CN116812217A

CN116812217A - Cable bundling machine

Info

Publication number: CN116812217A
Application number: CN202310874908.4A
Authority: CN
Inventors: 欧庆鹏; 欧庆琨; 尹雪雪
Original assignee: Shanghai Keyan Intelligent Technology Co ltd
Current assignee: Shanghai Keyan Intelligent Technology Co ltd
Priority date: 2023-07-17
Filing date: 2023-07-17
Publication date: 2023-09-29

Abstract

The application provides a cable bundling machine which comprises a machine body and a belt mounting mechanism arranged at the rear end. The machine body is characterized in that a guide roller, a tensioning swing arm, a tensioning roller, a belt pressing roller and a pressing block are arranged above the rear end of the machine body. An electric scissors mechanism is arranged at the front upper part of the machine body. The right front of organism is provided with the tie-up mouth, ties up the mouth and is provided with rotatory tie-up wheel. The front lower part of the machine body is provided with a pre-stretching belt mechanism. And a control circuit board and an aviation connector are arranged below the machine body. And a multimedia display screen and operation buttons are arranged right in front of the machine body. The application clamps the binding opening of the cable binding machine on the cable. The rotary strapping wheel performs rotary motion, and when the belt reaches a set length, the electric scissors shear the belt, and the rotary strapping wheel returns to the original point and stops running. The electric push rod stretches out, the electric clamp clamps the strap, and the electric push rod retracts to pretension and hold the strap on the tying opening. And (5) completing the cable bundling work. The operation is time-saving and labor-saving, and the bundling efficiency is high.

Description

Cable bundling machine

Technical Field

The application relates to the technical field of cable bundling adhesive tapes, in particular to a cable bundling machine.

Background

In the automobile manufacturing industry or the production process of electronic products, a large amount of cables are bundled, in order to bind and fix the cables, the bundling is often needed to be carried out by using the adhesive tape, the conventional adhesive tape bundling process is completed manually, the adhesive tape is firstly pulled by hands to be adhered to the cables, then the cables are held by one hand to be not scattered, the other hand holds the adhesive tape to be bundled along the cables in a rotating circle, the bundling circle is manually mastered, and the adhesive tape is manually sheared by scissors after the bundling is completed.

By adopting manual bundling adhesive tapes, operators are easy to fatigue, bundling efficiency is low, bundling elastic force is difficult to master, bundling turns are controlled manually, the bundling turns are inconsistent, and after bundling is finished, the adhesive tapes are sheared by manually using scissors, so that the workload of workers is increased. To this end we provide a cable strapping machine.

Disclosure of Invention

The application aims to make up the defects of the prior art and provides a cable bundling machine which has the advantages of time and labor saving in operation and high bundling efficiency and can meet the clamping requirements of strips with different inner diameters.

The application provides the following technical scheme: comprises a machine body and a belt mounting mechanism arranged at the rear end of the machine body. The rear end of organism is provided with area material installation mechanism, and area material installation mechanism is provided with area material mount pad, and area material mount pad adopts the design of external expansion three-jaw formula. The belt mounting seat is provided with a trapezoidal sliding block groove, and the belt clamping arm is arranged in the trapezoidal sliding block groove and can move without sliding out of the belt mounting seat. The compression spring is arranged between the strip mounting seat and the strip clamping arm. The clamping arms of the belt materials are always kept to be outwards opened through the compression springs, so that the belt materials with different inner diameters can be firmly clamped on the belt material mounting seat, and the falling-off condition of the belt materials is avoided.

Further, be provided with the guide belt groove above the organism between area material installation mechanism and the bundling mouth, and the guide belt groove communicates in electric shears mechanism inside, guide belt inslot is close to area material installation mechanism one side and is provided with preceding guide roller, tensioning swing arm, installs the tensioning gyro wheel on the tensioning swing arm, is provided with and presses area gyro wheel and compact heap. The belt material passes through the front guide roller and the belt pressing roller, and is kept constant Zhang Chili by the tensioning swing arm and the tensioning roller, and the belt pressing roller and the compacting block can not move in the opposite direction while tensioning the belt material.

Further, the electric scissors mechanism is provided with a scissors seat, the scissors seat is provided with a trapezoid chute, the rear blade can slide in the trapezoid chute, and the scissors motor is used for driving the scissors to extend and retract. The scissor seat is also provided with a scissor motor, and the scissor motor pushes the rear blade to do the action of extending and retracting in the trapezoid chute of the scissor seat so as to cut off the belt materials. The front blade is arranged on the scissor seat and matched with the rear blade to cut off the belt materials.

Further, a pre-stretching belt mechanism is arranged at the front lower part of the machine body, the pre-stretching belt mechanism is provided with an electric clamp and an electric push rod, and the electric clamp is retracted by the electric push rod after clamping the belt, so that the belt is pre-stretched and kept on the bundling opening.

Further, a bundling hole is formed in the right front of the machine body, a rotary bundling wheel is arranged at the bundling hole, the bundling motor drives the large gear, the large gear drives the uplink pinion and the downlink pinion, and the uplink pinion and the downlink pinion are matched to drive the rotary bundling wheel to rotate, so that the rotary bundling wheel still keeps running to a bundling hole gap. The uplink pinion and the downlink pinion drive the rotary bundling wheel to do rotary motion to complete the cable bundling process.

Further, a starting wrench is arranged right below the machine body and used for starting the operation of the cable tying machine. A control circuit board is arranged inside the cable bundling machine for managing the operation and bundling parameters of the cable bundling machine. An aviation connector is arranged below the cable bundling machine and used for connecting a power supply and expanding the use function of the cable bundling machine.

Furthermore, the multimedia display screen and the operation buttons are arranged right in front of the machine body, so that the current running condition of the cable bundling machine can be displayed. The operating button can set parameters such as the bundling speed, the bundling belt length, the resetting and the like of the cable bundling machine.

Compared with the prior art, the cable binder has the following beneficial effects:

1. the application clamps the binding opening of the cable binding machine at the position where the binding belt material is needed. When the starting wrench is pressed down, the rotary bundling wheel rotates, and after the strapping length reaches the set bundling length, the control circuit board gives out a signal to trigger the electric scissor mechanism to cut off the strapping, the rotary bundling wheel returns to the bundling opening position and stops running. And (5) completing the cable bundling work. The operation is time-saving and labor-saving, and the bundling efficiency is high.

2. The application clamps the belt on the belt mounting seat. The belt material mounting seat adopts an external expansion three-jaw design. The belt mounting seat is provided with a trapezoidal sliding block groove, and the belt clamping arm is arranged in the trapezoidal sliding block groove and can move without sliding out of the belt mounting seat. The compression spring is arranged between the strip mounting seat and the strip clamping arm. The clamping arms of the belt materials are always kept to be outwards opened through the compression springs, so that the belt materials with different inner diameters can be firmly clamped on the belt material mounting seat, and the falling-off condition of the belt materials is avoided.

3. According to the belt guide device, the front guide roller is arranged in the belt guide groove and is close to one side of the belt mounting mechanism, the tensioning swing arm is provided with the tensioning roller, and the belt pressing roller and the pressing block are arranged on the tensioning swing arm. The belt material passes through the front guide roller and the belt pressing roller, and is kept constant Zhang Chili by the tensioning swing arm and the tensioning roller, and the belt pressing roller and the compacting block can not move in the opposite direction while tensioning the belt material.

4. According to the application, the pre-stretching belt mechanism is arranged at the front lower part of the machine body, the pre-stretching belt mechanism is provided with the electric clamp and the electric push rod, and the electric clamp is retracted by the electric push rod after clamping the belt, so that the belt is pre-stretched and kept on the bundling opening, the belt can be accurately bundled on a cable, and the waste caused by overlong belt or the bundling failure caused by too short belt is avoided.

5. According to the application, the multimedia display screen and the operation buttons are arranged right in front of the machine body, so that the current running condition of the cable bundling machine can be displayed. The operating button can set parameters such as the bundling speed, the bundling belt length, the resetting and the like of the cable bundling machine. Has the advantages of simple operation, diversified binding parameters, etc.

Additional advantages, objects, and features of the application will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the application.

Drawings

FIG. 1 is a perspective view of the overall structure of the present application;

FIG. 2 is a schematic diagram of the internal structure of the present application;

FIG. 3 is a schematic view of a belt mounting mechanism according to the present application;

FIG. 4 is a schematic view of an electric scissor mechanism according to the present application;

fig. 5 is a schematic view of a pretensioning belt mechanism in accordance with the present application.

In the figure:

1. a body; 2. a belt mounting mechanism; 3. an upper cover switch; 4. a guide groove; 5. a multimedia display;

6. tying the opening; 7. operating a button; 8. starting a spanner; 9. an aviation connector; 10. tensioning the swing arm;

11. tensioning rollers; 12. a front guide roller; 13. a belt pressing roller; 14. a compaction block; 15. carrying out material carrying;

16. an uplink pinion gear; 17. a rear guide roller; 18. an electric scissor mechanism; 19. an electric clip;

20. pretension the belt material mechanism; 21. rotating the bundling wheel; 22. a downlink pinion gear; 23. an electric push rod;

24. a control circuit board; 25. a large gear; 26. a strapping motor; 27. a belt mounting seat;

28. a belt clamping arm; 29. a compression spring; 30. a front blade; 31. a scissors motor;

32. a scissor holder; 33. and a rear blade.

Detailed Description

The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

Referring to fig. 1 to 5, the present application provides a technical solution: as shown in fig. 1 to 5, the present embodiment provides a cable binding machine including a machine body 1 and a strap attachment mechanism 2 provided at a rear end of the machine body 1. The tape mounting mechanism 2 is provided with a tape mount 27, a tape holding arm 28 and a compression spring 29. The belt clamping arm 28 keeps outwards open all the time under the action of the compression spring 29; when the cable is bundled, the belt 15 is clamped in the belt mounting seat 27 of the belt mounting mechanism 2, and the belt 15 is firmly clamped on the belt mounting seat 27 under the action of the compression spring 29 by the belt clamping arm 28, so that the situation that the belt is dropped is avoided. The belt 15 is then manually drawn into the belt guide slot 4, through the front guide roller 12, the tension roller 11, the belt press roller 13 and the hold-down block 14. The tension roller 11 keeps the strap 15 constant Zhang Chili, ensuring the cable tie quality. The belt roller 13 and the pressing block 14 can tension the belt 15 and prevent the belt 15 from moving in the opposite direction.

Referring to fig. 4 and 5, the belt 15 passes through the guide roller and enters the electric scissor mechanism 18. The electric clamp 19 of the pre-tensioning belt mechanism 20 clamps the belt 15, the electric push rod 23 is retracted, the belt 15 is pre-tensioned and kept on the bundling opening 6, the belt can be accurately bundled on the cable, and the waste caused by overlong belt or the bundling failure caused by overlong belt is avoided.

Referring to fig. 1, a multimedia display 5 and an operation button 7 are disposed right in front of the machine body 1, so as to display the current operation status of the cable bundling machine. The operating button 7 can set parameters such as the bundling speed of the cable bundling machine, the bundling length of the bundling belt material, reset and the like. After the process parameters required by the cable bundling machine are set, the bundling opening 6 of the cable bundling machine is clamped at the position of the cable where the bundling belt material is required. The strap 15 is stuck to the cable to be strapped under the constant force of the pre-tensioning strap mechanism 20, the starting wrench 8 is pressed, the rotary strapping wheel 21 rotates, and when the strap 15 reaches the set strapping length, the control circuit board gives out a signal to trigger the electric scissor mechanism 18 to cut the strap 15, and the rotary strapping wheel 21 returns to the position of the strapping opening 6 and stops running. And then the cable binding machine is used for extracting the bound cable. The electric push rod 23 is extended, the electric clamp 19 clamps the strap 15, the electric push rod 23 is retracted, and the strap 15 is pretensioned and kept on the strapping opening 6 for the next start. The cable bundling work is completed, the operation is time-saving and labor-saving, and the bundling efficiency is high.

On the basis of the scheme, the multimedia display screen 5 and the operation buttons 7 are arranged right in front of the machine body 1, so that the current running condition of the cable strapping machine, such as strapping speed and strapping length, can be displayed. When abnormal conditions occur, such as overvoltage, undervoltage, overcurrent and machine locked-up, the multimedia display screen 5 can be lightened to give an alarm prompt. The operation button 7 is used to press and set parameters such as the bundling speed of the cable bundling machine and the length of the bundling strap. Meanwhile, the device can be reset by one key, and can be reset by one key after fault elimination, so that the device can quickly enter a standby state.

Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a cable strapper which characterized in that includes cable strapper organism (1) and sets up in area material installation mechanism (2) of organism (1) rear end, area material installation mechanism is provided with area material mount pad (27), area material card holds arm (28) and compression spring (29). The rear end of the machine body (1) is internally provided with a front guide roller (12), a tensioning swing arm (10), and a tensioning roller (11) is arranged on the tensioning swing arm (10). An electric scissor mechanism (18) is arranged above the front of the machine body, a scissor seat (32) is arranged on the electric scissor mechanism (18), a scissor motor (31), a front blade (30) and a rear blade (33). The bundling machine is characterized in that a bundling opening (6) is arranged right in front of the machine body, a rotary bundling wheel (21) is arranged at the bundling opening (6), a large gear (25) is driven by a bundling motor (26), and then an uplink pinion (16) and a downlink pinion (22) are driven by the large gear (25). The front lower part of the machine body is provided with a pre-stretching belt mechanism (20), and the pre-stretching belt mechanism (20) is provided with an electric clamp (19) and an electric push rod (23). A control circuit board (24) and an aviation connector (9) are arranged below the machine body. A multimedia display screen (5) and an operation button (7) are arranged right in front of the machine body.

2. A cable tie according to claim 1, wherein: be provided with guide belt groove (4) above organism (1) between area material installation mechanism (2) and tie up mouth (6), and guide belt groove (4) communicate inside electric shears mechanism (18), guide belt groove (4) inside be close to area material installation mechanism (2) one side is provided with preceding guide roller (12), tensioning swing arm (10), install tensioning roller (11) on tensioning swing arm (10), still be provided with press belt roller (13) and compact heap (14). The belt material (15) passes through the front guide roller (12) and the belt pressing roller (13), and is kept constant Zhang Chili by the tensioning swing arm (10) and the tensioning roller (11), so that the belt material (15) can not move in the opposite direction while being tensioned under the action of the belt pressing roller (13) and the compacting block (14).

3. A cable tie according to claim 1, wherein: the rear end of organism (1) is provided with area material installation mechanism (2), and area material installation mechanism is provided with area material mount pad (27), and area material mount pad (27) adopts the design of external expansion three-jaw, and area material mount pad (27) design has trapezoidal slider groove, and area material card holds arm (28) and installs in trapezoidal slider inslot, can not roll off area material mount pad (27) again when can moving, compression spring (29) set up between area material mount pad (27) and area material card holds arm (28). The belt clamping arms (28) are always kept to be outwards opened through the compression springs (29), so that belts with different inner diameters can be firmly clamped on the belt mounting seat (27), and falling-off of the belts is avoided.

4. A cable tie according to claim 1, wherein: the electric scissors mechanism (18), the electric scissors mechanism (18) is provided with a scissors seat (32), the scissors seat (32) is provided with a trapezoid chute, a rear blade (33) can slide in the trapezoid chute, and the scissors motor (31) drives the rear blade to extend and retract. The scissor seat (32) is also provided with a scissor motor (31), and the scissor motor (31) pushes the rear blade (33) to extend and retract in the trapezoid chute of the scissor seat (32) so as to cut off the belt materials. The front blade (30) is arranged on the scissor seat (32), and the front blade (30) and the rear blade (33) are matched together to cut off the belt materials.

5. A cable tie according to claim 1, wherein: the pre-tensioning belt mechanism (20) is arranged at the front lower part of the machine body (1), the pre-tensioning belt mechanism (20) is provided with an electric clamp (19) and an electric push rod (23), and the electric clamp (19) clamps the belt (15) and then retracts by the electric push rod (23) to pre-tension and keep the belt (15) on the bundling opening (6).

6. A cable tie according to claim 1, wherein: the machine body (1) is provided with a bundling opening (6) right in front, the bundling opening (6) is provided with a rotary bundling wheel (21), a large gear (25) is driven by a bundling motor (26), an uplink pinion (16) and a downlink pinion (22) are driven by the large gear (25), the rotary bundling wheel (21) is driven to rotate by the cooperation of the uplink pinion (16) and the downlink pinion (22), and the rotary bundling wheel (21) is enabled to still keep running until a notch of the bundling opening (6). The up pinion (16) and the down pinion (22) drive the rotary bundling wheel (21) to do rotary motion to complete the cable bundling process.

7. A cable tie according to claim 1, wherein: a starting wrench (8) is arranged right below the machine body (1), and the starting wrench (8) is used for starting the cable bundling machine. A control circuit board (24) is provided internally for managing the operation and strapping parameters of the cable strapping machine. An aviation connector (9) is arranged below the cable bundling machine and is used for connecting a power supply and expanding the use function of the cable bundling machine.

8. A cable tie according to claim 1, wherein: the cable bundling machine is characterized in that a multimedia display screen (5) and an operation button (7) are arranged right in front of the machine body (1), and the display screen (5) can display the current running condition of the cable bundling machine. The operating button (7) can set parameters such as the bundling speed, the bundling length and the resetting of the cable bundling machine.