CN116788898A - High-performance automobile sound insulation felt production and conveying equipment and method - Google Patents
High-performance automobile sound insulation felt production and conveying equipment and method Download PDFInfo
- Publication number
- CN116788898A CN116788898A CN202310737071.9A CN202310737071A CN116788898A CN 116788898 A CN116788898 A CN 116788898A CN 202310737071 A CN202310737071 A CN 202310737071A CN 116788898 A CN116788898 A CN 116788898A
- Authority
- CN
- China
- Prior art keywords
- pressing
- sound
- plate
- side wall
- fixedly connected
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000009413 insulation Methods 0.000 title claims description 17
- 238000003825 pressing Methods 0.000 claims abstract description 132
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 19
- 238000005507 spraying Methods 0.000 claims abstract description 17
- 238000000889 atomisation Methods 0.000 claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims description 41
- 238000002347 injection Methods 0.000 claims description 21
- 239000007924 injection Substances 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 17
- 239000002699 waste material Substances 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 15
- 239000000463 material Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000001125 extrusion Methods 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000001802 infusion Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/047—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump supply being effected by follower in container, e.g. membrane or floating piston, or by deformation of container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
Abstract
The utility model discloses a high-performance automobile sound-proof felt production conveying device and a method, which relate to the technical field of sound-proof felt production conveying, and comprise a device main body, wherein a plurality of conveying rollers are rotatably connected to the device main body, a pressing mechanism is arranged on the device main body to press sound-proof felt blanks, so that the sound-proof felt blanks cannot deviate in position in subsequent transportation, a material mechanism is arranged in the pressing mechanism and is linked with the pressing mechanism, after the pressing mechanism presses the sound-proof felt blanks, the sound-proof felt blanks are subjected to upward movement and release pressing after the pressing mechanism presses the sound-proof felt blanks, at the moment, a small amount of water can be sprayed downwards through the atomization spraying cylinders around the pressing plate under the driving of a transmission mechanism, a certain adhering effect can be realized between the sound-proof felt blanks and non-woven fabrics, the position deviation cannot easily occur in subsequent transportation, and the subsequent production of the sound-proof felt is ensured.
Description
Technical Field
The utility model relates to the technical field of production and conveying of sound-proof mats, in particular to a high-performance automobile sound-proof mat production and conveying device and method.
Background
The sound-proof felt is a flexible high-density coiled material which is made of rubber, high polymer materials and the like as main raw materials, is mainly used for matching with gypsum boards, is used for wall sound insulation and ceiling sound insulation, and is also used for sound insulation and damping vibration reduction of pipelines and mechanical equipment. One type of product in the automobile sound-proof felt product category is that two sides of a PET felt blank are respectively added with a piece of non-woven fabric to form a sandwich blank, and then the sandwich blank is conveyed into a die in a press through conveying equipment, and the die is closed and the press is pressed for a certain time.
The utility model relates to the technical field of conveying equipment, in particular to high-performance automobile sound-proof felt production conveying equipment, which comprises a conveying table and a power main body arranged at the lower end of the conveying table, wherein a connecting frame is arranged at the lower end of the power main body, a supporting base is arranged at the lower end of the connecting frame, a connecting block is fixedly connected to the lower end of a mounting block, a control panel is movably connected to the upper end of the mounting block, a threaded rod is fixedly connected to the lower end of the control panel, a push rod is sleeved on the outer wall thread of the threaded rod, a pressing plate is fixedly connected to the lower end of the push rod, movable rods are arranged on two sides of the push rod, one end of each movable rod, far away from the push rod, is provided with a movable groove, and the movable groove is formed in the side wall of an inner cavity of the mounting block.
Due to the lack of adhesive materials between the felt blank and the non-woven fabric, even after the early pressing, the position deviation is likely to occur during the subsequent transportation, and meanwhile, after the felt blank and the non-woven fabric are overlapped, due to the different sizes of the sound-proof felt, waste materials which do not meet the size requirements exist around the felt blank, and the waste materials are usually required to be cut separately after the transportation of the felt blank, so that the production procedure of the whole sound-proof felt is increased, and the subsequent production cost is increased.
Disclosure of Invention
The utility model aims to solve the defects in the prior art, and provides a high-performance automobile sound-proof felt production conveying device and a high-performance automobile sound-proof felt production conveying method.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the high-performance automobile sound-proof felt production conveying equipment comprises an equipment main body, wherein a plurality of conveying rollers are rotatably connected to the equipment main body;
the pressing mechanism is arranged on the equipment main body and used for pressing the sound-proof felt blank, so that the sound-proof felt blank cannot deviate in position in subsequent transportation;
the blanking mechanism is arranged in the pressing mechanism and is linked with the pressing mechanism, and when the pressing mechanism presses the blank of the sound-proof felt, the blanking mechanism can cut off waste materials around the blank of the sound-proof felt;
and the sprinkling bonding mechanism is arranged in the pressing mechanism, and can atomize and spray a small amount of water after the blanking mechanism finishes cutting waste materials, so that the adsorptivity of the sound-insulation blank is improved.
Preferably, the press machine comprises a mounting frame fixedly connected to the equipment main body, the mounting frame is in a door-shaped frame arrangement, mounting grooves are formed in the left side and the right side of the inner side wall of the mounting frame, the inner side wall of the mounting grooves is rotationally connected with a reciprocating screw rod, a mounting frame is fixedly connected to the outer side wall of the upper end of the mounting frame, a starting motor is fixedly connected to the outer side wall of the upper end of the mounting frame, and the upper end of the reciprocating screw rod is fixedly connected to the output end of the starting motor.
Preferably, the upper end of the left reciprocating screw is fixedly connected with a driving wheel, the outer side wall of the driving wheel is sleeved with a driving belt, the outer side wall of the upper end of the right reciprocating screw is fixedly connected with a driving wheel, and one end of the driving belt, which is far away from the driving wheel, is sleeved on the outer side wall of the driving wheel.
Preferably, the driving plate has been cup jointed to the screw thread on the lateral wall of reciprocating screw, fixedly connected with down going plate on the lower extreme lateral wall of driving plate, down going plate is square board setting, down going plate's inside wall is provided with the telescopic link, fixedly connected with presses the board on the lower extreme lateral wall of telescopic link, fixedly connected with bottom contact plate on pressing the lower extreme lateral wall of board, place the chamber has been seted up to the inside wall of bottom contact plate, it is provided with the pressing airbag to place the intracavity, a plurality of fumaroles have been seted up to the inside wall of bottom contact plate, pressing airbag's inside wall intercommunication is provided with a plurality of fumaroles, a plurality of fumaroles communicate with a plurality of fumaroles 401 respectively, place the intracavity sliding connection has the extrusion jet plate, the area of pressing the board is slightly less than down going plate, cup jointed the compression spring on the lateral wall of telescopic link, the upper and lower both ends of compression spring contact with pressing board and down going plate respectively.
Preferably, the blanking mechanism comprises a plurality of cutting blades which are connected to the inner side wall of the pressing plate in a sliding mode, the plurality of cutting blades are respectively arranged on the periphery of the pressing plate, and pressing protruding blocks are fixedly connected to the left side and the right side of the upper end of each cutting blade.
By adopting the technical scheme, the waste can be cut through the arrangement of the cutting blade.
Preferably, a reset spring is fixedly connected to the outer side wall of the lower end of the pressing lug, and one end, far away from the pressing lug, of the reset spring is fixedly connected to the outer side wall of the pressing plate.
Preferably, the watering bonding mechanism comprises a plurality of spraying cavities formed in the pressing plate, a plurality of spraying cavities are formed in the inner side walls of the spraying cavities in a rotating mode and are connected with a plurality of transmission gears, vertical blocks are driven by fixedly connected to the outer side walls of the cutting blades, meshing teeth are fixedly connected to two sides of the vertical blocks, the meshing teeth are meshed with the transmission gears, one-way fluted discs are rotatably connected to the inner side walls of the transmission gears, a plurality of one-way plates are rotatably connected to the inner side walls of the transmission gears, pressing springs are fixedly connected to the outer side walls of the upper ends of the one-way plates, one sides of the pressing springs away from the one-way plates are fixedly connected to the inner side walls of the transmission gears, and the one-way plates are in sliding contact with the side edges of the one-way fluted discs.
Preferably, the reciprocating turntable is fixedly connected to the outer side wall of the unidirectional fluted disc, the reciprocating swing arm is rotationally connected to the outer side wall of the reciprocating turntable, the atomizing injection cylinder is fixedly connected to the inner side wall of the spraying cavity, the injection piston rod is slidably connected to the inner side wall of the atomizing injection cylinder, the pushing lug is fixedly connected to the top end of the injection piston rod, and the lower end of the reciprocating swing arm is rotationally connected to the pushing lug.
Preferably, the left and right sides in spraying the chamber all fixedly connected with storage water tank, the inside wall intercommunication of storage water tank is provided with the transfer line, the one end that the storage water tank was kept away from to the transfer line communicates to the inside of atomizing jet cartridge, be provided with the filling opening that can block up on the storage water tank, the filling opening runs through to the inside of storage water tank.
Through adopting above-mentioned technical scheme, the setting of atomizing jet cartridge can carry out the atomizing to the sound insulation felt embryo material all around and spray.
A method of producing a conveying apparatus for a high performance automotive sound-deadening felt, the method comprising the steps of;
s1, when the device is used, an operator can put blanks on a device main body, a plurality of conveying rollers rotate to convey the blank of the sound-proof felt, when the conveying rollers convey the blank of the sound-proof felt to the lower part of an installation frame, the conveying rollers stop conveying under the action of a sensor, at the moment, a starting motor can be started, the starting motor drives a left reciprocating screw rod to rotate, and then a driving plate enables a descending plate to move downwards to press the blank of the sound-proof felt;
s2, when the descending plate is pressed downwards, the bottom of the descending plate contacts and pushes a plurality of cutting blades around the pressing plate to move downwards, waste materials around the sound-proof felt blank are cut, when the descending plate moves to the maximum extent, the lower end of the descending plate contacts with the upper end of the pressing plate and continuously pushes the pressing plate to press the sound-proof felt blank, and then the felt blank and the non-woven fabric are contacted more precisely due to larger pressing force;
s3, after the pressing plate is pushed to press the sound-proof felt blank, the driving plate can enable the descending plate to move upwards, the descending plate can release the downward pressing of the cutting blade along with the upward movement of the descending plate, at the moment, the cutting blade can move upwards to return to the original position under the elastic force of the reset spring, when the cutting blade moves upwards, the driving vertical block on the surface of the cutting blade can be driven to move upwards together, and when the driving vertical block moves upwards, the periphery of the sound-proof felt blank can be atomized and sprayed in the atomization spraying cylinder.
Compared with the prior art, the utility model has the beneficial effects that:
through the cooperation of the descending plate and the pressing plate, an operator can put the blank on the equipment main body when in use, a plurality of conveying rollers transport the blank of the sound-proof felt, when the conveying rollers transport the blank of the sound-proof felt to the lower part of the installation frame, the conveying rollers stop transporting under the action of the sensor, at the moment, the starting motor can be started, the starting motor drives the pressing plate to press downwards through the transmission mechanism, when the pressing plate presses in advance, the pressing air-injecting plate positioned on the bottom contact plate can contact the blank first, and along with the continuous descending of the pressing plate, the pressing air-injecting plate can extrude the pressing air bag in the placing cavity, the pressing air bag injects air into the plurality of air-injecting holes through the air-injecting pipes and injects air outwards through the plurality of air-injecting holes, dust and neps on non-woven fabrics are blown and cleaned, the bottom contact plate is driven to continuously move downwards along with the pressing plate, the extrusion air injection plate is finally extruded and contracted into the placing cavity completely, the bottom contact plate is made into a plane plate, the non-woven fabrics after dust and neps are cleaned are pressed, the non-woven fabrics and the blanks are more accurate, the position deviation is avoided during transportation, along with the continuous downward pressing of the descending plate, the descending plate can push the cutting blades around the pressing plate to move downwards, the cutting blades cut waste materials which are not in line with the size and around the blank of the sound-proof felt, and when the subsequent processing is avoided, the cutting is required to be carried out independently, so that the production procedure of the sound-proof felt is reduced, and the subsequent production cost is reduced.
Through the setting of atomizing jet cartridge, can realize pressing the board to press down the blank of the sound-proof felt and finish upwards moving when relieving pressing, at this moment under drive mechanism's drive, the atomizing jet cartridge that is located around the pressing plate can spray a small amount of water downwards, and a small amount of water can make have certain attached effect between felt base and the non-woven fabrics, when making follow-up transportation, the deviation of emergence position that can not be easy guarantees the follow-up production of sound-proof felt.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a high performance automotive insulation blanket production conveyor apparatus and method according to the present utility model;
FIG. 2 is a schematic view of a mounting frame in a high performance automotive insulation blanket production and handling apparatus and method according to the present utility model;
FIG. 3 is a schematic view of a partial structure of a mounting frame of a high performance automotive insulation blanket production conveying apparatus and method according to the present utility model;
FIG. 4 is a schematic view of a down plate in a high performance automotive insulation blanket production and transportation apparatus and method according to the present utility model;
FIG. 5 is a schematic view of the bottom structure of a pressing plate in a high performance automotive sound-deadening felt production and conveying apparatus and method according to the present utility model;
FIG. 6 is a schematic diagram showing the bottom structure of a pressing plate in a high-performance automobile sound-proof felt production and conveying device and method according to the present utility model;
FIG. 7 is a schematic view showing the internal structure of a pressing plate in a high performance automotive sound-deadening felt production and conveying apparatus and method according to the present utility model;
FIG. 8 is a schematic diagram of a pressing plate structure in a high performance automotive insulation blanket production conveying apparatus and method according to the present utility model;
FIG. 9 is an enlarged view of A in FIG. 8;
FIG. 10 is a schematic view of a transmission gear in a high performance automotive insulation blanket production conveying apparatus and method according to the present utility model;
fig. 11 is a schematic view showing the internal structure of a pressing plate in the apparatus and method for producing and conveying a high-performance automobile sound-proof felt according to the present utility model.
In the figure: 1. an apparatus main body; 2. a mounting frame; 3. a downlink plate; 4. a bottom contact plate; 101. a conveying roller; 201. starting a motor; 202. a mounting frame; 203. a driving wheel; 204. a drive belt; 205. driving wheels; 206. a driving plate; 207. a reciprocating screw; 208. a telescopic rod; 209. compressing the spring; 301. pressing the plate; 302. a spray chamber; 303. a cutting blade; 304. pressing the bump; 305. a return spring; 306. driving the vertical block; 307. meshing teeth; 308. a water storage tank; 309. a liquid adding port; 310. a transmission gear; 311. a reciprocating rotary table; 312. a reciprocating swing arm; 313. an atomizing spray cylinder; 314. an infusion tube; 315. an injection piston rod; 316. pushing the bump; 317. a unidirectional fluted disc; 318. a unidirectional plate; 319. pressing the spring; 401. a gas injection hole; 402. a placement cavity; 403. pressing the air bag; 404. a gas lance; 405. the jet plate is extruded.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present utility model are within the protection scope of the present utility model.
In the description of the present utility model, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-5, a high performance automobile sound-proof felt production conveying device comprises a device main body 1, wherein a plurality of conveying rollers 101 are rotatably connected to the device main body 1, a pressing mechanism is arranged on the device main body 1 and used for pressing a sound-proof felt blank, so that the sound-proof felt blank cannot deviate in position in subsequent transportation, the pressing mechanism comprises a mounting frame 2 fixedly connected to the device main body 1, the mounting frame 2 is in a portal frame arrangement, mounting grooves are formed in the left side and the right side of the inner side wall of the mounting frame 2, a reciprocating screw 207 is rotatably connected to the inner side wall of the mounting groove, a driving plate 206 is sleeved on the outer side wall of the reciprocating screw 207 in a threaded manner, and a downlink plate 3 is fixedly connected to the outer side wall of the lower end of the driving plate 206;
further, the descending plate 3 is a square plate, the inner side wall of the descending plate 3 is provided with a telescopic rod 208, the outer side wall of the lower end of the telescopic rod 208 is fixedly connected with a pressing plate 301, the area of the pressing plate 301 is slightly smaller than that of the descending plate 3, the outer side wall of the telescopic rod 208 is sleeved with a pressing spring 209, the upper end and the lower end of the pressing spring 209 are respectively contacted with the pressing plate 301 and the descending plate 3, the outer side wall of the lower end of the pressing plate 301 is fixedly connected with a bottom contact plate 4, the inner side wall of the bottom contact plate 4 is provided with a placing cavity 402, a pressing air bag 403 is arranged in the placing cavity 402, the inner side wall of the bottom contact plate 4 is provided with a plurality of air holes 401, the inner side wall of the pressing air bag 403 is communicated with a plurality of air pipes 404, the air pipes 404 are respectively communicated with the plurality of air holes 401, the placing cavity 402 is in sliding connection with a pressing air plate 405, the upper end of the left reciprocating screw 207 is fixedly connected with a driving wheel 203, and the outer side wall of the driving wheel 203 is sleeved with a driving belt 204;
the upper end outer side wall of the right reciprocating screw 207 is fixedly connected with a driving wheel 205, one end of a driving belt 204, which is far away from a driving wheel 203, is sleeved on the outer side wall of the driving wheel 205, the upper end outer side wall of the mounting frame 2 is fixedly connected with a mounting frame 202, the upper end outer side wall of the mounting frame 202 is fixedly connected with a starting motor 201, the upper end of the left reciprocating screw 207 is fixedly connected with the output end of the starting motor 201, a blanking mechanism is arranged in the pressing mechanism and is linked with the pressing mechanism, after the pressing mechanism presses the sound-proof felt blank, the blanking mechanism can cut waste materials around the sound-proof felt blank, the blanking mechanism comprises a plurality of cutting blades 303 which are slidably connected to the inner side wall of the pressing plate 301, the plurality of cutting blades 303 are respectively arranged around the pressing plate 301, the left side and the right side of the upper end of the cutting blades 303 are fixedly connected with pressing bumps 304, the lower end outer side wall of the pressing bumps 304 is fixedly connected with reset springs 305, and one ends of the reset springs 305, which are far away from the pressing bumps 304, are fixedly connected to the outer side walls of the pressing plate 301;
it should be noted that, because the engaging teeth 307 are engaged with the driving gears 310, when the cutting blade 303 cuts the waste around the sound insulation felt blank, the engaging teeth 307 also drive the two driving gears 310 to rotate in opposite directions, when the two driving gears 310 rotate in opposite directions, the unidirectional plate 318 slides along the oblique sides of the unidirectional fluted disc 317 at this time, and the reciprocating rotary disc 311 cannot be rotated, so that the atomizing spray cylinder 313 cannot spray water in a downward atomizing manner, and the directions of the oblique sides of the unidirectional fluted disc 317 in the two driving gears 310 are opposite.
Referring to fig. 6-8, the sprinkling adhesive mechanism is arranged in the pressing mechanism, after the cutting mechanism completes the cutting of the waste materials, the sprinkling adhesive mechanism atomizes and sprays a small amount of water to increase the adsorptivity of the sound insulation blanks, the sprinkling adhesive mechanism comprises a plurality of sprinkling cavities 302 arranged on the pressing plate 301, the left side and the right side of the sprinkling cavities 302 are fixedly connected with a water storage tank 308, the inner side walls of the water storage tank 308 are communicated with a transfusion tube 314, one end of the transfusion tube 314 far away from the water storage tank 308 is communicated to the inside of an atomizing spray cylinder 313, the water storage tank 308 is provided with a liquid adding opening 309 capable of being blocked, the liquid adding opening 309 penetrates to the inside of the water storage tank 308, the inner side walls of the plurality of sprinkling cavities 302 are rotationally connected with a plurality of transmission gears 310, the outer side walls of the cutting blades 303 are fixedly connected with driving vertical blocks 306, the two sides of the driving vertical blocks 306 are fixedly connected with meshing teeth 307, the meshing teeth 307 are meshed with the transmission gears 310,
further, the inner side wall of the transmission gear 310 is rotatably connected with a unidirectional fluted disc 317, a reciprocating turntable 311 is fixedly connected to the outer side wall of the unidirectional fluted disc 317, a reciprocating swing arm 312 is rotatably connected to the outer side wall of the reciprocating turntable 311, an atomization spraying cylinder 313 is fixedly connected to the inner side wall of the spraying cavity 302, an injection piston rod 315 is slidably connected to the inner side wall of the atomization spraying cylinder 313, a pushing lug 316 is fixedly connected to the top end of the injection piston rod 315, the lower end of the reciprocating swing arm 312 is rotatably connected to the pushing lug 316, the inner side wall of the transmission gear 310 is rotatably connected with a plurality of unidirectional plates 318, a pressing spring 319 is fixedly connected to the outer side wall of the upper end of the unidirectional plate 318, one side of the pressing spring 319 away from the unidirectional plate 318 is fixedly connected to the inner side wall of the transmission gear 310, and the unidirectional plate 318 is in sliding contact with the side edge of the unidirectional fluted disc 317;
when the size of the deadening felt needs to be changed, the size of the pressing plate 301 may be changed so as to satisfy the production of the different types of deadening felt.
A method of producing a conveying apparatus for a high performance automotive sound-deadening felt, the method comprising the steps of;
s1, when the device is used, an operator can put blanks on the device main body 1, the plurality of conveying rollers 101 rotate to convey the blank of the sound-proof felt, when the conveying rollers 101 convey the blank of the sound-proof felt to the lower part of the mounting frame 2, the conveying rollers 101 stop conveying under the action of a sensor, at the moment, a starting motor 201 can be started, the starting motor 201 drives a left reciprocating screw 207 to rotate, then a driving plate 206 enables a descending plate 3 to move downwards to press the blank of the sound-proof felt;
s2, when the descending plate 3 is pressed downwards, the bottom of the descending plate 3 contacts and pushes the plurality of cutting blades 303 around the pressing plate 301 to move downwards, waste materials around the sound-proof felt blank are cut, when the descending is moved to the maximum, the lower end of the descending plate 3 contacts with the upper end of the pressing plate 301 and continuously pushes the pressing plate 301 to press the sound-proof felt blank, and then, the felt blank and the non-woven fabric are contacted more precisely due to larger pressing force;
s3, after the pressing plate 301 is pushed to press the sound-proof felt blank, the driving plate 206 can enable the descending plate 3 to move upwards, the descending plate 3 can release the downward pressing of the cutting blade 303 along with the upward movement of the descending plate 3, at the moment, the cutting blade 303 can move upwards to return to the original position under the elastic force of the reset spring 305, when the cutting blade 303 moves upwards, the driving vertical block 306 on the surface of the cutting blade is driven to move upwards together, and when the driving vertical block 306 moves upwards, the periphery of the sound-proof felt blank can be atomized and sprayed in the atomization spraying cylinder 313.
In the utility model, the working principle of the high-performance automobile sound-proof felt production conveying equipment and method is as follows:
when the device is used, an operator can put the blank on the device main body 1, the plurality of conveying rollers 101 rotate to convey the blank, when the conveying rollers 101 convey the blank to the lower part of the mounting frame 2, the conveying rollers 101 stop conveying under the action of a sensor (in the prior art, the blank is not excessively described), at the moment, a starting motor 201 can be started, the starting motor 201 drives a left reciprocating screw 207 to rotate, when the left reciprocating screw 207 rotates, a driving wheel 203 at the end part of the left reciprocating screw 207 is driven to rotate, the driving wheel 205 drives a right reciprocating screw 207 to synchronously rotate under the action of a driving belt 204, and a driving plate 206 can downwards move a downlink plate 3 to press the blank through the synchronous rotation of the left reciprocating screw 207 and the right reciprocating screw 207;
when the descending plate 3 descends, the extrusion jet plate 405 on the bottom contact plate 4 below the pressing plate 301 firstly contacts with blanks, and along with the continuous descending of the pressing plate 301, the extrusion jet plate 405 extrudes the pressing air bag 403 in the placing cavity 402, the pressing air bag 403 extrudes the air jet pipe 404 to the plurality of air jet holes 401 and jets air outwards through the plurality of air jet holes 401, dust and neps on the non-woven fabric are blown and cleaned, along with the continuous descending of the pressing plate 301 driving the bottom contact plate 4, the extrusion jet plate 405 is finally extruded and contracted into the placing cavity 402, the bottom contact plate 4 is made into a plane plate, the non-woven fabric after dust and neps are cleaned is pressed, the non-woven fabric and the blanks are more precise, the position deviation is avoided in the transportation process, along with the continuous descending of the driving plate 206, the telescopic rod 208 is contracted inwards, the spring 209 is in an extrusion contracted state, the dust and nep blanks on the non-woven fabric are more tightly adhered to the blanks, the pressing plate 301 is pushed by the elasticity of the pressing springs 209, the pressing plate 3, when the descending plate 3 is driven to the bottom contact plate 3 downwards, the bottom contact plate 301 is pressed down, the peripheral edge of the non-woven fabric is cut, and the contact plate 301 is cut to the periphery more precisely, and the contact plate 301 is cut and the peripheral edge is more tightly pressed, and the contact plate 301 is more tightly is pressed;
because the reciprocating screw 207 continuously rotates, after the descending plate 3 moves downwards to the maximum extent and the pressing plate 301 is pushed to press the sound insulation felt blank, the driving plate 206 can enable the descending plate 3 to move upwards, the descending plate 3 can release the downward pressing of the cutting blade 303 along with the upward movement of the descending plate 3, at the moment, the cutting blade 303 can move upwards to return to the original position under the elasticity of the reset spring 305, and when the cutting blade 303 moves upwards, the driving vertical block 306 on the surface of the cutting blade is driven to move upwards together;
when the vertical block 306 is driven to move upwards, the two transmission gears 310 are driven to rotate reversely through the meshing teeth 307, at this time, the unidirectional plate 318 is propped against the right-angle side of the unidirectional fluted disc 317 under the action of the pressing spring 319, so that the unidirectional plate can drive the reciprocating turntable 311 to rotate, when the reciprocating turntable 311 rotates, the injection piston rod 315 can make reciprocating suction motion in the atomization injection cylinder 313 through the reciprocating swing arm 312, when the injection piston rod 315 makes reciprocating suction motion in the atomization injection cylinder 313, water in the water storage tank 308 is sucked into the atomization injection cylinder 313 through the infusion tube 314 and atomized and sprayed out, (it is to be noted that the infusion tube 314 is internally provided with the unidirectional valve with the downward opening, so that backflow of water can be avoided in the atomization injection cylinder 313), a certain adhesive effect can be realized between a felt blank and non-woven fabrics through atomization injection of the periphery of a sound-proof felt blank, so that when the felt is transported later, deviation of the position can not easily happen, and subsequent production of the sound-proof felt is ensured. (the atomized spray cylinder 313 sprays little water and mist, which increases the adhesion effect between the mat and the nonwoven fabric and does not damp the mat and the nonwoven fabric, thereby affecting the subsequent processing).
It should be noted that, specific model specifications of the motor need to be determined by selecting a model according to actual specifications of the device, and a specific model selection calculation method adopts the prior art in the field, so detailed description is omitted.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (10)
1. The high-performance automobile sound-proof felt production conveying equipment comprises an equipment main body (1), and is characterized in that a plurality of conveying rollers (101) are rotatably connected to the equipment main body (1);
the pressing mechanism is arranged on the equipment main body (1) and used for pressing the sound-proof felt blanks, so that the sound-proof felt blanks cannot deviate in position in the subsequent transportation;
the blanking mechanism is arranged in the pressing mechanism and is linked with the pressing mechanism, and when the pressing mechanism presses the blank of the sound-proof felt, the blanking mechanism can cut off waste materials around the blank of the sound-proof felt;
and the sprinkling bonding mechanism is arranged in the pressing mechanism, and can atomize and spray a small amount of water after the blanking mechanism finishes cutting waste materials, so that the adsorptivity of the sound-insulation blank is improved.
2. The high-performance automobile sound-proof felt production conveying equipment according to claim 1, wherein the pressing machine comprises a mounting frame (2) fixedly connected to the equipment main body (1), the mounting frame (2) is a door-shaped frame, mounting grooves are formed in the left side and the right side of the inner side wall of the mounting frame (2), a reciprocating screw (207) is rotatably connected to the inner side wall of the mounting grooves, an installation frame (202) is fixedly connected to the outer side wall of the upper end of the mounting frame (2), a starting motor (201) is fixedly connected to the outer side wall of the upper end of the installation frame (202), and the upper end of the reciprocating screw (207) is fixedly connected to the output end of the starting motor (201).
3. The high-performance automobile sound-proof felt production conveying equipment according to claim 2, wherein the upper end of the left reciprocating screw (207) is fixedly connected with a driving wheel (203), the outer side wall of the driving wheel (203) is sleeved with a driving belt (204), the outer side wall of the upper end of the right reciprocating screw (207) is fixedly connected with a driving wheel (205), and one end of the driving belt (204) away from the driving wheel (203) is sleeved on the outer side wall of the driving wheel (205).
4. The high-performance automobile sound-proof felt production conveying equipment according to claim 2, wherein a driving plate (206) is sleeved on the outer side wall of the reciprocating screw rod (207) in a threaded manner, a downlink plate (3) is fixedly connected to the outer side wall of the lower end of the driving plate (206), the downlink plate (3) is square, a telescopic rod (208) is arranged on the inner side wall of the downlink plate (3), a pressing plate (301) is fixedly connected to the outer side wall of the lower end of the telescopic rod (208), a bottom contact plate (4) is fixedly connected to the outer side wall of the lower end of the pressing plate (301), a placing cavity (402) is formed in the inner side wall of the bottom contact plate (4), a pressing air bag (403) is arranged in the placing cavity (402), a plurality of air injection holes (401) are formed in the inner side wall of the bottom contact plate (4) in a communicating manner, a plurality of air injection pipes (404) are respectively communicated with the plurality of air injection holes (401), a small pressing area (209) is formed in the inner side wall of the pressing cavity (402), a small pressing area (209) is formed in the pressing plate (208), the upper end and the lower end of the compression spring (209) are respectively contacted with the pressing plate (301) and the descending plate (3).
5. The high-performance automobile sound-proof felt production conveying equipment according to claim 1, wherein the blanking mechanism comprises a plurality of cutting blades (303) which are slidably connected to the inner side wall of the pressing plate (301), the plurality of cutting blades (303) are respectively arranged around the pressing plate (301), and pressing protruding blocks (304) are fixedly connected to the left side and the right side of the upper end of each cutting blade (303).
6. The high-performance automobile sound-proof felt production conveying equipment according to claim 5, wherein a reset spring (305) is fixedly connected to the outer side wall of the lower end of the pressing projection (304), and one end, far away from the pressing projection (304), of the reset spring (305) is fixedly connected to the outer side wall of the pressing plate (301).
7. The high-performance automobile sound-proof felt production conveying equipment according to claim 5, wherein the sprinkling bonding mechanism comprises a plurality of sprinkling cavities (302) formed in a pressing plate (301), a plurality of pressing springs (319) are rotatably connected to the inner side walls of the sprinkling cavities (302), a driving vertical block (306) is fixedly connected to the outer side walls of the cutting blades (303), meshing teeth (307) are fixedly connected to the two sides of the driving vertical block (306), the meshing teeth (307) are meshed with the driving gears (310), unidirectional fluted discs (317) are rotatably connected to the inner side walls of the driving gears (310), a plurality of unidirectional plates (318) are rotatably connected to the inner side walls of the driving gears (310), pressing springs (319) are fixedly connected to the outer side walls of the upper ends of the unidirectional plates (318), and one sides of the pressing springs (319) away from the unidirectional plates (318) are fixedly connected to the inner side walls of the driving gears (310), and the unidirectional plates (318) are in sliding contact with the side edges of the unidirectional fluted discs (317).
8. The high-performance automobile sound-proof felt production conveying equipment according to claim 7, wherein a reciprocating rotary table (311) is fixedly connected to the outer side wall of the unidirectional fluted disc (317), a reciprocating swing arm (312) is rotatably connected to the outer side wall of the reciprocating rotary table (311), an atomization spraying cylinder (313) is fixedly connected to the inner side wall of the spraying cavity (302), an injection piston rod (315) is slidably connected to the inner side wall of the atomization spraying cylinder (313), a pushing lug (316) is fixedly connected to the top end of the injection piston rod (315), and the lower end of the reciprocating swing arm (312) is rotatably connected to the pushing lug (316).
9. The high-performance automobile sound-proof felt production conveying equipment according to claim 7, wherein the water storage tanks (308) are fixedly connected to the left side and the right side of the spraying cavity (302), the inner side walls of the water storage tanks (308) are communicated with a liquid conveying pipe (314), one end, far away from the water storage tanks (308), of the liquid conveying pipe (314) is communicated to the inside of the atomization spraying cylinder (313), a liquid filling opening (309) capable of being blocked is formed in the water storage tanks (308), and the liquid filling opening (309) penetrates into the inside of the water storage tanks (308).
10. A method of producing a conveying apparatus using the high performance automotive sound-deadening felt according to any one of claims 1 to 9, characterized by comprising the following operation steps;
s1, when the device is used, an operator can put blanks on a device main body (1), a plurality of conveying rollers (101) rotate to convey the blank of the sound-proof felt, when the conveying rollers (101) convey the blank of the sound-proof felt to the lower part of a mounting frame (2), the conveying rollers (101) stop conveying under the action of a sensor, at the moment, a starting motor (201) can be started, the starting motor (201) drives a left reciprocating screw (207) to rotate, and then a driving plate (206) enables a descending plate (3) to move downwards to press the blank of the sound-proof felt;
s2, when the descending plate (3) presses downwards, the bottom of the descending plate (3) contacts and pushes a plurality of cutting blades (303) around the pressing plate (301) to move downwards, waste materials around the sound-proof felt blank are cut, when the descending plate moves to the maximum extent, the lower end of the descending plate (3) contacts with the upper end of the pressing plate (301) and continuously pushes the pressing plate (301) to press the sound-proof felt blank, and then the felt blank and the non-woven fabric are contacted more precisely due to larger pressing force;
s3, after the pressing plate (301) is pushed to press the sound-proof felt blank, the driving plate (206) can enable the descending plate (3) to move upwards, along with the upward movement of the descending plate (3), the descending plate (3) can release the downward pressing of the cutting blade (303), at the moment, the cutting blade (303) can move upwards to return to the original position under the elastic force of the reset spring (305), when the cutting blade (303) moves upwards, the driving vertical block (306) on the surface of the cutting blade can be driven to move upwards together, and when the driving vertical block (306) moves upwards, the periphery of the sound-proof felt blank can be atomized and sprayed in the atomization spraying cylinder (313).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310737071.9A CN116788898B (en) | 2023-06-21 | 2023-06-21 | High-performance automobile sound insulation felt production and conveying equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310737071.9A CN116788898B (en) | 2023-06-21 | 2023-06-21 | High-performance automobile sound insulation felt production and conveying equipment and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116788898A true CN116788898A (en) | 2023-09-22 |
| CN116788898B CN116788898B (en) | 2024-01-30 |
Family
ID=88033956
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310737071.9A Active CN116788898B (en) | 2023-06-21 | 2023-06-21 | High-performance automobile sound insulation felt production and conveying equipment and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116788898B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019147122A1 (en) * | 2018-01-23 | 2019-08-01 | Fook Yuen Lee | Method and machine for manufacturing of an article used in a surface treatment appliance |
| WO2021103333A1 (en) * | 2019-11-27 | 2021-06-03 | 中建材凯盛机器人（上海）有限公司 | Felt cutting and feeding apparatus |
| CN113860052A (en) * | 2021-12-02 | 2021-12-31 | 美尔森银河新材料(烟台)有限公司 | Continuous receiving device for soft felt |
| CN216037541U (en) * | 2021-09-10 | 2022-03-15 | 启东育锋新材料科技有限公司 | High performance car deadening felt production conveying equipment |
| CN114855404A (en) * | 2022-05-19 | 2022-08-05 | 同高纺织化纤(深圳)有限公司 | Flattening device for processing non-woven fabric and flattening method thereof |
| CN114908503A (en) * | 2022-05-18 | 2022-08-16 | 安徽金九鼎复合材料有限公司 | Burr scraping and winding equipment for glass fiber knitted stitch-bonded felt |
| CN217708194U (en) * | 2022-06-28 | 2022-11-01 | 常州市福欧车辆配件有限公司 | Car deadening felt production conveying equipment |
-
2023
- 2023-06-21 CN CN202310737071.9A patent/CN116788898B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019147122A1 (en) * | 2018-01-23 | 2019-08-01 | Fook Yuen Lee | Method and machine for manufacturing of an article used in a surface treatment appliance |
| WO2021103333A1 (en) * | 2019-11-27 | 2021-06-03 | 中建材凯盛机器人（上海）有限公司 | Felt cutting and feeding apparatus |
| CN216037541U (en) * | 2021-09-10 | 2022-03-15 | 启东育锋新材料科技有限公司 | High performance car deadening felt production conveying equipment |
| CN113860052A (en) * | 2021-12-02 | 2021-12-31 | 美尔森银河新材料(烟台)有限公司 | Continuous receiving device for soft felt |
| CN114908503A (en) * | 2022-05-18 | 2022-08-16 | 安徽金九鼎复合材料有限公司 | Burr scraping and winding equipment for glass fiber knitted stitch-bonded felt |
| CN114855404A (en) * | 2022-05-19 | 2022-08-05 | 同高纺织化纤(深圳)有限公司 | Flattening device for processing non-woven fabric and flattening method thereof |
| CN217708194U (en) * | 2022-06-28 | 2022-11-01 | 常州市福欧车辆配件有限公司 | Car deadening felt production conveying equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116788898B (en) | 2024-01-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109382261B (en) | High-efficient spreading machine | |
| CN116788898B (en) | High-performance automobile sound insulation felt production and conveying equipment and method | |
| CN111672671B (en) | Device for spray painting wave patterns on ceramic cup | |
| CN112642629A (en) | Sprayer is used in almag processing | |
| CN212400463U (en) | Formaldehyde-free glue printing mechanism for carton processing | |
| CN211217210U (en) | Production novel easily decontaminate coating device for compounding three proofings sofa fabric | |
| CN215997194U (en) | Rotary spraying device of injection molding | |
| CN112266987A (en) | Leather product surface cleaning device based on convenient control of atmospheric pressure | |
| CN219745590U (en) | Sapphire cleaning device | |
| CN214644442U (en) | Preparation device of environment-friendly flame-retardant plywood | |
| CN116853784B (en) | Gypsum board panel turnover | |
| CN215943854U (en) | Production efficiency's corrugated paper packaging products's manufacturing installation | |
| CN110466192A (en) | A kind of semi-automatic wine box molding machine | |
| CN219844798U (en) | Oil injection device for biscuit processing | |
| CN214766511U (en) | Intelligence spectrum membrane apparatus for producing | |
| CN116834371A (en) | Indentation device is used in production of environmental protection packing carton | |
| CN219946593U (en) | Numerical control equipment of intelligent glue spraying processing of plates | |
| CN115710093B (en) | Automatic energy-saving glass manufacturing equipment | |
| CN217657908U (en) | A shedder for on cake production line | |
| CN218423770U (en) | High-efficient glue sprayer | |
| CN215542042U (en) | Carton spraying equipment | |
| CN115097666B (en) | Efficient and convenient assembly structure of display equipment | |
| CN116967192B (en) | Motor rotor cleaning device | |
| CN219988602U (en) | Clean dustproof high-efficient case gluing machine | |
| CN208881308U (en) | A kind of compound viscous cotton machine of sponge |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |