CN116768484A - Method for preparing high-refractive-index reflective glass beads from glass dust removal powder - Google Patents

Method for preparing high-refractive-index reflective glass beads from glass dust removal powder Download PDF

Info

Publication number
CN116768484A
CN116768484A CN202310766569.8A CN202310766569A CN116768484A CN 116768484 A CN116768484 A CN 116768484A CN 202310766569 A CN202310766569 A CN 202310766569A CN 116768484 A CN116768484 A CN 116768484A
Authority
CN
China
Prior art keywords
powder
glass
dust removal
granulated powder
particle size
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310766569.8A
Other languages
Chinese (zh)
Inventor
占品滔
张陈捷
陈如初
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangxi Shengfulai Optical Technology Co ltd
Original Assignee
Jiangxi Shengfulai Optical Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangxi Shengfulai Optical Technology Co ltd filed Critical Jiangxi Shengfulai Optical Technology Co ltd
Priority to CN202310766569.8A priority Critical patent/CN116768484A/en
Publication of CN116768484A publication Critical patent/CN116768484A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C12/00Powdered glass; Bead compositions
    • C03C12/02Reflective beads
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/06Other methods of shaping glass by sintering, e.g. by cold isostatic pressing of powders and subsequent sintering, by hot pressing of powders, by sintering slurries or dispersions not undergoing a liquid phase reaction
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/10Forming beads
    • C03B19/1005Forming solid beads

Abstract

The invention discloses a method for preparing high-refractive-index reflective glass beads by using glass dust removal powder, which comprises the following specific steps: 1) Preparing glass dust removal powder slurry; 2) Granulating dust removal powder slurry; 3) Sieving granulating powder; 4) Rubber discharging treatment of the granulating powder; 5) And sintering the granulated powder into beads. According to the method, 25-30% of glass dust removal powder waste with the average particle size of 8 microns is directly granulated into particles with the particle size of 40-70 microns, and sintered into qualified glass bead products, so that the qualified yield of the glass bead products is improved by 20-25%, the production energy consumption of the products is reduced, and the yield of the glass bead mass-market particle size sections is increased. Meanwhile, the reasonable glue discharging treatment process of the method avoids the occurrence of bubbles and cracks after sintering before sintering the granulated powder, thereby ensuring the stability of the product quality of the glass beads.

Description

Method for preparing high-refractive-index reflective glass beads from glass dust removal powder
Technical Field
The invention belongs to the technical field of glass beads, and particularly relates to a method for preparing high-refractive-index reflective glass beads by using glass dust removal powder.
Background
The glass microsphere is a novel material with wide application and special performance developed in recent years, is a hollow glass sphere with tiny size, and belongs to an inorganic nonmetallic material. The glass beads with high refractive index are used for reflective cloth and reflective film, the application particle size is strict, the particle size is generally 30-90 microns, the particle size is 50-70 microns, and the glass beads are the best market, and account for more than 50-60% of the sales proportion. The production process flow of the high refractive index reflective glass beads comprises the steps of oxide melting reaction, water quenching of glass melt, crushing and spheroidizing of water quenching materials, wherein the crushing is a main link for controlling the particle size range of the glass beads. However, the existing crushing production process with particle size control has lower yield, the effective particle size is 30-90 micrometers, the yield is 65-70%, the rest is glass dust removal powder, the average particle size is 8 micrometers, the existing process is used for intelligently treating the glass dust removal powder, namely, the glass dust removal powder is recycled by melting the glass dust removal powder in a melting furnace, and the production cost is increased sharply due to recycling of the glass dust removal powder in the melting furnace. Meanwhile, the particle size distribution of the glass granulated powder produced by the existing granulating production process is wider and is 10-200 microns, the glue discharging treatment process is simple, and defects such as bubbles and cracks after sintering are more influencing the product quality.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a method for preparing high-refractive-index reflective glass beads by using glass dust-removing powder, which is characterized in that the glass dust-removing powder is directly granulated to 40-70 microns in particle size by a granulating process and then sintered into the glass beads, and meanwhile, the occurrence of bubbles and cracks after sintering can be avoided, and the stability of the quality of the glass beads is ensured.
A method for preparing high-refractive-index reflective glass beads by using glass dust removal powder comprises the following specific steps:
1) Preparing glass dust-removing powder slurry, namely adding deionized water, a binder, a defoaming agent and a wetting agent into the glass dust-removing powder to prepare the dust-removing powder slurry for granulation;
2) Granulating the dust-removing powder slurry, and granulating the dust-removing powder slurry by a granulator to obtain granulated powder;
3) Sieving the granulated powder, sieving the granulated powder by a sieving machine, and re-dissolving the granulated powder with unqualified particle size into slurry after the step 1);
4) Performing rubber discharging treatment on the granulating powder, and performing rubber discharging treatment on the granulating powder with the composite particle size;
5) Sintering the granulated powder into beads, and sintering the granulated powder after glue discharge into qualified high-refractive-index reflective glass beads through high-temperature flame spraying.
Preferably, the glass dust removal powder slurry in the step 1) is prepared from, by weight, 50-60 parts of glass dust removal powder, 42-50 parts of deionized water, 4-8 parts of a binder, 0.1-0.3 part of a defoaming agent and 0.5-0.7 part of a wetting agent.
Preferably, the binder in the step 1) is any one or a mixture of a plurality of modified polypropylene alcohol resins, aqueous acrylic resin, aqueous polyurethane resin and silica sol.
Preferably, the defoaming agent in the step 1) is any one of an organosilicon defoaming agent and a polyether defoaming agent.
Preferably, the wetting agent in the step 1) is any one of an anionic surfactant and a cationic surfactant.
Preferably, the reject granulation powder in the step 3) is granulation powder with a particle size of 70 microns or more and 40 microns or less.
Preferably, the particle size of the qualified particle size granulated powder in the step 4) is 40-70 microns.
Preferably, the step 4) of the glue discharging treatment is to introduce the granulated powder into a plasma high temperature furnace, so that the granulated powder is quickly heated to 900-1000 ℃ under the high temperature effect of the plasma, and is continuously heated for 5-10 seconds, and the organic binder, various auxiliary agents and residual water in the granulated powder are discharged through the high temperature treatment, and meanwhile, the shape integrity of the granulated powder is ensured by utilizing the adhesion property of the glass in the high temperature state.
Preferably, the temperature of the flame in the step 5) is 1600-1700 ℃, and the flame spraying time is 3-5 seconds.
Compared with the prior art, the invention has the following advantages:
according to the method, 25-30% of glass dust removal powder waste with the average particle size of 8 microns is directly granulated into particles with the particle size of 40-70 microns, and sintered into qualified glass bead products, so that the qualified yield of the glass bead products is improved by 20-25%, the production energy consumption of the products is reduced, the yield of the glass bead mass-market particle size segments is increased, and the production pressure caused by stock backlog of other mass-market particle size segments is reduced. Meanwhile, the reasonable glue discharging treatment process of the method avoids the occurrence of bubbles and cracks after sintering before sintering the granulated powder, thereby ensuring the stability of the product quality of the glass beads.
Drawings
FIG. 1 is a schematic diagram of the steps of the method of the present invention.
Description of the embodiments
The present invention will be described in further detail with reference to the following examples
Examples
1) Adding deionized water, modified polypropylene alcohol resin, organic silicon defoamer and anionic surfactant into glass dust-removing powder to prepare dust-removing powder slurry for granulation, wherein the glass dust-removing powder comprises, by weight, 52 parts of glass dust-removing powder, 42 parts of deionized water, 6 parts of modified polypropylene alcohol resin, 0.1 part of organic silicon defoamer and 0.5 part of anionic surfactant;
2) Granulating the dust-removing powder slurry by using a spray granulator pressure granulation method to obtain granulated powder;
3) Sieving the granulated powder by an ultrasonic vibration sieve, and re-dissolving the granulated powder with the particle size of more than 70 microns and less than 40 microns into slurry after the step 1);
4) Introducing the granulated powder with the particle size of 40-70 microns into a plasma high temperature furnace, quickly heating the granulated powder to 900 ℃ under the high temperature effect of plasma, continuously heating for 7 seconds, discharging organic binder, various auxiliary agents and residual moisture in the granulated powder through high temperature treatment, and simultaneously ensuring the shape integrity of the granulated powder by utilizing the adhesion of glass in a high temperature state;
5) And (3) feeding the granulated powder mixed with oxygen and natural gas after the glue discharge into a combustion spray gun, and spraying and sintering for 5 seconds at the flame temperature of 1600 ℃ of the combustion spray gun to obtain qualified high-refractive-index reflective glass microspheres.
Through detection, the refractive index of the glass beads is more than or equal to 2.08.
Examples
1) Adding deionized water, aqueous acrylic resin, polyether defoamer and cationic surfactant into glass dust-removing powder to prepare dust-removing powder slurry for granulation, wherein the glass dust-removing powder comprises, by weight, 55 parts of glass dust-removing powder, 45 parts of deionized water, 6 parts of aqueous acrylic resin, 0.2 part of polyether defoamer and 0.6 part of cationic surfactant;
2) Granulating the dust-removing powder slurry by using a spray granulator centrifugal granulation method to obtain granulated powder;
3) Sieving the granulated powder by an ultrasonic vibration sieve, and re-dissolving the granulated powder with the particle size of more than 70 microns and less than 40 microns into slurry after the step 1);
4) Introducing the granulated powder with the particle size of 40-70 microns into a plasma high temperature furnace, quickly heating the granulated powder to 1000 ℃ under the high temperature effect of plasma, continuously heating for 5 seconds, discharging organic binder, various auxiliary agents and residual moisture in the granulated powder through high temperature treatment, and simultaneously ensuring the shape integrity of the granulated powder by utilizing the adhesion of glass in a high temperature state;
5) And (3) feeding the granulated powder mixed with oxygen and natural gas after the glue discharge into a combustion spray gun, and spraying and sintering for 3 seconds at the flame temperature of 1700 ℃ of the combustion spray gun to obtain qualified high-refractive-index reflective glass microspheres.
Through detection, the refractive index of the glass beads is more than or equal to 2.13.
Examples
1) Adding deionized water, aqueous polyurethane resin, polyether defoamer and cationic surfactant into glass dust-removing powder to prepare dust-removing powder slurry for granulation, wherein 58 parts of glass dust-removing powder, 45 parts of deionized water, 7 parts of aqueous polyurethane resin, 0.3 part of polyether defoamer and 0.7 part of cationic surfactant are calculated according to parts by weight;
2) Granulating the dust-removing powder slurry by using a fluidized bed to obtain granulated powder;
3) Sieving the granulated powder by an ultrasonic vibration sieve, and re-dissolving the granulated powder with the particle size of more than 70 microns and less than 40 microns into slurry after the step 1);
4) Introducing the granulated powder with the particle size of 40-70 microns into a plasma high temperature furnace, quickly heating the granulated powder to 1000 ℃ under the high temperature effect of plasma, continuously heating for 5 seconds, discharging organic binder, various auxiliary agents and residual moisture in the granulated powder through high temperature treatment, and simultaneously ensuring the shape integrity of the granulated powder by utilizing the adhesion of glass in a high temperature state;
5) And (3) feeding the granulated powder mixed with oxygen and natural gas after the glue discharge into a combustion spray gun, and spraying and sintering for 4 seconds at the flame temperature of 1650 ℃ of the combustion spray gun to obtain qualified high-refractive-index reflective glass microspheres.
Through detection, the refractive index of the glass beads is more than or equal to 2.09.
1) Adding deionized water, aqueous polyurethane resin, polyether defoamer and cationic surfactant into glass dust-removing powder to prepare dust-removing powder slurry for granulation, wherein 58 parts of glass dust-removing powder, 45 parts of deionized water, 7 parts of aqueous polyurethane resin, 0.3 part of polyether defoamer and 0.7 part of cationic surfactant are calculated according to parts by weight;
2) Granulating the dust-removing powder slurry by using a fluidized bed to obtain granulated powder;
3) Sieving the granulated powder by an ultrasonic vibration sieve, and re-dissolving the granulated powder with the particle size of more than 70 microns and less than 40 microns into slurry after the step 1);
4) Mixing the granulated powder with the particle size of 40-70 microns, introducing oxygen and natural gas into a combustion spray gun, and spraying and sintering the mixture for 4 seconds at the flame temperature of 1650 ℃ of the combustion spray gun to obtain the glass microspheres.
The glass beads prepared in comparative example 1 were not subjected to the adhesive removing treatment, and the defective glass beads containing bubbles and cracks were up to 17% or more.
The foregoing is merely exemplary embodiments of the present invention, and it should be noted that various changes, modifications, substitutions and alterations can be made herein by those skilled in the art without departing from the technical principles of the present invention, which are also intended to be regarded as the scope of the invention.

Claims (9)

1. A method for preparing high-refractive-index reflective glass beads by using glass dust removal powder is characterized by comprising the following specific steps:
1) Preparing glass dust-removing powder slurry, namely adding deionized water, a binder, a defoaming agent and a wetting agent into the glass dust-removing powder to prepare the dust-removing powder slurry for granulation;
2) Granulating the dust-removing powder slurry, and granulating the dust-removing powder slurry by a granulator to obtain granulated powder;
3) Sieving the granulated powder, sieving the granulated powder by a sieving machine, and re-dissolving the granulated powder with unqualified particle size into slurry after the step 1);
4) Performing rubber discharging treatment on the granulating powder, and performing rubber discharging treatment on the granulating powder with the composite particle size;
5) Sintering the granulated powder into beads, and sintering the granulated powder after glue discharge into qualified high-refractive-index reflective glass beads through high-temperature flame spraying.
2. The method for preparing the high-refractive-index reflective glass beads by using the glass dust removal powder according to claim 1, wherein the glass dust removal powder slurry in the step 1) is prepared from, by weight, 50-60 parts of the glass dust removal powder, 42-50 parts of deionized water, 4-8 parts of a binder, 0.1-0.3 part of a defoaming agent and 0.5-0.7 part of a wetting agent.
3. The method for preparing the high-refractive-index reflective glass beads by using the glass dust removal powder according to claim 1, wherein the binder in the step 1) is any one or a mixture of a plurality of modified polypropylene alcohol resins, aqueous acrylic resins, aqueous polyurethane resins and silica sols.
4. The method for preparing high refractive index reflecting glass beads by using glass dust removal powder according to claim 1, wherein the defoaming agent in the step 1) is any one of an organosilicon defoaming agent and a polyether defoaming agent.
5. The method for preparing high refractive index reflecting glass beads with glass dust removing powder according to claim 1, wherein the wetting agent in the step 1) is any one of anionic surfactant and cationic surfactant.
6. The method for preparing high refractive index reflecting glass beads with glass dust removal powder according to claim 1, wherein the unacceptable granulated powder in the step 3) is a granulated powder having a particle size of 70 μm or more and 40 μm or less.
7. The method for preparing high refractive index reflecting glass beads with glass dust removal powder according to claim 1, wherein the qualified particle size of the granulated powder in step 4) is 40-70 μm.
8. The method for preparing high refractive index reflecting glass beads by using glass dust removal powder according to claim 1, wherein the step 4) of the glue discharging treatment is to introduce the granulated powder with qualified particle size into a plasma high temperature furnace, so that the granulated powder is rapidly heated to 900-1000 ℃ under the high temperature effect of the plasma, and is continuously heated for 5-10 seconds, and the organic binder, various auxiliary agents and residual moisture in the granulated powder are discharged by high temperature treatment, and meanwhile, the shape integrity of the granulated powder is ensured by utilizing the adhesion property of the glass in the high temperature state.
9. The method for preparing high refractive index reflective glass beads with glass soot according to claim 1, wherein the flame temperature of the firing in step 5) is 1600-1700 ℃ and the firing time is 3-5 seconds.
CN202310766569.8A 2023-06-27 2023-06-27 Method for preparing high-refractive-index reflective glass beads from glass dust removal powder Pending CN116768484A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310766569.8A CN116768484A (en) 2023-06-27 2023-06-27 Method for preparing high-refractive-index reflective glass beads from glass dust removal powder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310766569.8A CN116768484A (en) 2023-06-27 2023-06-27 Method for preparing high-refractive-index reflective glass beads from glass dust removal powder

Publications (1)

Publication Number Publication Date
CN116768484A true CN116768484A (en) 2023-09-19

Family

ID=87989205

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310766569.8A Pending CN116768484A (en) 2023-06-27 2023-06-27 Method for preparing high-refractive-index reflective glass beads from glass dust removal powder

Country Status (1)

Country Link
CN (1) CN116768484A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105271784A (en) * 2015-10-30 2016-01-27 中国科学院理化技术研究所 Hollow glass microsphere
CN106517748A (en) * 2016-12-28 2017-03-22 中国建材国际工程集团有限公司 Method utilizing waste glass to prepare hollow glass beads and spray granulation device thereof
WO2020129174A1 (en) * 2018-12-19 2020-06-25 東ソー・クォーツ株式会社 Opaque quartz glass and production method therefor
CN112573900A (en) * 2020-11-23 2021-03-30 南阳仁创再生资源有限公司 Recycling method of casting dust and sludge
CN114014527A (en) * 2021-11-01 2022-02-08 西安赛尔电子材料科技有限公司 Aluminum-sealed phosphate glass powder spray granulation method
CN114315160A (en) * 2021-12-20 2022-04-12 西安赛尔电子材料科技有限公司 Low dielectric sealing glass granulation powder and preparation method thereof
CN115872386A (en) * 2022-09-27 2023-03-31 浙江锂宸新材料科技有限公司 Preparation method of silicon-carbon composite material, product thereof and application of silicon-carbon composite material in lithium ion battery

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105271784A (en) * 2015-10-30 2016-01-27 中国科学院理化技术研究所 Hollow glass microsphere
CN106517748A (en) * 2016-12-28 2017-03-22 中国建材国际工程集团有限公司 Method utilizing waste glass to prepare hollow glass beads and spray granulation device thereof
WO2020129174A1 (en) * 2018-12-19 2020-06-25 東ソー・クォーツ株式会社 Opaque quartz glass and production method therefor
CN112573900A (en) * 2020-11-23 2021-03-30 南阳仁创再生资源有限公司 Recycling method of casting dust and sludge
CN114014527A (en) * 2021-11-01 2022-02-08 西安赛尔电子材料科技有限公司 Aluminum-sealed phosphate glass powder spray granulation method
CN114315160A (en) * 2021-12-20 2022-04-12 西安赛尔电子材料科技有限公司 Low dielectric sealing glass granulation powder and preparation method thereof
CN115872386A (en) * 2022-09-27 2023-03-31 浙江锂宸新材料科技有限公司 Preparation method of silicon-carbon composite material, product thereof and application of silicon-carbon composite material in lithium ion battery

Similar Documents

Publication Publication Date Title
CN102922436B (en) Skive and preparation method thereof
CN101506111B (en) Method of making inorganic, metal oxide spheres using microstructured molds
CN101596745B (en) Vitrified bond for diamond grinding wheel and method for preparing diamond grinding wheel
CN102086087B (en) Method for preparing glass microspheres with high refractive index
JP5824069B2 (en) Hollow microspheres and methods for making hollow microspheres
CN108025957A (en) The method for manufacturing hollow glass microballoon
CN116768484A (en) Method for preparing high-refractive-index reflective glass beads from glass dust removal powder
CN106957151A (en) Soda lime borosilicate hollow glass micropearl and its production method containing rare earth
TWI574926B (en) Recycle method of waste stone wool
CN110002789A (en) A kind of processing method of novel high-strength safety glass
CN104858021A (en) Quartz sand surface treatment method
CN107601849A (en) A kind of processing technology of basalt fibre for the grease proofing needled filtering felt manufacture of water repellent
CN217868616U (en) Bead forming furnace for producing glass beads
KR102292124B1 (en) Glass composition excellent retroreflectivity property and manufacturing method for glass beads using the same
JPS63262453A (en) Ceramic-glass particle for thermal spraying and its production
CN110963669A (en) Glass raw material pretreatment granulation process
CN116750967B (en) Production process for producing low-density high-performance millimeter-sized hollow glass beads by utilizing waste glass
JPH10212129A (en) Production of glass bead
JP5845094B2 (en) Method for producing beads for light diffusion sheet
CN117125884A (en) Preparation process of high-refractive-index reflective glass beads
CN111348836A (en) Method for preparing hollow glass microspheres by plasma melting of fly ash generated by burning household garbage
KR102388360B1 (en) Glass bead for sign road
CN219032007U (en) Hollow glass bead production facility
TWI783579B (en) Method of manufacturing lightweight porous material particles
CN106320082A (en) Repair liquid for gap repair of filter paper of waste air filter

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination