow passage. Aeration pipes are installed at the bottoms of the first pool and the second pool of the adsorption reaction pool. The inlet of the pipe is connected to the first blower, the second pool of the adsorption reaction pool is connected to the water inlet of the filtering device through the first lifting pump, the concentrated water port of the filtering device is connected to the first pool of the adsorption reaction pool, and the product of the filtering device (5) The water inlet is connected to the first water production tank, the drainage outlet of the filtering device is connected to the external sludge dehydrator, and the water outlet of the first water production tank is the water outlet of the first adsorption device.
如上所述微电解装置包括管道混合器,管道混合器的一个进口连接微电解进水管的出口,管道混合器的另一个进口连接酸加药管,管道混合器的出口连接微电解反应器进水管的入口,微电解反应器进水管的出口延伸至微电解反应器的下部,微电解反应器内设置多个填料支撑层,填料支撑层上设置块状填料,每个填料支撑层的下方均设置微电解反应器曝气管,微电解反应器的底部设置有第一挡板,第一挡板位于微电解反应器进水管出口正下方,微电解反应器侧壁上对应每个填料支撑层处均设置微电解反应器检修口,最上层的填料支撑层上方设置有第一分离器,在第一分离器上方设置有第一溢流堰,第一溢流堰位于微电解反应器内上部,第一溢流堰与微电解反应器出水管相连,微电解反应器出水管的出水口作为微电解装置的出水口。As mentioned above, the micro-electrolysis device includes a pipe mixer, one inlet of the pipe mixer is connected to the outlet of the micro-electrolysis water inlet pipe, the other inlet of the pipe mixer is connected to the acid dosing pipe, and the outlet of the pipe mixer is connected to the micro-electrolysis reactor water inlet pipe. The inlet of the micro-electrolysis reactor water inlet pipe extends to the lower part of the micro-electrolysis reactor. Multiple filler support layers are set up in the micro-electrolysis reactor. Block fillers are set on the filler support layer, and there are set bottoms of each filler support layer. Micro-electrolysis reactor aeration pipe, the bottom of the micro-electrolysis reactor is provided with a first baffle, the first baffle is located directly below the outlet of the water inlet pipe of the micro-electrolysis reactor, and is located on the side wall of the micro-electrolysis reactor corresponding to each filler support layer A micro-electrolysis reactor access port is provided. A first separator is provided above the uppermost packing support layer. A first overflow weir is provided above the first separator. The first overflow weir is located in the upper part of the micro-electrolysis reactor. The first overflow weir is connected to the water outlet pipe of the micro-electrolysis reactor, and the water outlet of the water outlet pipe of the micro-electrolysis reactor serves as the water outlet of the micro-electrolysis device.
如上所述芬顿装置包括芬顿反应器进水管,芬顿反应器进水管进水口作为芬顿反应装置的进水口连接微电解反应器出水管的出水口,芬顿反应器进水管出水口延伸至芬顿反应器的下部,芬顿反应器底部设置曝气管和第二挡板,第二挡板位于芬顿反应器进水管出水口的正下方,第二溢流堰位于芬顿反应器的上部,第二分离器位于第二溢流堰的下方,第二溢流堰与芬顿反应器出水管入口相连,芬顿反应器出水管出口为芬顿装置的出水口,芬顿反应器底部连接双氧水溶液的加药管道。As mentioned above, the Fenton device includes a Fenton reactor water inlet pipe. The water inlet of the Fenton reactor water inlet pipe serves as the water inlet of the Fenton reaction device and is connected to the water outlet of the microelectrolysis reactor water outlet pipe. The Fenton reactor water inlet pipe outlet extends To the lower part of the Fenton reactor, an aeration pipe and a second baffle are provided at the bottom of the Fenton reactor. The second baffle is located directly below the outlet of the water inlet pipe of the Fenton reactor, and the second overflow weir is located in the Fenton reactor. On the upper part of the reactor, the second separator is located below the second overflow weir. The second overflow weir is connected to the inlet of the outlet pipe of the Fenton reactor. The outlet of the outlet pipe of the Fenton reactor is the outlet of the Fenton device. The Fenton reactor The bottom is connected to the dosing pipe for hydrogen peroxide solution.
如上所述中和池连接芬顿反应器出水管的出口,中和池底部设置曝气管,中和池的曝气管连接第二鼓风机,中和池底部和絮凝池底部通过过流通道连接,过流通道作为中和池的出水口以及絮凝沉淀池的入水口;As mentioned above, the neutralization tank is connected to the outlet of the outlet pipe of the Fenton reactor. An aeration pipe is set at the bottom of the neutralization tank. The aeration pipe of the neutralization tank is connected to the second blower. The bottom of the neutralization tank and the bottom of the flocculation tank are connected through a flow passage. , the overflow channel serves as the water outlet of the neutralization tank and the water inlet of the flocculation sedimentation tank;
所述絮凝沉淀池包括絮凝池,絮凝池设置有絮凝池搅拌机,絮凝池连接絮凝剂加药管,絮凝池上部的溢流口和沉淀池进水管入口连接,沉淀池的进水管出口延伸至沉淀池的中部,在沉淀池的底部设置有沉淀池泥斗,沉淀池泥斗位于沉淀池的进水管出口的下方,沉淀池泥斗与排泥泵的进口连接,排泥泵的出口作为絮凝沉淀池的氢氧化铁输出口,沉淀池的上部设置有沉淀池出水口,沉淀池出水口作为絮凝沉淀池的出水口。The flocculation and sedimentation tank includes a flocculation tank. The flocculation tank is equipped with a flocculation tank mixer. The flocculation tank is connected to a flocculant dosing pipe. The overflow port at the upper part of the flocculation tank is connected to the inlet of the sedimentation tank water inlet. The outlet of the water inlet pipe of the sedimentation tank extends to the sedimentation tank. In the middle of the tank, there is a sedimentation tank mud bucket at the bottom of the sedimentation tank. The sedimentation tank mud bucket is located below the outlet of the water inlet pipe of the sedimentation tank. The sedimentation tank mud bucket is connected to the inlet of the mud pump, and the outlet of the mud pump serves as a flocculation sedimentation The ferric hydroxide output port of the tank, the upper part of the sedimentation tank is equipped with a sedimentation tank outlet, and the sedimentation tank outlet serves as the water outlet of the flocculation sedimentation tank.
如上所述电氧化装置包括电氧化进水箱,电氧化进水箱的入水口作为电氧化装置的入水口,电氧化进水箱的顶部封闭,电氧化进水箱底部设置曝气管,电氧化进水箱的曝气管连接第三鼓风机,第二抽气风机的进口连接至电氧化进水箱内液面上方的空间,第二抽气风机的出口连接吸收塔的进气口,电氧化进水泵的进口连接电氧化进水箱的出水口,电氧化进水泵的出口连接过滤器的进口,过滤器的出口连接电解槽的进口,电解槽出气口通过电解槽排气管连接电氧化进水箱且电解槽排气管的出气口位于电氧化进水箱液面之下,电解槽出水口连接至电氧化产水箱内,电氧化产水箱的顶部封闭,第一抽气风机的进口连接至电氧化产水箱内液面上方空间,第一抽气风机的出口连接吸收塔的进气口,吸收塔底部连接碱液水箱,碱液水箱设置多组,当碱液水箱内为空时碱液水箱的入口作为电氧化装置的碱液输入口,当碱液水箱装有氢氧化钠溶液时碱液水箱的入口与双极膜电渗析装置的碱液输出口断开并且碱液水箱的出口与喷淋泵的进口连接,喷淋泵的出口连接吸收塔的上部进水口,碱液水箱的进口连接吸收塔的出水口,当碱液水箱内次氯酸钠溶液浓度达到设定值时碱液水箱的出口为电氧化装置的次氯酸钠出水口,电氧化产水箱的出水口作为电氧化装置的出水口。As mentioned above, the electro-oxidation device includes an electro-oxidation water inlet tank. The water inlet of the electro-oxidation water inlet tank serves as the water inlet of the electro-oxidation device. The top of the electro-oxidation water inlet tank is closed. The bottom of the electro-oxidation water inlet tank is provided with an aeration pipe. The aeration pipe of the oxidation water inlet tank is connected to the third blower, the inlet of the second exhaust fan is connected to the space above the liquid level in the electro-oxidation water inlet tank, and the outlet of the second exhaust fan is connected to the air inlet of the absorption tower. The inlet of the oxidation water inlet pump is connected to the water outlet of the electro-oxidation water inlet tank, the outlet of the electro-oxidation water inlet pump is connected to the inlet of the filter, the outlet of the filter is connected to the inlet of the electrolytic tank, and the air outlet of the electrolytic tank is connected to the electro-oxidation tank through the electrolytic tank exhaust pipe. The water inlet tank and the outlet of the electrolyzer exhaust pipe are located below the liquid level of the electrolytic tank. The electrolytic tank outlet is connected to the electrooxidation water production tank. The top of the electrooxidation water production tank is closed. The inlet of the first exhaust fan Connected to the space above the liquid level in the electrooxidation water production tank, the outlet of the first exhaust fan is connected to the air inlet of the absorption tower, and the bottom of the absorption tower is connected to the alkali liquid water tank. Multiple groups of alkali liquid water tanks are provided. When the alkali liquid water tank is empty The inlet of the alkali water tank serves as the alkali input port of the electro-oxidation device. When the alkali water tank is filled with sodium hydroxide solution, the inlet of the alkali water tank is disconnected from the alkali output port of the bipolar membrane electrodialysis device and the alkali water tank The outlet is connected to the inlet of the spray pump, the outlet of the spray pump is connected to the upper water inlet of the absorption tower, and the inlet of the alkali water tank is connected to the water outlet of the absorption tower. When the concentration of the sodium hypochlorite solution in the alkali water tank reaches the set value, the alkali water tank The outlet is the sodium hypochlorite water outlet of the electro-oxidation device, and the water outlet of the electro-oxidation water production tank is used as the water outlet of the electro-oxidation device.
如上所述第一除硬装置包括依次连接的第一反应池,第一反应池底部和第二反应池底部通过过流通道连接,第二反应池的上部和第三反应池上部通过溢流通道连接,第一反应池设置第一搅拌机、第二反应池设置第二搅拌机、第三反应池设置第三搅拌机,第一反应池进水口作为第一除硬装置的进水口,第一反应池设置有碱液加药管且第一反应池的碱液加药管作为第一除硬装置的碱液加药管,第二反应池连接碳酸钠加药管,第三反应池通过超滤进水泵连接超滤膜进口,超滤膜浓水出口连接第三反应池,超滤膜产水口连接第二产水箱,第二产水箱通过第二提升泵连接第一除硬装置树脂罐,第一除硬装置树脂罐内填充有强酸性阳离子交换树脂,第一除硬装置树脂罐的出口作为第一除硬装置的出水口。As mentioned above, the first hardness removal device includes first reaction pools connected in sequence. The bottom of the first reaction pool and the bottom of the second reaction pool are connected through a flow passage. The upper part of the second reaction pool and the upper part of the third reaction pool are connected through an overflow channel. connection, the first reaction pool is equipped with a first mixer, the second reaction pool is equipped with a second mixer, and the third reaction pool is equipped with a third mixer. The water inlet of the first reaction pool is used as the water inlet of the first hardness removal device. The first reaction pool is equipped with There is an alkali solution dosing pipe, and the alkali solution dosing pipe of the first reaction tank serves as the alkali solution dosing pipe of the first hardness removal device. The second reaction tank is connected to the sodium carbonate dosing pipe, and the third reaction tank passes an ultrafiltration water inlet pump. Connect the inlet of the ultrafiltration membrane, the concentrated water outlet of the ultrafiltration membrane is connected to the third reaction tank, the water production port of the ultrafiltration membrane is connected to the second water production tank, and the second water production tank is connected to the resin tank of the first hard removal device through the second lifting pump. The resin tank of the hard device is filled with strong acidic cation exchange resin, and the outlet of the resin tank of the first hard device is used as the water outlet of the first hard device.
一种焦化废水膜滤浓缩液处理方法,利用如上所述一种焦化废水膜滤浓缩液处理系统,其特征步骤包括:A coking wastewater membrane filtration concentrate treatment method, using a coking wastewater membrane filtration concentrate treatment system as described above, the characteristic steps include:
S1、先在第一吸附装置内通过活性炭去除焦化废水膜滤浓缩液中大部分有机污染物;第一吸附装置的出水进入微电解装置,加酸溶液调节微电解装置的进水pH为2~3,进一步去除废水中的有机污染物和色度的同时产生亚铁离子,微电解装置的产水进入芬顿装置,芬顿装置利用亚铁离子和双氧水进一步氧化去除废水中的有机污染物和色度,同时产生三价铁离子;S1. First, remove most of the organic pollutants in the membrane filtration concentrate of coked wastewater through activated carbon in the first adsorption device; the effluent from the first adsorption device enters the micro-electrolysis device, and acid solution is added to adjust the pH of the incoming water of the micro-electrolysis device to 2~ 3. While further removing organic pollutants and color in wastewater, ferrous ions are generated. The produced water from the micro-electrolysis device enters the Fenton device. The Fenton device uses ferrous ions and hydrogen peroxide to further oxidize and remove organic pollutants and organic pollutants in the wastewater. Chroma, while producing ferric ions;
S2、芬顿装置的出水进入中和池,利用碱溶液调节中和池内pH为7~8,在絮凝池中投加絮凝剂后在沉淀池中进行沉淀,沉淀池出水进入电氧化装置,沉淀池中的氢氧化铁沉淀物进入高铁酸钠制备装置;S2. The effluent from the Fenton device enters the neutralization tank. The alkaline solution is used to adjust the pH in the neutralization tank to 7-8. After adding flocculant to the flocculation tank, it precipitates in the sedimentation tank. The effluent from the sedimentation tank enters the electro-oxidation device and precipitates. The iron hydroxide precipitate in the pool enters the sodium ferrate preparation device;
S3、电氧化装置去除废水中的氨氮、COD和色度,同时利用碱溶液产生次氯酸钠溶液,次氯酸钠溶液进入高铁酸钠制备装置,电氧化产水进入第一除硬装置;第一除硬装置采用化学沉淀和树脂软化去除废水中的硬度,除硬后的出水进入纳滤装置;S3. The electro-oxidation device removes ammonia nitrogen, COD and chroma from wastewater, and uses alkali solution to produce sodium hypochlorite solution. The sodium hypochlorite solution enters the sodium ferrate preparation device, and the electro-oxidation produced water enters the first hardness removal device; the first hardness removal device adopts Chemical precipitation and resin softening remove the hardness in the wastewater, and the effluent after the hardness removal enters the nanofiltration device;
S4、第一除硬装置的产水经纳滤装置后得到主要成分为氯化钠的纳滤产水,纳滤产水进入第一真空膜蒸馏装置,第一真空膜蒸馏装置的浓水进入结晶器得到氯化钠晶体,结晶器输出的母液一部分回流至第一真空膜蒸馏装置,结晶器输出的母液另一部分进入第二吸附装置,第一真空膜蒸馏装置的产水进入产水池,纳滤浓水进入第二真空膜蒸馏装置被进一步浓缩后,第二真空膜蒸馏装置的浓水进入低温结晶器得到十水硫酸钠晶体,第二真空膜蒸馏装置的产水进入产水池,低温结晶器的母液大部分回流至第二真空膜蒸馏装置,低温结晶器的母液剩余一部分进入第二吸附装置;S4. The produced water from the first hardness removal device is passed through the nanofiltration device to obtain nanofiltration produced water whose main component is sodium chloride. The nanofiltrated produced water enters the first vacuum membrane distillation device, and the concentrated water from the first vacuum membrane distillation device enters The crystallizer obtains sodium chloride crystals. A part of the mother liquor output from the crystallizer flows back to the first vacuum membrane distillation device. The other part of the mother liquor output from the crystallizer enters the second adsorption device. The product water from the first vacuum membrane distillation device enters the production pool, and the sodium chloride is collected. After the filtered concentrated water enters the second vacuum membrane distillation device and is further concentrated, the concentrated water from the second vacuum membrane distillation device enters the low-temperature crystallizer to obtain sodium sulfate decahydrate crystals. The product water from the second vacuum membrane distillation device enters the production pool for low-temperature crystallization. Most of the mother liquor from the low-temperature crystallizer flows back to the second vacuum membrane distillation device, and the remaining part of the mother liquor from the low-temperature crystallizer enters the second adsorption device;
S5、在第二吸附装置采用颗粒活性炭和大孔吸附树脂吸附去除低温结晶器输出母液中的有机物,第二吸附装置的出水进入第二除硬装置并采用树脂软化去除废水中的硬度,第二除硬装置的出水进入双极膜电渗析装置;S5. In the second adsorption device, granular activated carbon and macroporous adsorption resin are used to adsorb and remove organic matter in the mother liquor output from the low-temperature crystallizer. The effluent from the second adsorption device enters the second hardness removal device and uses resin softening to remove the hardness in the wastewater. The second The effluent from the hardness removal device enters the bipolar membrane electrodialysis device;
S6、双极膜电渗析装置制得盐酸和硫酸的混合酸以及氢氧化钠溶液,混合酸回用于微电解装置,氢氧化钠溶液一部分用于中和池调节pH,一部分用于电氧化装置的碱液水箱吸收尾气,剩下一部分用于高铁酸钠制备装置中与来自絮凝沉淀池的氢氧化铁以及来自电氧化装置的次氯酸钠制备高铁酸钠溶液。S6. The bipolar membrane electrodialysis device produces a mixed acid of hydrochloric acid and sulfuric acid and a sodium hydroxide solution. The mixed acid is reused in the microelectrolysis device. Part of the sodium hydroxide solution is used in the neutralization tank to adjust the pH, and part of it is used in the electrooxidation device. The alkali water tank absorbs the tail gas, and the remaining part is used in the sodium ferrate preparation device to prepare sodium ferrate solution with ferric hydroxide from the flocculation sedimentation tank and sodium hypochlorite from the electro-oxidation device.
如上所述步骤S3中碱液水箱设置多组,当次氯酸钠溶液的质量浓度达到10%浓度后切换至下一组碱液水箱继续运行,然后通过提升泵输送至高铁酸钠制备装置;第一除硬装置树脂罐中填充强酸性阳离子交换树脂,释放出氢离子调节废水的pH;步骤S6中双极膜电渗析制取的氢氧化钠溶液质量浓度为8~10%,混合酸用于微电解装置调pH、系统内部或外部的树脂的再生和系统内部或外部的膜清洗。As mentioned above, in step S3, multiple groups of alkali water tanks are set up. When the mass concentration of the sodium hypochlorite solution reaches 10% concentration, it is switched to the next group of alkali water tanks to continue running, and then transported to the sodium ferrate preparation device through a lift pump; the first remover The hard device resin tank is filled with strong acidic cation exchange resin to release hydrogen ions to adjust the pH of the wastewater; the mass concentration of the sodium hydroxide solution produced by bipolar membrane electrodialysis in step S6 is 8 to 10%, and the mixed acid is used for micro electrolysis Device pH adjustment, resin regeneration inside or outside the system, and membrane cleaning inside or outside the system.
如上所述步骤S4中第一真空膜蒸馏装置和第二真空膜蒸馏装置的热源采用钢厂的余热,使废水运行温度为50~70℃。As mentioned above, in step S4, the heat sources of the first vacuum membrane distillation device and the second vacuum membrane distillation device are waste heat from the steel plant, so that the operating temperature of the wastewater is 50 to 70°C.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明利用吸附+微电解+芬顿+电氧化的预处理工艺,可以有效去除水中的难降解有机物和色度,处理中所使用的酸碱来自本系统中的双极膜电渗析装置,微电解和芬顿的组合应用可以省去投加硫酸亚铁,从而减少外加药剂增加废水中的盐分,有效改善后续分盐结晶工艺的水质。同时采用化学沉淀除硬和树脂除硬有效去除浓缩液中的钙镁硬度,减少废水中的杂质,提高后续分盐结晶产品的纯度。1. The present invention utilizes the pretreatment process of adsorption + micro-electrolysis + Fenton + electro-oxidation to effectively remove refractory organic matter and color in water. The acid and alkali used in the treatment come from the bipolar membrane electrodialysis device in this system. , the combined application of micro-electrolysis and Fenton can eliminate the need to add ferrous sulfate, thereby reducing the need for additional chemicals to increase the salt content in the wastewater, and effectively improving the water quality of the subsequent salt separation crystallization process. At the same time, chemical precipitation and resin dehardening are used to effectively remove the calcium and magnesium hardness in the concentrated solution, reduce impurities in the wastewater, and improve the purity of subsequent salt separation crystallization products.
2、本发明工艺所采用的浓缩工艺,将纳滤、真空膜蒸馏和结晶工艺组合在一起,采用纳滤对废水进行分盐,利用纳滤膜对二价盐的选择性截留特性,实现一价盐氯化钠和二价盐硫酸钠在液相中的分离,氯化钠主要进入纳滤产水中,硫酸钠则在纳滤浓水中被浓缩,纳滤产水和纳滤浓水分别经过真空膜蒸馏浓缩后结晶得到氯化钠和硫酸钠。真空膜蒸馏装置采用钢厂的余热作为热源,可以有效降低能耗,提高钢厂热能利用效率,实现节能减排的目的。回收率高、运行成本较低、产水水质稳定,出水水质稳定达到回用水标准,结晶盐综合回收率高。2. The concentration process used in the process of the present invention combines nanofiltration, vacuum membrane distillation and crystallization processes, uses nanofiltration to separate salts from wastewater, and utilizes the selective interception characteristics of nanofiltration membranes for divalent salts to achieve a The separation of the valent salt sodium chloride and the divalent salt sodium sulfate in the liquid phase. Sodium chloride mainly enters the nanofiltration product water, while sodium sulfate is concentrated in the nanofiltration concentrated water. The nanofiltration product water and nanofiltration concentrated water are separated through After vacuum membrane distillation and concentration, sodium chloride and sodium sulfate are obtained by crystallization. The vacuum membrane distillation device uses the waste heat of the steel plant as a heat source, which can effectively reduce energy consumption, improve the heat energy utilization efficiency of the steel plant, and achieve the purpose of energy conservation and emission reduction. The recovery rate is high, the operating cost is low, the produced water quality is stable, the effluent water quality is stable and reaches the reuse water standard, and the comprehensive recovery rate of crystallized salt is high.
3、经过分盐结晶后剩余的混盐则通过吸附、除硬和双极膜电渗析制取混合酸和氢氧化钠溶液,进一步提高浓缩液的资源化回收率,混合酸和氢氧化钠溶液用于处理系统内部的消耗,处理过程中产生的氯气和铁泥则继续资源化利用,利用氢氧化铁、次氯酸钠、氢氧化钠在低温下合成高铁酸钠,得到的高铁酸钠溶液可以用于焦化废水的处理中。本发明将双极膜电渗析工艺用于混盐的资源化利用,结合微电解-芬顿工艺产生的铁泥和电氧化产生的次氯酸钠溶液,制备经济效益明显的高铁酸钠溶液,进一步提高浓缩液的资源化利用率,采用本技术可以实现浓缩液的零排放。3. The remaining mixed salt after salt separation and crystallization is used to prepare mixed acid and sodium hydroxide solution through adsorption, hard removal and bipolar membrane electrodialysis to further improve the resource recovery rate of the concentrated solution. Mixed acid and sodium hydroxide solution It is used for internal consumption of the treatment system. The chlorine and iron sludge generated during the treatment process continue to be utilized as resources. Ferric hydroxide, sodium hypochlorite, and sodium hydroxide are used to synthesize sodium ferrate at low temperature. The obtained sodium ferrate solution can be used for Coking wastewater treatment. The present invention uses the bipolar membrane electrodialysis process for resource utilization of mixed salt, combines the iron sludge produced by the micro-electrolysis-Fenton process and the sodium hypochlorite solution produced by electro-oxidation to prepare a sodium ferrate solution with obvious economic benefits, and further improves the concentration The resource utilization rate of liquid can be achieved by using this technology to achieve zero discharge of concentrated liquid.
附图说明Description of the drawings
图1是一种焦化废水膜滤浓缩液处理系统的工艺流程图。Figure 1 is a process flow diagram of a coking wastewater membrane filtration concentrate treatment system.
图2是第一吸附装置的结构示意图。Figure 2 is a schematic structural diagram of the first adsorption device.
图3是微电解-芬顿反应器-中和池-絮凝沉淀池装置的结构示意图。Figure 3 is a schematic structural diagram of the micro-electrolysis-Fenton reactor-neutralization tank-flocculation sedimentation tank device.
图4是电氧化装置的结构示意图。Figure 4 is a schematic structural diagram of the electro-oxidation device.
图5是第一除硬装置的结构示意图。Figure 5 is a schematic structural diagram of the first hardware removal device.
图中:1-第一吸附装置进水箱;2-进水泵;3-第一鼓风机;4-吸附反应池;5-过滤装置;6-第一产水箱;7-第一提升泵;10-微电解反应器;11-微电解进水管;12-酸加药管;13-管道混合器;14-微电解反应器进水管;15-第一分离器;16-第一溢流堰;17-微电解反应器排气口;18-微电解反应器检修口;19-微电解反应器曝气管;20-第一挡板;21-第一空压机;22-第一储气罐;23-填料支撑层;24-微电解反应器出水管;25-芬顿反应器进水管;26-芬顿反应器;27-第二溢流堰;28-芬顿反应器检修口;29-第二空压机;30-第二储气罐;31-第二挡板;32-第二分离器;33-芬顿反应器出水管;34-第二鼓风机;35-中和池;36-絮凝池;37-沉淀池;38-排泥泵;39-絮凝池搅拌机;40-沉淀池出水口;41-电氧化进水箱;42-第三鼓风机;43-电氧化进水泵;44-过滤器;45-电解槽;46-电源;47-电解槽排气管;48-电氧化产水箱;49-第一抽气风机;50-第二抽气风机;51-吸收塔;52-碱液水箱;53-喷淋泵;61-第一反应池;62-第二反应池;63-第三反应池;64-超滤进水泵;65-超滤膜;66-第一搅拌机;67-第二搅拌机;68-第三搅拌机;69-第二产水箱;70-第二提升泵;71-第一除硬装置树脂罐。In the picture: 1-the first adsorption device water inlet tank; 2-the water inlet pump; 3-the first blower; 4-adsorption reaction tank; 5-filtration device; 6-the first water production tank; 7-the first lifting pump; 10 - Micro electrolysis reactor; 11 - Micro electrolysis water inlet pipe; 12 - Acid dosing pipe; 13 - Pipe mixer; 14 - Micro electrolysis reactor water inlet pipe; 15 - First separator; 16 - First overflow weir; 17-micro-electrolysis reactor exhaust port; 18-micro-electrolysis reactor maintenance port; 19-micro-electrolysis reactor aeration pipe; 20-first baffle; 21-first air compressor; 22-first gas storage Tank; 23-packing support layer; 24-microelectrolysis reactor outlet pipe; 25-Fenton reactor water inlet pipe; 26-Fenton reactor; 27-second overflow weir; 28-Fenton reactor maintenance port; 29-The second air compressor; 30-The second gas storage tank; 31-The second baffle; 32-The second separator; 33-Fenton reactor outlet pipe; 34-The second blower; 35-Neutralization tank ; 36-flocculation tank; 37-sedimentation tank; 38-sludge discharge pump; 39-flocculation tank mixer; 40-sedimentation tank outlet; 41-electro-oxidation water inlet tank; 42-third blower; 43-electro-oxidation water inlet pump ; 44-filter; 45-electrolyzer; 46-power supply; 47-electrolyzer exhaust pipe; 48-electrooxidation water production tank; 49-first exhaust fan; 50-second exhaust fan; 51-absorption tower ; 52-alkali water tank; 53-spray pump; 61-first reaction tank; 62-second reaction tank; 63-third reaction tank; 64-ultrafiltration water inlet pump; 65-ultrafiltration membrane; 66-th One mixer; 67-the second mixer; 68-the third mixer; 69-the second water production tank; 70-the second lifting pump; 71-the first hard-removing device resin tank.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图对本发明进行详细说明。应当理解,此处所描述的具体实施例仅用于解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
在具体实施时,本发明的焦化废水膜滤浓缩液处理系统的工艺流程如图1所示。In specific implementation, the process flow of the coking wastewater membrane filtration concentrate treatment system of the present invention is shown in Figure 1.
一种焦化废水膜滤浓缩液处理系统,包括依次连接的第一吸附装置、微电解装置、芬顿装置、中和池35、絮凝沉淀池、电氧化装置、第一除硬装置、纳滤装置、第二真空膜蒸馏装置、低温结晶器、第二吸附装置、第二除硬装置、双极膜电渗析装置,还包括第一真空膜蒸馏装置、产水池、结晶器、高铁酸钠制备装置。A membrane filtration concentrate treatment system for coking wastewater, including a first adsorption device, a micro-electrolysis device, a Fenton device, a neutralization tank 35, a flocculation sedimentation tank, an electro-oxidation device, a first hardness removal device, and a nanofiltration device connected in sequence , a second vacuum membrane distillation device, a low-temperature crystallizer, a second adsorption device, a second hardness removal device, a bipolar membrane electrodialysis device, and also includes a first vacuum membrane distillation device, a production pool, a crystallizer, and a sodium ferrate preparation device. .
焦化废水膜滤浓缩液出水输入到第一吸附装置的入水口,第一吸附装置的出水口与微电解装置的微电解进水管11连接,微电解装置的出水口与芬顿装置的进水口连接,芬顿装置的出水口与中和池35的进水口连接,中和池35的出水口与絮凝沉淀池的入水口相连,絮凝沉淀池的氢氧化铁输出口与高铁酸钠制备装置连接,絮凝沉淀池的出水口与电氧化装置入水口连接,电氧化装置的次氯酸钠出水口连接高铁酸钠制备装置,电氧化装置的出水口连接第一除硬装置的进水口,第一除硬装置的出水口连接纳滤装置的入水口,纳滤装置的纳滤产水口与第一真空膜蒸馏装置的入水口连接,第一真空膜蒸馏装置的浓水出口与结晶器连接,结晶器的母液出水口分别与第一真空膜蒸馏装置的入水口以及第二吸附装置的入水口连接,第一真空膜蒸馏装置的产水出口与产水池连接,纳滤装置的浓水口与第二真空膜蒸馏装置的入水口连接,第二真空膜蒸馏装置的产水出水口与产水池连接,第二真空膜蒸馏装置的浓水口与低温结晶器连接,低温结晶器的母液出水口分别与第二真空膜蒸馏装置的入水口以及第二吸附装置的入水口连接,第二吸附装置的出水口与第二除硬装置的入水口连接,第二除硬装置的出水口与双极膜电渗析装置的入水口连接,双极膜电渗析装置的碱液出水口分别与中和池35的碱液加药管、电氧化装置的碱液输入口、第一除硬装置的碱液加药管以及高铁酸钠制备装置连接,双极膜电渗析装置的酸液出水口与微电解装置的酸加药管12连接,双极膜电渗析装置的淡水出水口与纳滤装置的入水口连接。The coking wastewater membrane filtration concentrate effluent is input to the water inlet of the first adsorption device. The water outlet of the first adsorption device is connected to the micro-electrolysis water inlet pipe 11 of the micro-electrolysis device. The water outlet of the micro-electrolysis device is connected to the water inlet of the Fenton device. , the water outlet of the Fenton device is connected to the water inlet of the neutralization tank 35, the water outlet of the neutralization tank 35 is connected to the water inlet of the flocculation sedimentation tank, the ferric hydroxide output port of the flocculation sedimentation tank is connected to the sodium ferrate preparation device, The water outlet of the flocculation sedimentation tank is connected to the water inlet of the electro-oxidation device, the sodium hypochlorite outlet of the electro-oxidation device is connected to the sodium ferrate preparation device, the water outlet of the electro-oxidation device is connected to the water inlet of the first hardness removal device, and the water inlet of the first hardness removal device is connected. The water outlet is connected to the water inlet of the nanofiltration device, the nanofiltration water production port of the nanofiltration device is connected to the water inlet of the first vacuum membrane distillation device, the concentrated water outlet of the first vacuum membrane distillation device is connected to the crystallizer, and the mother liquor outlet of the crystallizer The water inlet is connected to the water inlet of the first vacuum membrane distillation device and the water inlet of the second adsorption device respectively. The produced water outlet of the first vacuum membrane distillation device is connected to the production pool. The concentrated water inlet of the nanofiltration device is connected to the second vacuum membrane distillation device. The water inlet is connected, the product water outlet of the second vacuum membrane distillation device is connected to the production pool, the concentrated water port of the second vacuum membrane distillation device is connected to the low-temperature crystallizer, and the mother liquor outlet of the low-temperature crystallizer is connected to the second vacuum membrane distillation device respectively. The water inlet of the device is connected to the water inlet of the second adsorption device, the water outlet of the second adsorption device is connected to the water inlet of the second hardness removal device, and the water outlet of the second hardness removal device is connected to the water inlet of the bipolar membrane electrodialysis device. Connect, the alkali solution outlet of the bipolar membrane electrodialysis device to the alkali solution dosing pipe of the neutralization tank 35, the alkali solution input port of the electro-oxidation device, the alkali solution dosing pipe of the first hard removal device and sodium ferrate respectively. The preparation device is connected, the acid outlet of the bipolar membrane electrodialysis device is connected to the acid dosing pipe 12 of the microelectrolysis device, and the fresh water outlet of the bipolar membrane electrodialysis device is connected to the water inlet of the nanofiltration device.
如图2所示,所述第一吸附装置包括依次连接的第一吸附装置进水箱1、进水泵2、吸附反应池4、第一提升泵7、过滤装置5和第一产水箱6。第一吸附装置进水箱1的进水口作为第一吸附装置的入水口,进水泵2进水口连接第一吸附装置进水箱1,进水泵2出水口连接吸附反应池4,具体的,吸附反应池4由隔板分为第一水池和第二水池,隔板下部与吸附反应池4池底之间留有过流通道,吸附反应池4的第一水池底部和第二水池的底部通过过流通道连通,将吸附反应池4由一般的完全混合式变成部分推流式,可以提高一定的去除效率,进水泵2的出水口与吸附反应池4的第一水池连接,吸附反应池4的第一水池和第二水池底部安装曝气管,第一水池和第二水池的曝气管的入口连接第一鼓风机3,曝气量根据液面的面积取3~5L/(m2·s),第一提升泵7的进口连接吸附反应池4的第二水池,第一提升泵7的出口连接过滤装置5的进水口,过滤装置5的浓水口连接吸附反应池4的第一个水池,过滤装置5的产水口连接第一产水箱6;过滤装置5采用转盘式过滤机,转盘过滤材料为滤布,过滤精度为5μm,运行压力为0.1~0.4Mpa,转盘转速为60~300r/min,过滤装置5的排水口连接外部污泥脱水机,过滤装置5运行一段时间后进行清洗维护需要排出一部分带活性炭(污泥)的出水,通过排水口排出,排水口排出的出水进入污泥脱水机,污泥脱水机采用板框压滤机,压滤后的出水回流至第一产水箱6中,第一产水箱6中的废水通过水泵提升至微电解装置,第一产水箱6的出水口为第一吸附装置的出水口,第一产水箱6的出水口与微电解进水管11的入口连接。在第一吸附装置的吸附反应池4中通过活性炭去除焦化废水膜滤浓缩液中大部分有机污染物。As shown in Figure 2, the first adsorption device includes a first adsorption device water inlet tank 1, a water inlet pump 2, an adsorption reaction tank 4, a first lifting pump 7, a filter device 5 and a first water production tank 6 connected in sequence. The water inlet of the water inlet tank 1 of the first adsorption device serves as the water inlet of the first adsorption device. The water inlet of the water inlet pump 2 is connected to the water inlet tank 1 of the first adsorption device. The water outlet of the water inlet pump 2 is connected to the adsorption reaction pool 4. Specifically, the adsorption The reaction pool 4 is divided into a first pool and a second pool by a partition. There is a flow passage between the lower part of the partition and the bottom of the adsorption reaction pool 4. The bottom of the first pool and the bottom of the second pool of the adsorption reaction pool 4 pass through. The overflow channel is connected, and the adsorption reaction pool 4 is changed from the general complete mixing type to the partial push flow type, which can improve a certain removal efficiency. The outlet of the water inlet pump 2 is connected to the first pool of the adsorption reaction pool 4. The adsorption reaction pool Install aeration pipes at the bottom of the first pool and the second pool 4. The inlets of the aeration pipes of the first pool and the second pool are connected to the first blower 3. The aeration amount is 3 to 5L/(m 2 according to the area of the liquid surface. ·s), the inlet of the first lifting pump 7 is connected to the second pool of the adsorption reaction tank 4, the outlet of the first lifting pump 7 is connected to the water inlet of the filtering device 5, and the concentrated water port of the filtering device 5 is connected to the first water tank of the adsorption reaction tank 4. There is a pool, and the water production port of the filtering device 5 is connected to the first water production tank 6; the filtering device 5 adopts a turntable filter, the turntable filter material is filter cloth, the filtration precision is 5μm, the operating pressure is 0.1~0.4Mpa, and the turntable speed is 60~ 300r/min, the drain outlet of the filter device 5 is connected to an external sludge dewatering machine. After the filter device 5 has been running for a period of time, cleaning and maintenance need to discharge a part of the effluent with activated carbon (sludge). It is discharged through the drain outlet, and the effluent discharged from the drain outlet enters. The sludge dewatering machine adopts a plate and frame filter press. The effluent after filtering returns to the first water production tank 6. The waste water in the first water production tank 6 is lifted to the micro-electrolysis device through a water pump. The first water production tank The water outlet of 6 is the water outlet of the first adsorption device, and the water outlet of the first water production tank 6 is connected with the inlet of the micro-electrolysis water inlet pipe 11. In the adsorption reaction pool 4 of the first adsorption device, activated carbon is used to remove most of the organic pollutants in the membrane filtration concentrate of coking wastewater.
如图3所示,所述微电解装置包括微电解反应器10、微电解进水管11、酸加药管12、管道混合器13、微电解反应器进水管14、微电解反应器排气口17、第一分离器15、第一溢流堰16、微电解反应器检修口18、微电解反应器曝气管19、第一挡板20、第一空压机21、第一储气罐22、填料支撑层23和微电解反应器出水管24。管道混合器13的一个进口连接微电解进水管11的出口,管道混合器13的另一个进口连接酸加药管12,管道混合器13的出口连接微电解反应器进水管14的入口,微电解反应器进水管14的出口延伸至微电解反应器10的下部,微电解反应器10内由上至下设置多个填料支撑层23,每个填料支撑层23上设置有填料,每个填料支撑层23的下方均设置微电解反应器曝气管19,微电解反应器10的底部设置有第一挡板20,第一挡板20位于微电解反应器进水管14底部出口正下方,第一挡板20为锥形,第一挡板20可将微电解反应器进水管14的出水形成旋流,微电解反应器10侧壁上对应每个填料支撑层23处均设置微电解反应器检修口18,各个微电解反应器曝气管19连接第一储气罐22的出口,第一储气罐22的入口连接第一空压机21,最上层的填料支撑层23上方设置有第一分离器15,在第一分离器15上方设置有第一溢流堰16,第一溢流堰16位于微电解反应器10内上部,第一溢流堰16与微电解反应器出水管24相连,微电解反应器出水管24的出水口作为微电解装置的出水口;微电解反应器10使用高温烧结铁碳填料,填料支撑层23上设置的填料为块状,直径为3~5cm,填料从微电解反应器检修口18投加,利用第一空压机21和第一储气罐22提供的压缩空气曝气冲刷填料表面,从而对填料进行搅拌,提高传质效果,压缩空气的压力为0.4~0.7Mpa;顶部的分离器15采用两层三角板,三角板顶部设置排气管,各个排气管汇集成第一排气总管延伸至液面上方,第一排气总管连接至微电解反应器排气口17;微电解反应器10的水力停留时间为2~4小时。在微电解反应器10中进一步去除废水中的有机污染物和色度,同时产生大量的亚铁离子,之后微电解反应器10的产水进入芬顿装置。As shown in Figure 3, the micro-electrolysis device includes a micro-electrolysis reactor 10, a micro-electrolysis water inlet pipe 11, an acid dosing pipe 12, a pipe mixer 13, a micro-electrolysis reactor water inlet pipe 14, and a micro-electrolysis reactor exhaust port. 17. The first separator 15, the first overflow weir 16, the micro-electrolysis reactor maintenance port 18, the micro-electrolysis reactor aeration pipe 19, the first baffle 20, the first air compressor 21, and the first gas storage tank 22. Filler support layer 23 and micro-electrolysis reactor outlet pipe 24. One inlet of the pipe mixer 13 is connected to the outlet of the micro-electrolysis water inlet pipe 11, the other inlet of the pipe mixer 13 is connected to the acid dosing pipe 12, and the outlet of the pipe mixer 13 is connected to the inlet of the micro-electrolysis reactor water inlet pipe 14. The outlet of the reactor water inlet pipe 14 extends to the lower part of the micro-electrolysis reactor 10. A plurality of filler support layers 23 are provided from top to bottom in the micro-electrolysis reactor 10. Each filler support layer 23 is provided with filler, and each filler support Micro-electrolysis reactor aeration pipes 19 are provided below the layer 23, and a first baffle 20 is provided at the bottom of the micro-electrolysis reactor 10. The first baffle 20 is located directly below the bottom outlet of the micro-electrolysis reactor water inlet pipe 14. The baffle 20 is tapered, and the first baffle 20 can form a cyclonic flow out of the water inlet pipe 14 of the micro-electrolysis reactor. Micro-electrolysis reactor maintenance is provided on the side wall of the micro-electrolysis reactor 10 corresponding to each filler support layer 23. Port 18, each micro-electrolysis reactor aeration pipe 19 is connected to the outlet of the first gas storage tank 22, the inlet of the first gas storage tank 22 is connected to the first air compressor 21, and the first gas storage tank 22 is provided above the uppermost filler support layer 23. The separator 15 is provided with a first overflow weir 16 above the first separator 15. The first overflow weir 16 is located in the upper part of the micro-electrolysis reactor 10. The first overflow weir 16 is connected to the micro-electrolysis reactor water outlet pipe 24. , the water outlet of the micro-electrolysis reactor outlet pipe 24 is used as the water outlet of the micro-electrolysis device; the micro-electrolysis reactor 10 uses high-temperature sintered iron-carbon filler, and the filler provided on the filler support layer 23 is in the shape of a block with a diameter of 3 to 5 cm. Add from the access port 18 of the micro-electrolysis reactor, and use the compressed air provided by the first air compressor 21 and the first gas storage tank 22 to aerate and wash the surface of the filler, thereby stirring the filler, improving the mass transfer effect, and the pressure of the compressed air is 0.4~0.7Mpa; the top separator 15 adopts a two-layer triangular plate, and an exhaust pipe is arranged on the top of the triangular plate. Each exhaust pipe is gathered into a first exhaust main pipe extending above the liquid level. The first exhaust main pipe is connected to the micro-electrolysis reaction The exhaust port 17 of the reactor; the hydraulic retention time of the micro-electrolysis reactor 10 is 2 to 4 hours. The organic pollutants and chromaticity in the wastewater are further removed in the micro-electrolysis reactor 10, and a large amount of ferrous ions are generated at the same time, and then the water produced from the micro-electrolysis reactor 10 enters the Fenton device.
所述芬顿装置包括芬顿反应器进水管25、芬顿反应器26、第二溢流堰27、芬顿反应器检修口28、第二空压机29、第二储气罐30、第二挡板31、第二分离器32和芬顿反应器出水管33。芬顿反应器进水管25顶部进水口作为芬顿反应装置的进水口通过输水管道连接微电解反应器出水管24的出水口,芬顿反应器进水管25底部出水口延伸至芬顿反应器26的下部,芬顿反应器26底部设置曝气管和第二挡板31,第二挡板31位于芬顿反应器进水管25的底端出水口的正下方,芬顿反应器26的曝气管连接第二储气罐30的出口,第二储气罐30的入口连接第二空压机29,第二溢流堰27位于芬顿反应器26的上部,第二分离器32位于第二溢流堰27的下方,第二溢流堰27与芬顿反应器出水管33入口相连,芬顿反应器出水管33出口为芬顿装置的出水口;分离器32采用两层三角板构成,三角板顶部设置排气管,各个排气管汇集成第二排气总管连通至液面上方并连通至芬顿反应器26顶部设置的芬顿反应器出气口;芬顿反应器26的侧壁下部设置有芬顿反应器检修口28,用于对芬顿反应器26内部进行检修;芬顿反应器26底部连接加药管道,加药管道用于投加双氧水溶液,芬顿反应器26的曝气量根据液面面积计算,取值范围为0.6~3L/(m2·s),曝气的压力为0.3~0.4Mpa;芬顿反应器26的水力停留时间为1~2小时;The Fenton device includes a Fenton reactor water inlet pipe 25, a Fenton reactor 26, a second overflow weir 27, a Fenton reactor maintenance port 28, a second air compressor 29, a second gas storage tank 30, The second baffle 31, the second separator 32 and the Fenton reactor outlet pipe 33. The top water inlet of the Fenton reactor water inlet pipe 25 serves as the water inlet of the Fenton reaction device and is connected to the water outlet of the microelectrolysis reactor water outlet pipe 24 through a water pipeline. The bottom water outlet of the Fenton reactor water inlet pipe 25 extends to the Fenton reactor. 26, an aeration pipe and a second baffle 31 are provided at the bottom of the Fenton reactor 26. The second baffle 31 is located directly below the bottom outlet of the Fenton reactor water inlet pipe 25. The aeration tube of the Fenton reactor 26 The gas pipe is connected to the outlet of the second gas storage tank 30, the inlet of the second gas storage tank 30 is connected to the second air compressor 29, the second overflow weir 27 is located at the upper part of the Fenton reactor 26, and the second separator 32 is located at the top of the Fenton reactor 26. Below the second overflow weir 27, the second overflow weir 27 is connected to the inlet of the Fenton reactor outlet pipe 33, and the outlet of the Fenton reactor outlet pipe 33 is the outlet of the Fenton device; the separator 32 is composed of two layers of triangular plates. An exhaust pipe is arranged on the top of the triangular plate, and each exhaust pipe is gathered into a second exhaust main pipe, which is connected above the liquid level and connected to the Fenton reactor gas outlet provided on the top of the Fenton reactor 26; the lower part of the side wall of the Fenton reactor 26 A Fenton reactor inspection port 28 is provided for inspecting the interior of the Fenton reactor 26; the bottom of the Fenton reactor 26 is connected to a dosing pipe, and the dosing pipe is used to add hydrogen peroxide solution. The exposure of the Fenton reactor 26 is The gas volume is calculated based on the liquid surface area, and the value range is 0.6~3L/( m2 ·s), and the aeration pressure is 0.3~0.4Mpa; the hydraulic retention time of the Fenton reactor 26 is 1~2 hours;
所述中和池35连接芬顿反应器出水管33出口,中和池35设置有碱液加药管,中和池35的碱液加药管连接双极膜电渗析的碱液输出口,中和池35底部设置曝气管,中和池35的曝气量根据液面面积计算取3~5L/(m2·s),中和池35的曝气管连接第二鼓风机34,中和池35底部和絮凝池36底部通过过流通道连接,过流通道作为中和池35的出水口以及絮凝池36的入水口(也即絮凝沉淀池的入水口)。The neutralization tank 35 is connected to the outlet of the Fenton reactor outlet pipe 33. The neutralization tank 35 is provided with an alkali solution dosing pipe. The alkali solution dosing pipe of the neutralization tank 35 is connected to the alkali solution output port of the bipolar membrane electrodialysis. An aeration pipe is provided at the bottom of the neutralization tank 35. The aeration volume of the neutralization tank 35 is calculated based on the liquid surface area and is 3-5L/( m2 ·s). The aeration pipe of the neutralization tank 35 is connected to the second blower 34. The bottom of the neutralization tank 35 and the bottom of the flocculation tank 36 are connected through a flow passage, which serves as the water outlet of the neutralization tank 35 and the water inlet of the flocculation tank 36 (that is, the water inlet of the flocculation sedimentation tank).
所述絮凝沉淀池包括絮凝池36和沉淀池37,絮凝池36设置有絮凝池搅拌机39,絮凝池36连接絮凝剂加药管,絮凝池36上部的溢流口和沉淀池37进水管入口连接,沉淀池37的进水管出口延伸至沉淀池37的中部,在沉淀池37的底部设置有沉淀池泥斗,沉淀池泥斗位于沉淀池37的进水管出口的下方,排泥泵38的进口和沉淀池泥斗连接,排泥泵38的出口作为絮凝沉淀池的氢氧化铁输出口连接高铁酸钠制备装置,沉淀池出水口40位于沉淀池37的上部,沉淀池出水口40作为絮凝沉淀池的出水口与电氧化装置的入水口连接;具体的,中和池35的水力停留时间为15~30min,絮凝池36的水力停留时间为5~10min,沉淀池37的水力停留时间为2小时;The flocculation and sedimentation tank includes a flocculation tank 36 and a sedimentation tank 37. The flocculation tank 36 is equipped with a flocculation tank mixer 39. The flocculation tank 36 is connected to a flocculant dosing pipe, and the overflow port at the upper part of the flocculation tank 36 is connected to the inlet of the water inlet of the sedimentation tank 37. , the water inlet pipe outlet of the sedimentation tank 37 extends to the middle of the sedimentation tank 37, and a sedimentation tank mud bucket is provided at the bottom of the sedimentation tank 37. The sedimentation tank mud bucket is located below the water inlet pipe outlet of the sedimentation tank 37, and the inlet of the mud discharge pump 38 It is connected to the mud hopper of the sedimentation tank. The outlet of the sludge pump 38 serves as the ferric hydroxide output port of the flocculation sedimentation tank and is connected to the sodium ferrate preparation device. The water outlet 40 of the sedimentation tank is located at the upper part of the sedimentation tank 37. The water outlet 40 of the sedimentation tank serves as the flocculation sedimentation tank. The water outlet of the tank is connected to the water inlet of the electro-oxidation device; specifically, the hydraulic retention time of the neutralization tank 35 is 15 to 30 minutes, the hydraulic retention time of the flocculation tank 36 is 5 to 10 minutes, and the hydraulic retention time of the sedimentation tank 37 is 2 Hour;
如图4所示,所述电氧化装置包括电氧化进水箱41、第三鼓风机42、电氧化进水泵43、过滤器44、电解槽45、电源46、电解槽排气管47、电氧化产水箱48、第一抽气风机49、第二抽气风机50、吸收塔51、碱液水箱52和喷淋泵53。电氧化进水箱41的入水口作为电氧化装置的入水口,电氧化进水箱41的顶部封闭,电氧化进水箱41底部设置曝气管,电氧化进水箱41的曝气管连接第三鼓风机42,第二抽气风机50的进口通过输气管道连接电氧化进水箱41内液面上方空间,第二抽气风机50的出口连接吸收塔51的进气口,电氧化进水泵43的进口连接电氧化进水箱41的出水口,电氧化进水泵43的出口连接过滤器44的进口,过滤器44的出口连接电解槽45的进口,电解槽45出气口通过电解槽排气管47连接电氧化进水箱41并且电解槽排气管47的出气口位于电氧化进水箱41液面之下,电解槽45出水口连接电氧化产水箱48内,电氧化产水箱48的顶部封闭,每个电解槽45通过电源46供电,第一抽气风机49的进口通过输气管道连接至电氧化产水箱48内的液面上方的空间,第一抽气风机49的出口连接吸收塔51的进气口,吸收塔51底部连接碱液水箱52,碱液水箱52设置多组,当碱液水箱52内为空时碱液水箱52的入口作为电氧化装置的碱液输入口与双极膜电渗析装置的碱液输出口,待装入氢氧化钠溶液后碱液水箱52的入口与双极膜电渗析装置的碱液输出口断开并且与碱液水箱52的出口喷淋泵53的进口连接以便吸收氯气,喷淋泵53的出口连接吸收塔51的上部进水口,此时碱液水箱52的进口连接吸收塔51的下部出水口,以便收集产生的次氯酸钠溶液;当碱液水箱52吸收氯气产生的次氯酸钠溶液达到设定浓度,装有设定浓度次氯酸钠溶液的碱液水箱52的出水口为电氧化装置的次氯酸钠出水口,此时切换下一组装有氢氧化钠溶液的碱液水箱52连接喷淋泵53的进口继续运行吸收塔51,将含有次氯酸钠溶液的碱液水箱52连接外部提升泵从而将次氯酸钠溶液送至高铁酸钠制备装置;电氧化产水箱48的出水口作为电氧化装置的出水口。电氧化进水箱41和电氧化产水箱48采用微孔曝气搅拌,利用第二抽气风机50和第一抽风机49分别抽吸电氧化进水箱41和电氧化产水箱48中产生的氯气,并将氯气输送至吸收塔51,吸收塔51中利用碱液对氯气进行吸收得到次氯酸钠溶液;电解槽45的电极板采用多孔电极板,孔径为20~50μm,电极板厚度为3~5mm,电解槽45内水流方向和电极板垂直,废水依次透过每个电极板,阳极板和阴极板依次交替布置,极板间距为1~2cm,电解槽45的电流密度为600~800A/m2。As shown in Figure 4, the electro-oxidation device includes an electro-oxidation water inlet tank 41, a third blower 42, an electro-oxidation water inlet pump 43, a filter 44, an electrolytic tank 45, a power supply 46, an electrolytic tank exhaust pipe 47, and an electro-oxidation tank. The produced water tank 48, the first exhaust fan 49, the second exhaust fan 50, the absorption tower 51, the alkali liquid water tank 52 and the spray pump 53. The water inlet of the electro-oxidation water inlet tank 41 serves as the water inlet of the electro-oxidation device. The top of the electro-oxidation water inlet tank 41 is closed. An aeration pipe is provided at the bottom of the electro-oxidation water inlet tank 41. The aeration pipe of the electro-oxidation water inlet tank 41 is connected The inlets of the third blower 42 and the second exhaust fan 50 are connected to the space above the liquid level in the electro-oxidation water inlet tank 41 through a gas pipeline. The outlet of the second exhaust fan 50 is connected to the air inlet of the absorption tower 51. The electro-oxidation inlet The inlet of the water pump 43 is connected to the water outlet of the electro-oxidation water inlet tank 41, the outlet of the electro-oxidation water inlet pump 43 is connected to the inlet of the filter 44, the outlet of the filter 44 is connected to the inlet of the electrolytic tank 45, and the air outlet of the electrolytic tank 45 is discharged through the electrolytic tank. The air pipe 47 is connected to the electro-oxidation water inlet tank 41 and the air outlet of the electrolytic cell exhaust pipe 47 is located below the liquid level of the electro-oxidation water inlet tank 41. The water outlet of the electrolytic cell 45 is connected to the electro-oxidation water production tank 48. The electro-oxidation water production tank 48 The top of the electrolyzer 45 is closed, and each electrolytic cell 45 is powered by a power supply 46. The inlet of the first exhaust fan 49 is connected to the space above the liquid level in the electrooxidation water production tank 48 through a gas pipeline, and the outlet of the first exhaust fan 49 is connected to The air inlet of the absorption tower 51, the bottom of the absorption tower 51 is connected to the alkali liquid water tank 52, the alkali liquid water tank 52 is provided with multiple groups, when the alkali liquid water tank 52 is empty, the entrance of the alkali liquid water tank 52 serves as the alkali liquid input port of the electro-oxidation device With the alkali solution output port of the bipolar membrane electrodialysis device, after the sodium hydroxide solution is loaded, the inlet of the alkali solution water tank 52 is disconnected from the alkali solution output port of the bipolar membrane electrodialysis device and sprayed with the outlet of the alkali solution water tank 52 The inlet of the spray pump 53 is connected to absorb chlorine, and the outlet of the spray pump 53 is connected to the upper water inlet of the absorption tower 51. At this time, the inlet of the alkali liquid tank 52 is connected to the lower outlet of the absorption tower 51 to collect the generated sodium hypochlorite solution; when The sodium hypochlorite solution produced by the alkali water tank 52 absorbing chlorine reaches the set concentration. The water outlet of the alkali water tank 52 containing the sodium hypochlorite solution with the set concentration is the sodium hypochlorite outlet of the electro-oxidation device. At this time, the next set of sodium hypochlorite solution is switched to the next one. The alkali water tank 52 is connected to the inlet of the spray pump 53 to continue operating the absorption tower 51, and the alkali water tank 52 containing the sodium hypochlorite solution is connected to an external lift pump to send the sodium hypochlorite solution to the sodium ferrate preparation device; the outlet of the electrooxidation water production tank 48 The water inlet serves as the water outlet of the electro-oxidation device. The electro-oxidation water inlet tank 41 and the electro-oxidation water production tank 48 are stirred by micropore aeration, and the second exhaust fan 50 and the first exhaust fan 49 are used to suck the water generated in the electro-oxidation water inlet tank 41 and the electro-oxidation water production tank 48 respectively. chlorine gas, and transport the chlorine gas to the absorption tower 51. In the absorption tower 51, alkali liquid is used to absorb the chlorine gas to obtain a sodium hypochlorite solution; the electrode plate of the electrolytic cell 45 adopts a porous electrode plate with a pore diameter of 20 to 50 μm and an electrode plate thickness of 3 to 5 mm. , the direction of the water flow in the electrolytic tank 45 is perpendicular to the electrode plates, the wastewater passes through each electrode plate in turn, the anode plates and the cathode plates are arranged alternately, the distance between the electrode plates is 1~2cm, and the current density of the electrolytic tank 45 is 600~800A/m 2 .
如图5所示,所述第一除硬装置包括依次连接的第一反应池61、第二反应池62、第三反应池63、超滤进水泵64、超滤膜65、第二产水箱69、第二提升泵70和第一除硬装置树脂罐71。其中,第一反应池61底部和第二反应池62底部通过过流通道连接,第二反应池62的上部和第三反应池63上部通过溢流通道连接,第一反应池61设置第一搅拌机66、第二反应池62设置第二搅拌机67、第三反应池63设置第三搅拌机68,电氧化产水箱48的出水口与第一反应池61进水口连接,第一反应池61进水口作为第一除硬装置的进水口,第一反应池61设置有碱液加药管且第一反应池61的碱液加药管作为第一除硬装置的碱液加药管连接双极膜电渗析装置的碱液输出口,第二反应池62连接碳酸钠加药管,超滤进水泵64的进口连接第三反应池63,超滤进水泵64的出口连接超滤膜65进口,超滤膜65浓水出口连接第三反应池63,超滤膜65产水口连接第二产水箱69,第二提升泵70的进口连接第二产水箱69,第二提升泵70的出口连接第一除硬装置树脂罐71,第一除硬装置树脂罐71的出口作为第一除硬装置的出水口;第一除硬装置的超滤膜65采用管式超滤膜,过滤精度为50nm,第一除硬装置树脂罐71采用强酸性阳离子交换树脂;超滤膜65运行过程中需要排出一部分浓水,排出的浓水进入外部污泥脱水机,污泥脱水机采用板框压滤机,经板框压滤机压滤后的出水回流至第二产水箱69中;第一除硬装置树脂罐71的树脂使用中需要再生时,利用双极膜电渗析装置制取的混合酸进行再生。As shown in Figure 5, the first hardness removal device includes a first reaction tank 61, a second reaction tank 62, a third reaction tank 63, an ultrafiltration water inlet pump 64, an ultrafiltration membrane 65, and a second water production tank that are connected in sequence. 69. The second lifting pump 70 and the resin tank 71 of the first hard removal device. Among them, the bottom of the first reaction pool 61 and the bottom of the second reaction pool 62 are connected through a flow channel, the upper part of the second reaction pool 62 and the upper part of the third reaction pool 63 are connected through an overflow channel, and the first reaction pool 61 is equipped with a first mixer. 66. The second reaction tank 62 is equipped with a second mixer 67, and the third reaction tank 63 is equipped with a third mixer 68. The water outlet of the electrooxidation water production tank 48 is connected to the water inlet of the first reaction tank 61, and the water inlet of the first reaction tank 61 serves as The water inlet of the first hardness removal device, the first reaction tank 61 is provided with an alkali solution dosing pipe, and the alkali solution dosing pipe of the first reaction tank 61 serves as the alkali solution dosing pipe of the first hardness removal device and is connected to the bipolar membrane electrode. The alkali output port of the dialysis device, the second reaction tank 62 is connected to the sodium carbonate dosing pipe, the inlet of the ultrafiltration water inlet pump 64 is connected to the third reaction tank 63, the outlet of the ultrafiltration water inlet pump 64 is connected to the inlet of the ultrafiltration membrane 65, and the ultrafiltration water inlet pump 64 is connected to the inlet of the ultrafiltration membrane 65. The concentrated water outlet of the membrane 65 is connected to the third reaction tank 63, the water production port of the ultrafiltration membrane 65 is connected to the second water production tank 69, the inlet of the second lift pump 70 is connected to the second water production tank 69, and the outlet of the second lift pump 70 is connected to the first water removal tank. The resin tank 71 of the hard device, the outlet of the resin tank 71 of the first hard device is used as the water outlet of the first hard device; the ultrafiltration membrane 65 of the first hard device is a tubular ultrafiltration membrane, and the filtration precision is 50nm. The hard-removal device resin tank 71 uses strong acidic cation exchange resin; during the operation of the ultrafiltration membrane 65, a part of the concentrated water needs to be discharged, and the discharged concentrated water enters the external sludge dehydrator. The sludge dehydrator uses a plate and frame filter press, and passes through the plate. The effluent after filtering by the frame filter press returns to the second water production tank 69; when the resin in the resin tank 71 of the first hardness removal device needs to be regenerated during use, the mixed acid produced by the bipolar membrane electrodialysis device is used for regeneration.
经过第一除硬装置除硬后,钙镁硬度的浓度较低,但是废水经过第二真空膜蒸馏装置的浓缩处理后,钙镁硬度浓度增加,故需要利用第二除硬装置的树脂降低钙镁硬度的浓度,保证双极膜电渗析的进水水质,本实施例中,第二除硬装置与第一除硬装置结构相同。After the hardness is removed by the first hardness removal device, the calcium and magnesium hardness concentration is low. However, after the wastewater is concentrated by the second vacuum membrane distillation device, the calcium and magnesium hardness concentration increases. Therefore, it is necessary to use the resin of the second hardness removal device to reduce the calcium and magnesium hardness. The concentration of magnesium hardness ensures the quality of the incoming water for bipolar membrane electrodialysis. In this embodiment, the second hardness removal device has the same structure as the first hardness removal device.
实施例2Example 2
在具体实施时,本发明的一种焦化废水膜滤浓缩液处理方法的工艺流程如图1所示。In specific implementation, the process flow of a coking wastewater membrane filtration concentrate treatment method of the present invention is shown in Figure 1.
一种焦化废水膜滤浓缩液处理方法,利用实施例1所述的一种焦化废水膜滤浓缩液处理系统,包括以下步骤:A coking wastewater membrane filtration concentrate treatment method, utilizing a coking wastewater membrane filtration concentrate treatment system described in Embodiment 1, includes the following steps:
S1、去除焦化废水膜滤浓缩液中有机污染物和色度。先在第一吸附装置内通过活性炭去除焦化废水膜滤浓缩液中大部分有机污染物;第一吸附装置的出水进入微电解装置,加入自双极膜电渗析的混合酸溶液调节微电解装置的进水pH为2~3,进一步去除废水中的有机污染物和色度的同时产生亚铁离子,微电解装置的产水进入芬顿装置,芬顿装置利用亚铁离子和双氧水进一步氧化去除废水中的有机污染物和色度,同时产生三价铁离子。具体过程如下:S1. Remove organic pollutants and color from the membrane filtration concentrate of coking wastewater. First, most of the organic pollutants in the membrane filtration concentrate of coked wastewater are removed through activated carbon in the first adsorption device; the effluent from the first adsorption device enters the micro-electrolysis device, and the mixed acid solution from the bipolar membrane electrodialysis is added to adjust the micro-electrolysis device The pH of the incoming water is 2 to 3, which further removes organic pollutants and color in the wastewater while producing ferrous ions. The produced water from the micro-electrolysis device enters the Fenton device. The Fenton device uses ferrous ions and hydrogen peroxide to further oxidize and remove the wastewater. organic pollutants and chroma in the air, and at the same time produce ferric ions. The specific process is as follows:
焦化废水膜滤浓缩液先储存在浓缩液水池中,之后通过提升泵送至第一吸附装置进水箱1中,然后通过进水泵2送至吸附反应池4中,在吸附反应池4中投加质量浓度为5~10%的粉末活性炭溶液,利用粉末活性炭去除废水中大部分有机污染物,吸附反应池4的废水通过第一提升泵7送入过滤装置5中,在过滤装置5中过滤实现粉末活性炭的分离,分离后的浓水一部分回流至吸附反应池4,一部分在维护清洗时排至外部的粉末活性炭脱水装置(如本实施例中的板框压滤机),脱水后的清液流至第一产水箱6中,第一产水箱6中的废水通过水泵提升至微电解装置;The coking wastewater membrane filtration concentrate is first stored in the concentrate pool, and then sent to the first adsorption device inlet tank 1 through a lifting pump, and then sent to the adsorption reaction tank 4 through the inlet pump 2, where it is put into the adsorption reaction tank 4. Add a powdered activated carbon solution with a mass concentration of 5 to 10%, and use the powdered activated carbon to remove most of the organic pollutants in the wastewater. The wastewater in the adsorption reaction tank 4 is sent to the filtering device 5 through the first lift pump 7 and filtered in the filtering device 5 To realize the separation of powdered activated carbon, part of the separated concentrated water flows back to the adsorption reaction tank 4, and part of it is discharged to the external powdered activated carbon dehydration device (such as the plate and frame filter press in this embodiment) during maintenance and cleaning. The liquid flows to the first water production tank 6, and the wastewater in the first water production tank 6 is lifted to the micro-electrolysis device through a water pump;
第一产水箱6中的废水从微电解进水管11进入管道混合器13中,同时从酸加药管12向管道混合器13中投加酸溶液,酸溶液来自双极膜电渗析的混合酸溶液(HCl溶液和H2SO4溶液)输出口,微电解反应器10设置pH计,控制微电解反应器10的进水pH为2~3,微电解反应器10内填装铁碳填料,利用铁碳微电解反应进一步去除废水中的有机污染物和色度,同时产生大量的亚铁离子,微电解反应器10的产水进入芬顿反应器26;The wastewater in the first produced water tank 6 enters the pipe mixer 13 from the micro-electrolysis water inlet pipe 11. At the same time, an acid solution is added from the acid dosing pipe 12 to the pipe mixer 13. The acid solution comes from the mixed acid of bipolar membrane electrodialysis. Solution (HCl solution and H 2 SO 4 solution) output port, the micro-electrolysis reactor 10 is equipped with a pH meter to control the pH of the inlet water of the micro-electrolysis reactor 10 to be 2 to 3, and the micro-electrolysis reactor 10 is filled with iron-carbon filler. The iron-carbon micro-electrolysis reaction is used to further remove organic pollutants and chromaticity in the wastewater, and at the same time a large amount of ferrous ions are produced, and the water produced from the micro-electrolysis reactor 10 enters the Fenton reactor 26;
芬顿反应器26利用亚铁离子和芬顿反应器26底部加药管道中投加的双氧水溶液进一步氧化去除废水中的有机物污染物和色度,同时产生大量的三价铁离子;The Fenton reactor 26 uses ferrous ions and the hydrogen peroxide solution added in the dosing pipe at the bottom of the Fenton reactor 26 to further oxidize and remove organic pollutants and color in the wastewater, and at the same time generates a large amount of ferric ions;
微电解反应器10和芬顿反应器26均采用空压机曝气搅拌,微电解反应器10的进气压力为0.4~0.7Mpa,芬顿反应器26的曝气压力为0.3~0.4Mpa;Both the micro-electrolysis reactor 10 and the Fenton reactor 26 use air compressors for aeration and stirring. The air inlet pressure of the micro-electrolysis reactor 10 is 0.4-0.7Mpa, and the aeration pressure of the Fenton reactor 26 is 0.3-0.4Mpa;
S2、去除铁离子。芬顿装置的出水进入中和池35,利用来自双极膜电渗析装置的碱溶液调节中和池35内pH为7~8,在絮凝池36中投加絮凝剂后在沉淀池37中进行沉淀,沉淀池37出水进入电氧化装置,沉淀池37中的氢氧化铁沉淀物进入高铁酸钠制备装置:S2. Remove iron ions. The effluent from the Fenton device enters the neutralization tank 35. The alkali solution from the bipolar membrane electrodialysis device is used to adjust the pH in the neutralization tank 35 to 7-8. After adding flocculant in the flocculation tank 36, the process is carried out in the sedimentation tank 37. Precipitation, the water out of the sedimentation tank 37 enters the electro-oxidation device, and the iron hydroxide precipitate in the sedimentation tank 37 enters the sodium ferrate preparation device:
芬顿装置的出水从芬顿反应器出水管33进入中和池35,在中和池35中投加碱溶液,碱溶液来自双极膜电渗析的碱溶液输出口,调节中和池35中废水的pH为7~8,中和池35中利用第二鼓风机34曝气搅拌,将未被氧化的二价铁继续氧化为三价铁,之后调节中和池35的出水溢流至絮凝池36;The effluent of the Fenton device enters the neutralization tank 35 from the Fenton reactor outlet pipe 33, and an alkali solution is added to the neutralization tank 35. The alkali solution comes from the alkali solution output port of the bipolar membrane electrodialysis, and the neutralization tank 35 is adjusted. The pH of the wastewater is 7 to 8. The second blower 34 is used in the neutralization tank 35 for aeration and stirring to continue oxidizing the unoxidized ferrous iron into trivalent iron. Then the effluent from the neutralization tank 35 is adjusted to overflow to the flocculation tank. 36;
在絮凝池36中投加絮凝剂(絮凝剂为质量浓度是0.1~0.2%的阴离子聚丙烯酰胺PAM),利用絮凝池搅拌机39搅拌后,从沉淀池进水管进入沉淀池37中,废水在沉淀池37中进行沉淀后,沉淀池37的出水进入电氧化装置,沉淀池37泥斗中的氢氧化铁沉淀利用排泥泵38输送至高铁酸钠制备装置;Add flocculant to the flocculation tank 36 (the flocculant is anionic polyacrylamide PAM with a mass concentration of 0.1 to 0.2%). After stirring with the flocculation tank mixer 39, the wastewater enters the sedimentation tank 37 from the water inlet pipe of the sedimentation tank. After sedimentation in the tank 37, the effluent from the sedimentation tank 37 enters the electro-oxidation device, and the iron hydroxide precipitation in the mud hopper of the sedimentation tank 37 is transported to the sodium ferrate preparation device using the mud discharge pump 38;
S3、去除废水中的氨氮、COD、色度、硬度,产生次氯酸钠溶液。电氧化装置去除废水中的氨氮、COD和色度,同时利用来自双极膜电渗析装置的碱溶液产生次氯酸钠溶液,次氯酸钠溶液进入高铁酸钠制备装置,电氧化产水进入第一除硬装置;第一除硬装置采用化学沉淀和树脂软化去除废水中的硬度,除硬后的出水进入纳滤装置:S3. Remove ammonia nitrogen, COD, color, and hardness from wastewater to produce sodium hypochlorite solution. The electrooxidation device removes ammonia nitrogen, COD and chroma from the wastewater, and at the same time uses the alkali solution from the bipolar membrane electrodialysis device to produce sodium hypochlorite solution. The sodium hypochlorite solution enters the sodium ferrate preparation device, and the electrooxidation produced water enters the first hardness removal device; The first hardness removal device uses chemical precipitation and resin softening to remove the hardness in the wastewater. The effluent after the hardness removal enters the nanofiltration device:
沉淀池37的出水先储存在电氧化进水箱41中,利用电氧化进水泵43提升至电解槽45中,电解槽45中设置有多孔电极板,电极板厚度为3~5mm,阳极板和阴极板交替布置,极板间距为1~2cm,电解槽45连接电源46,电解槽45的电流密度为600~800A/m2,废水穿过多孔电极板时被氧化去除氨氮、COD和色度,氧化过程中产生的尾气(主要含有空气、氯气和少量氢气)先进入电氧化进水箱41中被溶液吸收,未被吸收的尾气利用第二抽气风机50送入吸收塔51中,同时电氧化装置的产水先进入电氧化产水箱48中,然后再输送到第一除硬装置,电氧化进水箱41和电氧化产水箱48均利用第三鼓风机42曝气吹脱和搅拌,电氧化产水箱48中的尾气利用第一抽气风机49送至吸收塔51中,吸收塔51采用碱液喷淋,吸收氯气后产生次氯酸钠溶液,碱液水箱52中的碱液来自来自双极膜电渗析装置的碱溶液,碱液利用喷淋泵53送至吸收塔51中。碱液水箱52设置多组,首先空的碱液水箱52连接双极膜电渗析装置的碱液输出口,收集氢氧化钠溶液;然后装有氢氧化钠溶液的碱液水箱52连接喷淋泵53的进口以便吸收氯气;当一组碱液水箱52吸收氯气产生的次氯酸钠溶液达到10%的质量浓度时,切换下一组装有氢氧化钠溶液的碱液水箱52连接喷淋泵53的进口继续运行吸收塔51,将含有次氯酸钠溶液的碱液水箱52连接外部提升泵从而将次氯酸钠溶液送至高铁酸钠制备装置,碱液水箱52中除了利用双极膜电渗析的碱溶液,还可以投加氢氧化钠固体提高碱溶液的浓度,从而提高氯气吸收的效率,电氧化产水进入第一除硬装置的第一反应池61,吸收塔51吸收氯气后的尾气主要为空气和少量氢气,从吸收塔51的排气口排出之系统外部;The effluent from the sedimentation tank 37 is first stored in the electro-oxidation water inlet tank 41, and is lifted to the electrolytic tank 45 using the electro-oxidation inlet pump 43. The electrolytic tank 45 is provided with a porous electrode plate with a thickness of 3 to 5 mm, and an anode plate and The cathode plates are alternately arranged, and the distance between the plates is 1 to 2 cm. The electrolytic tank 45 is connected to the power supply 46. The current density of the electrolytic tank 45 is 600 to 800A/m 2 . When the wastewater passes through the porous electrode plate, it is oxidized to remove ammonia nitrogen, COD and chroma. , the tail gas generated during the oxidation process (mainly containing air, chlorine and a small amount of hydrogen) first enters the electro-oxidation water inlet tank 41 and is absorbed by the solution. The unabsorbed tail gas is sent to the absorption tower 51 using the second exhaust fan 50. At the same time, The produced water from the electro-oxidation device first enters the electro-oxidation water production tank 48, and then is transported to the first hardness removal device. Both the electro-oxidation water inlet tank 41 and the electro-oxidation water production tank 48 are aerated, stripped and stirred by the third blower 42. The tail gas in the oxidation water production tank 48 is sent to the absorption tower 51 using the first exhaust fan 49. The absorption tower 51 uses alkali spray to absorb chlorine and generate sodium hypochlorite solution. The alkali solution in the alkali water tank 52 comes from the bipolar membrane. The alkali solution and alkali liquid of the electrodialysis device are sent to the absorption tower 51 using the spray pump 53 . There are multiple groups of alkali water tanks 52. First, the empty alkali water tank 52 is connected to the alkali output port of the bipolar membrane electrodialysis device to collect the sodium hydroxide solution; then the alkali water tank 52 filled with sodium hydroxide solution is connected to the spray pump. 53 in order to absorb chlorine; when the sodium hypochlorite solution produced by a group of alkali liquid water tanks 52 absorbing chlorine reaches a mass concentration of 10%, switch to the next assembly of alkali liquid water tanks 52 with sodium hydroxide solution to connect the inlet of the spray pump 53 to continue. Run the absorption tower 51, and connect the alkali water tank 52 containing the sodium hypochlorite solution to an external lift pump to send the sodium hypochlorite solution to the sodium ferrate preparation device. In addition to the alkali solution utilizing bipolar membrane electrodialysis, the alkali solution water tank 52 can also be added The solid sodium hydroxide increases the concentration of the alkali solution, thereby improving the efficiency of chlorine absorption. The electro-oxidized water enters the first reaction pool 61 of the first hardness removal device. The tail gas after absorbing chlorine in the absorption tower 51 is mainly air and a small amount of hydrogen. From The exhaust port of the absorption tower 51 is discharged from the outside of the system;
第一反应池61中投加碱液,碱液来自双极膜电渗析装置的碱液输出口,在第二反应池62中投加碳酸钠溶液,第三反应池63中的废水经过超滤进水泵64送至超滤膜65中进行过滤分离,超滤膜65产生的浓水一部分回流至第三反应池63,一部分排出至污泥脱水机进行脱水处理,脱水后的清液流至第二产水箱69,超滤膜65的产水进入第二产水箱69,第二产水箱69中的废水利用第二提升泵70送至第一除硬装置树脂罐71中,第一除硬装置树脂罐71中填充强酸性阳离子交换树脂,利用树脂交换废水中的钙镁离子后释放氢离子调节废水的pH,第一除硬装置树脂罐71的产水进入纳滤装置的进水箱中;Alkali solution is added to the first reaction tank 61, which comes from the alkaline output port of the bipolar membrane electrodialysis device. Sodium carbonate solution is added to the second reaction tank 62, and the wastewater in the third reaction tank 63 is ultrafiltrated. The inlet water pump 64 is sent to the ultrafiltration membrane 65 for filtration and separation. Part of the concentrated water generated by the ultrafiltration membrane 65 flows back to the third reaction tank 63, and part of it is discharged to the sludge dehydrator for dehydration treatment. The dehydrated clear liquid flows to the third reaction tank 63. In the secondary produced water tank 69, the produced water of the ultrafiltration membrane 65 enters the second produced water tank 69, and the waste water in the second produced water tank 69 is sent to the resin tank 71 of the first hardness removal device using the second lifting pump 70. The first hardness removal device The resin tank 71 is filled with a strong acidic cation exchange resin, which uses the resin to exchange calcium and magnesium ions in the wastewater and then releases hydrogen ions to adjust the pH of the wastewater. The water produced in the resin tank 71 of the first hard-removing device enters the water inlet tank of the nanofiltration device;
S4、获得氯化钠晶体和十水硫酸钠晶体。第一除硬装置的产水经纳滤装置后得到主要成分为氯化钠的纳滤产水,纳滤产水进入第一真空膜蒸馏装置,第一真空膜蒸馏装置的浓水进入结晶器得到氯化钠晶体,结晶器输出的母液一部分回流至第一真空膜蒸馏装置,结晶器输出的母液另一部分进入第二吸附装置,第一真空膜蒸馏装置的产水进入产水池,纳滤浓水进入第二真空膜蒸馏装置被进一步浓缩后,第二真空膜蒸馏装置的浓水进入低温结晶器得到十水硫酸钠晶体,第二真空膜蒸馏装置的产水进入产水池,低温结晶器的母液大部分回流至第二真空膜蒸馏装置,低温结晶器的母液剩余的部分进入第二吸附装置:S4. Obtain sodium chloride crystals and sodium sulfate decahydrate crystals. The product water from the first hardness removal device is passed through the nanofiltration device to obtain nanofiltration product water whose main component is sodium chloride. The nanofiltration product water enters the first vacuum membrane distillation device, and the concentrated water from the first vacuum membrane distillation device enters the crystallizer. Sodium chloride crystals are obtained. A part of the mother liquor output from the crystallizer flows back to the first vacuum membrane distillation device. The other part of the mother liquor output from the crystallizer enters the second adsorption device. The product water from the first vacuum membrane distillation device enters the production pool, and the nanofiltration concentrates After the water enters the second vacuum membrane distillation device and is further concentrated, the concentrated water from the second vacuum membrane distillation device enters the low-temperature crystallizer to obtain sodium sulfate decahydrate crystals. The product water from the second vacuum membrane distillation device enters the production pool. The low-temperature crystallizer Most of the mother liquor flows back to the second vacuum membrane distillation device, and the remaining part of the mother liquor in the low-temperature crystallizer enters the second adsorption device:
第一除硬装置的产水进入纳滤装置,纳滤装置将废水中的一价盐和二价盐分离后得到产水和浓水,纳滤产水主要成分为氯化钠,纳滤产水进入第一真空膜蒸馏装置,第一真空膜蒸馏装置利用钢厂的余热对第一真空膜蒸馏装置进水进行加热使第一真空膜蒸馏装置进水温度控制在50~70℃,加热后的第一真空膜蒸馏装置进水在第一真空膜蒸馏装置中分离得到浓水和水蒸气,第一真空膜蒸馏装置水蒸气冷凝后得到产水,第一真空膜蒸馏装置浓水进入结晶器得到氯化钠晶体,结晶器的输出的母液一部分回流至第一真空膜蒸馏装置继续浓缩,结晶器输出的母液另一部分进入第二吸附装置,第一真空膜蒸馏的产水进入产水池,纳滤装置输出的浓水进入第二真空膜蒸馏装置,第二真空膜蒸馏装置同样使用钢厂的余热加热,使第二真空膜蒸馏装置的进水温度控制在50~70℃,纳滤装置输出的浓水被第二真空膜蒸馏装置进一步浓缩后进入低温结晶器得到十水硫酸钠晶体,低温结晶器输出的母液大部分回流至第二真空膜蒸馏装置,剩余一部分母液进入第二吸附装置;The produced water from the first hardness removal device enters the nanofiltration device. The nanofiltration device separates the monovalent salts and divalent salts in the wastewater to obtain produced water and concentrated water. The main component of the nanofiltration produced water is sodium chloride. The nanofiltration product Water enters the first vacuum membrane distillation device. The first vacuum membrane distillation device uses the waste heat of the steel plant to heat the incoming water of the first vacuum membrane distillation device so that the temperature of the incoming water of the first vacuum membrane distillation device is controlled at 50 to 70°C. After heating The incoming water of the first vacuum membrane distillation device is separated to obtain concentrated water and water vapor. The water vapor of the first vacuum membrane distillation device is condensed to obtain product water. The concentrated water of the first vacuum membrane distillation device enters the crystallizer. Sodium chloride crystals are obtained. A part of the mother liquor output from the crystallizer is refluxed to the first vacuum membrane distillation device to continue concentration. The other part of the mother liquor output from the crystallizer enters the second adsorption device. The product water from the first vacuum membrane distillation enters the production pool, and the sodium chloride crystal is obtained. The concentrated water output from the filter device enters the second vacuum membrane distillation device. The second vacuum membrane distillation device also uses the waste heat of the steel plant to heat the inlet water temperature of the second vacuum membrane distillation device at 50-70°C. The output of the nanofiltration device The concentrated water is further concentrated by the second vacuum membrane distillation device and then enters the low-temperature crystallizer to obtain sodium sulfate decahydrate crystals. Most of the mother liquor output from the low-temperature crystallizer flows back to the second vacuum membrane distillation device, and the remaining part of the mother liquor enters the second adsorption device;
S5、依次去有机物及硬度。在第二吸附装置中采用颗粒活性炭和大孔吸附树脂吸附去除低温结晶器输出的母液中的有机物;第二吸附装置的出水进入第二除硬装置并采用树脂软化去除第二吸附装置的出水中的硬度,第二除硬装置的出水进入双极膜电渗析装置:S5, remove organic matter and hardness in order. In the second adsorption device, granular activated carbon and macroporous adsorption resin are used to adsorb and remove organic matter in the mother liquor output from the low-temperature crystallizer; the effluent from the second adsorption device enters the second hardness removal device and resin softening is used to remove the effluent from the second adsorption device The hardness of the second hardness removal device enters the bipolar membrane electrodialysis device:
第二吸附装置包括进水箱、提升泵、吸附罐、以及树脂罐,第二吸附装置采用颗粒活性炭和树脂吸附,低温结晶器输出的母液先进入第二吸附装置的进水箱中,利用提升泵送至吸附罐中,吸附罐中填充颗粒活性炭,吸附罐的出水进入树脂罐中,树脂罐中填充大孔吸附树脂,大孔吸附树脂为中等极性大孔吸附树脂,是含酯基的吸附树脂,以多功能团的甲基丙烯酸酯作为交联剂,表面兼有疏水和亲水两部分,通过第二吸附装置的颗粒活性炭和树脂吸附去除母液中的有机物,第二吸附装置的树脂罐结构与第一除硬装置树脂罐71结构一样但填充的树脂种类不同(第一除硬装置树脂罐71填充的是离子交换树脂,第二吸附装置填充的是大孔吸附树脂),增加树脂吸附是为了强化去除效果,采用两级吸附(活性炭吸附+树脂吸附)来提高有机物的去除效果,双极膜电渗析装置对进水的水质要求较高,步骤S1处理后有机物浓度较低,但是经过第二真空膜蒸馏装置和低温结晶器浓缩后有机物浓度增加,故步骤S5中仍然需要进一步降低有机物浓度。The second adsorption device includes a water inlet tank, a lift pump, an adsorption tank, and a resin tank. The second adsorption device uses granular activated carbon and resin adsorption. The mother liquor output from the low-temperature crystallizer first enters the water inlet tank of the second adsorption device, and uses the lift to Pump it into the adsorption tank. The adsorption tank is filled with granular activated carbon. The effluent from the adsorption tank enters the resin tank. The resin tank is filled with macroporous adsorption resin. The macroporous adsorption resin is a medium polar macroporous adsorption resin that contains ester groups. The adsorption resin uses multifunctional group methacrylate as a cross-linking agent. The surface has both hydrophobic and hydrophilic parts. The organic matter in the mother liquor is adsorbed and removed by the granular activated carbon and resin of the second adsorption device. The resin of the second adsorption device The tank structure is the same as that of the resin tank 71 of the first hard removal device but the type of resin filled is different (the resin tank 71 of the first hard removal device is filled with ion exchange resin, and the second adsorption device is filled with macroporous adsorption resin). Increasing resin Adsorption is to enhance the removal effect. Two-stage adsorption (activated carbon adsorption + resin adsorption) is used to improve the removal effect of organic matter. The bipolar membrane electrodialysis device has higher requirements for the water quality of the incoming water. The concentration of organic matter after step S1 is low, but After being concentrated by the second vacuum membrane distillation device and the low-temperature crystallizer, the organic matter concentration increases, so the organic matter concentration still needs to be further reduced in step S5.
第二吸附装置的出水进入第二除硬装置的中,在第二除硬装置的树脂罐中填充强酸性阳离子交换树脂,利用第二除硬装置的树脂去除第二吸附装置的出水中的硬度,第二除硬装置的出水进入双极膜电渗析装置;The effluent of the second adsorption device enters the second hardness removal device. The resin tank of the second hardness removal device is filled with a strong acid cation exchange resin. The resin of the second hardness removal device is used to remove the hardness in the effluent of the second adsorption device. , the effluent from the second hardness removal device enters the bipolar membrane electrodialysis device;
S6、双极膜电渗析装置制得盐酸和硫酸的混合酸以及氢氧化钠溶液。混合酸回用于微电解装置,氢氧化钠溶液一部分用于中和池35的调节pH,一部分用于电氧化装置的碱液水箱52吸收尾气,剩下部分用于高铁酸钠制备装置中与来自絮凝沉淀池的氢氧化铁以及来自电氧化装置的次氯酸钠一起制备高铁酸钠溶液:S6. The bipolar membrane electrodialysis device prepares a mixed acid of hydrochloric acid and sulfuric acid and a sodium hydroxide solution. The mixed acid is reused in the micro-electrolysis device, part of the sodium hydroxide solution is used to adjust the pH of the neutralization tank 35, part is used in the alkali water tank 52 of the electro-oxidation device to absorb tail gas, and the remaining part is used in the sodium ferrate preparation device. Ferric hydroxide from the flocculation sedimentation tank and sodium hypochlorite from the electro-oxidation unit are used together to prepare the sodium ferrate solution:
在双极膜电渗析装置中,废水中的钠离子、硫酸根离子和氯离子被离子交换膜分离得到盐酸和硫酸的混合酸以及氢氧化钠溶液,其中氢氧化钠溶液质量浓度为8~10%,混合酸回用于微电解装置调酸、系统内部或外部的树脂的再生和系统内部或外部的膜清洗过程中,碱溶液一部分用于中和池35调节pH和电氧化装置的碱液水箱52吸收尾气;另一部分在高铁酸钠制备装置中,先对氢氧化铁洗涤过滤,然后在低温下利用氢氧化钠溶液、洗涤后的氢氧化铁和次氯酸钠溶液制备高铁酸钠溶液,得到的高铁酸钠溶液用于焦化废水或其它废水的处理中,可以作为强氧化剂和絮凝剂使用。高铁酸钠溶液中含有的氯化钠杂质,可通过重结晶法去除,从而对高铁酸钠溶液提纯。In the bipolar membrane electrodialysis device, the sodium ions, sulfate ions and chloride ions in the wastewater are separated by the ion exchange membrane to obtain a mixed acid of hydrochloric acid and sulfuric acid and a sodium hydroxide solution. The mass concentration of the sodium hydroxide solution is 8 to 10 %, the mixed acid is used back for acid adjustment in the micro-electrolysis device, regeneration of the resin inside or outside the system, and membrane cleaning inside or outside the system. Part of the alkali solution is used in the neutralization tank 35 to adjust the pH and the alkali solution of the electro-oxidation device. The water tank 52 absorbs the exhaust gas; the other part is in the sodium ferrate preparation device. The ferric hydroxide is first washed and filtered, and then the sodium ferrate solution is prepared at low temperature using the sodium hydroxide solution, the washed ferric hydroxide and the sodium hypochlorite solution. The obtained Sodium ferrate solution is used in the treatment of coking wastewater or other wastewater and can be used as a strong oxidant and flocculant. The sodium chloride impurity contained in the sodium ferrate solution can be removed by recrystallization, thereby purifying the sodium ferrate solution.
Fe3++3OH-→Fe(OH)3 Fe 3+ +3OH - →Fe(OH) 3
2Fe(OH)3+3NaClO+4NaOH→2Na2FeO4+3NaCl+5H2O2Fe(OH) 3 +3NaClO+4NaOH→2Na 2 FeO 4 +3NaCl+5H 2 O
实施例3Example 3
选取湖北省某钢厂焦化废水膜滤浓缩液作为本发明的处理对象,实施上述实施例2,焦化废水膜滤浓缩液的水质:pH为7.0~8.5,SS浓度为20~70mg/L,电导率为15500~18000μs/cm,COD(化学需氧量)浓度为480~650mg/L,TDS(总溶解性固体物质)浓度为12800~15500mg/L,氨氮浓度为35~60mg/L,硫酸盐浓度为5000~7000mg/L,氯离子浓度为3500~5000mg/L,Ca2+浓度为260~280mg/L,Mg2+浓度为80~100mg/L。The coking wastewater membrane filtration concentrate of a steel plant in Hubei Province is selected as the treatment object of the present invention, and the above-mentioned Example 2 is implemented. The water quality of the coking wastewater membrane filtration concentrate: pH is 7.0~8.5, SS concentration is 20~70mg/L, conductivity The rate is 15500~18000μs/cm, the COD (chemical oxygen demand) concentration is 480~650mg/L, the TDS (total dissolved solids) concentration is 12800~15500mg/L, the ammonia nitrogen concentration is 35~60mg/L, sulfate The concentration is 5000~7000mg/L, the chloride ion concentration is 3500~5000mg/L, the Ca 2+ concentration is 260~280mg/L, and the Mg 2+ concentration is 80~100mg/L.
在步骤S1中:将焦化废水膜滤浓缩液经过第一吸附装置处理后,出水COD为150~170mg/L,第一吸附装置的产水进入微电解反应器10和芬顿反应器26处理;In step S1: after the coking wastewater membrane filtration concentrate is processed by the first adsorption device, the effluent COD is 150-170 mg/L, and the produced water from the first adsorption device enters the micro-electrolysis reactor 10 and the Fenton reactor 26 for processing;
在步骤S2中:沉淀池37出水COD为100~120mg/L,沉淀池37出水经过电氧化装置处理后,出水COD小于30mg/L,氨氮小于0.2mg/L;In step S2: the COD of the effluent from the sedimentation tank 37 is 100-120 mg/L. After the effluent from the sedimentation tank 37 is treated by the electro-oxidation device, the COD of the effluent is less than 30 mg/L, and the ammonia nitrogen is less than 0.2 mg/L;
在步骤S3中:电氧化装置的出水在第一除硬装置中先经过化学沉淀法去除硬度,第一除硬装置中超滤膜65的出水中硬度小于20mg/L,第一除硬装置树脂罐71出水硬度小于5mg/L,In step S3: the effluent of the electro-oxidation device undergoes chemical precipitation to remove hardness in the first hardness removal device. The hardness of the effluent of the ultrafiltration membrane 65 in the first hardness removal device is less than 20 mg/L. The resin of the first hardness removal device The hardness of the water from tank 71 is less than 5 mg/L,
在步骤S4中:第一除硬装置的出水经过纳滤装置处理,纳滤产水经过第一真空膜蒸馏浓缩处理,第一真空膜蒸馏浓水经过结晶器结晶得到氯化钠,第一真空膜蒸馏产水进入产水池储存,产水池产水达到回用水标准;纳滤浓水经过第二真空膜蒸馏装置处理后,经过低温结晶器结晶得到十水硫酸钠,In step S4: the effluent of the first hardness removal device is processed by the nanofiltration device, the nanofiltration water is concentrated by the first vacuum membrane distillation, and the concentrated water of the first vacuum membrane distillation is crystallized through the crystallizer to obtain sodium chloride. The water produced by membrane distillation enters the production tank for storage, and the water produced in the production tank reaches the reuse water standard; after the nanofiltration concentrated water is processed by the second vacuum membrane distillation device, it is crystallized in a low-temperature crystallizer to obtain sodium sulfate decahydrate.
在步骤S5中:低温结晶器排出的母液,一部分回流至第二真空膜蒸馏装置,一部分进入第二吸附装置,第二吸附装置出水的COD小于10mg/L,第二吸附装置的出水进入第二除硬装置,第二除硬装置的出水硬度小于5mg/L;In step S5: part of the mother liquor discharged from the low-temperature crystallizer flows back to the second vacuum membrane distillation device, and part enters the second adsorption device. The COD of the water effluent from the second adsorption device is less than 10 mg/L, and the effluent from the second adsorption device enters the second adsorption device. Hardness removal device, the outlet water hardness of the second hardness removal device is less than 5mg/L;
在步骤S6中:第二除硬装置的出水进入双极膜电渗析装置,最终制得硫酸溶液和盐酸溶液的混合酸以及质量浓度为8~10%的氢氧化钠溶液;高铁酸钠制备装置利用系统产生的氢氧化铁、氢氧化钠和次氯酸钠在低温下制得高铁酸钠溶液,将高铁酸钠溶液用于处理焦化废水预处理中。In step S6: the effluent from the second hardness removal device enters the bipolar membrane electrodialysis device to finally prepare a mixed acid of sulfuric acid solution and hydrochloric acid solution and a sodium hydroxide solution with a mass concentration of 8 to 10%; sodium ferrate preparation device The ferric hydroxide, sodium hydroxide and sodium hypochlorite produced by the system are used to prepare sodium ferrate solution at low temperature, and the sodium ferrate solution is used in the pretreatment of coking wastewater.
经过该工艺方法,焦化废水膜滤浓缩液资源化利用率达到95%以上,降低了处理系统的运行成本,基本实现浓缩液的零排放。Through this process, the resource utilization rate of the coking wastewater membrane filtration concentrate reaches more than 95%, which reduces the operating cost of the treatment system and basically achieves zero discharge of the concentrate.
最后所应说明的是,以上具体实施方式仅用以说明本发明的技术方案而非限制,尽管对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的思想和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail, those of ordinary skill in the art will understand that the technical solutions of the present invention can be modified or modified. Equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention shall be covered by the claims of the present invention.
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