CN116833909A - Flywheel production manufacturing device - Google Patents
Flywheel production manufacturing device Download PDFInfo
- Publication number
- CN116833909A CN116833909A CN202310990758.3A CN202310990758A CN116833909A CN 116833909 A CN116833909 A CN 116833909A CN 202310990758 A CN202310990758 A CN 202310990758A CN 116833909 A CN116833909 A CN 116833909A
- Authority
- CN
- China
- Prior art keywords
- box body
- flywheel
- shot blasting
- fixed
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000005422 blasting Methods 0.000 claims abstract description 45
- 238000004140 cleaning Methods 0.000 claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 239000000428 dust Substances 0.000 abstract description 11
- 229910000831 Steel Inorganic materials 0.000 description 15
- 239000010959 steel Substances 0.000 description 15
- 238000005096 rolling process Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/12—Apparatus using nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a flywheel production and manufacturing device, which comprises a box body, wherein one end of the box body is provided with a stand column, the top end of the stand column is symmetrically fixed with a guide rail, one end of the guide rail is fixed on the top end face of the box body, the top end face of the box body between the two guide rails is provided with a yielding groove, a supporting plate is connected between the two guide rails in a sliding way, a moving mechanism is arranged between the supporting plate and the guide rail, the top end face of the supporting plate is provided with a speed reducing motor, the output end of the speed reducing motor is connected with a fixed shaft, the bottom end of the fixed shaft is fixedly connected with a lifting hook, the bottom of the lifting hook is hooked with a hanging frame, one end of the inside of the box body is provided with a cleaning chamber, the other end of the inside of the box body is provided with a shot blasting chamber, the distance between the shot blasting chamber and a safety door is increased, and a rubber baffle curtain is arranged to prevent dust from overflowing.
Description
Technical Field
The invention belongs to the technical field of flywheel surface treatment, and particularly relates to a flywheel production and manufacturing device.
Background
The surface treatment is an important process in the flywheel production and manufacturing process, wherein the shot blasting machine is common equipment commonly used for flywheel surface treatment, and is mainly used for cleaning the surface of the flywheel, removing surface dirt, oxide layers, rust, scratches and the like, enhancing the surface roughness and adhesion, and is casting equipment for cleaning or enhancing the surface of a casting by using high-speed shots thrown out by the shot blasting machine. The shot blasting machine can simultaneously perform shakeout, core removal and cleaning on castings. Some areas are also called in the mouth sanding machines and sandblasting machines.
However, when the shot blasting machine actually works on the flywheel, the shot blasting machine mainly throws shot (steel shots or sand grains) onto the surface of the workpiece at a high speed and a certain angle through the shot blasting machine, so that the shot is impacted on the surface, dust is certainly generated in the processing process, before the workpiece is completely taken out, the shot blasting machine needs to be kept still for a certain time, the safety door can be opened to take out the workpiece after the dust in the shot blasting chamber is settled or the dust in the shot blasting machine is sucked out by the dust remover, otherwise, a large amount of dust can be discharged from the safety door to affect the air quality of the workshop when the workpiece is taken out, and meanwhile, after the workpiece is taken out, part of steel shots are sometimes mixed in grooves on the surface of the flywheel, and a certain amount of dust is attached to the surface of the shot blasting machine, so that the surface of the shot blasting machine is required to be manually wiped or cleaned by compressed gas, and the shot blasting machine is inconvenient to use.
Disclosure of Invention
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a flywheel production manufacturing installation, includes the box, box one end is provided with the stand, stand top symmetry is fixed with the guide rail, guide rail one end is fixed in the top terminal surface of box, the box is located the top terminal surface between two guide rails and has seted up the groove of stepping down, two sliding connection has the layer board between the guide rail, be provided with moving mechanism between layer board and the guide rail, layer board top terminal surface is provided with gear motor, gear motor output is connected with the fixed axle, fixed axle bottom fixedly connected with lifting hook, the hanger bottom is hooked and is had the stores pylon, the inside one end of box is provided with the clean room, the inside other end of box is provided with the shot-blasting chamber, evenly be provided with rubber baffle between clean room and the shot-blasting chamber, the shot-blasting chamber lateral wall evenly is provided with the shot-blasting machine, the inside symmetry of clean room is provided with the round brush, round brush center department is fixed with the connecting axle, connecting axle top axle body and box roof rotate and are connected, the box is located the connecting axle top and is provided with actuating mechanism.
As a preferable technical scheme of the invention, a safety door is arranged on one side of the box body, which is positioned on the cleaning room.
As a preferable technical scheme of the invention, rubber baffle plates are uniformly fixed on two sides of the inner wall of the yielding groove.
As a preferable technical scheme of the invention, a storage bin is arranged at the top of the shot blasting chamber, a discharge hole is uniformly arranged at the bottom of the storage bin, and the discharge hole is connected with a feed inlet of the shot blasting device.
As a preferable technical scheme of the invention, a hopper is arranged at the bottom of the shot blasting chamber, and a filter plate is arranged at the top of the hopper.
As a preferable technical scheme of the invention, one side of the box body is provided with a vertical screw conveyor, the feeding position of the vertical screw conveyor is connected with a hopper, and the discharging position of the vertical screw conveyor is connected with a storage bin.
As a preferable technical scheme of the invention, the moving mechanism comprises a driving motor and a rack, the driving motor body is fixed on the supporting plate, the output end of the driving motor is fixed with a gear, the rack is fixed on one of the guide rails, and the rack is in meshed connection with the gear.
Compared with the prior art, the invention has the beneficial effects that:
the cleaning chamber is independently arranged for cleaning floating ash and steel shots on the surface of the flywheel, the subsequent step of manually cleaning again is avoided, the rubber baffle is arranged between the cleaning chamber and the shot blasting chamber of the box body, firstly, dust in the shot blasting chamber is prevented from overflowing when a safety door is opened, and dust is prevented from being inhaled by workers.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a side view of the present invention;
FIG. 2 is a cross-sectional view of the case of the present invention;
FIG. 3 is a top view of the rail and the gear, rack and rubber dam of the present invention;
fig. 4 is a front view of a rubber curtain according to the present invention.
In the figure: 1. a case; 2. a column; 3. a guide rail; 4. a relief groove; 5. a supporting plate; 6. a speed reducing motor; 7. a fixed shaft; 8. a lifting hook; 9. a hanging rack; 10. a cleaning chamber; 11. shot blasting chamber; 12. a shot blasting device; 13. a rolling brush; 14. a rubber curtain; 15. a rubber baffle; 16. a storage bin; 17. a discharge port; 18. a hopper; 19. a filter plate; 20. a vertical screw conveyor; 21. a driving motor; 22. a rack; 23. a connecting shaft; 24. a safety door; 25. a gear.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples
Referring to fig. 1-4, the present invention provides the following technical solutions: the flywheel production and manufacturing device comprises a box body 1, wherein one end of the box body 1 is provided with a stand column 2, the top end of the stand column 2 is symmetrically fixed with guide rails 3, one end of each guide rail 3 is fixed on the top end face of the box body 1, a yielding groove 4 is formed in the top end face of the box body 1 between the two guide rails 3, a supporting plate 5 is slidably connected between the two guide rails 3, a moving mechanism is arranged between the supporting plate 5 and the guide rails 3, the top end face of the supporting plate 5 is provided with a gear motor 6, the output end of the gear motor 6 is connected with a fixed shaft 7, the bottom end of the fixed shaft 7 is fixedly connected with a lifting hook 8, the bottom of the lifting hook 8 is hooked with a hanging frame 9, one end inside the box body 1 is provided with a cleaning chamber 10, the other end inside the box body 1 is provided with a shot blasting chamber 11, a rubber baffle 14 is uniformly arranged between the cleaning chamber 10 and the shot blasting chamber 11, the side wall of the shot blasting chamber 11 is uniformly provided with the shot blasting device 12, the rolling brush 13 is symmetrically arranged in the cleaning chamber 10, a connecting shaft 23 is fixed at the center of the rolling brush 13, the shaft body at the top of the connecting shaft 23 is rotationally connected with the top wall of the box body 1, the top end of the box body 1 positioned at the connecting shaft 23 is provided with a driving mechanism, one side of the box body 1 positioned at the cleaning chamber 10 is provided with a safety door 24, in the embodiment, the cleaning chamber 10 is independently arranged for cleaning floating ash and steel shots on the surface of a flywheel, the subsequent step of manually cleaning again is avoided, and a rubber baffle 14 is arranged between the cleaning chamber 10 and the shot blasting chamber 11 of the box body 1, so that firstly, the steel shots are prevented from entering the cleaning chamber 10, and secondly, dust in the shot blasting chamber 11 is prevented from overflowing when the safety door 24 is opened, and dust is prevented from being inhaled by workers.
In order to prevent the steel shot from bouncing and striking the supporting plate 5, in this embodiment, as a preferred technical scheme of the present invention, rubber blocking pieces 15 are uniformly fixed on two sides of the inner wall of the yielding groove 4.
In order to facilitate the storage of the steel shot for feeding the shot blasting machine 12, in this embodiment, as a preferred technical scheme of the invention, a storage bin 16 is arranged at the top of the shot blasting chamber 11 of the box body 1, a discharge hole 17 is uniformly arranged at the bottom of the storage bin 16, and the discharge hole 17 is connected with a feed inlet of the shot blasting machine 12.
In order to recover the steel shot and remove impurities in the steel shot at the same time, in this embodiment, as a preferred technical scheme of the present invention, a hopper 18 is arranged at the bottom of the shot blasting chamber 11, and a filter plate 19 is arranged at the top of the hopper 18.
In order to facilitate automatic recovery of steel shots and conveying the steel shots to the storage bin 16, in this embodiment, as a preferred technical scheme of the present invention, a vertical screw conveyor 20 is disposed on one side of the box 1, a feeding position of the vertical screw conveyor 20 is connected with the hopper 18, and a discharging position of the vertical screw conveyor 20 is connected with the storage bin 16.
In order to conveniently drive the flywheel to move back and forth, in this embodiment, as a preferred technical scheme of the invention, the moving mechanism comprises a driving motor 21 and a rack 22, the body of the driving motor 21 is fixed on the supporting plate 5, the output end of the driving motor 21 is fixed with a gear 25, the rack 22 is fixed on one of the guide rails 3, and the rack 22 is in meshed connection with the gear 25.
In summary, when the invention is used, the flywheel is uniformly suspended on the hanging frame 9, the flywheel is output through the driving motor 21, the hanging frame 9 is driven to enter the shot blasting chamber 11 from the cleaning chamber 10 through the transmission of the gear 25 and the rack 22 by the aid of the supporting plate 5 and the lifting hook 8, the steel shots sprayed out of the shot blasting device 12 are processed on the surface of the flywheel, meanwhile, the gear motor 6 output on the supporting plate 5 drives the fixed shaft 7 and the lifting hook 8 to rotate, the hanging frame 9 drives a plurality of flywheels to rotate in the shot blasting chamber 11, the contact area between the steel shots and the flywheel surface is increased, after the surface processing is finished, the driving motor 21 output of the moving mechanism is used, the supporting plate 5 and the lifting hook 8 drive the flywheel to move to the cleaning chamber 10 through the driving mechanism, the rolling brush 13 is simultaneously driven to rotate through the connecting shaft 23, the floating ash and the steel shots on the surface of the flywheel are removed, finally, the whole body 1 is removed through the moving mechanism again, the steel shots sprayed out of the shot blasting device 12 are hit on the surface of the flywheel, the filter plate 19 is dropped on the filter plate 19, impurities are filtered, finally, the impurities are filtered through the hopper 18, and the filter bin 18 is conveyed into the storage bin 16 through the vertical screw conveyor 20, and the storage bin 16 through the connecting pipe 17.
Finally, it should be noted that: in the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
The foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. Flywheel production manufacturing installation, including box (1), its characterized in that: the utility model discloses a cleaning device, including box (1), fixed shaft (7) bottom fixedly connected with lifting hook (8), lifting hook (8) bottom is hooked with stores pylon (9), box (1) inside one end is provided with cleaning chamber (10), evenly be provided with rubber curtain (14) between cleaning chamber (10) and shot-blasting chamber (11), box (1) inside other end is provided with layer board (5), be provided with moving mechanism between layer board (5) and guide rail (3), layer board (5) top terminal surface is provided with gear motor (6), gear motor (6) output is connected with fixed shaft (7), fixed shaft (7) bottom fixedly connected with lifting hook (8), lifting hook (8) bottom is hooked with stores pylon (9), box (1) inside one end is provided with cleaning chamber (10), evenly be provided with rubber curtain (14) between cleaning chamber (10) and shot-blasting chamber (11), box (1) inside other end is provided with layer (11), evenly be provided with moving mechanism between layer board (5) and guide rail (3), side wall (11) are provided with gear motor (6) output end, are connected with impeller brush (23) and are connected with impeller shaft (23) and are connected with impeller head (13), the box body (1) is provided with a driving mechanism at the top end of the connecting shaft (23).
2. The flywheel manufacturing apparatus of claim 1, wherein: a safety door (24) is arranged on one side of the box body (1) positioned on the cleaning room (10).
3. The flywheel manufacturing apparatus of claim 2, wherein: rubber baffle plates (15) are uniformly fixed on two sides of the inner wall of the abdication groove (4).
4. A flywheel manufacturing apparatus as defined in claim 3, wherein: the shot blasting machine is characterized in that a storage bin (16) is arranged at the top of the shot blasting chamber (11) and positioned at the box body (1), a discharge hole (17) is uniformly formed in the bottom of the storage bin (16), and the discharge hole (17) is connected with a feed inlet of the shot blasting machine (12).
5. The flywheel manufacturing apparatus of claim 4, wherein: the bottom of the shot blasting chamber (11) is provided with a hopper (18), and the top of the hopper (18) is provided with a filter plate (19).
6. The flywheel manufacturing apparatus of claim 5, wherein: the automatic feeding device is characterized in that a vertical screw conveyor (20) is arranged on one side of the box body (1), a feeding position of the vertical screw conveyor (20) is connected with a hopper (18), and a discharging position of the vertical screw conveyor (20) is connected with a storage bin (16).
7. The flywheel manufacturing apparatus of claim 1, wherein: the moving mechanism comprises a driving motor (21) and a rack (22), the body of the driving motor (21) is fixed on the supporting plate (5), a gear (25) is fixed at the output end of the driving motor (21), the rack (22) is fixed on one of the guide rails (3), and the rack (22) is connected with the gear (25) in a meshed mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310990758.3A CN116833909A (en) | 2023-08-08 | 2023-08-08 | Flywheel production manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310990758.3A CN116833909A (en) | 2023-08-08 | 2023-08-08 | Flywheel production manufacturing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116833909A true CN116833909A (en) | 2023-10-03 |
Family
ID=88172694
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310990758.3A Pending CN116833909A (en) | 2023-08-08 | 2023-08-08 | Flywheel production manufacturing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116833909A (en) |
-
2023
- 2023-08-08 CN CN202310990758.3A patent/CN116833909A/en active Pending
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |