CN116803599A - Assembling apparatus and assembling method - Google Patents

Assembling apparatus and assembling method Download PDF

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Publication number
CN116803599A
CN116803599A CN202310946198.1A CN202310946198A CN116803599A CN 116803599 A CN116803599 A CN 116803599A CN 202310946198 A CN202310946198 A CN 202310946198A CN 116803599 A CN116803599 A CN 116803599A
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CN
China
Prior art keywords
thimble
spring
station
assembly
adjusting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310946198.1A
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Chinese (zh)
Inventor
李培绪
薛大朋
杨传龙
黄敬陆
丁策
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Goertek Inc
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Goertek Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Goertek Inc filed Critical Goertek Inc
Priority to CN202310946198.1A priority Critical patent/CN116803599A/en
Publication of CN116803599A publication Critical patent/CN116803599A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/048Springs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/002Article feeders for assembling machines orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses an assembling device and an assembling method, wherein the assembling device comprises a machine base, a material conveying mechanism, a turnover mechanism, an adjusting mechanism and an assembling mechanism, the material conveying mechanism comprises a material taking part for picking up thimble springs, the turnover mechanism comprises a turnover part rotatably arranged on the machine base, the assembling mechanism comprises a movable pick-up part, the thimble springs with upward thimbles at a feeding station are picked up by the material taking part and then conveyed to the turnover mechanism at the material taking station, the conveyed thimble springs are turned over by the turnover part, the thimbles of the thimble springs are enabled to face downwards, the thimble springs are subjected to angle adjustment by the adjusting mechanism, so that the thimbles can be adjusted to a proper position for subsequent assembly, the thimble springs with adjusted angles are picked up by the turnover mechanism and then conveyed to the assembling station, and the thimbles of the springs are inserted into jacks of products at the assembling station in a downward movable stroke, so that the problems of low manual operation efficiency, poor quality and the like in the feeding and assembling process of Pin springs are solved.

Description

Assembling apparatus and assembling method
Technical Field
The invention relates to the technical field of automatic assembly of electronic product feeding, in particular to an assembly device and an assembly method.
Background
In the production process of Pin needle springs (thimble springs) commonly used in electronic products, the Pin needle springs need to be taken out of a material tray, so that preparation is made for subsequent Pin needle spring assembly. Pin needle spring assembly requires Pin needles to be downwards inserted into a main board product in accurate positions and sleeved into a main board component Rubber. At present, the technical solution in the industry is usually finished manually, the Pin needle spring is firstly taken out from the material tray, the PIN needle faces downwards, and the Pin needle is assembled on the main plate hole and sleeved on the Rubber product. The process has the problems that the manual assembly efficiency is low, the Pin needle is easy to pop up after assembly, the assembly precision of the Pin and the main board hole is high, and the eye fatigue is easy to occur during the manual long-time assembly.
Disclosure of Invention
The invention mainly aims to provide an assembling device and an assembling method, and aims to provide an assembling device capable of accurately and efficiently realizing automatic assembly of a Pin needle spring and a product, so as to solve the problems of low manual operation efficiency, poor quality and the like in the feeding and assembling process of the Pin needle spring.
To achieve the above object, the present invention proposes an assembling apparatus, wherein the assembling apparatus includes:
the machine base is provided with a feeding station, a material taking station, an adjusting station and an assembling station;
the material conveying mechanism comprises a material taking part for picking up the thimble springs, the material taking part is movably arranged and provided with a movable stroke moving between the material loading station and the material taking station, and the material conveying mechanism is used for conveying the thimble springs positioned at the material loading station to the material taking station;
the turnover mechanism comprises a turnover part rotatably arranged on the machine base, and the turnover part is used for turnover of the thimble springs conveyed by the material taking part so as to enable the thimbles of the thimble springs to face downwards;
the adjusting mechanism is used for adjusting the angle of the thimble spring positioned at the adjusting station; the method comprises the steps of,
the assembling mechanism comprises a movable pick-up part, wherein the pick-up part is provided with a movable stroke moving between the material taking station and the assembling station and used for picking up the thimble spring on the adjusting part to the assembling station, and the pick-up part is also provided with a downward movable stroke and used for inserting the thimble of the thimble spring into a jack of a product at the assembling station in the downward movable stroke.
Optionally, the upset portion is including keeping away from each other and being close to two arm clamps that set up, one side that two arm clamps are close to each other all is provided with the arc concave surface, two arc concave surfaces enclose and close the centre gripping space that forms to be used for the centre gripping spring coil.
Optionally, the adjusting mechanism comprises an adjusting part, the adjusting part comprises a base and a positioning pin protruding from the base and extending upwards, an annular end face is formed at the top of the base, the positioning pin is used for threading a spring coil, and the annular end face is used for supporting a thimble;
the adjusting part is rotatably arranged around the axis of the adjusting part so as to drive the thimble spring to rotate.
Optionally, the adjusting mechanism further includes a stop portion, where the stop portion is used to stop the thimble when the adjusting portion drives the thimble spring to rotate, so that the thimble spring can be limited when in a preset position.
Optionally, the pick-up part includes:
the clamping jaw comprises two clamping arms which can be mutually far away from and close to each other, each clamping arm comprises a first clamping arm section and a second clamping arm section which are sequentially arranged from top to bottom, a first clamping space for clamping a spring coil is formed between the two first clamping arm sections, and a second clamping space for clamping a thimble is formed between the two second clamping arm sections; the method comprises the steps of,
the stop block is provided with a limiting part arranged between the first clamping space and the second clamping space, and the limiting part is used for propping against the upper end of the thimble in the movable stroke of the thimble inserted in the jack of the product.
Optionally, the adjustment station and the assembly station are longitudinally spaced apart;
the assembly mechanism further includes an adjustment assembly, the adjustment assembly including:
the first driving device is arranged on the stand and is provided with a first driving part which is movably arranged along the longitudinal direction;
the second driving device is fixedly connected with the first driving part and is provided with a second driving part which is movably arranged along the up-down direction; the method comprises the steps of,
the third driving device is fixedly connected to the second driving part and is provided with an output shaft extending vertically, and the output shaft is fixedly connected with the pick-up part so as to drive the pick-up part to move.
Optionally, the assembling apparatus further comprises:
a first position measuring device for measuring the position of the thimble spring picked up by the pick-up part;
second position measuring means for measuring the position of the product at the assembly station; the method comprises the steps of,
and the control device is electrically connected with the first driving device, the second driving device, the third driving device, the first position measuring device and the second position measuring device and is used for controlling the first driving device, the second driving device and the third driving device to work according to the first position measuring device and the second position measuring device.
Optionally, the first position determining device comprises a first vision acquisition system; and/or the number of the groups of groups,
the second position determining device includes a second vision acquisition system.
The invention also provides an assembling method for inserting the thimble of the thimble spring into the jack of the product, comprising the following steps:
conveying the thimble spring at the feeding station to a turnover part at the feeding station by the material taking part, and turning the turnover part so that the thimble of the thimble spring faces downwards;
the angle of the thimble spring conveyed to the adjusting station is adjusted through the adjusting mechanism, so that the thimble on the thimble spring is positioned at a preset position;
the pick-up part picks up the thimble spring at the preset position and conveys the thimble spring to the assembly station, and the thimble arranged downwards is inserted into the jack of the product.
Optionally, the step of adjusting the angle of the thimble spring conveyed to the adjusting station by the adjusting mechanism so that the thimble on the thimble spring is at a preset position includes:
sleeving a thimble spring with a thimble downwards arranged on a positioning pin so that the thimble spring is supported on a base through the thimble;
the adjusting part drives the thimble spring to rotate, and the thimble is propped against the stop part in the rotating stroke of the thimble spring.
According to the technical scheme provided by the invention, after the thimble spring with the upward thimble at the feeding station is picked up by the material taking part, the thimble spring is conveyed to the turnover mechanism of the material taking station, the turnover part turns over the conveyed thimble spring so that the thimble of the thimble spring faces downwards, and then the thimble spring is subjected to angle adjustment by the adjusting mechanism, so that the thimble can be adjusted to a proper position for subsequent assembly, the angle of the pick-up part is adjusted, and the thimble spring with the downward thimble is conveyed to the assembly station after being picked up, and the thimble of the thimble spring is inserted into a jack of a product at the assembly station in a downward movable stroke, so that the assembly equipment capable of accurately and efficiently realizing automatic assembly of the Pin spring and the product is provided, and the problems of low manual operation efficiency, poor quality and the like in the feeding assembly process of the Pin spring are solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of an embodiment of an assembly apparatus according to the present invention;
FIG. 2 is a schematic perspective view of the material handling mechanism of FIG. 1;
FIG. 3 is a schematic perspective view of the tilting mechanism of FIG. 1;
FIG. 4 is a schematic perspective view of the adjustment mechanism of FIG. 1;
FIG. 5 is an enlarged schematic view of FIG. 4 at A;
FIG. 6 is a schematic perspective view of the assembly mechanism of FIG. 1;
FIG. 7 is a schematic perspective view of the pick-up section of FIG. 6;
fig. 8 is an enlarged schematic view at B in fig. 7.
Reference numerals illustrate:
the achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present invention, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" as it appears throughout includes three parallel schemes, for example "A and/or B", including the A scheme, or the B scheme, or the scheme where A and B are satisfied simultaneously. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
In the Pin spring production process commonly used in electronic products, the Pin spring needs to be taken out of a material tray so as to prepare for subsequent Pin spring assembly. Pin needle spring assembly requires Pin needles to be downwards inserted into a main board product in accurate positions and sleeved into a main board component Rubber. At present, the technical solution in the industry is usually finished manually, the Pin needle spring is firstly taken out from the material tray, the PIN needle faces downwards, and the Pin needle is assembled on the main plate hole and sleeved on the Rubber product. The process has the problems that the manual assembly efficiency is low, the Pin needle is easy to pop up after assembly, the assembly precision of the Pin and the main board hole is high, and the eye fatigue is easy to occur during the manual long-time assembly.
In order to solve the above-mentioned problems, the present invention provides an assembling apparatus, and fig. 1 is a schematic perspective view of an embodiment of the assembling apparatus provided by the present invention; FIG. 2 is a schematic perspective view of the material handling mechanism of FIG. 1; FIG. 3 is a schematic perspective view of the tilting mechanism of FIG. 1; FIG. 4 is a schematic perspective view of the adjustment mechanism of FIG. 1; FIG. 5 is an enlarged schematic view of FIG. 4 at A; FIG. 6 is a schematic perspective view of the assembly mechanism of FIG. 1; FIG. 7 is a schematic perspective view of the pick-up section of FIG. 6; fig. 8 is an enlarged schematic view at B in fig. 7.
Referring to fig. 1 to 3, the assembling apparatus 100 includes a base 1, a material transporting mechanism 2, a turnover mechanism 3, an adjusting mechanism 4, and an assembling mechanism 5, where the base 1 is provided with a material loading station, a material taking station, an adjusting station, and an assembling station; the material conveying mechanism 2 comprises a material taking part 21 for picking up thimble springs, wherein the material taking part 21 is movably arranged and provided with a movable stroke moving between the material loading station and the material taking station and is used for conveying the thimble springs at the material loading station to the material taking station; the turnover mechanism 3 comprises a turnover part 31 rotatably installed on the machine base 1, and the turnover part 31 is used for turnover the thimble springs conveyed by the material taking part 21 so as to enable the thimbles of the thimble springs to face downwards; the adjusting mechanism 4 is used for adjusting the angle of the thimble spring positioned at the adjusting station; the assembling mechanism 5 comprises a movable pick-up part 51, wherein the pick-up part 51 has a movable stroke moving between the material taking station and the assembling station and is used for picking up the thimble springs on the adjusting part 41 to the assembling station, and the pick-up part 51 also has a downward movable stroke and is used for inserting the thimbles of the thimble springs into the insertion holes of the products at the assembling station in the downward movable stroke.
According to the technical scheme provided by the invention, after the thimble springs with upward thimbles at the feeding station are picked up by the material taking part 21 and then conveyed to the turnover mechanism 3 of the material taking station, the turnover part 31 turns over the conveyed thimble springs so that the thimbles of the thimble springs face downwards, and then the thimble springs are subjected to angle adjustment by the adjusting mechanism 4, so that the thimbles can be adjusted to a proper position for subsequent assembly, the pick-up part 51 is used for adjusting the angle, and the thimble springs with downward thimbles are picked up and then conveyed to the assembly station, and the thimbles of the thimble springs are inserted into the jacks of products at the assembly station in a downward movable stroke, so that the assembly equipment 100 capable of accurately and efficiently realizing automatic assembly of the Pin springs and the products is provided, and the problems of low manual operation efficiency, poor quality and the like in the feeding and assembly process of the Pin springs are solved.
The thimble spring is of an integrally formed structure, the head end of the thimble spring is in the form of a spring ring, the tail end of the thimble spring is a thimble extending from the tail end of the spring ring, the thimble is arranged in parallel with the axis of the spring ring, and the thimble spring is eccentrically arranged with the center of the section of the spring ring. When the thimble is inserted, the thimble needs to be adjusted to a preset position, so that the accurate matching between the thimble spring and the product Rubber can be ensured.
Specifically, in order to be convenient for centre gripping thimble spring, can make the thimble spring just can be initially positioned when being overturned, in this embodiment, upset portion 31 is including keeping away from each other and being close to two arm clamps 311 that set up, one side that two arm clamps 311 are close to each other all is provided with the arc concave surface, two arc concave surfaces enclose and form the clamping space that is used for the centre gripping spring coil. It can be understood that the two arc concave surfaces are matched with the spring ring of the thimble spring, when the turnover part 31 picks up the spring ring, the spring ring can be limited in the clamping space so as to be positioned, so that after the turnover part 31 turns 180 degrees, the thimble spring can be positioned in a set position in the x direction and the y direction on the plane where the thimble spring is positioned, and after the different positions of the thimble spring are prevented from being turned, the position of the thimble spring cannot be determined.
Further, in the present embodiment, the adjusting mechanism 4 includes an adjusting portion 41, where the adjusting portion 41 includes a base 411, and a positioning pin 412 protruding from the base 411 and extending upward, and an annular end surface 4111 is formed on the top of the base 411, the positioning pin 412 is used for passing through a spring coil, and the annular end surface 4111 is used for supporting a thimble; the adjusting part 41 is rotatably disposed around the axis thereof to drive the thimble spring to rotate.
It will be appreciated that, because the positioning pin 412 is fixed in position and fixed in the x-direction and y-direction, in order to ensure that the spring ring can be accurately sleeved on the positioning pin 412 when the two clamping arms 311 are released after the turnover part 31 turns over, it is also necessary to ensure that the turnover part 31 clamps the spring ring each time and simultaneously can primarily adjust the position of the spring ring.
It will be appreciated that, in order to enable the spring ring to be sleeved on the circumferential side of the positioning pin 412, the positioning pin 412 is in clearance fit with the spring ring, and because the thimble and the spring ring are eccentrically arranged, when the spring ring is sleeved on the positioning pin 412, the thimble is located at the side of the positioning pin 412, and the thimble spring is supported on the annular end surface 4111 through the thimble. In this way, when the adjusting portion 41 is rotated, a friction force exists between the thimble spring and the annular end surface 4111, and the thimble spring rotates by an angle along with the rotation of the adjusting portion 41, so as to adjust the angle of the thimble, so that the thimble can be adjusted to the clamping angle required by the pick-up portion 51.
Further, in order to facilitate better adjusting the thimble to a desired angle, in this embodiment, the adjusting mechanism 4 further includes a stop portion 42, where when the adjusting portion 41 drives the thimble spring to rotate, the stop portion 42 is used to stop the thimble, so that the thimble spring can be limited at a preset position. Because the positioning pin 412 is in clearance fit with the spring ring, when the spring ring is subjected to an external force along the circumferential direction of the spring ring, the spring ring has a degree of freedom of rotating relative to the positioning pin 412, so when the adjusting part 41 drives the thimble spring to rotate, the thimble is limited after the thimble abuts against the stop part 42, and then when the adjusting part 41 rotates further, the thimble spring overcomes a friction force with the annular end surface 4111 and slides relative to the annular end surface 4111. Therefore, when the spring ring is driven to rotate only through the stop part 42, the ejector pin is stopped, the position of the ejector pin spring is established according to the position of the stop part 42, the initial position of the ejector pin is not required to be identified and detected through other position detection devices (such as a position sensor and the like), the displacement amount required to be adjusted by the adjusting part 41 is not required to be calculated through a control device, and the device is simple in structure and accurate in positioning.
Further, in the present embodiment, the pick-up portion 51 includes a clamping jaw 511 and a stopper 512, the clamping jaw 511 includes two clamping arms that can be disposed away from and close to each other, each clamping arm includes a first clamping arm segment 5111 and a second clamping arm segment 5112 that are sequentially disposed from top to bottom, a first clamping space 511a for clamping a spring coil is formed between the two first clamping arm segments 5111, and a second clamping space 511b for clamping a thimble is formed between the two second clamping arm segments 5112; the stopper 512 has a limiting portion disposed between the first clamping space 511a and the second clamping space 511b, and the limiting portion is configured to abut against an upper end of the ejector pin during a movable stroke of the ejector pin inserted into the product insertion hole.
Because the clamping jaw 511 clamps the spring coil when clamping the spring coil, the two first clamping arm segments 5111 clamp the spring coil, the two second clamping arm segments 5112 clamp the thimble, and the part connected between the thimble and the spring coil is located at the lower end of the stop block 512, that is, the upper end of the thimble abuts against the stop block 512. When the thimble spring is inserted, the thimble will have an upward moving trend when being inserted downwards due to the elastic force of the spring ring, and the stop block 512 abuts against the upper end of the thimble, so that the spring and the Rubber are effectively prevented from being ejected out after the spring is assembled.
Further, in order to facilitate the clamping of the ejector pins by the clamping jaw 511, a more stable clamping effect is achieved, concave-convex structures 51121 are provided on the opposite side portions of the two second clamping arm sections 5112, and the concave-convex structures 51121 can be provided as V-shaped grooves, so that the friction of the ejector pins is increased by the V-shaped groove structures, and the horizontal upward swing is avoided.
Specifically, in the present embodiment, the adjustment station and the assembly station are arranged at intervals in the longitudinal direction; the assembly mechanism 5 further comprises an adjusting assembly, the adjusting assembly comprises a first driving device 52, a second driving device 53 and a third driving device 54, the first driving device 52 is mounted on the stand 1, and the first driving device 52 is provided with a first driving part movably arranged along the longitudinal direction; the second driving device 53 is fixedly connected to the first driving part, and the second driving device 53 is provided with a second driving part which is movably arranged along the up-down direction; the third driving device 54 is fixedly connected to the second driving portion, and the third driving device 54 has an output shaft extending vertically, and the output shaft is fixedly connected to the pickup portion 51 to drive the pickup portion 51 to move. In this way, the first driving device 52 may drive the pickup portion 51 to move from the adjustment station to the assembly station, so that after the ejector pin spring is picked up from the adjustment portion 41, the ejector pin spring is transported to the assembly station, and is driven by the second driving device 53 to drive the pickup portion 51 to move downward, so that the pickup portion 51 is inserted into a product, and finally, the third driving device 54 may adjust the rotation of the pickup portion 51, so as to adjust the assembly angle of the ejector pin spring.
Further, in this embodiment, the assembling apparatus 100 further includes a first position measuring device and a second position measuring device, and the control device is electrically connected to the first driving device 52, the second driving device 53, the third driving device 54, the first position measuring device and the second position measuring device, and is configured to control the first driving device 52, the second driving device 53 and the third driving device 54 to operate according to the first position measuring device and the second position measuring device.
Thus, the first position measuring device measures the position of the thimble spring picked up by the pick-up portion 51, and the second position measuring device measures the position of the product located at the assembling station; the assembling logic takes the thimble as a positioning center, takes a connecting line between the center distances of the thimble and the spring coil as a reference direction, assembles the thimble and the spring coil into a main plate hole of a product and is sleeved into the Rubber.
Specifically, in the present embodiment, the first position determining apparatus includes a first vision acquisition system; and/or the second position determining device comprises a second vision acquisition system. By the method for recognizing the image through photographing, the position of the thimble and the center of the spring ring can be determined according to the contour of photographing and grabbing, so that visual guiding and assembling are facilitated.
The invention also provides an assembling method, which is realized based on the assembling equipment 100, wherein the assembling equipment 100 comprises a machine base 1, a material conveying mechanism 2, a turnover mechanism 3, an adjusting mechanism 4 and an assembling mechanism 5, and the machine base 1 is provided with a material loading station, a material taking station, an adjusting station and an assembling station; the material conveying mechanism 2 comprises a material taking part 21 for picking up thimble springs, wherein the material taking part 21 is movably arranged and provided with a movable stroke moving between the material loading station and the material taking station and is used for conveying the thimble springs at the material loading station to the material taking station; the turnover mechanism 3 comprises a turnover part 31 rotatably installed on the machine base 1, and the turnover part 31 is used for turnover the thimble springs conveyed by the material taking part 21 so as to enable the thimbles of the thimble springs to face downwards; the adjusting mechanism 4 is used for adjusting the angle of the thimble spring positioned at the adjusting station; the assembly mechanism 5 includes a movable pick-up part 51, the pick-up part 51 has a movable stroke moving between the material taking station and the assembly station for picking up the thimble springs on the adjusting part 41 to the assembly station, the pick-up part 51 further has a downward movable stroke for inserting the thimble of the thimble springs into the insertion hole of the product at the assembly station during the downward movable stroke, and the assembly method includes the steps of:
step S10, conveying the thimble springs at the feeding station to the turning portion 31 at the feeding station by the material taking portion 21, and turning the turning portion 31 so that the thimbles of the thimble springs face downward.
Because of the material when coming, the thimble of the thimble spring of material loading station sets up, in order to make the gesture that the thimble spring can be convenient for later stage equipment, overturns the thimble spring through setting up upset portion 31 for the thimble of thimble spring is downward, makes the thimble spring be in preliminary waiting to assemble the gesture.
And S20, adjusting the angle of the thimble spring conveyed to the adjusting station through the adjusting mechanism 4 so that the thimble on the thimble spring is positioned at a preset position.
When the thimble spring is conveyed to the adjusting station, the position of the thimble spring cannot be determined, so that the thimble spring can be adjusted to a required posture to be grasped in order to facilitate grabbing of the picking portion 51 in the later stage, and the adjusting mechanism 4 adjusts the thimble spring so that the thimble is at the preset position which is convenient for the picking portion 51 to pick.
Step S30, the pick-up part 51 picks up the thimble spring at the preset position, and conveys the thimble spring to the assembly station, and the thimble spring arranged downwards is inserted into the jack of the product.
According to the technical scheme provided by the invention, after the thimble springs with upward thimbles at the feeding station are picked up by the material taking part 21 and then conveyed to the turnover mechanism 3 of the material taking station, the turnover part 31 turns over the conveyed thimble springs so that the thimbles of the thimble springs face downwards, and then the thimble springs are subjected to angle adjustment by the adjusting mechanism 4, so that the thimbles can be adjusted to a proper position for subsequent assembly, the pick-up part 51 is used for adjusting the angle, and the thimble springs with downward thimbles are picked up and then conveyed to the assembly station, and the thimbles of the thimble springs are inserted into the jacks of products at the assembly station in a downward movable stroke, so that the assembly method capable of accurately and efficiently realizing automatic assembly of the Pin springs and the products is provided, and the problems of low manual operation efficiency, poor quality and the like in the feeding assembly process of the Pin springs are solved.
The adjusting mechanism 4 includes an adjusting portion 41, the adjusting portion 41 includes a base 411, and a positioning pin 412 protruding from the base 411 and extending upward, an annular end face 4111 is formed on the top of the base 411, the positioning pin 412 is used for threading a spring coil, and the annular end face 4111 is used for supporting a thimble; the adjusting part 41 is rotatably disposed around the axis thereof to drive the thimble spring to rotate. The adjusting mechanism 4 further includes a stop portion 42, where when the adjusting portion 41 drives the thimble spring to rotate, the stop portion 42 is used for stopping the thimble, so that the thimble spring can be limited at a preset position.
Step S20: the step of adjusting the angle of the thimble spring conveyed to the adjusting station by the adjusting mechanism 4 so that the thimble on the thimble spring is at a preset position includes:
in step S201, a thimble spring with a downward thimble is sleeved on the positioning pin 412, so that the thimble spring is supported on the base 411 through the thimble.
In order to enable the spring ring to be sleeved on the circumferential side of the positioning pin 412, the positioning pin 412 and the spring ring are in clearance fit, and because the thimble and the spring ring are eccentrically arranged, when the spring ring is sleeved on the positioning pin 412, the thimble is positioned on the side of the positioning pin 412, and the thimble spring is supported on the annular end surface 4111 through the thimble.
Step S202, the adjusting part 41 drives the thimble spring to rotate, and the thimble is propped against the stop part 42 in the rotation stroke of the thimble spring.
In the technical scheme provided by the invention, when the adjusting part 41 drives the thimble spring to rotate, after the thimble is propped against the stop part 42, the thimble is limited, and then when the adjusting part 41 further rotates, the thimble spring overcomes the friction force with the annular end surface 4111 and forms relative sliding with the annular end surface 4111. Therefore, when the spring ring is driven to rotate only through the stop part 42, the ejector pin is stopped, the position of the ejector pin spring is established according to the position of the stop part 42, the initial position of the ejector pin is not required to be identified and detected through other position detection devices, the displacement amount required to be adjusted by the adjusting part 41 is not required to be calculated through the control device, and the device is simple in structure and accurate in positioning.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.

Claims (10)

1. An assembly apparatus, comprising:
the machine base is provided with a feeding station, a material taking station, an adjusting station and an assembling station;
the material conveying mechanism comprises a material taking part for picking up the thimble springs, the material taking part is movably arranged and provided with a movable stroke moving between the material loading station and the material taking station, and the material conveying mechanism is used for conveying the thimble springs positioned at the material loading station to the material taking station;
the turnover mechanism comprises a turnover part rotatably arranged on the machine base, and the turnover part is used for turnover of the thimble springs conveyed by the material taking part so as to enable the thimbles of the thimble springs to face downwards;
the adjusting mechanism is used for adjusting the angle of the thimble spring positioned at the adjusting station; the method comprises the steps of,
the assembling mechanism comprises a movable pick-up part, wherein the pick-up part is provided with a movable stroke moving between the material taking station and the assembling station and used for picking up the thimble spring on the adjusting part to the assembling station, and the pick-up part is also provided with a downward movable stroke and used for inserting the thimble of the thimble spring into a jack of a product at the assembling station in the downward movable stroke.
2. The assembling apparatus according to claim 1, wherein the turnover portion includes two clip arms that are disposed apart from and close to each other, each of the two clip arms being provided with an arc-shaped concave surface on a side close to each other, the two arc-shaped concave surfaces enclosing a holding space for holding the spring coil.
3. The assembly device according to claim 1, wherein the adjusting mechanism comprises an adjusting part, the adjusting part comprises a base and a positioning pin protruding from the base and extending upwards, the top of the base is provided with an annular end surface, the positioning pin is used for passing through a spring coil, and the annular end surface is used for supporting a thimble;
the adjusting part is rotatably arranged around the axis of the adjusting part so as to drive the thimble spring to rotate.
4. The assembly apparatus of claim 3, wherein the adjustment mechanism further comprises a stop portion for stopping the ejector pin when the adjustment portion rotates the ejector pin spring such that the ejector pin spring can be restrained in a predetermined position.
5. The assembly apparatus of claim 1, wherein the pick-up portion comprises:
the clamping jaw comprises two clamping arms which can be mutually far away from and close to each other, each clamping arm comprises a first clamping arm section and a second clamping arm section which are sequentially arranged from top to bottom, a first clamping space for clamping a spring coil is formed between the two first clamping arm sections, and a second clamping space for clamping a thimble is formed between the two second clamping arm sections; the method comprises the steps of,
the stop block is provided with a limiting part arranged between the first clamping space and the second clamping space, and the limiting part is used for propping against the upper end of the thimble in the movable stroke of the thimble inserted in the jack of the product.
6. Assembly device according to claim 1, wherein the adjustment station and the assembly station are arranged at intervals in the longitudinal direction;
the assembly mechanism further includes an adjustment assembly, the adjustment assembly including:
the first driving device is arranged on the stand and is provided with a first driving part which is movably arranged along the longitudinal direction;
the second driving device is fixedly connected with the first driving part and is provided with a second driving part which is movably arranged along the up-down direction; the method comprises the steps of,
the third driving device is fixedly connected to the second driving part and is provided with an output shaft extending vertically, and the output shaft is fixedly connected with the pick-up part so as to drive the pick-up part to move.
7. The assembly apparatus of claim 6, wherein the assembly apparatus further comprises:
a first position measuring device for measuring the position of the thimble spring picked up by the pick-up part;
second position measuring means for measuring the position of the product at the assembly station; the method comprises the steps of,
and the control device is electrically connected with the first driving device, the second driving device, the third driving device, the first position measuring device and the second position measuring device and is used for controlling the first driving device, the second driving device and the third driving device to work according to the first position measuring device and the second position measuring device.
8. The assembly apparatus of claim 7, wherein the first position determining device comprises a first vision acquisition system; and/or the number of the groups of groups,
the second position determining device includes a second vision acquisition system.
9. An assembly method, realized on the basis of an assembly device according to any one of claims 1 to 8, for inserting the ejector pins of an ejector pin spring into the receptacles of a product, characterized in that the assembly method comprises the steps of:
conveying the thimble spring at the feeding station to a turnover part at the feeding station by the material taking part, and turning the turnover part so that the thimble of the thimble spring faces downwards;
the angle of the thimble spring conveyed to the adjusting station is adjusted through the adjusting mechanism, so that the thimble on the thimble spring is positioned at a preset position;
the pick-up part picks up the thimble spring at the preset position and conveys the thimble spring to the assembly station, and the thimble arranged downwards is inserted into the jack of the product.
10. The method of assembling of claim 9, based on the assembly apparatus of claim 4, wherein the step of adjusting the angle of the thimble spring transported to the adjustment station by the adjustment mechanism such that the thimble on the thimble spring is in a predetermined position comprises:
sleeving a thimble spring with a thimble downwards arranged on a positioning pin so that the thimble spring is supported on a base through the thimble;
the adjusting part drives the thimble spring to rotate, and the thimble is propped against the stop part in the rotating stroke of the thimble spring.
CN202310946198.1A 2023-07-28 2023-07-28 Assembling apparatus and assembling method Pending CN116803599A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310946198.1A CN116803599A (en) 2023-07-28 2023-07-28 Assembling apparatus and assembling method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310946198.1A CN116803599A (en) 2023-07-28 2023-07-28 Assembling apparatus and assembling method

Publications (1)

Publication Number Publication Date
CN116803599A true CN116803599A (en) 2023-09-26

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310946198.1A Pending CN116803599A (en) 2023-07-28 2023-07-28 Assembling apparatus and assembling method

Country Status (1)

Country Link
CN (1) CN116803599A (en)

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