CN1167737C - Rubber containing nano zinc oxide and mixing method thereof - Google Patents

Rubber containing nano zinc oxide and mixing method thereof Download PDF

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Publication number
CN1167737C
CN1167737C CNB021120447A CN02112044A CN1167737C CN 1167737 C CN1167737 C CN 1167737C CN B021120447 A CNB021120447 A CN B021120447A CN 02112044 A CN02112044 A CN 02112044A CN 1167737 C CN1167737 C CN 1167737C
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rubber
zinc oxide
nano zine
zine oxide
parts
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CNB021120447A
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CN1386788A (en
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陈月辉
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Shanghai University of Engineering Science
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Shanghai University of Engineering Science
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Abstract

The invention discloses rubber containing nano zinc oxide and a mixing method thereof. The rubber comprises a rubber matrix, a vulcanizing agent and zinc oxide serving as a vulcanizing active agent, wherein the particle size of the zinc oxide is 10-80nm, and the content of the zinc oxide is 1-3 parts by weight based on 100 parts by weight of the rubber matrix. The rubber matrix and the nano zinc oxide treated by the silane coupling agent are placed in an open mill to prepare nano zinc oxide master batch, and then the rubber matrix, the nano zinc oxide master batch, the accelerator, the anti-aging agent and the sulfur are sequentially put into the open mill according to the proportion to be mixed, so that the rubber is obtained. The invention has the same effect as 5 parts of common zinc oxide under the condition that the nano zinc oxide has 60 percent of weight reduction. The rubber material added with the nano zinc oxide has longer scorching time and can provide greater processing safety. The mechanical properties of the product, such as 300% elongation at break, tensile strength, elongation at break, permanent deformation, Shore hardness and the like, are all traditionally close to or equal to each other.

Description

The rubber and the compounding process thereof that contain nano zine oxide
Technical field
The present invention relates to a kind of rubber and compounding process thereof that contains zinc oxide.
Background technology
Zinc oxide is used T﹠B as vulcanization leveller in rubber, it can be accelerated vulcanization rate and can improve sulphidity again as promoting agent.Because zinc oxide is big to the affinity of electronics, big to the effect of promotor surface adsorption, so be the strongest a kind of of active function in the metal oxide.At present, generally more than 100nm, the conventional amount of zinc oxide (rubber is in 100 parts) is 5 parts for the zinc oxide of industrial use, its particle diameter, and at country variant, in the variant production, the past all is considered as classics, indubitable to this consumption.When the consumption of zinc oxide is lower than 5 parts, will the situation of mechanical properties decrease appear.This be since the particle diameter of common zinc oxide big, active relatively poor due to.Now adopt the nano zine oxide of particle diameter below 100nm as vulcanization leveller, just can overcome above-mentioned defective.But practice result shows that too small when the particle diameter of material, its dissemination is just poor.Will cause dispersion inhomogeneous so process nano zine oxide, the unsettled phenomenon of material property occur with the compounding process that disperses common zinc oxide.
Summary of the invention
The technical issues that need to address of the present invention are to disclose a kind of rubber that contains nano zine oxide, and the compounding process that cooperates with described rubber phase, are used for overcoming the defective of prior art.
Technical scheme of the present invention:
The present invention is the rubber that contains nano zine oxide, the rubber phase of its component and routine together, comprise rubber matrix, vulcanizing agent, promotor, anti-aging agent and as the stearic acid and the zinc oxide of vulcanization leveller, wherein, the particle diameter of the zinc oxide of being addressed is 10-80nm, and content is counted 1~3 part with the weight of 100 parts of rubber matrixs.
In optimized technical scheme of the present invention, the rubber matrix of being addressed comprises natural rubber or natural gum/butylbenzene blended rubber, the vulcanizing agent of being addressed is a sulphur, the promotor of being addressed is thiazole accelerator, as 2-benzothiazolyl mercaptan (captax), dibenzothiazyl disulfide (altax) and sulfenamide type accelerators, as N cyclohexyl 2 benzothiazole sulfenamide (accelerant CZ), the vulcanization leveller of being addressed is nano zine oxide and stearic acid, the anti-aging agent of being addressed is a diaryl secondary amine antioxidant, as N-phenyl-a-naphthylamine (antioxidant A), the parts by weight of each component are as follows:
Rubber matrix: 100; Sulphur: 1.5~4; Captax: 0.5~1.5;
Altax: 0.3~1.0; Accelerant CZ: 0.5~1.5; Stearic acid: 0.8~2.0;
Nano zine oxide (particle diameter 10~80nm): 1~3; Antioxidant A: 0.5~1.5;
Light calcium carbonate: 20~60.
The compounding process of the above-mentioned rubber that contains nano zine oxide comprises the steps:
1. nano zine oxide is infiltrated on the silane coupling agent aqueous solution or C 5~C 20In the water miscible liquid of lipid acid and salt thereof 5~15 minutes, the nano zine oxide that takes out after soaking into carried out drying;
Said silane coupling agent is the compound with following general structure:
RSiX 3。Wherein: the alkoxyl group that X representative can hydrolysis, as methoxyl group, second cyano group or chlorine etc., it can with the mineral filler on possess hydrophilic property surface, chemical reaction takes place as silicon-dioxide, silicate etc., generate the Si-O-Si chemical bond; R is the organic radical with reactive behavior, as vinyl, amino, thiol group etc.
Preferred C 5~C 20Lipid acid and salt thereof are stearic acid and salt thereof.
The concentration of preferred water miscible liquid is 5%~20wt%;
2. rubber matrix and above-mentioned treated nano zine oxide being placed mill, is to carry out mixingly under 30~85 ℃ the condition in temperature, makes the nano zine oxide master batch.The weight ratio of rubber matrix and treated nano zine oxide is: rubber matrix: nano zine oxide=90~95: 10~5;
3. successively rubber matrix, zinc oxide master batch, promotor, anti-aging agent, sulphur are dropped into according to aforementioned proportion and carry out mixingly in the mill, promptly obtain rubber of the present invention.
Owing to adopt nano zine oxide, show excellent performance such as small-size effect, interfacial effect and quantum tunneling effect, this just increases the contact surface and the activity of its chemical reaction greatly.Using under the situation of 2 parts of nano zine oxides, mechanical properties such as 300% tensile modulus of product, tensile strength, tensile yield, tension set, Shao Er hardness are all with the approaching of 5 parts of use common zinc oxides or equate.And the sizing material that adds nano zine oxide has long time of scorch, and bigger processing safety can be provided.
Embodiment
Rubber preparing device:
Mill: rubber machinery plant, XK-160 type φ 160 * 320mm Shanghai;
Vulcanizing press QLB-350mm * 350mm * first rubber machinery plant, 2 Shanghai
The testing standard that adopts:
Rheological: GB 1683-87, GB 686-85;
300% tensile modulus, tensile strength, tensile yield, tensile set: GB528-83;
Hardness: GB 531-83.
Embodiment 1
The nano zine oxide that with an amount of particle diameter is 60~80nm is to soak into 5 minutes in the silane coupling agent aqueous solution (above-mentioned silane coupling agent adopts the commercially available prod, down with) of 20wt% in concentration, filters the back and be dried to constant weight under 100 ℃;
With 95 part 3 #Smoke sheet rubber and above-mentioned treated nano zine oxide place mill for 5 parts, in temperature are to carry out mixingly under 50 ℃ the condition, make the nano zine oxide master batch;
With rubber: 81 parts; Sulphur: 4 parts; Captax: 0.5 part; Altax: 1 part; Stearic acid: 0.8 part; Nano zine oxide master batch: 20 parts; Antioxidant A: 0.5 part; Light calcium carbonate: 60 parts.Place mill, mixing under 55 ℃ temperature (mixing take traditional method, down with) promptly obtains rubber of the present invention.
Carry out rheometer test according to GB 1683-87, GB 686-85, Heating temperature is 155 ℃, and the result is as follows: T 10=1 ' 48 "; T 90=3 ' 24 ".T 10Be time of scorch.Incipient scorch is a sizing material in mixing, calendering or the scorching that extrudes in the operation and occur during parking before the sulfuration.T 90Be the technology sulfurizing time, the sulfided state when at this moment the over-all properties of cross-linked rubber reaches optimum value claims the most suitable sulfuration again.
Carry out the physical and mechanical properties test according to GB 528-83 standard, the result is as follows:
Performance project
300% stretches MPa surely Tensile strength MPa Tensile yield % Tension set % Hardness Shao Er A
2.051 20.881 650 18 48
Embodiment 2
The nano zine oxide that with an amount of particle diameter is 10~40nm soaked into 10 minutes in concentration is the silane coupling agent aqueous solution of 5wt%, filters the back and is dried to constant weight under 100 ℃;
With 90 part 3 #Smoke sheet rubber and above-mentioned treated nano zine oxide place mill for 10 parts, in temperature are to carry out mixingly under 50 ℃ the condition, make the nano zine oxide master batch;
With 3 #Smoke sheet rubber: 82 parts; Sulphur: 2.5 parts; Captax: 0.7 part; Altax: 0.8 part; Stearic acid: 1.5 parts; Nano zine oxide master batch: 20 parts; Antioxidant A: 1 part; Light calcium carbonate: 50 parts.Place mill, mixing under 55 ℃ temperature, promptly obtain rubber of the present invention.
Carry out rheometer test according to GB 1683-87, GB 686-85, Heating temperature is 155 ℃, and the result is as follows: T 10=2 ' 6 "; T 90=4 ' 24 ".
Carry out the physical and mechanical properties test according to GB 528-83 standard, the result is as follows:
Performance project
300% stretches MPa surely Tensile strength MPa Tensile yield % Tension set % Hardness Shao Er A
3.424 20.875 625 20 51
Embodiment 3
The nano zine oxide that with an amount of particle diameter is 40~60nm soaked into 10 minutes in concentration is the lipid acid water miscible liquid of 10wt%, filters the back and is dried to constant weight under 80 ℃;
With 90 part 3 #Smoke sheet rubber and above-mentioned treated nano zine oxide place mill for 10 parts, in temperature are to carry out mixingly under 60 ℃ the condition, make the nano zine oxide master batch;
With butadiene-styrene rubber 1502:60 part of Jilin chemical company production, 3 #Smoke sheet rubber: 13 parts; Sulphur: 1.5 parts; Captax: 1.5 parts; Altax: 0.5 part; Accelerant CZ: 1.5 parts; Stearic acid: 2 parts; Nano zine oxide master batch: 30 parts; Antioxidant A: 1.5 parts; Antioxidant 4010NA: 0.8 part; High abrasion carbon black N330:20 part; Semi-reinforcing carbon black: 15 parts; Machinery oil: 8.0; Light calcium carbonate: 20 parts.Place mill, mixing under 60 ℃ temperature, promptly obtain rubber of the present invention.
Carry out rheometer test according to GB 1683-87, GB 686-85, Heating temperature is 155 ℃, and the result is as follows: T 10=3 ' 30 "; T 90=6 ' 18 ".
Carry out the physical and mechanical properties test according to GB 528-83 standard, the result is as follows:
Performance project
300% stretches MPa surely Tensile strength MPa Tensile yield % Tension set % Hardness Shao Er A
8.869 13.879 403 10 65
Embodiment 4
The nano zine oxide that with an amount of particle diameter is 10~40nm soaked into 15 minutes in concentration is the lipid acid water miscible liquid of 15wt%, filters the back and is dried to constant weight under 80 ℃;
With 95 part 3 #Smoke sheet rubber and above-mentioned treated nano zine oxide place mill for 5 parts, in temperature are to carry out mixingly under 60 ℃ the condition, make the nano zine oxide master batch;
Butadiene-styrene rubber 1502:62 part with the production of Jilin chemical company; Sulphur: 2.0 parts; Altax: 0.3 part; Accelerant CZ: 1.0 parts; Stearic acid: 1.5 parts; Nano zine oxide master batch: 40 parts; Antioxidant A: 1.0 parts; Antioxidant 4010NA: 0.6 part; High abrasion carbon black N330:24.0 part; Semi-reinforcing carbon black: 10.0 parts; Machinery oil: 5.0; Light calcium carbonate: 25 parts.Place mill, mixing under 60 ℃ temperature, promptly obtain rubber of the present invention.
Carry out rheometer test according to GB 1683-87, GB 686-85, Heating temperature is 155 ℃, and the result is as follows: T 10=3 ' 18 "; T 90=5 ' 51 ".
Carry out the physical and mechanical properties test according to GB 528-83 standard, the result is as follows:
Performance project
300% stretches MPa surely Tensile strength MPa Tensile yield % Tension set % Hardness Shao Er A
8.453 16.548 442 15 63

Claims (7)

1. the rubber that contains nano zine oxide, comprise rubber matrix, vulcanizing agent, promotor, anti-aging agent and as the zinc oxide of vulcanization leveller, it is characterized in that the particle diameter of the zinc oxide of being addressed is 10-80nm, content is counted 1~3 part with the weight of 100 parts of rubber matrixs.
2. rubber as claimed in claim 1, it is characterized in that, the rubber matrix of being addressed comprises natural rubber or natural gum/butylbenzene blended rubber, the vulcanizing agent of being addressed is a sulphur, the promotor of being addressed is that thiazole accelerator is or/and sulfenamide type accelerators, the vulcanization leveller of being addressed is a nano zine oxide or/and stearic acid, and the anti-aging agent of being addressed is a diaryl secondary amine antioxidant.
3. rubber as claimed in claim 2 is characterized in that, the parts by weight of each component are as follows:
Rubber matrix: 100; Sulphur: 1.5~4; Promotor 2-benzothiazolyl mercaptan: 0.5~1.5;
Accelerator dibenzothiazyl disulfide: 0.3~1.0; Accelerant N-cyclohexyl-2-[4-morpholinodithio sulphenamide: 0.5~1.5; Stearic acid: 0.8~2.0;
Nano zine oxide: 1~3; Anti-aging agent N-phenyl-a-naphthylamine: 0.5~1.5; Light calcium carbonate: 20~60.
4. as the preparation method of claim 1,2 or 3 described rubber, it is characterized in that this method comprises the steps:
(1) nano zine oxide is infiltrated on the silane coupling agent aqueous solution or C 5~C 20In the water miscible liquid of lipid acid and salt thereof 5~15 minutes, the nano zine oxide that takes out after soaking into carried out drying;
Said silane coupling agent is the compound with following general structure: RSiX 3, wherein: the alkoxyl group that X representative can hydrolysis, R represents vinyl, amino or thiol group;
(2) rubber matrix and above-mentioned treated nano zine oxide are placed mill, in temperature be carry out under 30~85 ℃ the condition mixing, make the nano zine oxide master batch, the weight ratio of rubber matrix and treated nano zine oxide is: rubber matrix: nano zine oxide=90~95: 10~5;
(3) successively rubber matrix, zinc oxide master batch, promotor, anti-aging agent, sulphur are dropped into according to aforementioned proportion and carry out mixingly in the mill, promptly obtain rubber of the present invention.
5. method as claimed in claim 4 is characterized in that, X representation methoxy, second cyano group or chlorine.
6. method as claimed in claim 4 is characterized in that lipid acid of being addressed and salt thereof are stearic acid and salt thereof.
7. method as claimed in claim 4 is characterized in that, the concentration of water miscible liquid is 5%~20wt%.
CNB021120447A 2002-06-12 2002-06-12 Rubber containing nano zinc oxide and mixing method thereof Expired - Fee Related CN1167737C (en)

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Application Number Priority Date Filing Date Title
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CN1167737C true CN1167737C (en) 2004-09-22

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Cited By (1)

* Cited by examiner, † Cited by third party
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RU2460744C2 (en) * 2006-05-23 2012-09-10 Раббер Нано Продактс (Пропрайетери) Лимитед Rubber compositions

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US6972307B2 (en) * 2003-07-29 2005-12-06 The Goodyear Tire & Rubber Company Rubber composition containing nanoscaled zinc oxide particles
JP2007169431A (en) 2005-12-21 2007-07-05 Sumitomo Rubber Ind Ltd Rubber composition for side wall
CN101104712B (en) * 2006-07-14 2010-04-21 浙江三力士橡胶股份有限公司 Nano material modified rubber V strip
ATE556114T1 (en) * 2007-05-15 2012-05-15 Sumitomo Rubber Ind RUBBER COMPOSITION FOR TIRES AND Pneumatic TIRE
CN101756395B (en) * 2008-11-06 2013-07-17 邓龙兴 Preparation method of rubber glove with foaming on lining
CN102079153A (en) * 2010-11-04 2011-06-01 北京莱盛高新技术有限公司 High abrasion-resisting paper feed roll
CN102079152B (en) * 2010-11-04 2015-06-24 北京莱盛高新技术有限公司 Paper feeding roll with non-bloomed surface
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CN104072890A (en) * 2014-06-24 2014-10-01 安徽宁国尚鼎橡塑制品有限公司 Wear-resistant tear-resistant ethylene propylene diene monomer rubber material
CN107226927B (en) * 2017-06-06 2018-08-21 安徽锦华氧化锌有限公司 A kind of preparation method of fatigue-resisting rubber modified nano zinc oxide
CN111434489A (en) * 2019-01-14 2020-07-21 北京橡胶工业研究设计院有限公司 Fatigue-resistant chloroprene rubber air spring air bag and preparation method thereof
CN112280132A (en) * 2020-07-29 2021-01-29 珠海科茂威新材料有限公司 Zinc oxide vulcanizing agent for carboxyl rubber and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2460744C2 (en) * 2006-05-23 2012-09-10 Раббер Нано Продактс (Пропрайетери) Лимитед Rubber compositions

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