CN116825608A - Halogen lamp packaging tool and packaging method - Google Patents
Halogen lamp packaging tool and packaging method Download PDFInfo
- Publication number
- CN116825608A CN116825608A CN202311050487.XA CN202311050487A CN116825608A CN 116825608 A CN116825608 A CN 116825608A CN 202311050487 A CN202311050487 A CN 202311050487A CN 116825608 A CN116825608 A CN 116825608A
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- packaging
- plate
- halogen lamp
- hole
- movable seat
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 73
- 229910052736 halogen Inorganic materials 0.000 title claims abstract description 64
- 150000002367 halogens Chemical class 0.000 title claims abstract description 63
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000011521 glass Substances 0.000 claims abstract description 17
- 238000003384 imaging method Methods 0.000 claims abstract description 13
- 230000000149 penetrating effect Effects 0.000 claims abstract description 11
- 239000000758 substrate Substances 0.000 claims abstract description 9
- 239000011148 porous material Substances 0.000 claims abstract description 8
- 238000003466 welding Methods 0.000 claims description 12
- 238000005538 encapsulation Methods 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 4
- 238000004080 punching Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000002411 adverse Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Landscapes
- Packaging Frangible Articles (AREA)
Abstract
The invention discloses a halogen lamp packaging tool, which comprises: a substrate; the fixing seat is arranged on the base plate and is provided with a dismounting mechanism matched with the bearing block; the movable seat is arranged on one side of the fixed seat and is connected with the fine adjustment mechanism; the pre-positioning mechanism is arranged on the movable seat and provided with a shading box matched with the glass cover, one end wall of the shading box is provided with a penetrating hole opposite to the packaging hole, and one side wall of the shading box is provided with a light hole; the imaging mechanism is arranged on the movable seat and comprises a micro-pore plate which is arranged corresponding to the light holes, and a projection plate is arranged on one side of the micro-pore plate; the photoelectric processing mechanism comprises a photoelectric sensor arranged on the projection plate, wherein the signal output end of the photoelectric sensor is electrically connected with the signal input end of the processor, and the control output end of the processor is electrically connected with the control input end of the indicator. The halogen lamp packaging method is realized based on the tool, and can improve the packaging accuracy and the packaging efficiency.
Description
Technical Field
The invention relates to the technical field of halogen lamp packaging, in particular to a halogen lamp packaging tool and a halogen lamp packaging method.
Background
The halogen lamp has wide application and has high requirement on positioning accuracy when being used in an automatic detection instrument. As shown in fig. 1, the illuminant 11 of the halogen lamp is installed in the glass cover 12, the bottom of the glass cover 12 is connected with the lamp handle 13, the lamp handle 13 is encapsulated in the encapsulation hole of the bearing block 2, and the lamp feet 14 at the tail part are connected with the electric wire and the plug. The above-mentioned carrier block 2 is used for the position fixing of halogen lamp, but because the halogen lamp is small, the manufacturing tolerance between luminous body 11 and lamp base 14 is big, and the terminal surface of lamp base 14 is nonplanar, consequently, the mode of adopting the lamp base location has difficulty in guaranteeing the location accuracy and the uniformity of halogen lamp encapsulation now.
Disclosure of Invention
In order to solve the above problems, the present invention provides a halogen lamp packaging tool, and simultaneously provides a halogen lamp packaging method, which specifically adopts the following technical scheme:
the invention relates to a halogen lamp packaging tool, which comprises
A substrate;
the fixing seat is arranged on the substrate, and a dismounting mechanism matched with the bearing block is arranged on the fixing seat;
the movable seat is arranged on one side of the fixed seat, and a fine adjustment mechanism is arranged between the movable seat and the substrate;
the pre-positioning mechanism is arranged on the movable seat and provided with a shading box matched with the glass cover, one end wall of the shading box is provided with a penetrating hole opposite to the packaging hole, and one side wall of the shading box is provided with a light transmitting hole;
the imaging mechanism is arranged on the movable seat and comprises a micro-pore plate which is arranged corresponding to the light holes, and a projection plate is arranged on one side of the micro-pore plate;
the photoelectric processing mechanism comprises a photoelectric sensor arranged on the projection plate, wherein the signal output end of the photoelectric sensor is electrically connected with the signal input end of the processor, and the control output end of the processor is electrically connected with the control input end of the indicator.
The base plate is provided with a front limiting plate and a rear limiting plate, the fixing seat and the movable seat are positioned between the front limiting plate and the rear limiting plate, and the dismounting mechanism is a quick-dismantling bolt connected with the fixing seat. The spacing between the front limiting plate and the rear limiting plate is adjustable, so that the situation that the distance a between the halogen lamp luminous body and the bearing block packaging reference surface (namely the end surface opposite to the luminous body) is different can be met, namely the packaging requirements of halogen lamps with different specifications are met, and the flexible LED lamp has the characteristic of flexibility.
The fine adjustment mechanism comprises a screw hole plate arranged on the base plate and an ear plate arranged at one end of the movable seat, and the ear plate is connected with a screw handle penetrating through the screw hole plate. Through fine tuning, can accurate regulation halogen lamp luminous body and the distance of carrier block encapsulation reference surface, guarantee the encapsulation quality, avoid it to receive the bad influence of halogen lamp manufacturing tolerance and uniformity difference.
The shading box comprises a lower supporting block fixedly connected with the movable seat, an upper supporting block is arranged on the lower supporting block in a sliding mode, an elastic shading plate is arranged at one end of the upper supporting block, and the elastic shading plate, the upper supporting block and the lower supporting block enclose and form a containing cavity matched with the glass cover.
The punching hole is formed in the end plate of the lower supporting block, the light hole is formed in the side plate of the upper supporting plate, the upper supporting plate and the lower supporting plate are connected in a sliding mode through the matching of the guide groove and the guide bolt, and the guide bolt is sleeved with the pre-pressing spring.
The light hole is of a rectangular structure, and two photoelectric sensors are arranged on the projection plate and are respectively located at the opposite angles of standard projection. By adopting a plurality of photosensitive electronic elements, the judgment accuracy and the working efficiency can be improved.
The indicator is an indicator lamp and/or a buzzer.
The packaging hole is of a profiling structure matched with the lamp handle. The positioning of the halogen lamp in two directions can be realized in advance, and the packaging time is saved.
The cross section of the lamp handle is of an I-shaped structure with a top surface, a bottom surface and two side surfaces, and the packaging hole is provided with a positioning surface which is attached to the top surface, the bottom surface and the two side surfaces.
The encapsulation method of the halogen lamp comprises the following steps:
firstly, welding wires on lamp pins, preparing for electrifying, and penetrating the wires out of the packaging holes;
secondly, placing the bearing block on the fixed seat and fixing the bearing block through a disassembly and assembly mechanism;
thirdly, placing a glass cover of the halogen lamp in the shading box for fixing, enabling the illuminant to be positioned near the light hole, enabling the lamp handle to penetrate into the packaging hole, and completing preset positioning;
fourthly, switching on a power supply to enable the luminous body to emit light, and imaging small holes on the projection plate through the micro-hole plate;
fifthly, enabling the halogen lamp to move along the axis direction of the packaging hole through the fine adjustment mechanism until reaching the packaging position, and enabling the photoelectric sensor to send out an in-place prompt through the indicator;
and sixthly, turning off the power supply, filling the welding mud into the packaging holes of the bearing blocks by means of a dispensing machine, and taking out the packaged halogen lamp after the welding mud is completely solidified.
The halogen lamp packaging tool provided by the invention has the advantages that the structure is simple, the use is convenient, the profiling mechanism is arranged in the bearing block, the positioning of the lamp handle is convenient, and the packaging time is saved; the position of the lamp handle is convenient to adjust by matching the pre-positioning mechanism and the fine-tuning mechanism; meanwhile, the luminous body is amplified to a required multiple by utilizing the small-hole imaging principle, so that observation and positioning of phenomena are facilitated; the small hole imaging mechanism is matched with the photosensitive electronic element, so that the packaging and positioning efficiency and the judgment accuracy are further improved, and the interference of artificial factors is avoided. The halogen lamp packaging method realized by the packaging tool provided by the invention can rapidly and accurately judge the packaging position of the halogen lamp, eliminate the adverse effect of large manufacturing tolerance range of the halogen lamp and improve the packaging accuracy and the packaging efficiency.
Drawings
Fig. 1 is a schematic structural view of a halogen lamp.
Fig. 2 is a schematic structural diagram of a halogen lamp packaging tool according to the present invention.
Fig. 3 is a rear view of fig. 2 (parts are omitted).
Fig. 4 is a schematic view of the contoured mating of the carrier block and the lamp stem of fig. 2.
Detailed Description
The following describes embodiments of the present invention in detail with reference to the accompanying drawings, and the embodiments and specific construction processes of the present invention are given by implementing the embodiments on the premise of the technical solution of the present invention, but the scope of protection of the present invention is not limited to the following embodiments.
As shown in fig. 2-4, the halogen lamp packaging fixture of the present invention includes a substrate 3, on which a fixed seat 4 and a movable seat 5 are mounted.
The fixing seat 4 is used for installing a dismounting mechanism (only a quick-dismounting bolt 6 is selected) matched with the bearing block 2; the movable seat 5 is positioned on one side of the fixed seat 4, is connected with the base plate 3 through a guide rail, and can reciprocate along the central axis direction of the packaging hole of the bearing block 2; the movement of the movable seat 5 is realized by a fine adjustment mechanism, the fine adjustment mechanism comprises a screw hole plate 71 arranged on the base plate 3 and an ear plate 72 arranged at one end of the movable seat 5, a threaded handle 73 penetrating through the screw hole plate 71 is connected to the ear plate 72, and the distance between the halogen lamp illuminant 11 and the encapsulation reference surface (namely the end surface opposite to the illuminant) of the bearing block 2 can be accurately adjusted by rotating the threaded handle 73, so that the encapsulation quality is ensured, and the adverse effects of poor manufacturing tolerance and consistency of the halogen lamp are avoided.
The moving base 5 is provided with a pre-positioning mechanism and an imaging mechanism, which move together with the moving base 5.
The pre-positioning mechanism is provided with a shading box matched with the glass cover 12, one end wall of the shading box is provided with a penetrating hole opposite to the packaging hole of the bearing block 2, and meanwhile, one side wall of the shading box is provided with a light hole.
Specifically, the light shielding box comprises a lower supporting block 81 fixedly connected with the movable seat 5, an upper supporting block 82 is slidably mounted on the lower supporting block 81, an elastic light shielding plate 83 is mounted at one end of the upper supporting block 82, and the elastic light shielding plate 83, the upper supporting block 82 and the lower supporting block 81 are enclosed to form a containing cavity matched with the glass cover 12, so that the glass cover 12 can be positioned in advance and placed stably.
The upper support block 82 and the lower support block 81 are generally V-shaped, and the through holes are formed in the end plate of the lower support block 81 opposite to the bearing block 2, so as to be used for penetrating the lamp holder 13 and pre-installing the lamp holder and the bearing block 2. In order to achieve the above purpose, the packaging hole of the bearing block 2 is a profiling structure matched with the lamp handle 13. Normally, the cross section of the lamp handle 13 is an i-shaped structure with a top surface, a bottom surface and two side surfaces (see fig. 3), and correspondingly, the packaging hole of the bearing block 2 is at least provided with positioning surfaces attached to the top surface, the bottom surface and the two side surfaces, so that the pre-positioning of the halogen lamp in two directions is realized, and the packaging time is saved.
Guide bolts 85 are arranged on two sides of the top of the lower support block 81, two longitudinal guide grooves 86 are correspondingly formed in the upper support block 82, the upper support block 82 can slide on the upper surface of the lower support block 81 through the cooperation of the guide grooves 86 and the guide bolts 85, and when the upper support block 82 is far away from the bearing block 2, the shading box is opened; conversely, when the upper support block 82 approaches the carrier block 2, the light shielding box is closed. Normally, a preload spring 87 is attached to the guide bolt 85. When the guide bolt 85 is screwed down, the upper support block 82 and the lower support block 81 are enclosed to form a containing cavity to clamp the glass cover 12 of the halogen lamp, and the reaction force generated by the pre-pressing spring 87 can protect the glass cover 12 from being damaged. The elastic light shielding plate 83 is fixed on the upper supporting plate 82, axial fixation of the glass cover 12 is completed by means of self elasticity, and meanwhile, the elastic light shielding plate 83 can prevent light from overflowing and has a protective effect on eyes. In order to make the illuminant 11 transmit light to the imaging mechanism outside the light shielding box, the side wall of the upper supporting block 82 is generally provided with the light transmitting hole.
The imaging mechanism is mounted on the movable base 5, and includes a microplate 91 disposed corresponding to the light-transmitting holes, and a projection plate 92 mounted on one side of the microplate 91. When the halogen lamp luminous body 11 is moved to a preset packaging position through the fine adjustment mechanism, the luminous body 11, the light holes and micropores on the micropore plate 91 are arranged in a collinear mode, small-hole imaging can be carried out on the projection plate 92, an operator judges the packaging displacement end point according to imaging definition and the like, or the photoelectric processing mechanism judges the position of the packaging displacement end point, so that interference of human factors is avoided, and the efficiency and the judgment accuracy of packaging positioning are improved.
The micro-porous plate 91 can be installed through a micro-porous fixing plate, and is convenient to replace or maintain. The distance a between the halogen lamp luminous body 11 and the encapsulation reference surface of the bearing block 2 and the ratio b between the spacing between the projection plate 92 and the micro-pore plate 91 and the spacing between the micro-pore plate 91 and the luminous body 11 are determined according to the design scheme.
The photoelectric processing mechanism comprises a photoelectric sensor 1001 arranged on a projection board 92, wherein a signal output end of the photoelectric sensor 1001 is electrically connected with a signal input end of a processor 1002, and a control output end of the processor 1002 is electrically connected with a control input end of an indicator. In order to improve the determination accuracy, the light hole adopts a rectangular structure, and two photoelectric sensors 1001 are mounted on the projection plate 92 and are respectively located at the diagonal positions of standard projection. The indicator is usually an indicator light and/or a buzzer.
Preferably, a front limiting plate 1101 and a rear limiting plate 1102 are further installed on the substrate 3, and are disposed on the outer sides of the fixed seat 4 and the movable seat 5, wherein the front limiting plate is used for limiting the lower supporting block 81, and the rear limiting plate is used for limiting the movable seat 5, so as to meet the condition that the distances between the halogen lamp luminous body 11 and the encapsulation reference surface of the bearing block 2 are different, namely, meet the encapsulation requirements of halogen lamps with different specifications, and the invention has a flexible characteristic.
The method for packaging the halogen lamp is implemented through the halogen lamp packaging tool and comprises the following steps:
firstly, welding an electric wire 15 on a lamp pin 14, preparing for electrifying, and penetrating the electric wire 15 out of a packaging hole;
secondly, placing the bearing block 2 on the fixed seat 4 and fixing the bearing block by a disassembly and assembly mechanism;
thirdly, placing the glass cover 12 of the halogen lamp in a shading box for fixing, enabling the illuminant 11 to be positioned near the light hole, enabling the lamp handle 13 to penetrate into the packaging hole, and completing the preset positioning;
fourth, the power is turned on to make the illuminant 11 emit light, and the micro-hole imaging is performed on the projection plate 92 through the micro-hole plate 91;
fifthly, moving the halogen lamp along the axis direction of the packaging hole through the fine adjustment mechanism until reaching the packaging position, and at the moment, sending out an in-place prompt by the photoelectric sensor 1001 through the indicator;
and sixthly, turning off the power supply, filling the welding mud into the packaging holes of the bearing blocks 2 by means of a dispensing machine, and taking out the packaged halogen lamp after the welding mud is completely solidified.
In particular, the implementation of specific operation steps can be performed according to the site situation, and will be exemplified below.
Example 1:
1) Welding the electric wire 15 and the lamp feet 14, and crimping the electric wire 15 and the plug 16, wherein the electric wire 15 penetrates through the bearing block 2 in the process;
2) Placing the bearing block 2 on the positioning block 11, and screwing the quick-release bolt 6 to fix the bearing block 2;
3) The halogen lamp glass cover 12 is placed on the lower supporting block 81, and the upper supporting block 82 is slid along the guide bolt 85, so that the upper supporting block 82 and the lower supporting block 81 are positioned along the axial direction of the package hole of the bearing block 2. The halogen lamp is positioned along the axis direction of the packaging hole of the bearing block 2 through the accommodating cavity formed by the upper supporting block 82, the lower supporting block 81 and the elastic light shielding plate 83 fixed on the upper supporting block 82, the guide bolt 85 is screwed, and the positioning and the protection of the halogen lamp are finished by means of the pre-pressing spring 87;
4) The plug 16 is connected with the circuit control board and is powered on, so that the luminous body 11 emits light, the threaded handle 73 of the fine adjustment mechanism is rotated, so that the halogen lamp moves along the axis direction of the packaging hole of the bearing block 2 until the photoelectric sensor 1001 receives projection at the same time, and the power supply is turned off after the photoelectric processing mechanism judges that the projection position is accurate;
5) Filling welding mud into the packaging holes of the bearing blocks 2 by means of a glue dispenser, unscrewing the quick-release bolts 6 and the guide bolts 85 after the welding mud is completely solidified, and pulling the upper supporting blocks 82 along the guide bolts 85 to ensure that the upper supporting blocks 82 are out of the direction of disengaging the lower supporting blocks 81 until the packaged halogen lamp components are completely exposed;
6) And taking out the halogen lamp assembly.
It should be noted that, in the description of the present invention, terms such as "front", "rear", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Claims (10)
1. Halogen lamp encapsulation frock, its characterized in that: comprising
A substrate;
the fixing seat is arranged on the substrate, and a dismounting mechanism matched with the bearing block is arranged on the fixing seat;
the movable seat is arranged on one side of the fixed seat, and a fine adjustment mechanism is arranged between the movable seat and the substrate;
the pre-positioning mechanism is arranged on the movable seat and provided with a shading box matched with the glass cover, one end wall of the shading box is provided with a penetrating hole opposite to the packaging hole, and one side wall of the shading box is provided with a light transmitting hole;
the imaging mechanism is arranged on the movable seat and comprises a micro-pore plate which is arranged corresponding to the light holes, and a projection plate is arranged on one side of the micro-pore plate;
the photoelectric processing mechanism comprises a photoelectric sensor arranged on the projection plate, wherein the signal output end of the photoelectric sensor is electrically connected with the signal input end of the processor, and the control output end of the processor is electrically connected with the control input end of the indicator.
2. The halogen lamp packaging tooling of claim 1, wherein: the base plate is provided with a front limiting plate and a rear limiting plate, the fixing seat and the movable seat are positioned between the front limiting plate and the rear limiting plate, and the dismounting mechanism is a quick-dismantling bolt connected with the fixing seat.
3. The halogen lamp packaging tooling of claim 1, wherein: the fine adjustment mechanism comprises a screw hole plate arranged on the base plate and an ear plate arranged at one end of the movable seat, and the ear plate is connected with a screw handle penetrating through the screw hole plate.
4. The halogen lamp packaging tooling of claim 1, wherein: the shading box comprises a lower supporting block fixedly connected with the movable seat, an upper supporting block is arranged on the lower supporting block in a sliding mode, an elastic shading plate is arranged at one end of the upper supporting block, and the elastic shading plate, the upper supporting block and the lower supporting block enclose and form a containing cavity matched with the glass cover.
5. The halogen lamp packaging tooling of claim 4, wherein: the punching hole is formed in the end plate of the lower supporting block, the light hole is formed in the side plate of the upper supporting plate, the upper supporting plate and the lower supporting plate are connected in a sliding mode through the matching of the guide groove and the guide bolt, and the guide bolt is sleeved with the pre-pressing spring.
6. The halogen lamp packaging tooling of claim 1, wherein: the light hole is of a rectangular structure, and two photoelectric sensors are arranged on the projection plate and are respectively located at the opposite angles of standard projection.
7. The halogen lamp packaging tooling of claim 1, wherein: the indicator is an indicator lamp and/or a buzzer.
8. The halogen lamp packaging tooling of claim 1, wherein: the packaging hole is of a profiling structure matched with the lamp handle.
9. The halogen lamp packaging tool of claim 8, wherein: the cross section of the lamp handle is of an I-shaped structure with a top surface, a bottom surface and two side surfaces, and the packaging hole is provided with a positioning surface which is attached to the top surface, the bottom surface and the two side surfaces.
10. A method for packaging a halogen lamp, which is realized by the halogen lamp packaging fixture according to any one of claims 1 to 9, and mainly comprises the following steps:
firstly, welding wires on lamp pins, preparing for electrifying, and penetrating the wires out of the packaging holes;
secondly, placing the bearing block on the fixed seat and fixing the bearing block through a disassembly and assembly mechanism;
thirdly, placing a glass cover of the halogen lamp in the shading box for fixing, enabling the illuminant to be positioned near the light hole, enabling the lamp handle to penetrate into the packaging hole, and completing preset positioning;
fourthly, switching on a power supply to enable the luminous body to emit light, and imaging small holes on the projection plate through the micro-hole plate;
fifthly, enabling the halogen lamp to move along the axis direction of the packaging hole through the fine adjustment mechanism until reaching the packaging position, and enabling the photoelectric sensor to send out an in-place prompt through the indicator;
and sixthly, turning off the power supply, filling the welding mud into the packaging holes of the bearing blocks by means of a dispensing machine, and taking out the packaged halogen lamp after the welding mud is completely solidified.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311050487.XA CN116825608A (en) | 2023-08-21 | 2023-08-21 | Halogen lamp packaging tool and packaging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311050487.XA CN116825608A (en) | 2023-08-21 | 2023-08-21 | Halogen lamp packaging tool and packaging method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116825608A true CN116825608A (en) | 2023-09-29 |
Family
ID=88124295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311050487.XA Pending CN116825608A (en) | 2023-08-21 | 2023-08-21 | Halogen lamp packaging tool and packaging method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116825608A (en) |
-
2023
- 2023-08-21 CN CN202311050487.XA patent/CN116825608A/en active Pending
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| PB01 | Publication | ||
| PB01 | Publication | ||
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Country or region after: China Address after: 450016 No.199, Jingkai 15th Street, Zhengzhou Economic and Technological Development Zone, Henan Province Applicant after: AUTOBIO LABTEC INSTRUMENTS Co.,Ltd. Address before: No. 199, 15th Street, economic and Technological Development Zone, Zhengzhou City, Henan Province Applicant before: AUTOBIO LABTEC INSTRUMENTS Co.,Ltd. Country or region before: China |