CN116788305A - Heavy-duty locomotive turntable - Google Patents
Heavy-duty locomotive turntable Download PDFInfo
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- CN116788305A CN116788305A CN202210255502.3A CN202210255502A CN116788305A CN 116788305 A CN116788305 A CN 116788305A CN 202210255502 A CN202210255502 A CN 202210255502A CN 116788305 A CN116788305 A CN 116788305A
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- 230000003137 locomotive effect Effects 0.000 title claims abstract description 81
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 30
- 239000010959 steel Substances 0.000 claims abstract description 30
- 239000004677 Nylon Substances 0.000 claims description 4
- 238000010276 construction Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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Abstract
The invention relates to a heavy-duty locomotive turntable, belonging to the technical field of railway production overhaul equipment. The problem of current locomotive carousel structural style cost of manufacture is high is solved. The invention is used for completing the turning and reversing operation of the railway double-load locomotive. The main technical characteristics are as follows: the center supporting seat (22) is vertically welded on the center embedded steel plate assembly (31) and is used as the rotation center of the locomotive turntable; the thrust knuckle bearing (21) is sleeved on the central shaft sleeve (24) and transmits the locomotive weight transmitted by the bearing beam assembly (7) to the central supporting seat (22); the two ends of the bearing beam assembly (7) are welded on the frame main beam (3) to form a whole; the hollow shaft (29) is inserted into the inner hole of the central shaft sleeve (24); the ground power line passes through the cable threading steel pipe outlet (32), enters the rotation center power supply device (6) and then enters the cab electrical control system.
Description
Technical Field
The invention belongs to the technical field of railway locomotive maintenance equipment, and particularly relates to a heavy-duty railway locomotive turntable.
Background
Railway transportation plays an important role in the economic development of China. The railway locomotive is the power for traction train operation, and because of curves of railway lines, uneven abrasion of wheel rims and treads on two sides of a bogie of the railway locomotive can be caused in the process of running the railway locomotive along the railway lines, so that the potential safety hazard caused by excessive eccentric abrasion on the running of the railway locomotive is reduced, and the railway locomotive needs to be subjected to regular turning and reversing operation, so that the abrasion of the wheel rims and the treads on the two sides is basically consistent.
The traditional devices for the turn-around reversing operation are "bulb wires", "delta wires". The bulb line and the triangular line are paved with curved tracks on the ground, and the railway locomotive walks on the curved tracks to complete turning (also called reversing) operation according to the operation specification. With the development of technology, a locomotive turntable is a device which is arranged in a circular pit and can rotate around the center of the pit, and a track for the locomotive to walk is arranged on the upper surface of the locomotive turntable. The railway locomotive is driven onto the turntable, and the turntable rotates 180 degrees to finish the turning (reversing) operation of the locomotive.
Locomotive wheeling discs have many advantages over "bulb lines" and "delta lines": the manufacturing cost of equipment is saved, the occupied area and the civil engineering construction cost are saved, and the operation procedure time is reduced. With the further development of economy and technology in China, railway transportation is developed towards high speed and heavy load, more duplex heavy load locomotives are needed, the duplex heavy load locomotives are heavy in weight and longer in vehicle body, and the turntable in the traditional structural form can cause the problems of high manufacturing cost, deep foundation pit, high investment cost and the like.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and designs a heavy-duty railway locomotive turntable. The aim of the invention is achieved by the following measures:
the heavy-duty locomotive turntable comprises a driving wheel assembly (1), a frame main beam (3), a driven wheel assembly (4), a frame cross beam (5), a rotation center power supply device (6), a bearing beam assembly (7) and a rotation center disc assembly (8), and is characterized in that a center supporting seat (22) of the rotation center disc assembly (8) is vertically welded and installed on a center embedded steel plate assembly (31) positioned at the center of a pit foundation (16) to serve as the rotation center of the locomotive turntable; the thrust knuckle bearing (21) is sleeved on a central shaft sleeve (24) of the central supporting seat (22), and the locomotive weight transmitted by the bearing beam assembly (7) is transmitted to the central supporting seat (22) and then to the pit foundation (16); the central positioning ring (12) of the bearing beam assembly (7) is sleeved on the outer ring of the thrust knuckle bearing (21), so as to perform central positioning on the bearing beam assembly (7) and ensure the central rotation of the locomotive turntable winding pit foundation (16); the two ends of the bearing beam assembly (7) are welded on the frame main beam (3) to form a whole; a hollow shaft (29) of the rotary center power supply device (6) is inserted into an inner hole of a center shaft sleeve (24) of the center supporting seat (22); the bearing plate (27), the upper positioning plate (28), the hollow shaft (29) and the lower positioning plate (30) are welded into a whole, and the bearing plate (27) bears the weight of the rotary center power supply device (6) and is supported at the upper end of the center shaft sleeve (24); the upper positioning plate (28) and the lower positioning plate (30) are in clearance fit with the inner holes of the central shaft sleeve (24) of the central supporting seat (22), so that the rotary central power supply device (6) is ensured to vertically upwards; the upper positioning plate (28) is sleeved at the upper end of the central shaft sleeve (24), and the convex part of the upper positioning plate is embedded into a notch at the upper end of the central shaft sleeve (24) to prevent the hollow shaft (29) from freely rotating; a lifting screw 2 (15) is arranged on the upper revolving body of the revolving center power supply device (6), a lifting screw 1 (14) is arranged on the frame main beam (3) corresponding to the lifting screw 2 (15), and is connected in a binding way by a nylon rope (43), and when the locomotive turntable is in revolving motion, the revolving body of the revolving center power supply device (6) is pulled to rotate along with the locomotive turntable; the ground power line passes through a cable threading steel pipe outlet (32) on the pit foundation (16), enters the rotary center power supply device (6) through a wire inlet hole below the rotary center disc assembly (8) and a hollow shaft (29) of the rotary center power supply device (6), and then leads out a rotary center power supply device wire outlet cable (18) from the rotary body of the rotary center power supply device (6) to enter the cab electrical control system.
The heavy-duty locomotive turntable is characterized in that a circle of circular tracks is additionally arranged in a pit foundation of the existing locomotive turntable, and two circles of tracks are formed in total: an inner race track (36) and an outer race track (34); the side of the turntable frame main beam (3) is provided with a driving wheel assembly (1) and a driven wheel assembly (4), the driving wheel assembly (1) is arranged on an outer ring track (34) close to the end part of the frame main beam (3), a large rotation driving moment is provided for the turntable and the weight of a locomotive is transferred, and the driven wheel assembly (4) is arranged on an inner ring track (36) and mainly transfers the weight of the locomotive.
The heavy-duty locomotive turntable is characterized in that a rotary center disc assembly (8) positioned at the center of a pit foundation (16) consists of a thrust knuckle bearing (21), a center supporting seat (22) and a dustproof sealing ring (23), wherein the dustproof sealing ring (23) is arranged between a center positioning ring (12) and the thrust knuckle bearing (21) to prevent dust from entering the thrust knuckle bearing (21); the upper surface of the thrust knuckle bearing (21) supports the bearing beam assembly (7) and the lower surface thereof is supported on the center supporting seat (22), so that the weight of the locomotive can be transferred, the rotation center of the locomotive turntable can be fixed, and meanwhile, the bearing beam assembly (7) and the frame main beams (3) on two sides are allowed to have larger angle errors, so that the on-site construction and installation are facilitated.
The heavy-duty railway locomotive turntable is characterized in that a central supporting seat (22) is formed by welding and processing a central shaft sleeve (24), a supporting plate (25) and a rib plate (26), the heavy-duty railway locomotive turntable is welded on a central embedded steel plate assembly (31), the heavy-duty railway locomotive turntable is controlled to rotate around the central axis of a pit foundation (16), an inner hole of the central shaft sleeve (24) is used for being inserted with a rotary central power supply device (6), a wire inlet hole is formed in the lower portion of the inner hole, a power wire is led into the heavy-duty railway locomotive turntable, a notch is formed in the upper portion of the inner hole, and a hollow shaft (29) of the rotary central power supply device (6) is positioned in the circumferential direction.
The heavy-duty locomotive turntable is characterized in that a central embedded steel plate assembly (31) is formed by welding an embedded steel plate (39) and anchor bars (40), and is embedded in the central position of a pit foundation (16); a concrete pouring hole (41) is formed in the central position of the embedded steel plate (39), concrete is conveniently poured, and the central embedded steel plate assembly (31) is firmly fixed to the central position of the pit foundation (16).
Compared with the prior art, the invention has the following beneficial effects:
1. the number of wheels on the side surface of the frame main beam (3) and the rotation center disc assembly (8) are increased, so that the bearing pivot of the frame main beam (3) is increased, and the bearing capacity of the frame main beam (3) is effectively improved; the section height of the frame main beam (3) is reduced, so that the steel consumption is reduced, and the manufacturing cost of the locomotive turntable is saved.
2. The cross section height of the frame girder (3) is reduced, the depth of the pit foundation (16) is correspondingly reduced, the civil engineering foundation cost is saved, and the maintenance and the use and the safety production of the locomotive turntable are convenient due to the shallower pit depth.
Drawings
FIG. 1-a front view of a locomotive turntable;
FIG. 2-a top view of a locomotive turntable;
FIG. 3-a left side view of a locomotive turntable;
FIG. 4-front view of a loadbeam assembly;
FIG. 5-left side view of a load beam assembly;
FIG. 6-a cross-sectional view of FIG. 1;
FIG. 7-a schematic diagram of a center of rotation disk assembly;
FIG. 8-a schematic view of a center support block;
FIG. 9-a schematic diagram of a center of rotation power supply;
FIG. 10-a schematic cross-sectional view of a locomotive turntable pit foundation;
FIG. 11-front view of a center pre-buried steel plate assembly;
FIG. 12-a top plan view of a center pre-buried steel plate assembly;
FIG. 13-front view of the upper locating plate;
FIG. 14-a top view of an upper locating plate;
FIG. 15-an enlarged view of part B of FIG. 2
Description of the drawings
1. Driving wheel assembly, 2, walking board railing assembly, 3, frame girder, 4, driven wheel assembly, 5, frame cross beam, 6, rotation center power supply device, 7, bearing beam assembly, 8, rotation center plate assembly, 9, cab, 10, cab mount pad, 11, rib plate, 12, center positioning ring, 13, bearing beam, 14, lifting ring screws 1, 15, lifting ring screws 2, 16, pit foundation, 17, rotation center power supply device inlet cable, 18, rotation center power supply device outlet cable, 19, traction steel wire rope, 20, rain cover, 21, thrust joint bearing, 22, center support seat, 23, dustproof sealing ring, 24, center shaft sleeve, 25, supporting plate, 26, rib plate, 27, bearing plate, 28, upper positioning plate, 29, hollow shaft, 30, lower positioning plate, 31, center pre-buried steel plate assembly, 32, cable wire steel pipe outlet, 33, cable wire steel pipe inlet, 34, outer ring rail, 35, wire steel pipe, 36, inner ring rail, 37, water collecting well, 38, drain pipe, 39, pre-buried steel plate, 40, anchor bar, 41, locomotive casting, 42, 43, nylon rope, nylon.
Detailed Description
The embodiments are described below with reference to the drawings.
1) The working process of the turntable comprises the following steps: in the process of locomotive rail turning operation, a turntable driver and a locomotive driver need to coordinate and interact with each other. After confirming that the track on the turntable surface is aligned with the track of the ground locomotive, the locomotive driver sends a signal to allow the locomotive to start the turntable. After the locomotive driver opens the locomotive to the middle position of the turntable, a signal for allowing the turntable to rotate is sent to the turntable driver. The turntable driver starts the turntable, and after the turntable rotates 180 degrees, signals are sent to the locomotive driver to allow the locomotive to open and close the turntable. The locomotive driver turns the locomotive off the turntable to finish the turning-around reversing operation of the locomotive.
2) The transmission route of locomotive weight on the turntable: the weight of the locomotive, the main frame beam (3), the driving wheel assembly (1), the driven wheel assembly (4) and the bearing beam assembly (7), and the pit foundation (16).
Wherein:
the driving wheel assembly (1) -the outer ring track (34) -the pit foundation (16).
Driven wheel assembly (4) -inner ring track (36) -pit foundation (16).
The bearing beam assembly (7), the thrust knuckle bearing (21), the center supporting seat (22), the center embedded steel plate assembly (31) and the pit foundation (16).
And a plurality of load bearing points are added to the frame main beam (3), so that the bearing capacity of the frame main beam (3) is effectively improved. The section parameters of the frame main beam (3) are determined through program calculation output data, and in the error range specified by the construction specifications of the outer ring track (34) and the inner ring track (36), the driving wheel assembly (1) can be ensured to contact the outer ring track (34) and the driven wheel assembly (4) can be ensured to contact the inner ring track (36).
3) The trend route of the power cable is as follows: an electric control system in a cab (9) is provided, wherein the electric control system is a locomotive turntable power distribution cabinet outside a pit foundation (16), a cable threading steel pipe inlet (33) is penetrated downwards, a cable threading steel pipe (35), a cable threading steel pipe outlet (32), a central shaft sleeve (24) wire inlet hole on a central supporting seat (22), an inner hole of a hollow shaft (29) of a rotary central power supply device (6), the rotary central power supply device (6), a rotary central power supply device wire outlet cable (18) and the like.
A rotation center power supply device (6): the three-phase five-wire power supply cable (fixed) penetrating through the cable threading steel pipe (35) is converted into the three-phase five-wire power supply cable (rotatable) capable of rotating along with the turntable through the brush device in the three-phase five-wire power supply cable, so that power is supplied to a driving motor and a control electric appliance of the turntable.
Claims (5)
1. The heavy-duty locomotive turntable comprises a driving wheel assembly (1), a frame main beam (3), a driven wheel assembly (4), a frame cross beam (5), a rotation center power supply device (6), a bearing beam assembly (7) and a rotation center disc assembly (8), and is characterized in that a center supporting seat (22) of the rotation center disc assembly (8) is vertically welded and installed on a center embedded steel plate assembly (31) positioned at the center of a pit foundation (16) to serve as the rotation center of the locomotive turntable; the thrust knuckle bearing (21) is sleeved on a central shaft sleeve (24) of the central supporting seat (22), and the locomotive weight transmitted by the bearing beam assembly (7) is transmitted to the central supporting seat (22) and then to the pit foundation (16); the central positioning ring (12) of the bearing beam assembly (7) is sleeved on the outer ring of the thrust knuckle bearing (21), so as to perform central positioning on the bearing beam assembly (7) and ensure the central rotation of the locomotive turntable winding pit foundation (16); the two ends of the bearing beam assembly (7) are welded on the frame main beam (3) to form a whole; a hollow shaft (29) of the rotary center power supply device (6) is inserted into an inner hole of a center shaft sleeve (24) of the center supporting seat (22); the bearing plate (27), the upper positioning plate (28), the hollow shaft (29) and the lower positioning plate (30) are welded into a whole, and the bearing plate (27) bears the weight of the rotary center power supply device (6) and is supported at the upper end of the center shaft sleeve (24); the upper positioning plate (28) and the lower positioning plate (30) are in clearance fit with the inner holes of the central shaft sleeve (24) of the central supporting seat (22), so that the rotary central power supply device (6) is ensured to vertically upwards; the upper positioning plate (28) is sleeved at the upper end of the central shaft sleeve (24), and the convex part of the upper positioning plate is embedded into a notch at the upper end of the central shaft sleeve (24) to prevent the hollow shaft (29) from freely rotating; a lifting screw 2 (15) is arranged on the upper revolving body of the revolving center power supply device (6), a lifting screw 1 (14) is arranged on the frame main beam (3) corresponding to the lifting screw 2 (15), and is connected in a binding way by a nylon rope (43), and when the locomotive turntable is in revolving motion, the revolving body of the revolving center power supply device (6) is pulled to rotate along with the locomotive turntable; the ground power line passes through a cable threading steel pipe outlet (32) on the pit foundation (16), enters the rotary center power supply device (6) through a wire inlet hole below the rotary center disc assembly (8) and a hollow shaft (29) of the rotary center power supply device (6), and then leads out a rotary center power supply device wire outlet cable (18) from the rotary body of the rotary center power supply device (6) to enter the cab electrical control system.
2. The heavy duty railroad locomotive turntable of claim 1, wherein a circle of circular tracks is added to the pit foundation of the existing locomotive turntable, and the number of tracks is two: an inner race track (36) and an outer race track (34); the side of the turntable frame main beam (3) is provided with a driving wheel assembly (1) and a driven wheel assembly (4), the driving wheel assembly (1) is arranged on an outer ring track (34) close to the end part of the frame main beam (3), a large rotation driving moment is provided for the turntable and the weight of a locomotive is transferred, and the driven wheel assembly (4) is arranged on an inner ring track (36) and mainly transfers the weight of the locomotive.
3. The heavy-duty locomotive turntable according to claim 1, characterized in that the rotary center disc assembly (8) at the center of the pit foundation (16) consists of a thrust knuckle bearing (21), a center support seat (22) and a dust seal ring (23), wherein the dust seal ring (23) is arranged between the center positioning ring (12) and the thrust knuckle bearing (21) to prevent dust from entering the thrust knuckle bearing (21); the upper surface of the thrust knuckle bearing (21) supports the bearing beam assembly (7) and the lower surface thereof is supported on the center supporting seat (22), so that the weight of the locomotive can be transferred, the rotation center of the locomotive turntable can be fixed, and meanwhile, the bearing beam assembly (7) and the frame main beams (3) on two sides are allowed to have larger angle errors, so that the on-site construction and installation are facilitated.
4. The heavy-duty locomotive turntable according to claim 1, wherein the center supporting seat (22) is formed by welding a center shaft sleeve (24), a supporting plate (25) and a rib plate (26), and is welded on a center embedded steel plate assembly (31), the heavy-duty locomotive turntable is controlled to rotate around the central axis of the pit foundation (16), an inner hole of the center shaft sleeve (24) is used for being inserted with a rotation center power supply device (6), a wire inlet hole is formed in the lower portion of the center shaft sleeve, a power wire is led into the heavy-duty locomotive turntable, a notch is formed in the upper portion of the center shaft sleeve, and the hollow shaft (29) of the rotation center power supply device (6) is positioned in the circumferential direction.
5. The heavy-duty locomotive turntable according to claim 1, characterized in that the central pre-buried steel plate assembly (31) is formed by welding pre-buried steel plates (39) and anchor bars (40), and is buried in the central position of the pit foundation (16); a concrete pouring hole (41) is formed in the central position of the embedded steel plate (39), concrete is conveniently poured, and the central embedded steel plate assembly (31) is firmly fixed to the central position of the pit foundation (16).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210255502.3A CN116788305A (en) | 2022-03-16 | 2022-03-16 | Heavy-duty locomotive turntable |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210255502.3A CN116788305A (en) | 2022-03-16 | 2022-03-16 | Heavy-duty locomotive turntable |
Publications (1)
Publication Number | Publication Date |
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CN116788305A true CN116788305A (en) | 2023-09-22 |
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ID=88044345
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Application Number | Title | Priority Date | Filing Date |
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CN202210255502.3A Pending CN116788305A (en) | 2022-03-16 | 2022-03-16 | Heavy-duty locomotive turntable |
Country Status (1)
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CN (1) | CN116788305A (en) |
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2022
- 2022-03-16 CN CN202210255502.3A patent/CN116788305A/en active Pending
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