CN116812991A - Preparation method, device and precursor of a ternary precursor - Google Patents

Preparation method, device and precursor of a ternary precursor Download PDF

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CN116812991A
CN116812991A CN202310763740.XA CN202310763740A CN116812991A CN 116812991 A CN116812991 A CN 116812991A CN 202310763740 A CN202310763740 A CN 202310763740A CN 116812991 A CN116812991 A CN 116812991A
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precursor
reaction solution
storage tank
liquid storage
liquid
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罗明明
刘刚
徐乾松
焦凯龙
梁亮亮
王金龙
俞剑飞
赵迪俞
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Ningbo Ronbay Lithium Battery Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/80Compounds containing nickel, with or without oxygen or hydrogen, and containing one or more other elements
    • C01G53/82Compounds containing nickel, with or without oxygen or hydrogen, and containing two or more other elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/04Combinations of filters with settling tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/40Complex oxides containing nickel and at least one other metal element
    • C01G53/42Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2
    • C01G53/44Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/51Particles with a specific particle size distribution
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/11Powder tap density
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)

Abstract

本申请涉及前驱体制备技术领域,特别涉及一种三元前驱体的制备方法、装置及前驱体。该制备方法包括如下步骤:步骤A)、反应溶液在pH1下反应t1时间,以生成预设数量的前驱体晶核;步骤B)、在t2时间内,将反应溶液的pH1降至pH2;步骤C)、反应溶液在pH2下反应t3时间,以得到预设中值粒径的前驱体;其中,pH1与pH2的差值为0.4‑1;至少步骤A)中的反应溶液经过固液分离得到的澄清液回流至步骤C)的反应溶液中,从而使前驱体粒度分布集中度高,形态好,小颗粒的前驱体很少,从而提升正极材料的性能、以及电池的安全性能,且该方法制备的前驱体的颗粒分布均匀、球形度好,振实密度相对较高,产品质量稳定。

The present application relates to the technical field of precursor preparation, and in particular to a preparation method, device and precursor of a ternary precursor. The preparation method includes the following steps: step A), react the reaction solution at pH1 for t1 time to generate a preset number of precursor crystal nuclei; step B), reduce the pH1 of the reaction solution to pH2 within t2 time; step C), react the reaction solution at pH2 for t3 time to obtain a precursor with a preset median particle size; where the difference between pH1 and pH2 is 0.4-1; at least the reaction solution in step A) is obtained by solid-liquid separation The clarified liquid is refluxed into the reaction solution of step C), so that the precursor particle size distribution is highly concentrated, the shape is good, and there are very few small particles of precursor, thereby improving the performance of the cathode material and the safety performance of the battery, and this method The prepared precursor has uniform particle distribution, good sphericity, relatively high tap density, and stable product quality.

Description

一种三元前驱体的制备方法、装置及前驱体Preparation method, device and precursor of ternary precursor

技术领域Technical field

本申请涉及前驱体制备技术领域,特别涉及一种三元前驱体的制备方法、装置及前驱体。The present application relates to the technical field of precursor preparation, and in particular to a preparation method, device and precursor of a ternary precursor.

背景技术Background technique

正极材料的性能对电池的性能有着至关重要的影响,其中,三元正极材料具有显著的三元协同效应,能量密度高、成本相对较低、安全功能较好,已成为目前锂电池正极材料的主要开发方向。三元前驱体是制备三元正极材料的关键原料,很大程度上决定了正极材料的性能。三元前驱体通常由三元液、碱液和氨水在一定条件下反应合成,再经过陈化、固液分离等步骤制成成品。其中,固液分离环节产生大量母液,每生产一吨三元前驱体产生母液15m3。目前,传统的处理三元前驱体废水的工艺是采用气提工艺处理,回收氨水循环利用,重金属生产氢氧化物,汽提排水调节pH之后采用冷冻结晶工艺回收盐溶液。上述废水处理方法步骤较多,工艺复杂,运行成本较高。The performance of the cathode material has a crucial impact on the performance of the battery. Among them, the ternary cathode material has a significant ternary synergistic effect, high energy density, relatively low cost, and good safety functions. It has become the current cathode material for lithium batteries. the main development direction. Ternary precursor is the key raw material for preparing ternary cathode materials, which largely determines the performance of cathode materials. The ternary precursor is usually synthesized by the reaction of ternary liquid, alkali liquid and ammonia water under certain conditions, and is then made into finished products through aging, solid-liquid separation and other steps. Among them, the solid-liquid separation process produces a large amount of mother liquor, and each ton of ternary precursor produced produces 15m 3 of mother liquor. At present, the traditional process for treating ternary precursor wastewater is to use a gas stripping process to recover ammonia water for recycling, heavy metals to produce hydroxides, stripping drainage to adjust the pH, and then using a freezing crystallization process to recover the salt solution. The above-mentioned wastewater treatment methods have many steps, complex processes, and high operating costs.

发明内容Contents of the invention

本申请公开了一种三元前驱体的制备方法、装置及前驱体,以解决现有三元前驱体制备过程产生的废水处理工艺复杂且运行成本较高的问题。This application discloses a preparation method, device and precursor of a ternary precursor to solve the problems of complex wastewater treatment processes and high operating costs caused by the existing ternary precursor preparation process.

为达到上述目的,本申请提供以下技术方案:In order to achieve the above purpose, this application provides the following technical solutions:

第一方面,本申请提供一种三元前驱体的制备方法,该制备方法包括如下步骤:In a first aspect, this application provides a method for preparing a ternary precursor, which method includes the following steps:

步骤A)、反应溶液在pH1下反应t1时间,以生成预设数量的前驱体晶核;Step A): react the reaction solution at pH 1 for t1 time to generate a preset number of precursor crystal nuclei;

步骤B)、在t2时间内,将反应溶液的pH1降至pH2;Step B), within t2 time, reduce the pH1 of the reaction solution to pH2;

步骤C)、反应溶液在pH2下反应t3时间,以得到预设中值粒径的前驱体;Step C): react the reaction solution at pH 2 for t3 to obtain a precursor with a preset median particle size;

其中,pH1与pH2的差值为0.4-1;至少步骤A)中的反应溶液经过固液分离得到的澄清液回流至步骤C)的反应溶液中。Wherein, the difference between pH1 and pH2 is 0.4-1; at least the clear liquid obtained by solid-liquid separation of the reaction solution in step A) is refluxed into the reaction solution in step C).

进一步地,10.7≤pH1≤11.5,1h≤t1≤8h;10≤pH2≤10.5,10h≤t2≤20h,70h≤t3≤80h,t=t1+t2+t3,t≤100h。Further, 10.7≤pH1≤11.5, 1h≤t1≤8h; 10≤pH2≤10.5, 10h≤t2≤20h, 70h≤t3≤80h, t=t1+t2+t3, t≤100h.

进一步地,步骤A)中反应溶液的氨水浓度为C1,步骤C)中反应溶液的氨水浓度为C2,其中,1g/L≤C1≤8g/L,1g/L≤C2≤8g/L。Further, the ammonia concentration of the reaction solution in step A) is C1, and the ammonia concentration of the reaction solution in step C) is C2, where 1g/L≤C1≤8g/L and 1g/L≤C2≤8g/L.

进一步地,调控澄清液的pH值至pH3,调控澄清液的氨水浓度至C3,其中,13≤pH3≤14,10g/L≤C3≤15g/L。Further, the pH value of the clarified liquid is adjusted to pH3, and the ammonia concentration of the clarified liquid is adjusted to C3, where 13≤pH3≤14 and 10g/L≤C3≤15g/L.

进一步地,还包括根据反应时间t调控反应溶液的进料流量Q:Further, it also includes regulating the feed flow rate Q of the reaction solution according to the reaction time t:

0h≤t≤8h,100L/h≤Q≤200L/h;0h≤t≤8h, 100L/h≤Q≤200L/h;

8h<t≤16h,400L/h≤Q≤600L/h;8h<t≤16h, 400L/h≤Q≤600L/h;

16h<t,800L/h≤Q≤1000L/h。16h<t, 800L/h≤Q≤1000L/h.

进一步地,还包括根据反应溶液的固含量G调控反应溶液的搅拌速度M:Further, it also includes regulating the stirring speed M of the reaction solution according to the solid content G of the reaction solution:

G≤100g/L,450r/min≤M≤500r/min;G≤100g/L, 450r/min≤M≤500r/min;

100g/L<G≤200g/L,350r/min≤Q≤400r/min;100g/L<G≤200g/L, 350r/min≤Q≤400r/min;

200g/L<G≤300g/L,250r/min≤Q≤300r/min;200g/L<G≤300g/L, 250r/min≤Q≤300r/min;

300g/L<G,150r/min≤Q≤200r/min。300g/L<G, 150r/min≤Q≤200r/min.

第二方面,本申请提供一种应用第一方面的制备方法的装置,该装置包括反应釜、与反应釜连通的回收组件;反应釜用于制备三元前驱体,回收组件用于回收处理反应釜内的反应溶液。In a second aspect, this application provides a device for applying the preparation method of the first aspect. The device includes a reaction kettle and a recovery component connected to the reaction kettle; the reaction kettle is used to prepare a ternary precursor, and the recovery component is used to recover and process the reaction. reaction solution in the kettle.

进一步地,回收组件包括与反应釜连通的第一储液罐和与第一储液罐连通的第二储液罐,第二储液罐的排液管与反应釜连通;第一储液罐用于过滤反应溶液以得到澄清液,第二储液罐用于储存澄清液并调控澄清液的pH值和氨水浓度。Further, the recovery component includes a first liquid storage tank connected to the reaction kettle and a second liquid storage tank connected to the first liquid storage tank. The drain pipe of the second liquid storage tank is connected to the reaction kettle; the first liquid storage tank It is used to filter the reaction solution to obtain the clarified liquid, and the second liquid storage tank is used to store the clarified liquid and regulate the pH value and ammonia concentration of the clarified liquid.

进一步地,第一储液罐内设有纵向延伸的分隔板,分隔板将第一储液罐的腔室划分为左腔室和右腔室,左腔室与反应釜连通,右腔室与第二储液罐连通;分隔板包括下板体和与下板体连接的上板体,上板体设有多个过滤孔。Further, a longitudinally extending partition plate is provided in the first liquid storage tank. The partition plate divides the chamber of the first liquid storage tank into a left chamber and a right chamber. The left chamber is connected to the reaction kettle, and the right chamber is connected to the reactor. The chamber is connected with the second liquid storage tank; the partition plate includes a lower plate body and an upper plate body connected to the lower plate body, and the upper plate body is provided with a plurality of filter holes.

进一步地,左腔室的底部自远离分隔板的一端至分隔板逐渐升高,右腔室的底部自分隔板至远离分隔板的一端逐渐降低。Further, the bottom of the left chamber gradually rises from the end far away from the partition plate to the partition plate, and the bottom of the right chamber gradually decreases from the end far away from the partition plate to the end far away from the partition plate.

第三方面,本申请提供一种应用第一方面的制备方法制备的前驱体,该前驱体的比表面积为7~15m2/g,前驱体的粒度分布的跨度为0.5~0.7。In a third aspect, the present application provides a precursor prepared by applying the preparation method of the first aspect. The specific surface area of the precursor is 7 to 15 m 2 /g, and the span of the particle size distribution of the precursor is 0.5 to 0.7.

进一步地,前驱体的振实密度为1.9~2.3g/cm3;前驱体在粉末压实测试中,压力为0.5T时,前驱体压缩之前的中值粒径和前驱体压缩之后的中值粒径的差值与前驱体压缩之前的中值粒径的比值小于等于3%。Further, the tap density of the precursor is 1.9~2.3g/cm 3 ; in the powder compaction test of the precursor, when the pressure is 0.5T, the median particle size before the precursor is compressed and the median diameter after the precursor is compressed The ratio of the difference in particle size to the median particle size before compression of the precursor is less than or equal to 3%.

进一步地,沿前驱体的核心至前驱体的外表面的方向,前驱体包括疏松内核、紧密层和疏松层。Further, along the direction from the core of the precursor to the outer surface of the precursor, the precursor includes a loose core, a tight layer and a loose layer.

采用本申请的技术方案,产生的有益效果如下:The beneficial effects produced by adopting the technical solution of this application are as follows:

本申请提供的三元前驱体的制备方法,其中,步骤A)中的反应溶液的pH值(pH1)更高,有助于反应溶液形成预设数量和大小的晶核,然后使反应溶液的pH值在t2时间内自pH1降至pH2,将反应溶液由成核环境切换成生长环境,在该过程颗粒将完成由成核到生长的转变;待成核结束后,通过将反应溶液的pH值稳定在pH2,直至生长至预设中值粒径,本申请中通过控制pH1与pH2的差值以及反应时间制成的前驱体的颗粒分布均匀、球形度好,振实密度相对较高,产品质量稳定;回收得到的澄清液的浓度相对于原料的碱液浓度更低,澄清液通入步骤C)中的反应溶液中的分散性更好,可以有效避免反应溶液因局部pH过高产生细粉的现象,从而使前驱体粒度分布集中度高,形态好,小颗粒的前驱体很少,从而提升正极材料的性能、以及电池的安全性能。In the preparation method of the ternary precursor provided by this application, the pH value (pH1) of the reaction solution in step A) is higher, which helps the reaction solution to form a preset number and size of crystal nuclei, and then makes the reaction solution The pH value drops from pH1 to pH2 within t2, switching the reaction solution from a nucleation environment to a growth environment. During this process, the particles will complete the transition from nucleation to growth; after the nucleation is completed, the pH of the reaction solution is changed. The value is stable at pH2 until it grows to the preset median particle size. In this application, the precursor made by controlling the difference between pH1 and pH2 and the reaction time has uniform particle distribution, good sphericity, and a relatively high tap density. The product quality is stable; the concentration of the recovered clarified liquid is lower than the alkali concentration of the raw material, and the dispersion of the clarified liquid into the reaction solution in step C) is better, which can effectively avoid the reaction solution due to excessive local pH. The phenomenon of fine powder makes the precursor particle size distribution highly concentrated and good in shape. There are very few small particles of precursor, thereby improving the performance of the cathode material and the safety performance of the battery.

附图说明Description of the drawings

图1为本申请一种实施例提供的装置的结构示意图;Figure 1 is a schematic structural diagram of a device provided by an embodiment of the present application;

图2为本申请一种实施例提供的第一储液罐的结构示意图;Figure 2 is a schematic structural diagram of a first liquid storage tank provided by an embodiment of the present application;

图3为本申请一种实施例提供的反应釜的俯视图;Figure 3 is a top view of a reactor provided by an embodiment of the present application;

图4为本申请另一种实施例提供的反应釜的俯视图;Figure 4 is a top view of a reactor provided by another embodiment of the present application;

图5为本申请又一种实施例提供的反应釜的俯视图;Figure 5 is a top view of a reactor provided by another embodiment of the present application;

图6为本申请一种实施例提供的第二储液罐的俯视图;Figure 6 is a top view of a second liquid storage tank provided by an embodiment of the present application;

图7为本申请实施例1制备的三元前驱体的2K倍SEM图;Figure 7 is a 2K times SEM image of the ternary precursor prepared in Example 1 of the present application;

图8为本申请实施例1制备的三元前驱体的10K倍SEM图;Figure 8 is a 10K times SEM image of the ternary precursor prepared in Example 1 of the present application;

图9为本申请实施例1制备的三元前驱体的6K倍SEM剖面图;Figure 9 is a 6K times SEM cross-sectional view of the ternary precursor prepared in Example 1 of the present application;

图10为本申请对比例1制备的三元前驱体的1K倍SEM图;Figure 10 is a 1K times SEM image of the ternary precursor prepared in Comparative Example 1 of the present application;

图11为本申请对比例3制备的三元前驱体的1K倍SEM图。Figure 11 is a 1K times SEM image of the ternary precursor prepared in Comparative Example 3 of the present application.

附图标记:Reference signs:

100-反应釜;110-第一进料管;120-第一进碱管;130-第一进氨管;140-第一进氮管;150-第一回流管;160-第二回流管;170-导流筒;200-回收组件;210-第一储液罐;211-分隔板;211a-上板体;211b-下板体;220-第二储液罐;221-第二进碱管;222-第二进氨管;223-第二进水管;300-中转釜;400-浓密机;100-reactor; 110-first feed pipe; 120-first alkali feed pipe; 130-first ammonia feed pipe; 140-first nitrogen feed pipe; 150-first reflux pipe; 160-second reflux pipe ; 170-guide tube; 200-recovery component; 210-first liquid storage tank; 211-separator plate; 211a-upper plate body; 211b-lower plate body; 220-second liquid storage tank; 221-second Alkali inlet pipe; 222-second ammonia inlet pipe; 223-second water inlet pipe; 300-transfer kettle; 400-thickener;

01-左腔室;02-右腔室;03-过滤孔;04-溢流口;05-排料口;06-排液口;07-进液口;。01-left chamber; 02-right chamber; 03-filter hole; 04-overflow port; 05-discharge port; 06-discharge port; 07-liquid inlet;.

具体实施方式Detailed ways

为了使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请作进一步地详细描述,显然,所描述的实施例仅仅是本申请一部份实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be described in further detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all of them. . Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.

本申请实施例描述的应用场景是为了更加清楚的说明本申请实施例的技术方案,并不构成对于本申请实施例提供的技术方案的限定,本领域普通技术人员可知,随着新应用场景的出现,本申请实施例提供的技术方案对于类似的技术问题,同样适用。其中,在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。The application scenarios described in the embodiments of the present application are for the purpose of more clearly explaining the technical solutions of the embodiments of the present application, and do not constitute a limitation on the technical solutions provided by the embodiments of the present application. Persons of ordinary skill in the art will know that with the emergence of new application scenarios It appears that the technical solutions provided by the embodiments of this application are also applicable to similar technical problems. Among them, in the description of this application, unless otherwise stated, the meaning of "plurality" is two or more.

三元正极材料具有优异的综合性能,已经成为制作锂电池的关键材料之一。然而三元前驱体在共沉淀制备过程中会生成大量的废水,现有的废水处理方法步骤较多,工艺复杂,运行成本较高。Ternary cathode materials have excellent comprehensive properties and have become one of the key materials for making lithium batteries. However, the ternary precursor will generate a large amount of wastewater during the co-precipitation preparation process. The existing wastewater treatment methods have many steps, complex processes, and high operating costs.

有鉴于此,本申请实施例提供一种三元前驱体的制备方法,该制备方法包括如下步骤:In view of this, embodiments of the present application provide a method for preparing a ternary precursor. The preparation method includes the following steps:

步骤A)、反应溶液在pH1下反应t1时间,以生成预设数量的前驱体晶核;Step A): react the reaction solution at pH 1 for t1 time to generate a preset number of precursor crystal nuclei;

步骤B)、在t2时间内,将反应溶液的pH1降至pH2;Step B), within t2 time, reduce the pH1 of the reaction solution to pH2;

步骤C)、反应溶液在pH2下反应t3时间,以得到预设中值粒径的前驱体;Step C): react the reaction solution at pH 2 for t3 to obtain a precursor with a preset median particle size;

其中,pH1与pH2的差值为0.4-1;pH1与pH2的差值可以是0.4、0.5、0.6、0.7、0.8、0.9或者1,但不限于所列举的数值,数值范围内其它未列举的数值同样适用;至少步骤A)中的反应溶液经过固液分离得到的澄清液回流至步骤C)的反应溶液中。Among them, the difference between pH1 and pH2 is 0.4-1; the difference between pH1 and pH2 can be 0.4, 0.5, 0.6, 0.7, 0.8, 0.9 or 1, but is not limited to the listed values. Other values within the range are not listed. The same numerical values apply; at least the clear liquid obtained by solid-liquid separation of the reaction solution in step A) is refluxed into the reaction solution in step C).

在本申请的一种实施例中,10.7≤pH1≤11.5,1h≤t1≤8h;10≤pH2≤10.5,10h≤t2≤20h,70h≤t3≤80h,t=t1+t2+t3,t≤100h。步骤A)中的反应溶液的pH值(pH1)更高,以生成预设数量和大小的晶核,步骤C)中的反应溶液的pH值(pH2)较低,以使晶核迅速生长至预设粒径。In an embodiment of the present application, 10.7≤pH1≤11.5, 1h≤t1≤8h; 10≤pH2≤10.5, 10h≤t2≤20h, 70h≤t3≤80h, t=t1+t2+t3, t≤ 100h. The pH value (pH1) of the reaction solution in step A) is higher to generate a preset number and size of crystal nuclei, and the pH value (pH2) of the reaction solution in step C) is lower to allow the crystal nuclei to grow rapidly to Default particle size.

在本申请的一种实施例中,步骤A)中反应溶液的氨水浓度为C1,步骤C)中反应溶液的氨水浓度为C2,其中,1g/L≤C1≤8g/L,1g/L≤C2≤8g/L。通过控制步骤A)和步骤C)中的氨水浓度,有助于控制反应过程的络合强度以及调控一次颗粒形貌。In an embodiment of the present application, the ammonia concentration of the reaction solution in step A) is C1, and the ammonia concentration of the reaction solution in step C) is C2, where 1g/L≤C1≤8g/L, 1g/L≤ C2≤8g/L. By controlling the ammonia concentration in steps A) and C), it helps to control the complexation intensity of the reaction process and regulate the morphology of the primary particles.

在本申请的一种实施例中,调控澄清液的pH值至pH3,调控澄清液的氨水浓度至C3,其中,13≤pH3≤14,10g/L≤C3≤15g/L。可以理解的是,调控澄清液的pH值和氨水浓度,以使其可以作为步骤C)中的原料,避免在反应釜中再通入碱液和氨水,本申请实施例中的方法可以将反应产生的废液中的碱和氨回收利用,减少废水处理量,减少原料用量,降低成本。In one embodiment of the present application, the pH value of the clarified liquid is adjusted to pH3, and the ammonia concentration of the clarified liquid is adjusted to C3, where 13≤pH3≤14 and 10g/L≤C3≤15g/L. It can be understood that the pH value and ammonia concentration of the clarified liquid are adjusted so that it can be used as the raw material in step C) to avoid introducing alkali liquor and ammonia water into the reaction kettle. The method in the embodiment of the present application can make the reaction The alkali and ammonia in the generated waste liquid are recycled to reduce the amount of wastewater treatment, the amount of raw materials used, and the cost.

在本申请的一种实施例中,还包括根据反应时间t调控反应溶液的进料流量Q:In an embodiment of the present application, it also includes regulating the feed flow rate Q of the reaction solution according to the reaction time t:

0h≤t≤8h,100L/h≤Q≤200L/h;0h≤t≤8h, 100L/h≤Q≤200L/h;

8h<t≤16h,400L/h≤Q≤600L/h;8h<t≤16h, 400L/h≤Q≤600L/h;

16h<t,800L/h≤Q≤1000L/h。16h<t, 800L/h≤Q≤1000L/h.

可以理解的是,为了保证反应过程中晶核粒度涨幅相同,反应后期生长所需的料液更多,因此,根据反应时间t需分阶段提高料液流量Q。It can be understood that in order to ensure the same increase in crystal nucleation particle size during the reaction, more feed liquid is required for growth in the later stages of the reaction. Therefore, the feed liquid flow rate Q needs to be increased in stages according to the reaction time t.

在本申请的一种实施例中,还包括根据反应溶液的固含量G调控反应溶液的搅拌速度M:In an embodiment of the present application, it also includes regulating the stirring speed M of the reaction solution according to the solid content G of the reaction solution:

G≤100g/L,450r/min≤M≤500r/min;G≤100g/L, 450r/min≤M≤500r/min;

100g/L<G≤200g/L,350r/min≤Q≤400r/min;100g/L<G≤200g/L, 350r/min≤Q≤400r/min;

200g/L<G≤300g/L,250r/min≤Q≤300r/min;200g/L<G≤300g/L, 250r/min≤Q≤300r/min;

300g/L<G,150r/min≤Q≤200r/min。300g/L<G, 150r/min≤Q≤200r/min.

为了保证最终成品具有高球形度,反应初期将搅拌速度设置为450r/min,即反应釜电机频显设为45Hz,随着反应进行,浆料固含量增大,分阶段降低搅拌速度,以使粒度涨幅均匀、反应中后期颗粒不裂球和不产生小颗粒。In order to ensure that the final product has high sphericity, the stirring speed is set to 450r/min in the early stage of the reaction, that is, the frequency display of the reactor motor is set to 45Hz. As the reaction proceeds, the solid content of the slurry increases, and the stirring speed is reduced in stages to make The particle size increases evenly, and the particles do not break into balls or produce small particles during the middle and late stages of the reaction.

基于同样的发明构思,本申请提供一种应用本申请各种可能的实施例中制备方法的装置,图1为本申请一种实施例提供的装置的结构示意图,参照图1,该装置包括反应釜100、与反应釜100连通的回收组件200;反应釜100用于制备三元前驱体,回收组件200用于回收处理反应釜100内的反应溶液。Based on the same inventive concept, the present application provides a device for applying the preparation methods in various possible embodiments of the present application. Figure 1 is a schematic structural diagram of the device provided by an embodiment of the present application. Referring to Figure 1, the device includes a reaction The kettle 100 and the recovery component 200 are connected with the reaction kettle 100; the reaction kettle 100 is used to prepare the ternary precursor, and the recovery component 200 is used to recover and process the reaction solution in the reaction kettle 100.

参照图1,反应釜100包括设于反应釜100的内腔内的导流筒170和挡板,导流筒170有助于均匀进料,不对正在搅拌的物料产生扰流;挡板防止反应物料随搅拌转动,形成涡流,造成设备震动。Referring to Figure 1, the reaction kettle 100 includes a flow guide tube 170 and a baffle located in the inner cavity of the reaction kettle 100. The flow guide tube 170 helps to feed materials uniformly and does not cause disturbance to the materials being stirred; the baffle prevents reaction. The material rotates with the stirring, forming a vortex, causing the equipment to vibrate.

继续参照图1,回收组件200包括与反应釜100连通的第一储液罐210和与第一储液罐210连通的第二储液罐220,第二储液罐220的排液管与反应釜100连通;第一储液罐210用于过滤反应溶液以得到澄清液,第二储液罐220用于储存澄清液并调控澄清液的pH值和氨水浓度。Continuing to refer to FIG. 1 , the recovery assembly 200 includes a first liquid storage tank 210 connected to the reaction kettle 100 and a second liquid storage tank 220 connected to the first liquid storage tank 210 . The drain pipe of the second liquid storage tank 220 is connected to the reaction kettle 100 . The kettle 100 is connected; the first liquid storage tank 210 is used to filter the reaction solution to obtain a clear liquid, and the second liquid storage tank 220 is used to store the clear liquid and regulate the pH value and ammonia concentration of the clear liquid.

图2为本申请一种实施例提供的第一储液罐的结构示意图,参照图2,第一储液罐210内设有纵向延伸的分隔板211,分隔板211将第一储液罐210的腔室划分为左腔室01和右腔室02,左腔室01与反应釜100连通,右腔室02与第二储液罐220连通;分隔板211包括下板体211b和与下板体211b连接的上板体211a,上板体211a设有多个过滤孔03。分隔板211用于过滤反应溶液。其中,过滤孔03的大小根据需要进行设置。Figure 2 is a schematic structural diagram of a first liquid storage tank provided by an embodiment of the present application. Referring to Figure 2, the first liquid storage tank 210 is provided with a longitudinally extending partition plate 211. The partition plate 211 separates the first liquid storage tank. The chamber of the tank 210 is divided into a left chamber 01 and a right chamber 02. The left chamber 01 is connected to the reaction kettle 100, and the right chamber 02 is connected to the second liquid storage tank 220; the partition plate 211 includes a lower plate body 211b and a The upper plate body 211a is connected to the lower plate body 211b. The upper plate body 211a is provided with a plurality of filter holes 03. The partition plate 211 is used to filter the reaction solution. Among them, the size of the filter hole 03 is set as needed.

继续参照图2,左腔室01的底部自远离分隔板211的一端至分隔板211逐渐升高,以使反应溶液的流速自远离分隔板211的一端至分隔板211逐渐变小,有利于固液分离,且有利于沉淀在远离分隔板211的端部聚集;右腔室02的底部自分隔板211至远离分隔板211的一端逐渐降低,有利于储液罐中液体清空,以及后续的清理工作。Continuing to refer to FIG. 2 , the bottom of the left chamber 01 gradually rises from the end far away from the partition plate 211 to the partition plate 211 , so that the flow rate of the reaction solution gradually decreases from the end far away from the partition plate 211 to the partition plate 211 . , is conducive to solid-liquid separation, and is conducive to the accumulation of precipitation at the end away from the partition plate 211; the bottom of the right chamber 02 gradually decreases from the partition plate 211 to the end away from the partition plate 211, which is conducive to the liquid in the liquid storage tank Empty, and subsequent cleanup work.

继续参照图1和图2,第一储液罐210设有进液口07、排料口05和排液口06,反应溶液自进液口07进入第一储液罐210内,经过固液分离之后的澄清液通过排液口06排出并进入第二储液罐220内,沉淀经过排料口05排出第一储液罐210。其中,排料口05设于左腔室01的与分隔板211相对的侧壁的下部,便于固液分离产生的沉淀自排料口05排出。沉淀可以直接溶解成金属液体再利用,如果粒度合适也可以作为晶种。排液口06设于右腔室02的与分隔板211相对的侧壁的上部,便于固液分离产生的澄清液自排液口06流出。进液口07设于左腔室01的与分隔板211相对的侧壁的上部,以使反应溶液自远离分隔板211的一端流至分隔板211处,速度逐渐变小。Continuing to refer to Figures 1 and 2, the first liquid storage tank 210 is provided with a liquid inlet 07, a discharge port 05 and a liquid discharge port 06. The reaction solution enters the first liquid storage tank 210 from the liquid inlet 07 and passes through the solid-liquid The separated clarified liquid is discharged through the discharge port 06 and enters the second liquid storage tank 220 , and the precipitate is discharged from the first liquid storage tank 210 through the discharge port 05 . Among them, the discharge port 05 is provided at the lower part of the side wall of the left chamber 01 opposite to the partition plate 211, so that the sediment caused by solid-liquid separation can be discharged from the discharge port 05. The precipitate can be directly dissolved into a metal liquid for reuse. If the particle size is suitable, it can also be used as a seed crystal. The drain port 06 is provided at the upper part of the side wall of the right chamber 02 opposite to the partition plate 211, so that the clarified liquid produced by solid-liquid separation can flow out of the drain port 06. The liquid inlet 07 is provided at the upper part of the side wall of the left chamber 01 opposite to the partition plate 211, so that the reaction solution flows from the end far away from the partition plate 211 to the partition plate 211, and the speed gradually decreases.

其中,为了将反应溶液中的固体隔绝于左腔室,下板体的高度为分隔板高度的50%-80%,例如下板体的高度为分隔板高度的50%、60%、70%或者80%。Wherein, in order to isolate the solids in the reaction solution from the left chamber, the height of the lower plate body is 50%-80% of the height of the partition plate. For example, the height of the lower plate body is 50%, 60%, 70% or 80%.

其中,第一储液罐体积为的体积和反应釜的体积比为2-3,具体根据第一储液罐的储存能力和反应釜的反应需求进行设定。Among them, the volume ratio of the volume of the first liquid storage tank to the volume of the reactor is 2-3, which is specifically set according to the storage capacity of the first liquid storage tank and the reaction requirements of the reactor.

优选的,第一反应釜的体积为40m3-50m3,高度为3m-5m。Preferably, the volume of the first reaction kettle is 40m 3 -50m 3 and the height is 3m -5m.

图3为本申请一种实施例提供的反应釜的俯视图,参照图3,该反应釜100设有第一进料管110、第一进碱管120、第一进氨管130和第一进氮管140,通过对上述管体的位置和粗细的合理设置,以促进三元前驱体的合成反应的充分进行。FIG. 3 is a top view of a reaction kettle provided by an embodiment of the present application. Referring to FIG. 3 , the reaction kettle 100 is provided with a first feed pipe 110 , a first alkali feed pipe 120 , a first ammonia feed pipe 130 and a first feed pipe 130 . The nitrogen tube 140 promotes the full progress of the synthesis reaction of the ternary precursor by reasonably setting the position and thickness of the tube body.

继续参照图3,反应釜100设有第一回流管150,经过固液分离得到的澄清液通过第一回流管150回流至反应釜100内。为了提高澄清液在反应釜100内的分散性,第一回流管的直径大于反应釜100的其他进料管的直径。优选的,第一回流管150的出口靠近反应釜100的搅拌叶,第一回流管150的数量为1-4根,具体根据料液的流量进行设定。第一回流管150内澄清液的流量范围为500L/h-3000L/h。Continuing to refer to FIG. 3 , the reaction kettle 100 is provided with a first reflux pipe 150 , and the clarified liquid obtained after solid-liquid separation is refluxed into the reaction kettle 100 through the first reflux pipe 150 . In order to improve the dispersion of the clarified liquid in the reaction kettle 100, the diameter of the first reflux pipe is larger than the diameters of other feed pipes of the reaction kettle 100. Preferably, the outlet of the first reflux pipe 150 is close to the stirring blade of the reaction kettle 100, and the number of the first reflux pipes 150 is 1-4, which is specifically set according to the flow rate of the feed liquid. The flow rate of the clarified liquid in the first return pipe 150 ranges from 500L/h to 3000L/h.

其中,应釜管的进料管的数量和布局根据反应工艺对于进料流量Q和料液在反应釜内分散性的要求进行设定。具体分为以下三种情况:Among them, the number and layout of the feed pipes of the reactor tube are set according to the requirements of the reaction process for the feed flow rate Q and the dispersion of the feed liquid in the reactor. Specifically divided into the following three situations:

第一,Q≤300L/h,参照图3,第一进料管110、第一回流管150、第一进碱管120、第一进氨管130和第一进氮管140的数量均为1根;First, Q≤300L/h. Referring to Figure 3, the numbers of the first feed pipe 110, the first reflux pipe 150, the first alkali feed pipe 120, the first ammonia feed pipe 130 and the first nitrogen feed pipe 140 are all 1;

第二,300L/h≤Q≤600L/h,图4为本申请另一种实施例提供的反应釜的俯视图,参照图4,第一回流管150、第一进碱管120、第一进氨管130和第一进氮管140的数量均为1根,第一进料管110的数量为2根;Second, 300L/h≤Q≤600L/h. Figure 4 is a top view of a reactor provided by another embodiment of the present application. Referring to Figure 4, the first reflux pipe 150, the first alkaline feed pipe 120, the first alkaline feed pipe The number of the ammonia pipe 130 and the first nitrogen feed pipe 140 is both one, and the number of the first feed pipe 110 is two;

第三,800L/h≤Q≤1200L/h,图5为本申请又一种实施例提供的反应釜的俯视图,参照图5,第一回流管150和第一进氮管140的数量均为1根,第一进碱管120和第一进氨管130的数量均为2根,第一进料管110的数量为4根。Third, 800L/h≤Q≤1200L/h. Figure 5 is a top view of a reactor provided by another embodiment of the present application. Referring to Figure 5, the number of the first reflux pipe 150 and the first nitrogen inlet pipe 140 is 1, the number of the first alkali feeding pipes 120 and the first ammonia feeding pipes 130 is both 2, and the number of the first feeding pipes 110 is 4.

为了进一步提升反应溶液的固液分离的效果,继续参照图1,本申请实施例中的装置还包括浓密机400,反应釜100和第一储液罐210之间通过浓密机400连接,浓密机400用于对反应釜100中的反应溶液进行固液分离,分离之后的上清液流至第一储液罐210,分离之后的浆料可以回流至反应釜100中继续反应。具体的,参照图1和图3,反应釜100设有第二回流管160,经过浓密机400浓缩之后的浆料可以通过第二回流管160回流至反应釜100内。In order to further improve the solid-liquid separation effect of the reaction solution, continue to refer to Figure 1. The device in the embodiment of the present application also includes a thickener 400. The reaction kettle 100 and the first liquid storage tank 210 are connected through the thickener 400. The thickener 400 is used for solid-liquid separation of the reaction solution in the reaction kettle 100. The separated supernatant flows to the first liquid storage tank 210, and the separated slurry can be returned to the reaction kettle 100 to continue the reaction. Specifically, referring to FIGS. 1 and 3 , the reaction kettle 100 is provided with a second reflux pipe 160 , and the slurry concentrated by the thickener 400 can be refluxed into the reaction kettle 100 through the second reflux pipe 160 .

其中,为了便于泵取反应釜100中的反应溶液,浓密机400和反应釜100之间通过中转釜300连接。在使用间歇法制备前驱体时,中转釜可以起到中转作用,并且使浆料到浓密机的流量是稳定的。此外,中转釜的容积比反应釜的容积小很多,通过中转釜溢流到陈化釜可避免浆料从中转釜内冒出。Among them, in order to facilitate pumping of the reaction solution in the reaction kettle 100, the thickener 400 and the reaction kettle 100 are connected through a transfer kettle 300. When using the batch method to prepare precursors, the transfer kettle can play a transfer role and make the flow of slurry to the thickener stable. In addition, the volume of the transfer kettle is much smaller than that of the reaction kettle. Overflowing from the transfer kettle to the aging kettle can prevent the slurry from emerging from the transfer kettle.

在本申请的一种实施例中,中转釜与陈化釜连通。在使用连续法制备前驱体时,该装置可以不包括浓密机,反应溶液中前驱体粒度合格前或者性能不满足要求时,通过中转釜溢流到不合格陈化釜,粒度合格并且性能满足要求后,切换管道使浆料溢流到合格陈化釜。In one embodiment of the present application, the transfer kettle is connected to the aging kettle. When using a continuous method to prepare the precursor, the device does not need to include a thickener. Before the particle size of the precursor in the reaction solution is qualified or the performance does not meet the requirements, it will overflow through the transfer kettle to the unqualified aging kettle until the particle size is qualified and the performance meets the requirements. Finally, switch the pipeline to allow the slurry to overflow to the qualified aging kettle.

其中,反应溶液经过浓密机和第一储液罐处理之后得到纯净的澄清液,澄清液中不含三元前驱体的晶核,澄清液流至第二储液罐,第二储液罐用于存储澄清液。优选的,第二储液罐可以加热,以使澄清液的温度与反应釜内反应溶液的温度相同,从而提升反应效率。Among them, the reaction solution is processed by the thickener and the first liquid storage tank to obtain a pure clarified liquid. The clarified liquid does not contain the crystal nuclei of the ternary precursor. The clarified liquid flows to the second liquid storage tank, and the second liquid storage tank is used. To store the clarified liquid. Preferably, the second liquid storage tank can be heated so that the temperature of the clarified liquid is the same as the temperature of the reaction solution in the reactor, thereby improving reaction efficiency.

图6为本申请一种实施例提供的第二储液罐的俯视图,参照图6,第二储液罐220设有第二进碱管221、第二进氨管222和第二进水管223。通过对第二储液罐220内澄清液的pH值和氨水浓度的调控,以使其可以作为步骤C)中的原料,避免在反应釜100中再通过第一进碱管120通入碱液,或者通过第一进氨管130通入氨水,节省了原料的用量。Figure 6 is a top view of a second liquid storage tank provided by an embodiment of the present application. Referring to Figure 6 , the second liquid storage tank 220 is provided with a second alkali inlet pipe 221, a second ammonia inlet pipe 222 and a second water inlet pipe 223. . By regulating the pH value and ammonia concentration of the clarified liquid in the second liquid storage tank 220 so that it can be used as the raw material in step C), it is avoided that the alkali liquid is introduced into the reaction kettle 100 through the first alkali inlet pipe 120 , or ammonia water is introduced through the first ammonia inlet pipe 130, thereby saving the amount of raw materials.

基于同样的发明构思,本申请实施例提供一种三元前驱体。该三元前驱体采用本申请实施例中的制备方法制备得到。Based on the same inventive concept, embodiments of the present application provide a ternary precursor. The ternary precursor is prepared using the preparation method in the embodiments of the present application.

本申请实施例提供的三元前驱体表面的一次颗粒堆积紧凑,呈短簇状;该前驱体的比表面积为7~15m2/g,前驱体的粒度分布的跨度为0.5~0.7。The primary particles on the surface of the ternary precursor provided by the embodiments of the present application are compactly packed and present in short clusters; the specific surface area of the precursor is 7 to 15 m 2 /g, and the span of the particle size distribution of the precursor is 0.5 to 0.7.

在本申请的一种实施例中,前驱体的振实密度为1.9~2.3g/cm3;前驱体在粉末压实测试中,压力为0.5T时,前驱体压缩之前的中值粒径和前驱体压缩之后的中值粒径的差值与前驱体压缩之前的中值粒径的比值小于等于3%。In one embodiment of the present application, the tap density of the precursor is 1.9-2.3g/cm 3 ; in the powder compaction test of the precursor, when the pressure is 0.5T, the median particle size and The difference between the median particle diameter after the precursor is compressed and the ratio of the median particle diameter before the precursor is compressed is less than or equal to 3%.

在本申请的一种实施例中,沿前驱体的核心至前驱体的外表面的方向,前驱体包括疏松内核、紧密层和疏松层。疏松内核内分布有较多且无规律的孔隙,紧密层含有较少的孔隙,疏松层含有大量且自前驱体的核心至前驱体的外表面的方向衍生的孔隙。上述结构的形成是因为本申请的制备方法中通过控制pH和料流来调控前驱体的生长,步骤A)中pH1的环境具有更高的过饱和度环境,更有利晶核生成,步骤C)中的料流更大,更有利于晶核的快速生长,因此,步骤C)的粒度涨幅大于步骤A)的粒度涨幅和步骤B)的粒度涨幅,从而得到沿前驱体的核心至前驱体的外表面的方向,前驱体包括疏松内核、紧密层和疏松层的结构。其中,疏松内核是成核过程中快速形成的晶种。而最外层的疏松层可以提升前驱体与电解液的接触面积,锂离子传输通道变多,缩短锂离子的扩散路径,有效提高锂离子电池电化学性能。In one embodiment of the present application, along the direction from the core of the precursor to the outer surface of the precursor, the precursor includes a loose core, a tight layer and a loose layer. There are more and irregular pores distributed in the loose core, the tight layer contains fewer pores, and the loose layer contains a large number of pores derived from the core of the precursor to the outer surface of the precursor. The above structure is formed because the growth of the precursor is controlled by controlling pH and material flow in the preparation method of the present application. The environment of pH 1 in step A) has a higher supersaturation environment, which is more conducive to the generation of crystal nucleation. Step C) The material flow in is larger, which is more conducive to the rapid growth of crystal nuclei. Therefore, the particle size increase in step C) is greater than the particle size increase in step A) and the particle size increase in step B), thereby obtaining the particle size increase along the core of the precursor to the precursor. In the direction of the outer surface, the precursor includes a structure of loose core, tight layer and loose layer. Among them, the loose core is the seed crystal formed quickly during the nucleation process. The outermost loose layer can increase the contact area between the precursor and the electrolyte, increase the number of lithium ion transmission channels, shorten the diffusion path of lithium ions, and effectively improve the electrochemical performance of lithium ion batteries.

下面将结合具体实施例和对比例对本申请中的三元前驱体及其制备方法和装置做进一步详细说明。The ternary precursor and its preparation method and device in this application will be further described in detail below with reference to specific examples and comparative examples.

实施例1Example 1

该实施例为一种用于制备三元前驱体的装置,参照图1,其装置包括反应釜100、与反应釜100的溢流口04连通的中转釜300、与中转釜300连通的浓密机400、与浓密机400的连通的第一储液罐210、与第一储液罐210连通的第二储液罐220,第二储液罐220与反应釜100通过第一回流管150连通。This embodiment is a device for preparing a ternary precursor. Referring to Figure 1, the device includes a reaction kettle 100, a transfer kettle 300 connected to the overflow port 04 of the reaction kettle 100, and a thickener connected to the transfer kettle 300. 400. The first liquid storage tank 210 communicates with the thickener 400, and the second liquid storage tank 220 communicates with the first liquid storage tank 210. The second liquid storage tank 220 communicates with the reaction kettle 100 through the first return pipe 150.

其中,反应釜100、中转釜300、浓密机400、第一储液罐210、第二储液罐220的容积分别为15m3、3m3、5m3、40m3、40m3Among them, the volumes of the reaction kettle 100, the transfer kettle 300, the thickener 400, the first liquid storage tank 210, and the second liquid storage tank 220 are 15m 3 , 3m 3 , 5m 3 , 40m 3 , and 40m 3 respectively;

反应釜100设有第一进料管110、第一进碱管120、第一进氨管130和第一进氮管140,第一进料管110的出口和反应釜100下层搅拌叶高度平齐,第一进碱管120的出口和反应釜100上层搅拌叶高度平齐,第一进氨管130的出口在反应溶液的液面以下,优选与反应釜100下层搅拌叶高度平齐,第一进氮管140的出口与反应釜100的顶盖之间距离为10cm,第一回流管150的出口高度和反应釜100下层搅拌叶高度齐平;反应釜100下层搅拌叶与反应釜100的底壁之间的距离为0.8m,反应釜100上层搅拌叶与下层搅拌叶之间的距离为1.5m;导流筒170的底部开口和下层搅拌叶的高度对齐,导流筒170的距离反应釜100顶盖0.5m处设有导流口。参照图5,第一回流管150和第一进氮管140的数量均为1根,第一进碱管120和第一进氨管130的数量均为2根,第一进料管110的数量为4根。The reactor 100 is provided with a first feed pipe 110, a first alkali feed pipe 120, a first ammonia feed pipe 130 and a first nitrogen feed pipe 140. The outlet of the first feed pipe 110 is at the same height as the lower stirring blade of the reactor 100. The outlet of the first alkali inlet pipe 120 is at the same height as the upper stirring blade of the reactor 100, and the outlet of the first ammonia inlet pipe 130 is below the liquid level of the reaction solution, preferably at the same height as the lower stirring blade of the reactor 100. The distance between the outlet of the first nitrogen inlet pipe 140 and the top cover of the reactor 100 is 10cm. The height of the outlet of the first reflux pipe 150 is flush with the height of the lower stirring blade of the reactor 100; The distance between the bottom walls is 0.8m, and the distance between the upper stirring blade and the lower stirring blade of the reactor 100 is 1.5m; the bottom opening of the guide tube 170 is aligned with the height of the lower stirring blade, and the distance between the guide tube 170 and the lower stirring blade is aligned. The top cover of the kettle 100 is provided with a diversion opening 0.5m away. Referring to Figure 5, the number of the first reflux pipe 150 and the first nitrogen feed pipe 140 is both one, the number of the first alkali feed pipe 120 and the first ammonia feed pipe 130 is both two, and the number of the first feed pipe 110 is Quantity is 4 pieces.

中转釜的搅拌叶与中转釜的底壁之间的距离为0.3m,浓密机的下层搅拌叶与浓密机的底壁之间的距离为0.5m,浓密机的上层搅拌叶与下层搅拌叶之间的距离为1m,第一储液罐和第二储液罐的搅拌叶与底壁之间的距离均为0.5m。The distance between the stirring blade of the transfer kettle and the bottom wall of the transfer kettle is 0.3m. The distance between the lower stirring blade of the thickener and the bottom wall of the thickener is 0.5m. The distance between the upper stirring blade and the lower stirring blade of the thickener is 0.3m. The distance between them is 1m, and the distance between the stirring blades and the bottom wall of the first liquid storage tank and the second liquid storage tank is 0.5m.

应用上述装置制备三元前驱体的方法包括以下步骤:The method for preparing a ternary precursor using the above device includes the following steps:

1)在反应釜、中转釜和浓密机中加入清水,清水加入量到达反应釜溢流口、淹没中转釜搅拌桨、淹没浓密机上层搅拌桨;1) Add clean water to the reaction kettle, transfer kettle and thickener. The amount of clean water added reaches the overflow port of the reaction kettle, submerges the transfer kettle stirring paddle, and submerges the upper stirring paddle of the thickener;

2)向反应釜内通入5mol/L的氨水1000L、10mol/L的碱液10L,以形成pH1为10.8~10.9和C1为3~3.5g/L的反应底液,反应时间t1为4h,该阶段为成核阶段,pH1对应的开机粒度(在通入盐溶液之后,反应1h时前驱体的粒度)为2.8um~3.2um;2) Pour 1000L of 5mol/L ammonia solution and 10L of 10mol/L alkali solution into the reaction kettle to form a reaction bottom liquid with a pH1 of 10.8~10.9 and a C1 of 3~3.5g/L. The reaction time t1 is 4h. This stage is the nucleation stage, and the starting particle size corresponding to pH1 (the particle size of the precursor when reacting for 1 hour after the salt solution is introduced) is 2.8um ~ 3.2um;

3)在12h时间内,将反应溶液的pH1降至pH2,pH2为10.2~10.3;C2为3~3.5g/L;3) Within 12 hours, reduce the pH1 of the reaction solution to pH2, pH2 is 10.2~10.3; C2 is 3~3.5g/L;

4)在pH2下反应70~75h时间,以得到预设中值粒径的前驱体;4) React for 70 to 75 hours at pH 2 to obtain a precursor with a preset median particle size;

其中,步骤3)和步骤4)中关闭第一进碱管和第一进氨管,通过第二进碱管和第二进氨管来调节反应溶液的pH值和氨水浓度;第二储液罐内澄清液的pH3为13-14,氨水浓度C3为4g/L;Wherein, in steps 3) and 4), the first alkali inlet pipe and the first ammonia inlet pipe are closed, and the pH value and ammonia water concentration of the reaction solution are adjusted through the second alkali inlet pipe and the second ammonia inlet pipe; the second storage liquid The pH3 of the clear liquid in the tank is 13-14, and the ammonia concentration C3 is 4g/L;

根据反应溶液的固含量G调控所述反应溶液的搅拌速度:The stirring speed of the reaction solution is controlled according to the solid content G of the reaction solution:

反应釜初期在电流不过载的前提下将反应釜电机频显设置为45Hz(搅拌速度为450r/min),当固含量G≤100g/L,反应釜电机频显设置为45Hz(搅拌速度为450r/min),当100g/L<G≤200g/L,反应釜电机频显设置为35Hz(搅拌速度为350r/min),当200g/L<G≤300g/L,反应釜电机频显设置为25Hz(搅拌速度为250r/min),当G>300g/L,反应釜电机频显设置为15Hz(搅拌速度为150r/min);In the early stage of the reactor, under the premise that the current is not overloaded, the frequency display of the reactor motor is set to 45Hz (stirring speed is 450r/min). When the solid content G ≤ 100g/L, the frequency display of the reactor motor is set to 45Hz (stirring speed is 450r/min). /min), when 100g/L<G≤200g/L, the frequency display of the reactor motor is set to 35Hz (stirring speed is 350r/min), when 200g/L<G≤300g/L, the frequency display of the reactor motor is set to 25Hz (stirring speed is 250r/min), when G>300g/L, the reactor motor frequency display is set to 15Hz (stirring speed is 150r/min);

根据反应时间t调控所述反应溶液的进料流量Q:The feed flow rate Q of the reaction solution is controlled according to the reaction time t:

0h≤t≤8h,Q=100L/h;0h≤t≤8h, Q=100L/h;

8h<t≤16h,Q=400L/h;8h<t≤16h, Q=400L/h;

16h<t,Q=800L/h。16h<t, Q=800L/h.

上述反应过程温度固定在60℃,氨水浓度为3~3.5g/L,氮气流量固定7m3/h,主含量Ni:Co:Mn=83:11:6,料液浓度为1.8mol/L,最终前驱体粒度为13.6um。The temperature of the above reaction process is fixed at 60°C, the ammonia concentration is 3~3.5g/L, the nitrogen flow is fixed at 7m3 /h, the main content Ni:Co:Mn=83:11:6, and the feed liquid concentration is 1.8mol/L. The final precursor particle size is 13.6um.

通过上述方法制备的三元前驱体的中值粒径为13.6um,粒度分布的跨度为0.6,比表面积为8m2/g,振实密度为2g/cm3;该前驱体在粉末压实测试中,压力为0.5T时,前驱体压缩之前的中值粒径和前驱体压缩之后的中值粒径的差值与前驱体压缩之前的中值粒径的比值2%。The median particle diameter of the ternary precursor prepared by the above method is 13.6um, the span of the particle size distribution is 0.6, the specific surface area is 8m2 /g, and the tap density is 2g/ cm3 ; the precursor was tested in the powder compaction test When the pressure is 0.5T, the difference between the median particle diameter before precursor compression and the median particle diameter after precursor compression is 2%.

图7为本申请实施例1制备的三元前驱体的2K倍SEM图,图8为本申请实施例1制备的三元前驱体的10K倍SEM图,参照图7和图8,该前驱体的一次颗粒堆积紧凑,图9为本申请实施例1制备的三元前驱体的6K倍SEM剖面图,参照图9,沿前驱体的核心至前驱体的外表面的方向,该前驱体包括疏松内核、紧密层和疏松层。Figure 7 is a 2K times SEM image of the ternary precursor prepared in Example 1 of the present application. Figure 8 is a 10K times SEM image of the ternary precursor prepared in Example 1 of the present application. Referring to Figures 7 and 8, the precursor The primary particles are compactly packed. Figure 9 is a 6K times SEM cross-sectional view of the ternary precursor prepared in Example 1 of the present application. Referring to Figure 9, along the direction from the core of the precursor to the outer surface of the precursor, the precursor includes loose Core, tight layer and loose layer.

实施例2-8和对比例1-3Examples 2-8 and Comparative Examples 1-3

实施例2-8和对比例1-3分别为一种三元前驱体,其制备过程可参照实施例1的制备,不同之处在于反应条件的差异,对比例3中步骤3)和步骤4)中使用第一进碱管和第一进氨管来调控反应系统中的pH和氨水浓度,具体区别列于表1。Examples 2-8 and Comparative Examples 1-3 are respectively a kind of ternary precursor. The preparation process can refer to the preparation of Example 1. The difference lies in the difference in reaction conditions, steps 3) and 4 in Comparative Example 3. ), the first alkali inlet pipe and the first ammonia inlet pipe are used to control the pH and ammonia concentration in the reaction system. The specific differences are listed in Table 1.

表1Table 1

其中,浓碱的浓度为10.8mol/L,浓氨的浓度为10mol/L。Among them, the concentration of concentrated alkali is 10.8mol/L, and the concentration of concentrated ammonia is 10mol/L.

对上述实施例和对比例的三元前驱体、以及其制备的电池进行性能测试,具体测试结果列于表2。Performance tests were performed on the ternary precursors of the above embodiments and comparative examples, and the batteries prepared therefrom. The specific test results are listed in Table 2.

表2Table 2

参照表2,实施例1-8中pH1与pH2的差值均在0.4-1之间,对比例1-2中pH1与pH2的差值均大于1,实施例1-8中前驱体的比表面积均大于等于8.5m2/g,对比例1-3中的前驱体的比表面积均小于7,实施例1-8中前驱体的比表面积显著高于对比例1-3中的前驱体的比表面积,有助于锂离子的传输,从而提升其制备的电池的倍率性能。实施例1-8中前驱体的粒度分布均在0.6-0.7之间,对比例1-3中前驱体的粒度分布均大于0.9,实施例1-8中前驱体的粒度分布更加集中,循环性能和倍率性能均得到提升。Referring to Table 2, the differences between pH1 and pH2 in Examples 1-8 are all between 0.4-1. The differences between pH1 and pH2 in Comparative Examples 1-2 are all greater than 1. The ratio of precursors in Examples 1-8 The surface areas are all greater than or equal to 8.5m 2 /g. The specific surface areas of the precursors in Comparative Examples 1-3 are all less than 7. The specific surface areas of the precursors in Examples 1-8 are significantly higher than those of the precursors in Comparative Examples 1-3. The specific surface area helps to transport lithium ions, thereby improving the rate performance of the battery prepared by it. The particle size distribution of the precursors in Examples 1-8 are all between 0.6-0.7, and the particle size distributions of the precursors in Comparative Examples 1-3 are all greater than 0.9. The particle size distribution of the precursors in Examples 1-8 is more concentrated, and the cycle performance and rate performance are improved.

继续参照表2,实施例1-8和对比例1-2对比,其放电容量、首效、循环性能都显著提升。Continuing to refer to Table 2, comparing Examples 1-8 with Comparative Examples 1-2, the discharge capacity, first effect, and cycle performance are significantly improved.

图10为本申请对比例1制备的三元前驱体的1K倍SEM图,参照图10和表2,该前驱体的颗粒表面有明显裂纹,这是因为对比例1中pH1高,对应的晶种粒度小、晶种数量多,反应后期涨幅慢,反应时间为125h,导致最终的固含量高为530g/L,颗粒之间碰撞强度大,以使其表面有裂纹产生,其和电解液的副反应增多而导致电池的性能降低;此外,对比例1中的反应溶液的固含量高,反应体系黏度高,溶质离子较难分散,在局部生成小颗粒,导致有的前驱体的粒径较小,在烧结过程中将被过度烧结,制备的正极材料存在过度脱锂的问题,因此其制备的电池的电性能降低。Figure 10 is a 1K times SEM image of the ternary precursor prepared in Comparative Example 1 of the present application. Referring to Figure 10 and Table 2, there are obvious cracks on the particle surface of the precursor. This is because the pH1 in Comparative Example 1 is high and the corresponding crystal The seed particle size is small, the number of crystal seeds is large, and the growth rate is slow in the later stage of the reaction. The reaction time is 125 hours, resulting in a final solid content of 530g/L. The collision intensity between particles is high, causing cracks on the surface, which interacts with the electrolyte. The increase in side reactions leads to a decrease in battery performance; in addition, the reaction solution in Comparative Example 1 has a high solid content and a high viscosity of the reaction system, making it difficult to disperse solute ions and locally generating small particles, resulting in some precursors having larger particle sizes. If it is small, it will be over-sintered during the sintering process, and the prepared cathode material will have the problem of excessive delithiation, so the electrical performance of the battery prepared by it will be reduced.

对比例2和对比例1具有相同问题,此处不再赘述。Comparative Example 2 and Comparative Example 1 have the same problems, which will not be described again here.

图11为本申请对比例3制备的三元前驱体的1K倍SEM图,参照图11和表2,对比例3制备的前驱体的粒径分布集中度较低,因为对比例3在反应步骤3)和4)中使用第一进碱管和第一进氨管来调控反应系统中的pH和氨水浓度,第一进碱管内为浓碱,浓碱进入反应釜内未能及时分散而导致局部pH高,从而容易产生粒径较小的前驱体,从而导致其制备的电池的性能降低。Figure 11 is a 1K times SEM image of the ternary precursor prepared in Comparative Example 3 of the present application. Referring to Figure 11 and Table 2, the particle size distribution concentration of the precursor prepared in Comparative Example 3 is low because the reaction step of Comparative Example 3 is In 3) and 4), the first alkali inlet pipe and the first ammonia inlet pipe are used to control the pH and ammonia concentration in the reaction system. The first alkali inlet pipe contains concentrated alkali, and the concentrated alkali cannot be dispersed in time when entering the reaction kettle. The local pH is high, which easily produces precursors with smaller particle sizes, resulting in reduced performance of the batteries prepared.

以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present application, but the protection scope of the present application is not limited thereto. Any person familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the present application, and all of them should be covered. within the protection scope of this application. Therefore, the protection scope of this application should be subject to the protection scope of the claims.

Claims (13)

1.一种三元前驱体的制备方法,其特征在于,包括如下步骤:1. A method for preparing a ternary precursor, characterized in that it includes the following steps: 步骤A)、反应溶液在pH1下反应t1时间,以生成预设数量的前驱体晶核;Step A): react the reaction solution at pH 1 for t1 time to generate a preset number of precursor crystal nuclei; 步骤B)、在t2时间内,将反应溶液的pH1降至pH2;Step B), within t2 time, reduce the pH1 of the reaction solution to pH2; 步骤C)、反应溶液在pH2下反应t3时间,以得到预设中值粒径的前驱体;Step C): react the reaction solution at pH 2 for t3 to obtain a precursor with a preset median particle size; 其中,pH1与pH2的差值为0.4-1;至少步骤A)中的反应溶液经过固液分离得到的澄清液回流至步骤C)的反应溶液中。Wherein, the difference between pH1 and pH2 is 0.4-1; at least the clear liquid obtained by solid-liquid separation of the reaction solution in step A) is refluxed into the reaction solution in step C). 2.根据权利要求1所述的制备方法,其特征在于,10.7≤pH1≤11.5,1h≤t1≤8h;10≤pH2≤10.5,10h≤t2≤20h,70h≤t3≤80h,t=t1+t2+t3,t≤100h。2. The preparation method according to claim 1, characterized in that, 10.7≤pH1≤11.5, 1h≤t1≤8h; 10≤pH2≤10.5, 10h≤t2≤20h, 70h≤t3≤80h, t=t1+ t2+t3, t≤100h. 3.根据权利要求1所述的制备方法,其特征在于,所述步骤A)中反应溶液的氨水浓度为C1,所述步骤C)中反应溶液的氨水浓度为C2,其中,1g/L≤C1≤8g/L,1g/L≤C2≤8g/L。3. The preparation method according to claim 1, characterized in that the ammonia concentration of the reaction solution in step A) is C1, and the ammonia concentration of the reaction solution in step C) is C2, wherein 1g/L≤ C1≤8g/L, 1g/L≤C2≤8g/L. 4.根据权利要求1-3任一项所述的制备方法,其特征在于,调控所述澄清液的pH值至pH3,调控所述澄清液的氨水浓度至C3,其中,13≤pH3≤14,10g/L≤C3≤15g/L。4. The preparation method according to any one of claims 1-3, characterized in that the pH value of the clarified liquid is adjusted to pH3, and the ammonia concentration of the clarified liquid is adjusted to C3, wherein 13≤pH3≤14 ,10g/L≤C3≤15g/L. 5.根据权利要求4所述的制备方法,其特征在于,还包括根据反应时间t调控所述反应溶液的进料流量Q:5. The preparation method according to claim 4, further comprising regulating the feed flow rate Q of the reaction solution according to the reaction time t: 0h≤t≤8h,100L/h≤Q≤200L/h;0h≤t≤8h, 100L/h≤Q≤200L/h; 8h<t≤16h,400L/h≤Q≤600L/h;8h<t≤16h, 400L/h≤Q≤600L/h; 16h<t,800L/h≤Q≤1000L/h。16h<t, 800L/h≤Q≤1000L/h. 6.根据权利要求4所述的制备方法,其特征在于,还包括根据反应溶液的固含量G调控所述反应溶液的搅拌速度M:6. The preparation method according to claim 4, further comprising regulating the stirring speed M of the reaction solution according to the solid content G of the reaction solution: G≤100g/L,450r/min≤M≤500r/min;G≤100g/L, 450r/min≤M≤500r/min; 100g/L<G≤200g/L,350r/min≤Q≤400r/min;100g/L<G≤200g/L, 350r/min≤Q≤400r/min; 200g/L<G≤300g/L,250r/min≤Q≤300r/min;200g/L<G≤300g/L, 250r/min≤Q≤300r/min; 300g/L<G,150r/min≤Q≤200r/min。300g/L<G, 150r/min≤Q≤200r/min. 7.一种应用如权利要求1-6任一项所述的制备方法的装置,其特征在于,包括反应釜、与所述反应釜连通的回收组件;7. A device for applying the preparation method according to any one of claims 1 to 6, characterized in that it includes a reaction kettle and a recovery component connected to the reaction kettle; 所述反应釜用于制备所述三元前驱体,所述回收组件用于回收处理所述反应釜内的反应溶液。The reaction kettle is used to prepare the ternary precursor, and the recovery component is used to recover and process the reaction solution in the reaction kettle. 8.根据权利要求7所述的装置,其特征在于,所述回收组件包括与所述反应釜连通的第一储液罐和与所述第一储液罐连通的第二储液罐,所述第二储液罐的排液管与所述反应釜连通;8. The device according to claim 7, wherein the recovery component includes a first liquid storage tank connected to the reaction kettle and a second liquid storage tank connected to the first liquid storage tank, so The drain pipe of the second liquid storage tank is connected with the reaction kettle; 所述第一储液罐用于过滤所述反应溶液以得到所述澄清液,所述第二储液罐用于储存所述澄清液并调控所述澄清液的pH值和氨水浓度。The first liquid storage tank is used to filter the reaction solution to obtain the clarified liquid, and the second liquid storage tank is used to store the clarified liquid and regulate the pH value and ammonia concentration of the clarified liquid. 9.根据权利要求8所述的装置,其特征在于,所述第一储液罐内设有纵向延伸的分隔板,所述分隔板将所述第一储液罐的腔室划分为左腔室和右腔室,所述左腔室与所述反应釜连通,所述右腔室与所述第二储液罐连通;9. The device according to claim 8, wherein a longitudinally extending partition plate is provided in the first liquid storage tank, and the partition plate divides the chamber of the first liquid storage tank into A left chamber and a right chamber, the left chamber is connected to the reaction kettle, and the right chamber is connected to the second liquid storage tank; 所述分隔板包括下板体和与所述下板体连接的上板体,所述上板体设有多个过滤孔。The partition plate includes a lower plate body and an upper plate body connected to the lower plate body, and the upper plate body is provided with a plurality of filter holes. 10.根据权利要求9所述的装置,其特征在于,所述左腔室的底部自远离所述分隔板的一端至所述分隔板逐渐升高,所述右腔室的底部自所述分隔板至远离所述分隔板的一端逐渐降低。10. The device according to claim 9, wherein the bottom of the left chamber gradually rises from an end away from the partition plate to the partition plate, and the bottom of the right chamber rises from the end away from the partition plate. The partition plate gradually lowers to an end away from the partition plate. 11.一种采用如权利要求1-6任一项所述的制备方法制备的前驱体,其特征在于,所述前驱体的比表面积为7~15m2/g,所述前驱体的粒度分布的跨度为0.5~0.7。11. A precursor prepared by the preparation method according to any one of claims 1 to 6, characterized in that the specific surface area of the precursor is 7 to 15 m 2 /g, and the particle size distribution of the precursor The span is 0.5~0.7. 12.根据权利要求11所述的前驱体,其特征在于,所述前驱体的振实密度为1.9~2.3g/cm3;所述前驱体在粉末压实测试中,压力为0.5T时,所述前驱体压缩之前的中值粒径和所述前驱体压缩之后的中值粒径的差值与所述前驱体压缩之前的中值粒径的比值小于等于3%。12. The precursor according to claim 11, wherein the tap density of the precursor is 1.9-2.3g/ cm3 ; in the powder compaction test of the precursor, when the pressure is 0.5T, The ratio of the difference between the median particle diameter before the precursor is compressed and the median particle diameter after the precursor is compressed and the median particle diameter before the precursor is compressed is less than or equal to 3%. 13.根据权利要求11或12所述的前驱体,其特征在于,沿所述前驱体的核心至所述前驱体的外表面的方向,所述前驱体包括疏松内核、紧密层和疏松层。13. The precursor according to claim 11 or 12, characterized in that, along the direction from the core of the precursor to the outer surface of the precursor, the precursor includes a loose core, a tight layer and a loose layer.
CN202310763740.XA 2023-06-27 2023-06-27 Preparation method, device and precursor of a ternary precursor Pending CN116812991A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117234266A (en) * 2023-11-13 2023-12-15 长沙矿冶研究院有限责任公司 Ternary precursor reaction kettle reaction reverse selectivity control method and system
CN119080086A (en) * 2024-11-07 2024-12-06 河南科隆电源材料有限公司 A method for recycling clear liquid

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117234266A (en) * 2023-11-13 2023-12-15 长沙矿冶研究院有限责任公司 Ternary precursor reaction kettle reaction reverse selectivity control method and system
CN117234266B (en) * 2023-11-13 2024-03-22 长沙矿冶研究院有限责任公司 Ternary precursor reaction kettle reaction reverse selectivity control method and system
CN119080086A (en) * 2024-11-07 2024-12-06 河南科隆电源材料有限公司 A method for recycling clear liquid

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