CN116772578A - Foundry goods fuses equipment based on automated control - Google Patents
Foundry goods fuses equipment based on automated control Download PDFInfo
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- CN116772578A CN116772578A CN202310571608.9A CN202310571608A CN116772578A CN 116772578 A CN116772578 A CN 116772578A CN 202310571608 A CN202310571608 A CN 202310571608A CN 116772578 A CN116772578 A CN 116772578A
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- 238000007789 sealing Methods 0.000 claims abstract description 43
- 238000005266 casting Methods 0.000 claims abstract description 32
- 230000004927 fusion Effects 0.000 claims abstract description 29
- 238000009413 insulation Methods 0.000 claims abstract description 21
- 238000004804 winding Methods 0.000 claims abstract description 14
- 230000005855 radiation Effects 0.000 claims abstract description 5
- 230000000149 penetrating effect Effects 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- 239000000463 material Substances 0.000 claims description 27
- 230000017525 heat dissipation Effects 0.000 claims description 20
- 239000000110 cooling liquid Substances 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 230000035515 penetration Effects 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 4
- 208000027418 Wounds and injury Diseases 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 230000006378 damage Effects 0.000 claims description 3
- 208000014674 injury Diseases 0.000 claims description 3
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- 230000007547 defect Effects 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 210000002221 olecranon process Anatomy 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
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Abstract
The utility model discloses automatic control-based casting fusion equipment which comprises a fixed box and a fan, wherein the fan is arranged on the inner wall of the fixed box, an air inlet pipe is arranged at the input end of the fan, a control valve is arranged on the outer wall of the air inlet pipe, a sealing plate is arranged at the bottom of the control valve in a penetrating manner, a first spring is arranged on the outer wall of the sealing plate in a surrounding manner, a sealing groove is arranged on the inner wall of the control valve, a first motor is arranged on the inner wall of the fixed box, and a winding shaft is arranged at the output end of the first motor. When the device is used for radiating, the fan works, so that air enters the heat insulation plate through the air inlet hole and is then pumped in by the air inlet pipe, the first motor rotates to drive the winding shaft to rotate, the winding shaft drives the cable to tighten, the cable drives the sealing plate to move, the first spring contracts, the sealing plate is separated from the sealing groove, and the air is discharged from the fan, so that the heat radiation function is realized.
Description
Technical Field
The utility model relates to the technical field of casting, in particular to casting fusion equipment based on automatic control.
Background
The casting is a metal molded article obtained by various casting methods, namely, smelted liquid metal is poured into a casting mould prepared in advance by pouring, injection, suction or other casting methods, and the casting is cooled and then polished to obtain the article with certain shape, size and performance.
The existing fusing equipment has the following defects:
1. patent document CN113154879a discloses a casting melting device with a splash-proof member, the protection claim "comprises a heat-insulating furnace body, a crucible is placed in the furnace body, a heating element is fixedly arranged on the inner wall of the furnace body, a cover plate is placed on the top of the furnace body, a splash-proof member for feeding is fixedly arranged at the middle end of the top of the cover plate, a movable assembly is arranged between the cover plate and the furnace body, the relative displacement between the cover plate and the furnace body is changed, and a discharging mechanism is arranged between the crucible and the furnace body; the furnace body made of the heat-insulating material can reduce outward heat loss, so that the influence of heat on the surrounding environment is reduced, in addition, the anti-splashing component is arranged, so that the safety of charging can be improved, molten metal cannot splash out under the shielding of the anti-splashing component and is intercepted in the furnace body, meanwhile, the anti-splashing component has certain sealing property, not only can block heat loss in a molten state, but also can block heat loss in time under the charging condition, and also can reduce the high-temperature influence of the charging process, when the conventional device is used for radiating, the conventional device is not fast, the radiating form is single, and the rapid radiating cannot be performed;
2. patent document CN216644921U discloses a raw materials melting device of silver casting processing, and the claim of protection "relates to the technical field of casting processing, and this raw materials melting device of silver casting processing includes device main part, backup pad, melting furnace and top cap, protection architecture is installed near the outside of melting furnace to the upper end surface of backup pad, the junction of melting furnace and top cap is provided with hinge structure, digital display table is installed to one side of device main part, the heating panel is installed in the outside of device main part, the edge of heating panel is provided with the dismantlement structure, protection architecture includes the protection frame, the through-hole has been seted up to the surface of protection frame, the stake of blocking is installed to the bottom of protection frame; in the use process of the structure, through the arrangement of the protective frame, a user is prevented from touching the outer surface of the high-temperature melting furnace, so that scalding is caused, in addition, the disassembly structure is convenient for the rapid disassembly and cleaning of the heat dissipation plate and improves the heat dissipation efficiency in the use process, most of the existing devices can not warn staff, and the staff is easy to scald;
3. patent document CN215146102U discloses a casting defect melting filling device, the protection claim "comprises a base, a clamping mechanism is fixedly connected to the upper surface of one end of the base, a supporting mechanism is fixedly connected to the upper surface of the other end of the base, and the clamping mechanism comprises a clamping vertical plate, and the beneficial effects of the utility model are that: one end of the corresponding two clamping cross bars is hinged through the clamping rotating shaft, the side walls of the four clamping cross bars are attached to the surface of the casting, then eight clamping threaded rings are rotated to tightly clamp and fix the clamping cross bars, the positions of the four clamping cross bars are fixed, the two supporting cross bars are hinged through the supporting rotating shaft, the two supporting cross bars are attached to the surface of the casting, the two faces of one side of the casting are clamped through the four clamping cross bars, then the other end of the casting is clamped through the two supporting cross bars, the casting is fixed in mid-air, defects are oriented to the position right above according to the defects on the surface of the casting, the defects are conveniently repaired, sputtering can occur in the fusion process in most of the existing devices, workers are easy to be injured, and the operation is inconvenient;
4. patent document CN212126813U discloses a casting processing melt pouring device, and the claim of protection "includes fixed hanging beam, the middle part surface of fixed hanging beam is provided with the support frame, the upper end surface of fixed hanging beam is provided with girder solid fixed ring, the lower extreme surface of fixed hanging beam is provided with fixed lantern ring, the lower extreme surface of fixed lantern ring is provided with the jib, the lower extreme surface of jib is provided with the gyro wheel, the lower extreme surface of gyro wheel is provided with the string, the lower extreme surface of string is provided with the dumping device shell, the front end surface of dumping device shell is provided with the olecranon mouth, the surface of dumping device shell is provided with the backplate, the lower extreme surface of dumping device shell is provided with the slide, the rear end surface of dumping device shell is provided with the handle. The casting processing molten liquid pouring and pouring device is provided with the guard plate and the sliding plate, plays a role in protecting people when being poured again, brings better use prospect, and is inconvenient because most of the existing devices cannot stir.
Disclosure of Invention
The utility model aims to provide casting fusion equipment based on automatic control, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the casting fusion equipment based on automatic control comprises a fixed box and a fan, wherein the fan is installed on the inner wall of the fixed box, an air inlet pipe is installed at the input end of the fan, a control valve is installed on the outer wall of the air inlet pipe, a sealing plate is installed at the bottom of the control valve in a penetrating manner, a first spring is installed on the outer wall of the sealing plate in a surrounding manner, a sealing groove is formed in the inner wall of the control valve, a first motor is installed on the inner wall of the fixed box, and a winding shaft is installed at the output end of the first motor;
the top of the fixed box is provided with an annular heat insulation plate, and the inner wall of the heat insulation plate is provided with a cover plate through a shaft.
Preferably, the display screen is installed to the front of fixed case, and a plurality of control buttons are installed to the front of fixed case, and the control button is located one side of display screen, and the filter screen is installed to the outer wall of fixed case, and the water tank is installed to the inner wall of fixed case, and the back-mounted of apron has first attention device, and the back-mounted of apron has the second attention device, and the back-mounted of apron has the fixed shell, and the top of heat insulating board is equipped with the slot, and the inserted bar is installed in the front of apron, and the fusion bucket has been placed at the top of fixed case.
Preferably, the front of the heat insulating plate is provided with two groups of air inlets, and the inner wall of the heat insulating plate is provided with a coil pipe.
Preferably, the outer wall of inserted bar is equipped with the fixed slot, and pressure sensor is installed to the inside diapire of slot, and the outer wall of slot runs through and installs the gag lever post, and the second spring is installed around the outer wall of gag lever post, and first electric telescopic handle is installed to the inner wall of heat insulating board.
Preferably, the spool is connected through the cable with the closing plate, the fixed shell is located between first alarm and the second alarm, the inside of water tank is extended to the one end of coil pipe, the one end of first electric telescopic handle is connected with the one end of gag lever post, and the third motor is installed to the inside roof of fixed shell, and the front of apron is extended to the output of third motor, and the blade is installed to the output of third motor, and electromagnetic heater is installed to the inside roof of fixed box, and the fixed block is installed to the outer wall of heat insulating board, and temperature sensor is installed in the outer wall penetration of fixed block, and signal transmitter is installed to the inner wall of fixed block.
Preferably, the buzzer is installed to the inside roof of first alarm, and the second motor is installed to the inside diapire of first alarm, and the rotary rod is installed to the output of second motor, and the extrusion pole is installed to the outer wall of rotary rod, and the third spring is installed to the inner wall of first alarm, and the movable plate is installed to the one end of third spring, and the conducting rod is installed to the outer wall of movable plate, and the conducting plate is installed to the inner wall of first alarm.
Preferably, the division board is installed to the inner wall of second alarm, and a plurality of warning lamps are installed at the top of division board, and the electric conduction groove is installed to the bottom of division board, and the second electric telescopic handle is installed to the inside diapire of second alarm, and the electric conduction post is installed at the top of second electric telescopic handle.
Preferably, the outer wall of water tank runs through and installs a plurality of heat radiation fins, and the water pump is installed at the top of water tank, and the inlet tube is installed to the input of water pump, and the inside of inlet tube extension water tank, and the outlet pipe is installed to the output of water pump, and the outlet pipe is connected with the other end of coil pipe, and the governing valve is installed to the output of water pump, and sealing block is installed to the inner wall of governing valve, and the motor is installed to the inner wall of sealing block, and spherical shutoff piece is installed to the output of motor, and the inner wall of shutoff piece is equipped with the through-hole.
Preferably, the fusion apparatus is used as follows:
s1, when the device is subjected to heat dissipation, the fan works, so that air enters the heat insulation plate through the air inlet hole and is then pumped by the air inlet pipe, the first motor rotates to drive the winding shaft to rotate, the winding shaft drives the cable to tighten, the cable drives the sealing plate to move, the first spring contracts, the sealing plate is separated from the sealing groove, and the air is discharged from the fan, so that a heat dissipation function is realized;
s2, when the temperature sensor detects that the temperature rises, the signal emitter emits a signal to the first warning device, so that the second motor drives the rotary rod to rotate, the rotary rod drives the extrusion rod to rotate, the extrusion rod extrudes the movable plate, the third spring is contracted, the conductive rod is in contact with the conductive plate, and the buzzer emits sound warning to realize a warning function;
s3, when the material is heated, inserting the inserting rod of the cover plate into the slot, then extruding the pressure sensor by the inserting rod, detecting a signal by the pressure sensor, controlling the first electric telescopic rod to extend, enabling the limiting rod to move, inserting the limiting rod into the fixed slot, limiting the inserting rod, blocking the splashed material in the heating process, and preventing personnel from being injured;
s4, when the cover plate rotates to the top of the heat insulation plate, the third motor drives the blades to rotate, and materials in the cover plate are stirred, so that a stirring function is realized.
Preferably, the step S1 further comprises the following steps;
s11, placing materials to be fused into the fusion barrel, rotating a cover plate to enable the cover plate to seal the top of the heat insulation plate, then heating the materials in the fusion barrel by an electromagnetic heater to melt the materials, then operating a water pump to pump out cooling liquid in a water tank, opening an adjusting valve, and enabling a motor to drive a sealing block to rotate, so that the cooling liquid can flow out through a through hole, the cooling liquid enters a coil pipe, and then absorbs heat to enter the water tank again, and a dual heat dissipation function is realized for cooling the cooling liquid by a heat dissipation fin, so that heat dissipation efficiency is improved;
the step S2 also comprises the following steps;
s21, a second electric telescopic rod inside the second warning device stretches to drive the conductive column to move, so that the conductive column is in contact with the conductive groove, and the warning lamp is lighted to realize a warning function.
Compared with the prior art, the utility model has the beneficial effects that:
1. when the device is used for radiating, the fan works, so that air enters the heat insulation plate through the air inlet hole and is then pumped in by the air inlet pipe, the first motor rotates to drive the winding shaft to rotate, the winding shaft drives the cable to tighten, so that the cable drives the sealing plate to move, the first spring contracts, the sealing plate is separated from the sealing groove, and the air is discharged from the fan, so that the radiating function is realized;
2. according to the utility model, a warning function can be realized by installing the first warning device and the second warning device, when the temperature sensor detects that the temperature rises, the signal emitter emits a signal to the first warning device, so that the second motor drives the rotary rod to rotate, the rotary rod drives the extrusion rod to rotate, the extrusion rod extrudes the movable plate, the third spring is contracted, the conductive rod is in contact with the conductive plate, and the buzzer emits sound warning, so that the warning function is realized;
3. according to the utility model, the cover plate is arranged to realize the splash-proof function, when materials are heated, the inserted link of the cover plate is inserted into the slot, then the inserted link extrudes the pressure sensor, the pressure sensor detects signals, and the first electric telescopic link is controlled to extend, so that the limit link moves and is inserted into the fixed slot to limit the inserted link, thereby blocking the splashed materials in the heating process and preventing personnel from being injured;
4. according to the utility model, the stirring function can be realized by installing the blades, and when the cover plate rotates to the top of the heat insulation plate, the third motor drives the blades to rotate, so that the materials in the cover plate are stirred, and the stirring function is realized.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a portion of a heat shield according to the present utility model;
FIG. 3 is a schematic view of a portion of the structure of the stationary box of the present utility model;
FIG. 4 is a schematic view of a control valve portion of the present utility model;
FIG. 5 is a schematic view of a portion of a regulator valve according to the present utility model;
FIG. 6 is a schematic view of a cover plate portion of the present utility model;
FIG. 7 is a schematic top view of a heat shield according to the present utility model;
FIG. 8 is a schematic view of a portion of a first alarm according to the present utility model;
FIG. 9 is a schematic diagram of a portion of a second alarm according to the present utility model;
FIG. 10 is a schematic view of a portion of a bayonet and a retaining groove according to the present utility model.
In the figure: 1. a fixed box; 2. a display screen; 3. a control knob; 4. a filter screen; 5. a heat insulating plate; 6. a coiled pipe; 7. a fusion barrel; 8. a cover plate; 9. an air inlet hole; 10. a rod; 11. a fixing groove; 12. a slot; 13. a pressure sensor; 14. a first electric telescopic rod; 15. a limit rod; 16. a second spring; 17. a fixed case; 18. a third motor; 19. a blade; 20. a first warning device; 21. a buzzer; 22. a second motor; 23. a rotating rod; 24. an extrusion rod; 25. a third spring; 26. a moving plate; 27. a conductive rod; 28. a conductive plate; 29. a second warning device; 30. a partition plate; 31. a warning light; 32. a conductive groove; 33. a second electric telescopic rod; 34. a fixed block; 35. a temperature sensor; 36. a signal transmitter; 37. a blower; 38. a control valve; 39. a sealing plate; 40. a first spring; 41. sealing grooves; 42. a first motor; 43. an electromagnetic heater; 44. a water tank; 45. a heat radiation fin; 46. a water pump; 47. a regulating valve; 48. a sealing block; 49. a motor; 50. a block; 51. and a through hole.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-10, an embodiment of the present utility model is provided: the utility model provides a foundry goods fusion equipment based on automatic control, includes fixed box 1 and fan 37, fan 37 is installed to the inner wall of fixed box 1, the air-supply line is installed to the input of fan 37, control valve 38 is installed to the outer wall of air-supply line, sealing plate 39 is installed in the bottom penetration of control valve 38, sealing plate 39's outer wall encircles and installs first spring 40, control valve 38's inner wall is equipped with seal groove 41, first motor 42 is installed to the inner wall of fixed box 1, the receipts spool is installed to the output of first motor 42, annular heat insulating board 5 is installed at the top of fixed box 1, the apron 8 is installed through the axle to the inner wall of heat insulating board 5, display screen 2 is installed in the front of fixed box 1, and a plurality of control buttons 3 are located one side of display screen 2, and filter screen 4 is installed to the outer wall of fixed box 1, and water tank 44 is installed to the inner wall of fixed box 1, and the back-mounted of apron 8 has first attention device 20, and the back-mounted second attention device 29 of apron 8, and first motor 42 is installed to the inner wall 29, and the top of fixed box 1 is installed to have the inner wall 5, and insert the electric rod 12 is installed to insert the inner wall 10 of electric rod 12, and insert the inner wall 10 of electric rod is installed to insert the inner wall 5, and insert the electric rod is installed to the inner wall of the electric rod 12, and insert the electric rod is installed to the inner wall 12, and insert the electric rod is installed to insert the electric rod 12, and insert rod is installed to insert the electric rod 15, and the electric rod is installed in front of electric rod is 13.
The spool is connected with the closing plate 39 through the cable, the fixed shell 17 is located between first alarm 20 and the second alarm 29, the inside of water tank 44 is extended to the one end of coil pipe 6, the one end of first electric telescopic handle 14 is connected with the one end of gag lever post 15, the third motor 18 is installed to the inside roof of fixed shell 17, the front of apron 8 is extended to the output of third motor 18, the blade 19 is installed to the output of third motor 18, electromagnetic heater 43 is installed to the inside roof of fixed box 1, fixed block 34 is installed to the outer wall of heat insulating board 5, temperature sensor 35 is installed in the outer wall penetration of fixed block 34, signal transmitter 36 is installed to the inner wall of fixed block 34.
The buzzer 21 is installed to the inside roof of first attention device 20, and second motor 22 is installed to the inside diapire of first attention device 20, and rotary rod 23 is installed to the output of second motor 22, and extrusion rod 24 is installed to the outer wall of rotary rod 23, and third spring 25 is installed to the inner wall of first attention device 20, and movable plate 26 is installed to one end of third spring 25, and conductive rod 27 is installed to the outer wall of movable plate 26, and conductive plate 28 is installed to the inner wall of first attention device 20.
The division board 30 is installed to the inner wall of second alarm 29, and a plurality of warning lights 31 are installed at the top of division board 30, and electric conducting groove 32 is installed to the bottom of division board 30, and second electric telescopic handle 33 is installed to the inside diapire of second alarm 29, and the conducting column is installed at the top of second electric telescopic handle 33.
The outer wall of water tank 44 runs through and installs a plurality of heat radiation fins 45, water pump 46 is installed at the top of water tank 44, the inlet tube is installed to the input of water pump 46, and the one end of inlet tube extends into the inside of water tank 44, the outlet pipe is installed to the output of water pump 46, and the outlet pipe be connected with the other end of coil pipe 6, the governing valve 47 is installed to the output of water pump 46, sealing block 48 is installed to the inner wall of governing valve 47, motor 49 is installed to the inner wall of sealing block 48, spherical shutoff piece 50 is installed to the output of motor 49, the inner wall of shutoff piece 50 is equipped with through-hole 51.
Further, the use steps of the fusion device are as follows:
s1, when the device is subjected to heat dissipation, the fan 37 works, so that air enters the heat insulation plate 5 through the air inlet hole 9 and is then pumped in by the air inlet pipe, the first motor 42 rotates to drive the winding shaft to rotate, the winding shaft drives the cable to tighten, the cable drives the sealing plate 39 to move, the first spring 40 contracts, the sealing plate 39 is separated from the sealing groove 41, and the air is discharged from the fan 37, so that a heat dissipation function is realized;
s2, when the temperature sensor 35 detects that the temperature rises, the signal emitter 36 emits a signal to the first alarm 20, so that the second motor 22 drives the rotary rod 23 to rotate, the rotary rod 23 drives the extrusion rod 24 to rotate, the extrusion rod 24 extrudes the movable plate 26, the third spring 25 is contracted, the conductive rod 27 is in contact with the conductive plate 28, and the buzzer 21 emits sound alarm to realize an alarm function;
s3, when the material is heated, the inserted link 10 of the cover plate 8 is inserted into the slot 12, then the inserted link 10 presses the pressure sensor 13, the pressure sensor 13 detects a signal, the first electric telescopic link 14 is controlled to be stretched, the limiting link 15 is enabled to move and inserted into the fixed slot 11, the inserted link 10 is limited, and therefore the splashed material is blocked in the heating process, and personnel injury is prevented;
and S4, when the cover plate 8 rotates to the top of the heat insulation plate 5, the third motor 18 drives the blades 19 to rotate, and the materials in the cover plate are stirred, so that a stirring function is realized.
Further, the step S1 comprises the following steps;
s11, placing materials to be fused into the fusion barrel 7, rotating the cover plate 8 to enable the cover plate 8 to seal the top of the heat insulation plate 5, then heating the materials in the fusion barrel 7 by the electromagnetic heater 43 to melt the materials, then operating the water pump 46 to pump out cooling liquid in the water tank 44, opening the regulating valve 47, and enabling the motor 49 to drive the sealing block 50 to rotate so that the cooling liquid can flow out through the through holes 51, enabling the cooling liquid to enter the coil pipe 6, absorbing heat to then enter the water tank 44 again, enabling the cooling fin 45 to dissipate heat of the cooling liquid, realizing a double heat dissipation function and accelerating heat dissipation efficiency;
the step S2 also comprises the following steps;
s21, a second electric telescopic rod 33 in the second warning device 29 stretches to drive the conductive column to move, so that the conductive column is in contact with the conductive groove 32, and the warning lamp 31 is lightened to realize a warning function.
When the device is subjected to heat dissipation, the fan 37 works, so that air enters the heat insulation plate 5 through the air inlet hole 9 and is then pumped in by the air inlet pipe, the first motor 42 rotates to drive the winding shaft to rotate, the winding shaft is used for tightening a cable, the cable drives the sealing plate 39 to move, the first spring 40 contracts, the sealing plate 39 is separated from the sealing groove 41, air is discharged from the fan 37, the heat dissipation function is realized, materials needing to be fused are placed into the fusion barrel 7, the cover plate 8 rotates, the cover plate 8 seals the top of the heat insulation plate 5, then the electromagnetic heater 43 heats the materials in the fusion barrel 7 to melt the materials, then the water pump 46 works, cooling liquid in the water tank 44 is pumped out, the regulating valve 47 is opened, the motor 49 drives the sealing block 50 to rotate, the cooling liquid can flow out through the through hole 51, the cooling liquid enters the coil pipe 6, the absorbed heat enters the water tank 44 again, the cooling liquid is dissipated by the heat dissipation fin 45, the dual heat dissipation function is realized, and the heat dissipation efficiency is accelerated;
when the temperature sensor 35 detects that the temperature rises, the signal emitter 36 emits a signal to the first alarm 20, so that the second motor 22 drives the rotary rod 23 to rotate, the rotary rod 23 drives the extrusion rod 24 to rotate, the extrusion rod 24 extrudes the moving plate 26, the third spring 25 is contracted, the conductive rod 27 is in contact with the conductive plate 28, the buzzer 21 gives out sound warning, a warning function is realized, the second electric telescopic rod 33 inside the second alarm 29 stretches to drive the conductive column to move, the conductive column is in contact with the conductive groove 32, and the warning lamp 31 lights up, so that the warning function is realized;
when the material is heated, the inserted link 10 of the cover plate 8 is inserted into the slot 12, then the inserted link 10 presses the pressure sensor 13, the pressure sensor 13 detects a signal, the first electric telescopic link 14 is controlled to be stretched, the limiting link 15 is enabled to move and inserted into the fixed slot 11, the inserted link 10 is limited, and therefore splashed material is blocked in the heating process, and personnel injury is prevented;
when the cover plate 8 rotates to the top of the heat insulation plate 5, the third motor 18 drives the blades 19 to rotate, and materials in the cover plate are stirred, so that a stirring function is realized.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. Foundry goods fusion equipment based on automated control, including fixed case (1) and fan (37), its characterized in that: the air inlet pipe is arranged at the input end of the air inlet pipe, the control valve (38) is arranged on the outer wall of the air inlet pipe, the sealing plate (39) is arranged at the bottom of the control valve (38) in a penetrating mode, the first spring (40) is arranged on the outer wall of the sealing plate (39) in a surrounding mode, the sealing groove (41) is formed in the inner wall of the control valve (38), the first motor (42) is arranged on the inner wall of the fixed box (1), and the spool is arranged at the output end of the first motor (42);
an annular heat insulation plate (5) is arranged at the top of the fixed box (1), and a cover plate (8) is arranged on the inner wall of the heat insulation plate (5) through a shaft.
2. An automated control-based casting fusion apparatus as defined in claim 1 wherein: the front of fixed case (1) is installed display screen (2), a plurality of control buttons (3) are installed in the front of fixed case (1), and control button (3) are located one side of display screen (2), filter screen (4) are installed to the outer wall of fixed case (1), water tank (44) are installed to the inner wall of fixed case (1), first attention device (20) are installed to the back of apron (8), second attention device (29) are installed to the back of apron (8), fixed shell (17) are installed to the back of apron (8), slot (12) are equipped with at the top of heat insulating board (5), inserted bar (10) are installed in the front of apron (8), fusion bucket (7) have been placed at the top of fixed case (1).
3. An automated control-based casting fusion apparatus as defined in claim 1 wherein: two groups of air inlets (9) are arranged on the front face of the heat insulation plate (5), and a coil pipe (6) is arranged on the inner wall of the heat insulation plate (5).
4. An automated control-based casting fusion apparatus as defined in claim 2 wherein: the outer wall of inserted bar (10) is equipped with fixed slot (11), and pressure sensor (13) are installed to the inside diapire of slot (12), and gag lever post (15) are installed in the outer wall penetration of slot (12), and second spring (16) are installed around the outer wall of gag lever post (15), and first electric telescopic handle (14) are installed to the inner wall of heat insulating board (5).
5. An automated control-based casting fusion apparatus according to any one of claims 1-4 and wherein: the utility model discloses a motor, including coil pipe (6), closing plate (39), take-up spool, fixed casing (17), fixed block (34) are installed to the inside that is located between first alarm (20) and second alarm (29), the one end of coil pipe (6) extends into water tank (44), the one end of first electric telescopic handle (14) is connected with the one end of gag lever post (15), third motor (18) are installed to the inside roof of fixed casing (17), the front of apron (8) is extended to the output of third motor (18), blade (19) are installed to the output of third motor (18), electromagnetic heater (43) are installed to the inside roof of fixed box (1), fixed block (34) are installed to the outer wall of heat insulating board (5), temperature sensor (35) are installed in the outer wall penetration of fixed block (34), signal transmitter (36) are installed to the inner wall of fixed block (34).
6. An automated control-based casting fusion apparatus as defined in claim 2 wherein: buzzer (21) are installed to inside roof of first attention device (20), second motor (22) are installed to inside diapire of first attention device (20), rotary rod (23) are installed to the output of second motor (22), extrusion rod (24) are installed to the outer wall of rotary rod (23), third spring (25) are installed to the inner wall of first attention device (20), movable plate (26) are installed to one end of third spring (25), conducting rod (27) are installed to the outer wall of movable plate (26), conducting plate (28) are installed to the inner wall of first attention device (20).
7. An automated control-based casting fusion apparatus as defined in claim 2 wherein: the inner wall of second alarm (29) is installed division board (30), and a plurality of warning lights (31) are installed at the top of division board (30), and electric conduction groove (32) are installed to the bottom of division board (30), and second electric telescopic handle (33) are installed to the inside diapire of second alarm (29), and the electric conduction post is installed at the top of second electric telescopic handle (33).
8. An automated control-based casting fusion apparatus as defined in claim 2 wherein: the outer wall of water tank (44) runs through and installs a plurality of heat radiation fins (45), water pump (46) are installed at the top of water tank (44), the inlet tube is installed to the input of water pump (46), and the one end of inlet tube extends into the inside of water tank (44), the outlet pipe is installed to the output of water pump (46), and the other end with coil pipe (6) of outlet pipe is connected, governing valve (47) are installed to the output of water pump (46), sealing block (48) are installed to the inner wall of governing valve (47), motor (49) are installed to the inner wall of sealing block (48), spherical shutoff piece (50) are installed to the output of motor (49), the inner wall of shutoff piece (50) is equipped with through-hole (51).
9. A method of using an automated control-based casting fusion apparatus according to any one of claims 1-8, wherein the fusion apparatus is used as follows:
s1, when the device is subjected to heat dissipation, a fan (37) works, so that air enters the heat insulation plate (5) through an air inlet hole (9) and is then pumped in by an air inlet pipe, a first motor (42) rotates to drive a winding shaft to rotate, the winding shaft drives a cable to tighten, the cable drives a sealing plate (39) to move, a first spring (40) contracts, the sealing plate (39) is separated from a sealing groove (41), and the air is discharged from the fan (37), so that a heat dissipation function is realized;
s2, when the temperature sensor (35) detects that the temperature rises, the signal emitter (36) emits a signal to the first warning device (20) so that the second motor (22) drives the rotary rod (23) to rotate, the rotary rod (23) drives the extrusion rod (24) to rotate, the extrusion rod (24) extrudes the movable plate (26) so that the third spring (25) contracts, the conductive rod (27) contacts with the conductive plate (28), and the buzzer (21) emits sound warning to realize a warning function;
s3, when the material is heated, inserting the inserting rod (10) of the cover plate (8) into the slot (12), then extruding the pressure sensor (13) by the inserting rod (10), detecting a signal by the pressure sensor (13), controlling the first electric telescopic rod (14) to stretch, enabling the limiting rod (15) to move, inserting the limiting rod into the fixing slot (11), limiting the inserting rod (10), and blocking the splashed material in the heating process, so that personnel injury is prevented;
s4, when the cover plate (8) rotates to the top of the heat insulation plate (5), the third motor (18) drives the blades (19) to rotate, and materials in the cover plate are stirred, so that a stirring function is realized.
10. The method of using an automated control-based casting fusion apparatus of claim 9 wherein said step of S1 further comprises the steps of;
s11, placing materials to be fused into a fusion barrel (7), rotating a cover plate (8), enabling the cover plate (8) to seal the top of a heat insulation plate (5), then heating the materials in the fusion barrel (7) by an electromagnetic heater (43) to melt the materials, then operating a water pump (46), extracting cooling liquid in a water tank (44), opening an adjusting valve (47), enabling a motor (49) to drive a sealing block (50) to rotate, enabling the cooling liquid to flow out through a through hole (51), enabling the cooling liquid to enter a coil pipe (6), enabling absorbed heat to enter the water tank (44) again, enabling a cooling fin (45) to dissipate heat of the cooling liquid, achieving a double heat dissipation function, and accelerating heat dissipation efficiency;
the step S2 also comprises the following steps;
s21, a second electric telescopic rod (33) in the second warning device (29) stretches to drive the conductive column to move, so that the conductive column is in contact with the conductive groove (32), and the warning lamp (31) is lightened to realize a warning function.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310571608.9A CN116772578B (en) | 2023-05-21 | 2023-05-21 | Foundry goods fuses equipment based on automated control |
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| CN202310571608.9A CN116772578B (en) | 2023-05-21 | 2023-05-21 | Foundry goods fuses equipment based on automated control |
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| CN116772578B CN116772578B (en) | 2024-02-06 |
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| CN214148806U (en) * | 2020-12-07 | 2021-09-07 | 浙江顶亚工贸有限公司 | Heating device for aluminum processing |
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| CN115313173A (en) * | 2022-08-20 | 2022-11-08 | 江苏特建技术股份有限公司 | Transformer top-mounted box-type substation structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN208313027U (en) * | 2018-06-12 | 2019-01-01 | 江西东磊精密铸造有限公司 | It is a kind of can fast cooling melting furnace |
| CN210711821U (en) * | 2019-07-31 | 2020-06-09 | 焦作晶锐光电有限公司 | Heating device of single crystal pulling furnace |
| CN212463790U (en) * | 2020-08-12 | 2021-02-02 | 深圳市格瑞照明有限公司 | Sealing device of LED controller |
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