CN116808935A - Production proportioning control method of constant-temperature oil-saving protective agent for engine and application of production proportioning control method - Google Patents
Production proportioning control method of constant-temperature oil-saving protective agent for engine and application of production proportioning control method Download PDFInfo
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Abstract
The application discloses a production proportioning control method of an engine constant-temperature oil-saving protective agent and application thereof, which relate to the field of a general control system, and are used for calculating the content of production ingredients required by production, extracting and applying processes at the same time, introducing the production ingredients into a control module for quantitatively applying the ingredients, controlling each valve to open a proper opening degree for applying the ingredients, detecting ingredients with different depths by a plurality of ingredient detectors uniformly distributed in the process of applying the ingredients, calculating the ingredient proportion of each ingredient in a proportioning pool in the proportioning process, calculating whether the integral ingredient proportion of each ingredient meets a qualification value, extracting the ingredients which do not meet the qualification value, calculating the continuous adding value, introducing parameters of the continuous adding value into the control module for increasing the proper opening degree of the corresponding valve, thus adjusting the opening degree of the applying valve according to ingredient content feedback in the proportioning pool and improving the accuracy of the application amount of each ingredient.
Description
Technical Field
The application relates to the field of general control systems, in particular to a production proportioning control method of an engine constant-temperature oil-saving protective agent and application thereof.
Background
The repairing engine protective agent breaks through the traditional lubrication mode of lubricating a single oil film, and integrates the principle of multi-element lubrication such as physical films, chemical films, multi-element metal permeation layers and the like. The lubricating oil (grease) is used as a carrier to be conveyed to various friction working surfaces of engines and other machines, has super extreme pressure wear resistance, greatly reduces friction coefficient, and has excellent energy-saving and environment-friendly effects. Meanwhile, the self-repairing, self-lubricating and self-maintaining of the engine during the running are realized, the opening degree of a valve is controlled by a specified program mostly according to the proportioning requirement in the production process of the constant-temperature oil-saving protective agent for the engine, so that the application of the raw materials of the protective agent is controlled, the materials are mixed in a proportioning pool, and the conditions of rust and sensitivity reduction of the valve and a pipeline possibly occur after the valve and the pipeline are used for a period of time, so that the proportion of the raw materials applied is unbalanced, and the problem cannot be solved in the prior art;
for example, in the chinese patent with the publication number CN110652934B, a mining emulsion concentration proportioning controller and proportioning system are provided, where the controller includes a concentration proportioning intrinsic safety control board and a concentration proportioning master control board, and the concentration proportioning intrinsic safety control board includes an intrinsic safety switching value input interface, an intrinsic safety switching value output interface, a first sensor analog current signal input interface and an intrinsic safety CAN bus interface; the concentration proportioning main control board comprises a main control chip, a display screen communication interface, a remote data communication interface, an internal CAN bus interface, a second sensor analog current signal input interface and a switching value output interface; the integral algorithm of water supply and oil supply is adopted for regulation and control, the delayed response of each concentration sensor is considered, the oil supply of the liquid tank is regulated according to the feedback mechanism of the concentration ratio, the system response is quick and accurate, the concentration ratio can be continuously corrected to reach a set concentration value in the liquid supply circulation of the whole pump station system, and the problem of unstable proportioning concentration of the concentration ratio of the mining emulsion is solved;
meanwhile, a fluid proportioning control system and a control method are disclosed in Chinese patent with the application publication number of CN114397858A, and the control system comprises a man-machine interaction unit, a control unit and a control unit, wherein the man-machine interaction unit is used for setting information of fluid and/or medium and inputting control instructions; the control unit is used for receiving the control instruction and sending an execution instruction; the execution unit is used for receiving the execution instruction, forming real-time data information, feeding back the real-time data information to the control unit and transmitting the real-time data information to the man-machine interaction unit or the cloud platform; the cloud platform is used for receiving and sending real-time data information of the control unit or receiving a control instruction of the remote intelligent terminal and sending the control instruction to the control unit; and the remote intelligent terminal is used for receiving and monitoring the real-time data information or inputting a control instruction. The application can monitor the proportioning and the conveying precision of the fluid and the medium, can feed back the data parameters filled in real time, is favorable for storing the filled data parameters, and can control the execution unit to stop working when the data parameters are abnormal, thereby improving the working efficiency of the whole control system;
the above patents all exist: in the process of producing the constant temperature oil-saving protective agent for the engine, the opening degree of a valve is controlled by a specified program according to the proportioning requirement, so that the application of the protective agent raw materials is controlled, the materials are mixed in a proportioning pool, and the conditions of rust and sensitivity reduction of the valve and a pipeline possibly occur after the valve and the pipeline are used for a period of time, so that the proportion of the raw materials applied is unbalanced, the problem cannot be solved in the prior art, and the application provides the production proportioning control method for the constant temperature oil-saving protective agent for the engine and the application thereof.
Disclosure of Invention
Aiming at the defects of the prior art, the application mainly aims to provide the production proportioning control method of the constant-temperature oil-saving protective agent for the engine and the application thereof, which can effectively solve the problems in the background art: in the process of producing the constant-temperature oil-saving protective agent for the engine, the opening of a valve is controlled through a specified program according to the proportioning requirement, so that the application of the protective agent raw materials is controlled, the protective agent raw materials are mixed in a proportioning pool, and the valve and a pipeline are possibly rusted or have reduced sensitivity after being used for a period of time, so that the proportion of the raw materials applied is unbalanced, and the problem cannot be solved in the prior art. The specific technical scheme of the application is as follows:
the production proportioning control method of the constant-temperature oil-saving protective agent for the engine comprises the following specific steps:
s1, calculating the content of production ingredients required by production, extracting an application flow at the same time, and introducing the application flow into a control module to quantitatively apply the ingredients;
s2, controlling the proper opening degree of each valve by a control module to apply ingredients;
s3, in the process of dosing, a plurality of component detectors which are uniformly distributed detect dosing components with different depths;
s4, calculating the component proportion of each ingredient in the proportioning pool in the proportioning process;
s5, calculating whether the overall component proportion of each ingredient meets a qualified value, if so, executing S8, and if not, executing S6;
s6, extracting ingredients which do not meet the qualified value, and calculating a continuous adding value of the ingredients;
s7, leading the parameters of the continuous added value into a control module to enable the corresponding valve to be increased by a proper opening degree;
s8, continuously adding production ingredients.
The application further improves that the specific content of the S1 comprises the following steps:
s101, extracting required production ingredient components, obtaining required production ingredient quantities corresponding to required production quantities, and calculating the required quantity of each production ingredient component;
s102, importing the required values of all production ingredients into a control module;
s103, the control module formulates the application speed required by each step according to the required value of each production ingredient and the time of each step in the proportioning process.
The application is further improved in that the specific steps of S2 are as follows:
s201, the control module calculates the opening degree of each dispensing valve to be opened according to the required application speed;
s202, a control module controls the input current of the electromagnetic valve according to the opening degree of each proportioning valve to be opened, so as to control each valve to be opened to a proper opening degree;
s203, the ingredients in the batching box enter a proportioning pool through a batching output pipeline and a batching valve to be mixed.
The application further improves that the specific content of the S3 comprises the following steps:
s301, in the process of dosing, arranging a plurality of component detectors on the inner side surface of a proportioning pool, wherein the component detectors are vertically distributed, and the component detectors are arranged at equal intervals;
s302, in the process of dispensing, a plurality of ingredient detectors collect and detect ingredient ingredients of the dispensing with corresponding depth, wherein the number of the ingredient detectors is set as n, and the variety of the ingredient ingredients is set as m;
s303, the content of the collected components at each depth is expressed as follows:wherein->Component content of the j-th ingredient component counted for the i-th ingredient detector, wherein +.>，/>；
S304, the acquired component contents of the depths are integrated into a component matrix with the depths as transverse vectors and the ingredients as column vectors for transmission.
The application is further improved in that the step S4 comprises the following specific steps:
s401, extracting a component matrix in the proportioning process, namely extracting the volume V of liquid in a proportioning pool, and mixing the volume V of the liquid in the proportioning pool and the component content of each depthThe component proportion of each component in the proportioning pool is calculated in the imported component proportion calculation formula;
s402, a component duty ratio calculation formula is as follows:substituting the extracted data into a formula to obtain the component proportion of the j-th ingredient component in the proportioning pool, extracting the calculated component proportion of various ingredients, and integrating to form one-dimensional vector transmission, wherein the one-dimensional vector expression form is as follows: />Wherein->The proportion of the m-th ingredient in the proportioning pool is determined.
The application is further improved in that the step S5 comprises the following specific steps:
s501, extracting the one-dimensional vector obtained in the S402, extracting the safety range value of each duty ratio component,wherein->Is the minimum value of the safety range of the j-th ingredient in the proportioning pool, +.>The maximum value of the safety range of the j-th ingredient in the proportioning pool is set;
s502, importing the extracted one-dimensional vector and the safety range value of each duty ratio component into a calculation formula of the duty ratio error value of the integral component to calculate the duty ratio error value of the integral component, wherein the calculation formula of the duty ratio error value of the integral component is as follows:wherein->The component ratio value of the j-th ingredient component in the proportioning pool, which is obtained by the calculation formula of the nearest component ratio in the safety range value;
s503, extracting the total component duty ratio error value, comparing the total component duty ratio error value with a set total component error qualified value, if the error value is larger than the qualified value, performing S6, and if the error value is smaller than or equal to the qualified value, performing S8.
The application is further improved in that the step S6 comprises the following specific steps:
s601, extracting the ingredient component proportion which does not meet the safety range, wherein the extracted ingredient proportion is set as，Is->One or more of the following;
s602, extracting adding time T, adding total time T, and calculating an original dosing speed and an adjusted dosing speed, wherein the original dosing speed is as follows:the dosing speed after adjustment: />Wherein k is->The total amount of the corresponding ingredients is needed, and the regulated adding speed is the continuous adding value.
The application is further improved in that the S7 comprises the following concrete contents: calculating the difference between the continuous adding value and the original adding speed to obtain a difference valueCalculating the ratio of the difference to the original dosing speed,the opening of the corresponding valve is opened to 1+z times of the opening of the original valve.
The application further improves the electronic equipment, which comprises a memory, a processor and a computer program stored on the memory and capable of running on the processor, wherein the processor realizes the production proportioning control method of the constant-temperature oil-saving protective agent of the engine when executing the computer program.
The application further improves a computer readable storage medium, wherein a computer program is stored on the computer readable storage medium, and the computer program realizes the production proportioning control method of the constant-temperature oil-saving protective agent for the engine when being executed by a processor.
The application further improves the application of the production proportion control method of the constant-temperature oil-saving protective agent for the engine in the production proportion of the constant-temperature oil-saving protective agent.
Compared with the prior art, the application has the following beneficial effects:
calculating the content of production ingredients required by production, extracting and applying processes simultaneously, introducing the quantitative application of the ingredients into a control module, controlling each valve to open a proper opening degree by the control module, applying the ingredients, detecting the ingredients of the ingredients with different depths by a plurality of ingredient detectors uniformly distributed in the process of applying the ingredients, calculating the ingredient proportion of each ingredient in a proportioning pool in the proportioning process, calculating whether the integral ingredient proportion of each ingredient meets a qualified value, extracting the ingredients which do not meet the qualified value, calculating a continuous adding value, introducing parameters of the continuous adding value into the control module to enable the corresponding valve to increase the proper opening degree, and thus adjusting the opening degree of the applied valve according to ingredient content feedback in the proportioning pool, improving the accuracy of the application amount of each ingredient and simultaneously improving the mixing efficiency.
Drawings
FIG. 1 is a schematic diagram of a method for controlling the production ratio of a constant-temperature oil-saving protective agent for an engine;
FIG. 2 is a schematic flow chart of a step S1 of the production proportioning control method of the constant-temperature oil-saving protective agent for the engine;
FIG. 3 is a schematic flow chart of a step S2 of the method for controlling the production ratio of the constant-temperature oil-saving protective agent for the engine;
fig. 4 is a schematic flow chart of step S5 of the method for controlling the production ratio of the constant-temperature oil-saving protective agent for the engine.
Detailed Description
In order that the above-recited objects, features and advantages of the present application will become more readily apparent, a more particular description of the application will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, but the present application may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present application is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the application. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. A step of
Example 1
In this embodiment, aiming at the situation that the opening of a valve is controlled by a specified program to control the application of the raw materials of the protecting agent according to the proportioning requirement in the process of producing the constant-temperature oil-saving protecting agent of the engine, and the raw materials are mixed in a proportioning pool, and rust or sensitivity reduction may occur on the valve and a pipeline after the valve and the pipeline are used for a period of time, the proportion of the raw materials applied is unbalanced, and the specific scheme is that, as shown in fig. 1-4, the method for controlling the production proportioning of the constant-temperature oil-saving protecting agent of the engine comprises the following specific steps:
s1, calculating the content of production ingredients required by production, extracting an application flow at the same time, and introducing the application flow into a control module to quantitatively apply the ingredients;
the specific content of S1 includes the following steps:
s101, extracting required production ingredient components, obtaining required production ingredient quantities corresponding to required production quantities, and calculating the required quantity of each production ingredient component;
s102, importing the required values of all production ingredients into a control module;
s103, the control module formulates the application speed required by each step through the required value of each production ingredient and the time of each step in the proportioning process;
s2, controlling the proper opening degree of each valve by a control module to apply ingredients;
the specific steps of S2 are as follows:
s201, the control module calculates the opening degree of each dispensing valve to be opened according to the required application speed;
s202, a control module controls the input current of the electromagnetic valve according to the opening degree of each proportioning valve to be opened, so as to control each valve to be opened to a proper opening degree;
s203, enabling ingredients in the batching box to enter a proportioning pool through a batching output pipeline and a batching valve for mixing;
s3, in the process of dosing, a plurality of component detectors which are uniformly distributed detect dosing components with different depths;
the specific content of S3 comprises the following steps:
s301, in the process of dosing, arranging a plurality of component detectors on the inner side surface of a proportioning pool, wherein the component detectors are vertically distributed, and the component detectors are arranged at equal intervals;
s302, in the process of dispensing, a plurality of ingredient detectors collect and detect ingredient ingredients of the dispensing with corresponding depth, wherein the number of the ingredient detectors is set as n, and the variety of the ingredient ingredients is set as m;
s303, the content of the collected components at each depth is expressed as follows:wherein->Component content of the j-th ingredient component counted for the i-th ingredient detector, wherein +.>，/>；
S304, integrating the acquired component content of each depth into a component matrix form which takes the depth as a transverse vector and takes the ingredient component as a column vector for transmission;
s4, calculating the component proportion of each ingredient in the proportioning pool in the proportioning process;
s4 comprises the following specific steps:
s401, extracting a component matrix in the proportioning process, namely extracting the volume V of liquid in a proportioning pool, and mixing the volume V of the liquid in the proportioning pool and the component content of each depthThe component proportion of each component in the proportioning pool is calculated in the imported component proportion calculation formula;
s402, a component duty ratio calculation formula is as follows:substituting the extracted data into a formula to obtain the component proportion of the j-th ingredient component in the proportioning pool, extracting the calculated component proportion of various ingredients, and integrating to form one-dimensional vector transmission, wherein the one-dimensional vector expression form is as follows: />Wherein->The proportion of the m-th ingredient in the proportioning pool is as follows;
s5, calculating whether the overall component proportion of each ingredient meets a qualified value, if so, executing S8, and if not, executing S6;
s5, the method comprises the following specific steps:
s501, extracting the one-dimensional vector obtained in the S402, extracting the safety range value of each duty ratio component,wherein->Is the minimum value of the safety range of the j-th ingredient in the proportioning pool, +.>The maximum value of the safety range of the j-th ingredient in the proportioning pool is set;
s502, guiding the extracted one-dimensional vector and the safety range value of each duty ratio componentAnd calculating the integral component duty ratio error value in a calculation formula of the integral component duty ratio error value, wherein the calculation formula of the integral component duty ratio error value is as follows:wherein->The component ratio value of the j-th ingredient component in the proportioning pool, which is obtained by the calculation formula of the nearest component ratio in the safety range value;
s503, extracting the total component duty ratio error value, comparing the total component duty ratio error value with a set total component error qualified value, if the error value is larger than the qualified value, carrying out S6, and if the error value is smaller than or equal to the qualified value, carrying out S8, wherein the qualified value is set according to the production accuracy requirements of different specifications, and the qualified value is within the range of 0.1-0.3;
s6, extracting ingredients which do not meet the qualified value, and calculating a continuous adding value of the ingredients;
s6, the method comprises the following specific steps:
s601, extracting the ingredient component proportion which does not meet the safety range, wherein the extracted ingredient proportion is set as，Is->One or more of the following;
s602, extracting adding time T, adding total time T, and calculating an original dosing speed and an adjusted dosing speed, wherein the original dosing speed is as follows:the dosing speed after adjustment: />Wherein k is->The total amount of the corresponding ingredients required is the continuously added value of the regulated dosing speed;
s7, leading the parameters of the continuous added value into a control module to enable the corresponding valve to be increased by a proper opening degree;
s7 comprises the following specific contents: calculating the difference between the continuous adding value and the original adding speed to obtain a difference valueCalculating the ratio of the difference to the original dosing speed,/->The opening of the corresponding valve is opened to 1+z times of the opening of the original valve.
S8, continuously adding production ingredients.
According to the embodiment, the production ingredient content required by production is calculated, the application flow is extracted at the same time, quantitative application of ingredients is conducted in the control module, the control module controls each valve to open a proper opening, the ingredients are applied, in the process of applying the ingredients, a plurality of ingredient detectors which are evenly distributed detect ingredients with different depths, the ingredient proportion of each ingredient in the proportioning pool in the proportioning process is calculated, whether the integral ingredient proportion of each ingredient meets a qualified value is calculated, ingredient ingredients which do not meet the qualified value are extracted, the continuous addition value is calculated, and parameters of the continuous addition value are conducted in the control module to enable the corresponding valve to be increased by the proper opening, so that the opening of the applied valve is adjusted according to ingredient content feedback in the proportioning pool, the accuracy of the application amount of each ingredient is improved, and meanwhile the mixing efficiency is improved.
Example 2
The present embodiment provides an electronic device including: a processor and a memory, wherein the memory stores a computer program for the processor to call;
the processor executes the production proportioning control method of the constant-temperature oil-saving protective agent for the engine by calling the computer program stored in the memory.
The electronic equipment can generate larger difference due to different configurations or performances and can comprise one or more processors (Central Processing Units, CPU) and one or more memories, wherein at least one computer program is stored in the memories, and the computer program is loaded and executed by the processors to realize the production proportioning control method of the constant-temperature fuel-saving protective agent for the engine, which is provided by the embodiment of the method. The electronic device can also include other components for implementing the functions of the device, for example, the electronic device can also have wired or wireless network interfaces, input-output interfaces, and the like, for inputting and outputting data. The present embodiment is not described herein.
Example 3
The present embodiment proposes a computer-readable storage medium having stored thereon an erasable computer program;
when the computer program runs on the computer equipment, the computer equipment is caused to execute the production proportioning control method of the constant-temperature oil-saving protective agent for the engine.
For example, the computer readable storage medium can be Read-Only Memory (ROM), random access Memory (Random Access Memory, RAM), compact disk Read-Only Memory (Compact Disc Read-Only Memory, CD-ROM), magnetic tape, floppy disk, optical data storage device, etc.
It should be understood that, in various embodiments of the present application, the sequence numbers of the foregoing processes do not mean the order of execution, and the order of execution of the processes should be determined by the functions and internal logic thereof, and should not constitute any limitation on the implementation process of the embodiments of the present application.
It should be understood that determining B from a does not mean determining B from a alone, but can also determine B from a and/or other information.
Example 4
The production ratio control method of the constant-temperature oil-saving protective agent for the engine has the advantages of improving the accuracy of the application amount of each component and improving the mixing efficiency when being applied to the production ratio of the constant-temperature oil-saving protective agent for the engine.
The above embodiments may be implemented in whole or in part by software, hardware, firmware, or any other combination. When implemented in software, the above-described embodiments may be implemented in whole or in part in the form of a computer program product. The computer program product comprises one or more computer instructions or computer programs. When the computer instructions or computer program are loaded or executed on a computer, the processes or functions in accordance with embodiments of the present application are produced in whole or in part. The computer may be a general purpose computer, a special purpose computer, a computer network, or other programmable apparatus. The computer instructions may be stored in or transmitted from one computer-readable storage medium to another, for example, by way of wired or/and wireless networks from one website site, computer, server, or data center to another. Computer readable storage media can be any available media that can be accessed by a computer or data storage devices, such as servers, data centers, etc. that contain one or more collections of available media. The usable medium may be a magnetic medium (e.g., floppy disk, hard disk, magnetic tape), an optical medium (e.g., DVD), or a semiconductor medium. The semiconductor medium may be a solid state disk.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
It will be clear to those skilled in the art that, for convenience and brevity of description, specific working procedures of the above-described systems, apparatuses and units may refer to corresponding procedures in the foregoing method embodiments, and are not repeated herein.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. For example, the apparatus embodiments described above are merely illustrative, e.g., the division of the units is merely one, and there may be additional divisions in actual implementation, e.g., multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be an indirect coupling or communication connection via some interfaces, devices or units, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the application disclosed above are intended only to assist in the explanation of the application. The preferred embodiments are not intended to be exhaustive or to limit the application to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the application and the practical application, to thereby enable others skilled in the art to best understand and utilize the application. The application is limited only by the claims and the full scope and equivalents thereof.
The foregoing has shown and described the basic principles and main features of the present application and the advantages of the present application. It will be understood by those skilled in the art that the present application is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present application, and various changes and modifications may be made without departing from the spirit and scope of the application, which is defined in the appended claims. The scope of the application is defined by the appended claims and equivalents thereof.
Claims (12)
1. The production proportioning control method of the constant-temperature oil-saving protective agent for the engine is characterized by comprising the following steps of: the method comprises the following specific steps:
s1, calculating the content of production ingredients required by production, extracting an application flow at the same time, and introducing the application flow into a control module to quantitatively apply the ingredients;
s2, controlling the proper opening degree of each valve by a control module to apply ingredients;
s3, in the process of dosing, a plurality of component detectors which are uniformly distributed detect dosing components with different depths;
s4, calculating the component proportion of each ingredient in the proportioning pool in the proportioning process;
s5, calculating whether the overall component proportion of each ingredient meets a qualified value, if so, executing S8, and if not, executing S6;
s6, extracting ingredients which do not meet the qualified value, and calculating a continuous adding value of the ingredients;
s7, leading the parameters of the continuous added value into a control module to enable the corresponding valve to be increased by a proper opening degree;
s8, continuously adding production ingredients.
2. The method for controlling the production proportioning of the constant-temperature oil-saving protective agent for the engine, which is characterized by comprising the following steps of: the specific content of the S1 comprises the following steps:
s101, extracting required production ingredient components, obtaining required production ingredient quantities corresponding to required production quantities, and calculating the required quantity of each production ingredient component;
s102, importing the required values of all production ingredients into a control module;
s103, the control module formulates the application speed required by each step according to the required value of each production ingredient and the time of each step in the proportioning process.
3. The method for controlling the production proportioning of the constant-temperature oil-saving protective agent for the engine, which is characterized by comprising the following steps of: the specific steps of the S2 are as follows:
s201, the control module calculates the opening degree of each dispensing valve to be opened according to the required application speed;
s202, a control module controls the input current of the electromagnetic valve according to the opening degree of each proportioning valve to be opened, so as to control each valve to be opened to a proper opening degree;
s203, the ingredients in the batching box enter a proportioning pool through a batching output pipeline and a batching valve to be mixed.
4. The method for controlling the production proportioning of the constant-temperature oil-saving protective agent for the engine according to claim 3, which is characterized by comprising the following steps: the specific content of the S3 comprises the following steps:
s301, in the process of dosing, arranging a plurality of component detectors on the inner side surface of a proportioning pool, wherein the component detectors are vertically distributed, and the component detectors are arranged at equal intervals;
s302, in the process of dispensing, a plurality of ingredient detectors collect and detect ingredient ingredients of the dispensing with corresponding depth, wherein the number of the ingredient detectors is set as n, and the variety of the ingredient ingredients is set as m;
s303, the content of the collected components at each depth is expressed as follows:wherein->Component content of the j-th ingredient component counted for the i-th ingredient detector, wherein +.>，/>；
S304, the acquired component contents of the depths are integrated into a component matrix with the depths as transverse vectors and the ingredients as column vectors for transmission.
5. The method for controlling the production proportioning of the constant-temperature oil-saving protective agent for the engine, which is characterized by comprising the following steps of: the step S4 comprises the following specific steps:
s401, extracting a component matrix in the proportioning process, namely extracting the volume V of liquid in a proportioning pool, and mixing the volume V of the liquid in the proportioning pool and the component content of each depthThe component proportion of each component in the proportioning pool is calculated in the imported component proportion calculation formula;
s402, a component duty ratio calculation formula is as follows:substituting the extracted data into a formula to obtain the component proportion of the j-th ingredient component in the proportioning pool, extracting the calculated component proportion of various ingredients, and integrating to form one-dimensional vector transmission, wherein the one-dimensional vector expression form is as follows: />Wherein->The proportion of the m-th ingredient in the proportioning pool is determined.
6. The method for controlling the production proportioning of the constant-temperature oil-saving protective agent for the engine, which is characterized by comprising the following steps of: the step S5 comprises the following specific steps:
s501, extracting the one-dimensional vector obtained in the S402, extracting the safety range value of each duty ratio component,wherein->Is the minimum value of the safety range of the j-th ingredient in the proportioning pool, +.>The maximum value of the safety range of the j-th ingredient in the proportioning pool is set;
s502, importing the extracted one-dimensional vector and the safety range value of each duty ratio component into a calculation formula of the duty ratio error value of the integral component to calculate the duty ratio error value of the integral component, wherein the calculation formula of the duty ratio error value of the integral component is as follows:wherein->And the component ratio of the j-th ingredient component in the proportioning pool is obtained by the calculation formula of the nearest component ratio in the safety range value.
7. The method for controlling the production proportioning of the constant-temperature oil-saving protective agent for the engine, which is characterized by comprising the following steps of: the step S502 further includes: s503, extracting the total component duty ratio error value, comparing the total component duty ratio error value with a set total component error qualified value, if the error value is larger than the qualified value, performing S6, and if the error value is smaller than or equal to the qualified value, performing S8.
8. The method for controlling the production proportioning of the constant-temperature oil-saving protective agent for the engine, which is characterized by comprising the following steps of: the step S6 comprises the following specific steps:
s601, extracting the ingredient component proportion which does not meet the safety range, wherein the extracted ingredient proportion is set as，/>Is thatOne or more of the following;
s602, extracting adding time T, adding total time T, and calculating an original dosing speed and an adjusted dosing speed, wherein the original dosing speed is as follows:the dosing speed after adjustment: />Wherein k is->The total amount of the corresponding ingredients is needed, and the regulated adding speed is the continuous adding value.
9. The method for controlling the production proportioning of the constant-temperature oil-saving protective agent for the engine, which is characterized by comprising the following steps of: the S7 comprises the following specific contents: calculating the difference between the continuous adding value and the original adding speed to obtain a difference valueCalculating the ratio of the difference to the original dosing speed,/->The opening of the corresponding valve is opened to 1+z times of the opening of the original valve.
10. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor, when executing the computer program, implements the method for controlling the production proportioning of the engine thermostatic fuel saving protective agent according to any one of claims 1 to 9.
11. A computer-readable storage medium, wherein a computer program is stored on the computer-readable storage medium, and when executed by a processor, the computer program implements the method for controlling the production proportioning of the constant temperature fuel-saving protective agent for an engine according to any one of claims 1 to 9.
12. Use of the production proportioning control method of the constant temperature oil-saving protective agent for the engine according to any one of claims 1 to 9 in the production proportioning of the constant temperature oil-saving protective agent.
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| CN202310989793.3A CN116808935A (en) | 2023-08-08 | 2023-08-08 | Production proportioning control method of constant-temperature oil-saving protective agent for engine and application of production proportioning control method |
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| CN202310989793.3A CN116808935A (en) | 2023-08-08 | 2023-08-08 | Production proportioning control method of constant-temperature oil-saving protective agent for engine and application of production proportioning control method |
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