CN116768653B - Carbon-carbon thermal field crucible containing composite ceramic coating and preparation method thereof - Google Patents

Carbon-carbon thermal field crucible containing composite ceramic coating and preparation method thereof Download PDF

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Publication number
CN116768653B
CN116768653B CN202310710968.2A CN202310710968A CN116768653B CN 116768653 B CN116768653 B CN 116768653B CN 202310710968 A CN202310710968 A CN 202310710968A CN 116768653 B CN116768653 B CN 116768653B
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carbon
coating
silicon
thermal field
crucible containing
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CN116768653A (en
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陈振宇
李金伟
胡旋
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Hunan Shixin New Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/52Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)

Abstract

The invention discloses a carbon-carbon thermal field crucible containing a composite ceramic coating and a preparation method thereof, wherein the carbon-carbon thermal field crucible is prepared by spraying resin solution to mix silicon carbide whisker and silicon slurry on the surface of a carbon crucible substrate, placing the carbon crucible substrate into an oven for curing, continuously spraying resin solution to mix boron nitride and silicon slurry, placing the carbon crucible substrate into the oven for curing to obtain a composite coating blank, and then enabling the carbonized spray coating to be firmly and compactly adsorbed by vapor deposition; finally, silicon in the coating is reacted through high-temperature heat treatment, and corresponding impurities are removed and purified to prepare the product; the silicon carbide whisker of the inner coating has certain toughness, and can slow down the cracking phenomenon of the coating, thereby greatly prolonging the service life of the coating and further greatly prolonging the service life of the carbon-carbon crucible; the boron nitride of the outer coating has poor wettability to silicon, silicon oxide and the like, and is favorable for disassembling the quartz crucible after being used; silicon and carbon in the coating can react to generate silicon carbide, so that the silicon corrosion resistance of the product and the adsorption capacity of the coating are improved.

Description

Carbon-carbon thermal field crucible containing composite ceramic coating and preparation method thereof
Technical Field
The invention is applied to the technical field of single crystal/polycrystal thermal field tools/components, and particularly relates to a carbon-carbon thermal field crucible containing a composite ceramic coating and a preparation method thereof.
Background
At present, the main stream of the single crystal/polycrystal thermal field crucible is still made of carbon-carbon composite materials, and a few of the single crystal/polycrystal thermal field crucibles use graphite; when the carbon-carbon composite material is applied to a thermal field crucible, the service life of the carbon-carbon composite material is easily influenced by silicon corrosion; meanwhile, softening occurs in the use process of the quartz crucible, the carbon-carbon composite material crucible bearing the quartz crucible is firmly adsorbed together and is difficult to clean, the quartz crucible is often required to be knocked and broken to be taken out, the production process of products is greatly influenced, and the production cost is indirectly increased.
Disclosure of Invention
Aiming at the problems in the prior art, the first aim of the invention is to provide a preparation method of a carbon-carbon thermal field crucible with a composite ceramic coating, which has the advantages of long service life and easy cleaning.
The second purpose of the invention is to provide a carbon-carbon thermal field crucible which is prepared by the preparation method and contains the composite ceramic coating and has high service life and easy cleaning.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the invention provides a preparation method of a carbon-carbon thermal field crucible containing a composite ceramic coating, which comprises the steps of spraying slurry A containing silicon carbide whiskers and silicon on the surface of a carbon-carbon crucible substrate for the first time, solidifying for the first time to obtain a carbon-carbon crucible containing an inner coating layer, spraying slurry B containing boron nitride and silicon on the surface of the carbon-carbon crucible containing the inner coating layer for the second time, solidifying for the second time to obtain a carbon-carbon crucible containing a double coating layer, carrying out chemical vapor deposition on carbon, and carrying out heat treatment to obtain the carbon-carbon thermal field crucible containing the composite ceramic coating.
According to the preparation method, firstly, the resin solution is sprayed on the surface of the carbon-carbon crucible substrate to mix silicon carbide whisker and silicon slurry, the mixture is placed into an oven for curing, then the resin solution is continuously sprayed to mix boron nitride and silicon slurry, the mixture is placed into the oven for curing to obtain a composite coating blank, and then the carbonized spray coating is firmly and compactly adsorbed through vapor deposition; finally, the product is prepared by high-temperature heat treatment; the silicon carbide whisker of the inner coating has certain toughness, and can slow down the cracking phenomenon of the coating, thereby greatly prolonging the service life of the coating and further greatly prolonging the service life on the basis of a carbon-carbon crucible; the boron nitride of the outer coating has poor wettability to silicon, silicon oxide and the like, and is favorable for disassembling the quartz crucible after being used; in addition, a small amount of silicon is doped in the coating, and the silicon can react with carbon to form a whole coating, so that silicon carbide is generated at the same time, and the silicon corrosion resistance of the product is improved.
Preferably, the slurry A comprises the following components in parts by weight: 4-6 parts of phenolic resin, 4-6 parts of ethanol, 6-10 parts of silicon carbide whisker and 3-5 parts of silicon powder.
In the slurry A, the silicon carbide whisker has good toughness, can modify the quality of the coating, and slows down the cracking phenomenon of the coating, thereby greatly prolonging the service life of the coating; the silicon post-process in the coating can react with carbon on the surface of the carbon-carbon thermal field crucible and resin carbon to generate silicon carbide, so that the adsorptivity and the silicon corrosion resistance of the composite coating are further improved. However, the silicon carbide whisker content needs to be effectively controlled, the too large thickness of the slurry A can cause too high viscosity, so that the spray gun cannot be used normally, the thickness uniformity of a sprayed coating is difficult to ensure, the utilization rate of the slurry A is reduced, and the cost is comprehensively increased to reduce the quality of the coating; the toughness of the coating is reduced due to the too small content of silicon carbide whisker, and the cracking risk of the coating is increased;
preferably, the length of the silicon carbide whisker is 10-100 mu m, and the diameter is 0.1-1.0 mu m; the granularity of the silicon powder is 1000-3000 meshes. The silicon carbide whisker and the silicon powder with the sizes can effectively ensure the quality of the coating and smoothly pass through the spray gun.
Preferably, the caliber of the spray gun used for the first spraying is phi 2.0-5.0mm, the spraying pressure is 0.2-0.4MPa, and the spraying distance is 100-200mm. The inventors found that the smoothness of the slurry of the present invention was optimal by controlling the caliber of the spray gun within the above range, and the spray pressure and the spray distance within the above range, and the quality of the finally sprayed inner coating layer was optimal, and the utilization of the slurry was highest.
In the actual operation process, the spray gun can be pneumatic or electric.
Preferably, the temperature of the first cure is 150 to 220 ℃, preferably 180 ℃, and the time of the first cure is 1 to 3 hours, preferably 2 hours.
Preferably, in the carbon-carbon crucible containing an inner coating layer, the thickness of the inner coating layer is 0.1 to 0.4mm, preferably 0.3mm. Too thin coating layer has insufficient capability of enhancing the modifying ability, and the risk of cracking and falling off caused by too thick coating layer is aggravated.
Preferably, the slurry B comprises, by mass, 4-6 parts of phenolic resin, 4-6 parts of ethanol, 6-10 parts of boron nitride and 3-5 parts of silicon.
In the slurry B, the boron nitride contained in the slurry B has poor wettability to silicon, silicon oxide and the like, so that the disassembly difficulty of the quartz crucible after use is reduced; meanwhile, the oxidation resistance and the silicon etching resistance of the carbon-carbon thermal field crucible are obviously improved.
Preferably, the grain size of the boron nitride is 1000-3000 meshes, and the grain size of the silicon powder is 1000-3000 meshes. The quality of the coating can be effectively ensured by adopting the boron nitride and the silicon powder with the sizes, and the coating can smoothly pass through the spray gun.
Preferably, the caliber of the spray gun used for the second spraying is phi 2.0-5.0mm, the spraying pressure is 0.2-0.4MPa, and the spraying distance is 100-200mm.
In the actual operation process, the spray gun can be pneumatic or electric.
Preferably, the temperature of the second cure is 150-220 ℃, preferably 180 ℃, and the time of the second cure is 1-3 hours, preferably 2 hours.
Preferably, in the carbon-carbon crucible containing a double coating layer, the thickness of the double coating layer is 0.2-0.7mm, preferably 0.5mm. Too thin coating layer has insufficient capability of enhancing the modifying ability, and the risk of cracking and falling off caused by too thick coating layer is aggravated.
Preferably, when carbon is deposited in the chemical vapor deposition mode, one of propylene, natural gas and methane is used as a carbon source atmosphere, nitrogen is used as a dilution atmosphere, and the volume ratio of the carbon source atmosphere to the dilution atmosphere is 1-3:1.
Preferably, the temperature of the chemical vapor deposition is 975-985 ℃, the pressure is 0.8-1.2KPa, and the time is 30-50h, preferably 35-45h, and more preferably 40h.
By controlling chemical vapor deposition within the above range, gaps in the double coating layers in the carbon-carbon crucible containing the double coating layers are filled with vapor deposited carbon to form a new continuous composite coating blank.
Preferably, the heat treatment is performed under an argon atmosphere at a temperature of 1800-2200 ℃, preferably 2000 ℃, for a time of 1-3 hours, preferably 2 hours.
Silicon in the new composite coating blank reacts with carbon to generate silicon carbide through high-temperature heat treatment to obtain a carbon-carbon thermal field crucible composite ceramic coating product, so that the adsorptivity and silicon erosion resistance of the composite coating are further improved; meanwhile, the high-temperature heat treatment can exude some metal impurities in the product, can play a role in purification, and can avoid pollution in the subsequent use process of the product.
The invention also provides the carbon-carbon thermal field crucible containing the composite ceramic coating, which is prepared by the preparation method.
Compared with the prior art, the invention has the following advantages:
(1) The coating spraying technology of the invention greatly improves the thickness, appearance and performance uniformity of the coating.
(2) The introduction of the silicon carbide whisker of the inner coating enhances the toughness of the coating, greatly reduces the cracking condition of the coating and prolongs the service life of the coating; the outer coating boron nitride has poor wettability to silicon, silicon oxide and the like, and reduces the disassembly difficulty of the quartz crucible after use.
(3) According to the invention, after the preparation of the composite coating blank, the carbon is deposited in a gas phase, so that the compactness, the continuity and the adsorptivity of the carbonized coating blank are all repaired and improved, and the performance of the carbonized coating blank is ensured.
(4) According to the invention, silicon in the coating reacts with carbon to produce silicon carbide, so that the adsorptivity and silicon corrosion resistance of the composite coating are further improved; the heat treatment also eliminates some metal impurities in the product, and the purity of the product is improved to a certain extent.
Detailed Description
The invention is further illustrated below with reference to examples and comparative examples.
Example 1
(1) Preparing phenolic resin: ethanol: silicon carbide whiskers: the mass ratio of the silicon powder is 5:5:8:4, wherein the length of the silicon carbide whisker is 10-100 mu m, and the diameter is 0.1-1.0 mu m; the granularity of the silicon powder is 1000-3000 meshes,
spraying a whisker inner coating of 0.3mm on a carbon-carbon thermal field crucible substrate by using a spray gun, and curing to obtain an inner coating blank; the caliber of a spray gun used for the first spraying is phi 4mm, the spraying pressure is controlled to be 0.3MPa during the spraying, and the spraying distance is 150mm;
(2) Preparing phenolic resin: ethanol: boron nitride: the mass ratio of the silicon powder is 5:5:8:4, wherein the grain size of the boron nitride is 1000-3000 meshes, the grain size of the silicon powder is 1000-3000 meshes,
continuously spraying a boron nitride coating with the thickness of 0.2mm by using a spray gun, and curing to obtain a composite coating blank; the caliber of a spray gun used for the second spraying is phi 4mm, the spraying pressure is controlled to be 0.3MPa during the spraying, and the spraying distance is 150mm;
(3) Introducing 1 at 980+/-5 ℃ and furnace pressure of 0.8-1.2 KPa: 1, propylene and nitrogen are subjected to vapor deposition for 40 hours to obtain a new coating blank;
(4) And (3) carrying out high-temperature heat treatment for 2 hours at 2000 ℃ in Ar atmosphere to obtain the carbon-carbon thermal field crucible composite ceramic coating product.
In the embodiment, the surface quality of the carbon-carbon thermal field crucible composite ceramic coating is smooth and intact, and obvious cracking and falling phenomena are avoided. After the product is in service for 8 months, the carbon-carbon thermal field crucible is not obviously damaged, the composite coating is slightly damaged but does not influence the continuous use, and the product still has a better protection effect. The quartz crucible is not adhered and dead in the using process of 8 months.
Example 2
Example 2 and example 1 only changed the thickness of the inner coating to 0.2mm.
In the embodiment, the composite coating is slightly damaged and falls off in a small area after the product is in service for 8 months; the coating layer has a certain protection function on the carbon-carbon thermal field crucible after product evaluation. The quartz crucible is not adhered and dead in the using process of 8 months.
Example 3
Example 3 and example 1 only changed the boron nitride coating thickness to 0.1mm.
In the embodiment, the composite coating is damaged and falls off after the product is in service for 8 months, and the surface of the carbon-carbon thermal field crucible also has slight chipping; the composite coating is peeled off because the quartz crucible is partially stuck after being used, and the composite coating is damaged together in the process of knocking the quartz crucible; the embodiment shows that the composite coating plays a good role in protecting the carbon-carbon thermal field crucible in the early 8 months of use, the protection effect of the coating in the later period is reduced, the crucible is mainly used continuously by depending on the self performance of the carbon-carbon thermal field crucible, but the service life of the product of the embodiment is still far longer than that of the carbon-carbon thermal field crucible without the coating.
Example 4
Example 4 and example 1 only changed the vapor deposition time to 30h.
In the embodiment, the surface of the carbon-carbon thermal field crucible composite ceramic coating is rough, the flatness is poor, and a certain small pit is formed. After the product is in service for 8 months, the composite coating is damaged and falls off in a small area; in the use process of 8 months, the quartz crucible has small-area adhesion phenomenon, which is presumably due to the fact that the deposition time is too short, and the pores of the composite coating blank after carbonization are not completely repaired, so that the quality of the coating is slightly reduced.
Example 5
Example 5 and example 1 only changed the vapor deposition time to 50h.
In this embodiment, the composite coating has good surface flatness, but fine cracks appear. After the product is in service for 8 months, the composite coating falls off in a smaller area, and the surface of the carbon-carbon thermal field crucible also has slight chipping; the phenomenon of adhesion and death of the quartz crucible occurs in the use process of 8 months, and presumably, due to the increase of the deposition time of the composite coating blank, the deposited carbon continues to be accumulated on the surface of the boron nitride coating after the pores of the carbonized composite coating blank are completely repaired, so that the anti-quartz adhesion of the boron nitride is affected to a certain extent.
Comparative example 1
Comparative example 1 only an uncoated carbothermal field crucible was used. After 5 months of service, the carbon-carbon thermal field crucible has the phenomena of surface corrosion, cracking and the like, and the quartz crucible is adhered for a plurality of times in the service process, so that the product is nearly scrapped.
Comparative example 2
Comparative example 2 differs from example 1 in that there is only one silicon carbide whisker coating layer, and there is no difference in the others. After 8 months of service, the surface coating is totally fallen off, and the problems of corrosion, chipping and the like of the surface of the carbon-carbon thermal field crucible occur.

Claims (6)

1. A preparation method of a carbon-carbon thermal field crucible containing a composite ceramic coating is characterized by comprising the following steps of: firstly spraying slurry A containing silicon carbide whiskers and silicon on the surface of a carbon-carbon crucible substrate for the first time, curing for the first time to obtain a carbon-carbon crucible containing an inner coating layer, then spraying slurry B containing boron nitride and silicon on the surface of the carbon-carbon crucible containing the inner coating layer for the second time, curing for the second time to obtain a carbon-carbon crucible containing double coating layers, performing chemical vapor deposition on carbon, and performing heat treatment to obtain a carbon-carbon thermal field crucible containing a composite ceramic coating layer;
the slurry A consists of the following components in parts by weight: 4-6 parts of phenolic resin, 4-6 parts of ethanol, 6-10 parts of silicon carbide whisker and 3-5 parts of silicon;
the length of the silicon carbide whisker is 10-100 mu m, and the diameter is 0.1-1.0 mu m; the granularity of the silicon is 1000-3000 meshes;
in the carbon-carbon crucible containing the inner coating layer, the thickness of the inner coating layer is 0.1-0.3mm;
the slurry B consists of the following components in parts by weight: 4-6 parts of phenolic resin, 4-6 parts of ethanol, 6-10 parts of boron nitride and 3-5 parts of silicon; the grain size of the boron nitride is 1000-3000 meshes, and the grain size of the silicon is 1000-3000 meshes;
in the carbon-carbon crucible containing the double coating layers, the thickness of the double coating layers is 0.5-0.7mm;
when the chemical vapor deposition is carried out, one of propylene, natural gas and methane is used as a carbon source atmosphere, nitrogen is used as a dilution atmosphere, and the volume ratio of the carbon source atmosphere to the dilution atmosphere is 1-3:1;
the temperature of the chemical vapor deposition is 975-985 ℃, the pressure is 0.8-1.2KPa, and the time is 30-50h;
the heat treatment is carried out in an argon atmosphere, the temperature of the heat treatment is 1800-2200 ℃, and the time of the heat treatment is 1-3 hours.
2. The method for preparing the carbon-carbon thermal field crucible containing the composite ceramic coating according to claim 1, wherein the method comprises the following steps: the caliber of the spray gun used for the first spraying is phi 2.0-5.0mm, the spraying pressure is 0.2-0.4MPa, and the spraying distance is 100-200mm.
3. The method for preparing the carbon-carbon thermal field crucible containing the composite ceramic coating according to claim 1, wherein the method comprises the following steps: the temperature of the first curing is 150-220 ℃, and the time of the first curing is 1-3h.
4. The method for preparing the carbon-carbon thermal field crucible containing the composite ceramic coating according to claim 1, wherein the method comprises the following steps: the caliber of the spray gun used for the second spraying is phi 2.0-5.0mm, the spraying pressure is 0.2-0.4MPa, and the spraying distance is 100-200mm.
5. The method for preparing the carbon-carbon thermal field crucible containing the composite ceramic coating according to claim 1, wherein the method comprises the following steps: the temperature of the second curing is 150-220 ℃, and the time of the second curing is 1-3h.
6. A carbon-carbon thermal field crucible containing a composite ceramic coating prepared by the method of any one of claims 1-5.
CN202310710968.2A 2023-06-15 2023-06-15 Carbon-carbon thermal field crucible containing composite ceramic coating and preparation method thereof Active CN116768653B (en)

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CN101899703A (en) * 2010-08-06 2010-12-01 浙江碧晶科技有限公司 Crucible for growing crystalline silicon ingot and extracting silicon raw material of crystalline silicon ingot and preparation method and application thereof
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KR101331699B1 (en) * 2012-07-16 2013-11-20 주식회사 엘지실트론 Crucible for growing large diameter silicon single crystal
CN104962991A (en) * 2015-05-26 2015-10-07 江苏润弛太阳能材料科技有限公司 Quartz crucible and production method thereof
CN106431448A (en) * 2016-10-20 2017-02-22 中南大学 Boron nitride/silicon carbide composite coating layer and preparation method thereof
CN108059484A (en) * 2017-11-29 2018-05-22 广东先导先进材料股份有限公司 The method of growing semiconductor crystal silica crucible plating boron nitride film
CN111848201A (en) * 2020-07-24 2020-10-30 西安超码科技有限公司 Carbon/carbon crucible with silicon carbide/silicon coating and preparation method thereof
CN113149686A (en) * 2021-05-17 2021-07-23 湖南世鑫新材料有限公司 Carbon/carbon composite material crucible with composite ceramic layer and preparation method thereof
CN116003150A (en) * 2022-12-29 2023-04-25 杭州幄肯新材料科技有限公司 Preparation method of carbon-carbon thermal field crucible and antioxidation coating

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101899703A (en) * 2010-08-06 2010-12-01 浙江碧晶科技有限公司 Crucible for growing crystalline silicon ingot and extracting silicon raw material of crystalline silicon ingot and preparation method and application thereof
CN102021648A (en) * 2011-01-10 2011-04-20 湖南金博复合材料科技有限公司 Guide cylinder antioxidation coating and preparation method thereof
KR101331699B1 (en) * 2012-07-16 2013-11-20 주식회사 엘지실트론 Crucible for growing large diameter silicon single crystal
CN104962991A (en) * 2015-05-26 2015-10-07 江苏润弛太阳能材料科技有限公司 Quartz crucible and production method thereof
CN106431448A (en) * 2016-10-20 2017-02-22 中南大学 Boron nitride/silicon carbide composite coating layer and preparation method thereof
CN108059484A (en) * 2017-11-29 2018-05-22 广东先导先进材料股份有限公司 The method of growing semiconductor crystal silica crucible plating boron nitride film
CN111848201A (en) * 2020-07-24 2020-10-30 西安超码科技有限公司 Carbon/carbon crucible with silicon carbide/silicon coating and preparation method thereof
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CN116003150A (en) * 2022-12-29 2023-04-25 杭州幄肯新材料科技有限公司 Preparation method of carbon-carbon thermal field crucible and antioxidation coating

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