CN116767919A - High-precision composite fabric braiding device and use method thereof - Google Patents

High-precision composite fabric braiding device and use method thereof Download PDF

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Publication number
CN116767919A
CN116767919A CN202310844280.3A CN202310844280A CN116767919A CN 116767919 A CN116767919 A CN 116767919A CN 202310844280 A CN202310844280 A CN 202310844280A CN 116767919 A CN116767919 A CN 116767919A
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CN
China
Prior art keywords
winding
fabric
roller
scraping
friction plate
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Pending
Application number
CN202310844280.3A
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Chinese (zh)
Inventor
沈爱林
盛金琪
周晓杰
沈好宝
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Jiaxing Kangfude Textile Co ltd
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Jiaxing Kangfude Textile Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Jiaxing Kangfude Textile Co ltd filed Critical Jiaxing Kangfude Textile Co ltd
Priority to CN202310844280.3A priority Critical patent/CN116767919A/en
Publication of CN116767919A publication Critical patent/CN116767919A/en
Pending legal-status Critical Current

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Abstract

The application relates to a high-precision composite fabric braiding device and a use method thereof, the device comprises a braiding machine and a impurity scraping and rolling mechanism consisting of a rolling component, an impurity scraping component and a checking component, through the arrangement of the impurity scraping component, impurities such as broken thread ends attached to the surface of a fabric can be cleaned by the impurity scraping component in the process of rolling the braided composite fabric, so that the follow-up process can be facilitated, the production efficiency is improved, the impurity scraping component can be adaptively adjusted according to the thickness, toughness and other properties of the fabric, the fabric is prevented from being damaged due to larger tensile force, and the intelligent controller can be adjusted to prompt staff to perform corresponding treatment on the fabric before the tail end of the fabric passes through a lower impurity scraping roller and an upper impurity scraping roller through the arrangement of the checking component, the fabric is prevented from loosening the fabric rolled on a rolling drum, and the practicability is greatly improved.

Description

High-precision composite fabric braiding device and use method thereof
Technical Field
The application relates to a braiding device, in particular to a high-precision compound fabric braiding device applied to the field of fabric production and a use method thereof.
Background
The composite fabric is a novel material formed by bonding and laminating one or more layers of textile materials, non-woven materials and other functional materials. Is suitable for being used as textiles such as sofas, clothes and the like, and is one of the fabrics indispensable for the family life of people.
When the braiding device is used for braiding and producing the composite fabric, not only the braiding machine is used for braiding the wires into the fabric, but also the impurity scraping and rolling mechanism is used for rolling the braided fabric.
The surface of the composite fabric woven by the braiding machine is easy to adhere with impurities such as broken thread ends and needs to be cleaned, but a braiding device in the prior art generally has no cleaning function and cannot clean the impurities such as broken thread ends on the surface of the fabric, so that the functionality is poor. Therefore, we propose a high-precision composite fabric knitting device and a use method thereof.
Content of the application
Aiming at the prior art, the technical problems to be solved by the application are as follows: the braiding device in the prior art generally has no cleaning function, cannot clean sundries such as broken thread ends on the surface of the fabric, and has poor functionality.
In order to solve the problems, the application provides a high-precision composite fabric braiding device, which comprises a braiding machine and a trash scraping and winding mechanism, wherein the trash scraping and winding mechanism comprises a winding component and a trash scraping component, the trash scraping component comprises two supporting boxes, the outer walls of the top ends of the supporting boxes are movably penetrated with supporting plates, the bottom ends of the supporting plates are fixedly connected with supporting springs, lower trash scraping rollers are fixedly connected between the two supporting boxes, upper trash scraping rollers are fixedly connected between the two supporting plates, the lower trash scraping rollers and the upper trash scraping rollers are made of elastic materials, the surfaces of the lower trash scraping rollers and the upper trash scraping rollers are smooth, the upper trash scraping rollers are positioned right above the lower trash scraping rollers, a linkage plate is arranged above the upper trash scraping rollers, two ends of the linkage plate are fixedly connected with the two supporting plates respectively, two ends of the supporting plates are fixedly connected with the two supporting boxes respectively, an electric telescopic rod is fixedly arranged on the supporting frames, the output ends of the electric telescopic rod are fixedly connected with the top ends of the linkage plate, an intelligent adjusting controller is fixedly arranged on the top ends of the supporting frames, and an intelligent adjusting controller is arranged in the adjusting controller.
In the high-precision composite fabric braiding device, the impurity scraping component can clean impurities such as broken thread ends attached to the surface of the fabric, and the impurity scraping component can be adaptively adjusted according to the thickness, toughness and other properties of the fabric.
As a further improvement of the application, the winding component comprises a supporting frame, a motor case is fixedly arranged on the supporting frame, a winding motor is fixedly arranged in the motor case, the output end of the winding motor is fixedly connected with a rotating shaft, the rotating shaft penetrates through the supporting frame and is movably connected with the supporting frame, a winding drum is sleeved on the supporting frame, a winding control module is further arranged in the intelligent controller, the winding control module is electrically connected with the winding motor, and the impurity scraping component is positioned between the braiding machine and the winding component.
The application method of the high-precision composite fabric braiding device comprises the following steps:
s1, knitting the yarn into a fabric by using a knitting machine;
s2, enabling the head end of the fabric to pass through the space between the lower impurity scraping roller and the upper impurity scraping roller and be fixed on the winding drum;
s3, controlling the electric telescopic rod through the adjusting control module, so that the electric telescopic rod drives the upper trash-scraping roller to move downwards for a certain distance, and the upper trash-scraping roller is attached to the fabric;
s4, starting a winding motor through a winding control module, and enabling the winding motor to drive the winding drum to rotate so as to wind the fabric onto the winding drum.
As a further improvement of the application, the fixed friction plate and the movable friction plate are sleeved on the rotating shaft, the winding drum is movably connected with the rotating shaft, the fixed friction plate and the movable friction plate are respectively positioned at the left end and the right end of the winding drum, and the fixed friction plate and the movable friction plate are tightly abutted against the winding drum.
As a further improvement of the application, the fixed friction plate is fixedly connected with the rotating shaft, the movable friction plate is in threaded connection with the rotating shaft, and the movable friction plate is fixedly connected with a pair of handle rods, so that the winding drum is convenient to take off after winding is completed.
As a further improvement of the application, the impurity scraping and winding mechanism also comprises a checking and stopping assembly, wherein the checking and stopping assembly comprises a transverse plate, a vertical bending plate is fixedly arranged on the transverse plate, and a color recognition sensor is fixedly arranged on the vertical bending plate.
As a further improvement supplement of the application, the cross plate is fixedly connected with the two supporting boxes through the two connecting rods, the cross plate is positioned on one side of the lower impurity scraping roller far away from the winding drum, the color recognition sensor is obliquely arranged, and the intelligent adjusting controller is also provided with an analysis and winding stopping module and a ringing reminding module.
In addition to the improvement of the application, the color recognition sensor is electrically connected with the analysis and stop module, the analysis and stop module is electrically connected with the winding control module, and the analysis and stop module is electrically connected with the bell reminding module, so that the loose falling of the fabric wound on the winding drum can be prevented, and the practicability is improved.
In summary, the trash scraping assembly is arranged, so that trash such as broken thread ends attached to the surface of the fabric can be cleaned in the process of rolling the woven composite fabric, the production efficiency can be improved, the trash scraping assembly can be adaptively adjusted according to the thickness, toughness and other properties of the fabric, the fabric is prevented from being damaged due to larger pulling force, and the intelligent controller is adjusted to send a prompt to staff before the tail end of the fabric passes through the lower trash scraping roller and the upper trash scraping roller when the arrangement of the detecting and stopping assembly is adopted, so that the fabric is prevented from being loosened by the fabric rolled on the rolling drum, and the practicability is greatly improved.
Drawings
Fig. 1 is a schematic perspective view of a trash scraping assembly according to a first embodiment of the present application;
FIG. 2 is a schematic front view of a first embodiment of a trash scraping assembly according to the present application;
FIG. 3 is a schematic cross-sectional view of a first embodiment of the present application at a support box;
FIG. 4 is a block diagram of a system for regulating a smart controller according to a first embodiment of the present application;
FIG. 5 is a schematic perspective view of a winding assembly according to a first embodiment of the present application;
FIG. 6 is a schematic elevational view of a winding assembly according to a first embodiment of the present application;
fig. 7 is a schematic cross-sectional view of a motor case according to a first embodiment of the present application;
fig. 8 is a schematic perspective view of a trash scraping assembly according to a second embodiment of the present application;
FIG. 9 is a schematic elevational view of a cross plate according to a second embodiment of the present application;
fig. 10 is a block diagram of a system structure of a regulating intelligent controller according to a second embodiment of the present application.
The reference numerals in the figures illustrate:
101. a support frame; 102. a motor case; 103. a winding motor; 104. a rotating shaft; 105. winding up a winding drum; 106. fixing the friction plate; 107. a movable friction plate; 108. a handle bar; 201. a supporting box; 202. a support plate; 203. a support spring; 204. a lower impurity scraping roller; 205. a trash scraping roller is arranged; 206. a linkage plate; 207. a support frame; 208. an electric telescopic rod; 209. adjusting an intelligent controller; 301. a cross plate; 302. a vertical bending plate; 303. color recognition sensor.
Detailed Description
Two embodiments of the present application will be described in detail with reference to the accompanying drawings.
First embodiment:
fig. 1-7 show a high-precision composite fabric braiding device, the impurity scraping and winding mechanism comprises a winding component and an impurity scraping component, the impurity scraping component comprises two supporting boxes 201, a supporting plate 202 is movably arranged on the outer wall of the top end of each supporting box 201 in a penetrating way, a supporting spring 203 is fixedly connected to the bottom end of each supporting plate 202, a lower impurity scraping roller 204 is fixedly connected between the two supporting boxes 201, an upper impurity scraping roller 205 is fixedly connected between the two supporting plates 202, the lower impurity scraping roller 204 and the upper impurity scraping roller 205 are made of elastic materials, the surfaces of the lower impurity scraping roller 204 and the upper impurity scraping roller 205 are smooth, the upper impurity scraping roller 205 is positioned right above the lower impurity scraping roller 204, a linkage plate 206 is arranged above the upper impurity scraping roller 205, two ends of the linkage plate 206 are respectively fixedly connected with the two supporting plates 202, a supporting frame 207 is arranged above the linkage plate 206, two ends of the supporting frame 207 are respectively fixedly connected with the two supporting boxes 201, an electric telescopic rod 208 is fixedly installed on the supporting frame 207, the output end of the electric telescopic rod 208 is fixedly connected with the top end of the linkage plate 206, an adjusting intelligent controller 209 is fixedly installed on the top end of the supporting frame 207, an adjusting control module is arranged in the adjusting intelligent controller 209 and is electrically connected with the electric telescopic rod 208, the front end of a fabric passes through the space between the lower trash-scraping roller 204 and the upper trash-scraping roller 205, then the electric telescopic rod 208 is controlled by the adjusting control module, the electric telescopic rod 208 drives the upper trash-scraping roller 205 to move downwards by a certain distance through the linkage plate 206 and the supporting plate 202, the upper trash-scraping roller 205 is caused to be attached to the fabric, the upper trash-scraping roller 205 and the lower trash-scraping roller 204 are respectively attached to the upper surface and the lower surface of the fabric, and when the fabric slides between the lower trash-scraping roller 204 and the upper trash-scraping roller 205 in the process of winding the fabric, the fabric is wound, the impurity such as broken thread on surface and lower surface can be scraped respectively to lower scrape miscellaneous roller 204, and when control electric telescopic rod 208 makes electric telescopic rod 208 drive and scrape miscellaneous roller 205 downwardly moving, can be according to the toughness and the thickness of surface fabric, the reasonable adjustment goes up the distance of scraping miscellaneous roller 205 downwardly moving, with the impurity roller 205 of scraping, scrape miscellaneous roller 204 down and adjust the clamping force to the surface fabric to suitable degree, prevent the surface fabric damage, consequently, through the setting of scraping miscellaneous subassembly, make the in-process of rolling to woven compound surface fabric scrape miscellaneous subassembly and can clear up debris such as broken thread that adheres to the surface fabric, thereby can be favorable to the going on of later process, improve production efficiency, and scrape miscellaneous subassembly and can carry out the adjustment of adaptability according to the thickness of surface fabric, properties such as toughness, prevent that the surface fabric from receiving great pulling force and damaging, the practicality has been improved greatly.
Referring to fig. 5-7, the winding assembly includes a supporting frame 101, a motor case 102 is fixedly mounted on the supporting frame 101, a winding motor 103 is fixedly mounted in the motor case 102, an output end of the winding motor 103 is fixedly connected with a rotating shaft 104, the rotating shaft 104 penetrates through the supporting frame 101 and is movably connected with the supporting frame 101, a winding drum 105 is sleeved on the supporting frame 101, a winding control module is further arranged in an intelligent controller 209, the winding control module is electrically connected with the winding motor 103, and the impurity scraping assembly is located between the braiding machine and the winding assembly.
The application method of the high-precision composite fabric braiding device comprises the following steps:
s1, knitting the yarn into a fabric by using a knitting machine;
s2, enabling the head end of the fabric to pass through the space between the lower impurity scraping roller 204 and the upper impurity scraping roller 205 and be fixed on the winding drum 105;
s3, controlling the electric telescopic rod 208 through the adjusting control module, so that the electric telescopic rod 208 drives the upper trash-scraping roller 205 to move downwards for a certain distance, and the upper trash-scraping roller 205 is attached to the fabric;
s4, starting the winding motor 103 through the winding control module, and enabling the winding motor 103 to drive the winding drum 105 to rotate so as to wind the fabric onto the winding drum 105.
Referring to fig. 5-6, a fixed friction plate 106 and a movable friction plate 107 are sleeved on a rotating shaft 104, a winding drum 105 is movably connected with the rotating shaft 104, the fixed friction plate 106 and the movable friction plate 107 are respectively positioned at the left end and the right end of the winding drum 105, the fixed friction plate 106 and the movable friction plate 107 are tightly abutted against the winding drum 105, the fixed friction plate 106 is fixedly connected with the rotating shaft 104, the movable friction plate 107 is in threaded connection with the rotating shaft 104, a pair of handle rods 108 are fixedly connected to the movable friction plate 107, after a winding control module starts a winding motor 103, the winding motor 103 drives the rotating shaft 104, the fixed friction plate 106 and the movable friction plate 107 on the rotating shaft 104 to rotate, and the fixed friction plate 106 and the movable friction plate 107 are tightly attached to the winding drum 105, so that the fabric can be wound on the winding drum 105, after the winding is completed, the rotating shaft 104 is fixed in a reasonable mode, then the movable friction plate 107 is rotated through the handle rods 108, the movable friction plate 107 is taken off from the rotating shaft 104, and then the winding drum 105 can be taken down after the winding drum 105 is completed, and the winding drum 105 is convenient to take off.
Second embodiment:
fig. 8-10 show a high-precision composite fabric knitting device, unlike the first embodiment, the impurity scraping and winding mechanism further comprises a checking and stopping component, the checking and stopping component comprises a transverse plate 301, a vertical bending plate 302 is fixedly installed on the transverse plate 301, a color recognition sensor 303 is fixedly installed on the vertical bending plate 302, the transverse plate 301 is fixedly connected with two supporting boxes 201 through two connecting rods, the transverse plate 301 is positioned on one side of the lower impurity scraping roller 204 far away from the winding drum 105, the color recognition sensor 303 is obliquely arranged, an analysis and winding stopping module and a ringing reminding module are further arranged in the adjusting intelligent controller 209, the color recognition sensor 303 is electrically connected with the analysis and winding stopping module, the analysis and winding stopping module is electrically connected with the ringing reminding module, as knitting and winding are carried out, the fabric is rolled before the completion of the whole fabric, the fabric is rolled up and approaches the tail sound, after the tail end of the fabric is separated from the braiding machine, if the fabric is not clamped by the impurity scraping component, the fabric wound on the winding drum 105 is easy to be directly loosened, and even if the impurity scraping component is arranged, the tail end of the fabric passes through the space between the lower impurity scraping roller 204 and the upper impurity scraping roller 205, but through the arrangement of the detecting and stopping component, after the winding starts, the fabric slides through the space between the transverse plate 301 and the color recognition sensor 303, the color recognition sensor 303 is started, the recognition color of the color recognition sensor 303 is set to be matched with the color of the transverse plate 301, in the winding process, the color recognition sensor 303 cannot recognize the color of the transverse plate 301 under the shielding of the fabric, when the tail end of the fabric slides through the transverse plate 301, the transverse plate 301 is exposed, the color recognition sensor 303 can recognize the color of the transverse plate 301, the recognition result of the color recognition sensor 303 is fed back to the analysis and stop winding module, the analysis stops a roll module and can send an instruction to the winding control module, so that the winding control module closes the winding motor 103, meanwhile, the analysis stops a roll module and can send an instruction to the ringing reminding module, the ringing reminding module sends out ringing to remind relevant staff, the relevant staff is prompted to carry out corresponding treatment on the fabric, after the treatment is completed, the tail end of the fabric passes through the space between the lower impurity scraping roller 204 and the upper impurity scraping roller 205, therefore, when the winding of the fabric approaches the tail sound through the setting of the detection stop assembly, the intelligent controller 209 is regulated to send a prompt to the staff before the tail end of the fabric passes through the lower impurity scraping roller 204 and the upper impurity scraping roller 205, the staff is prompted to carry out corresponding treatment on the fabric, the fabric wound on the winding drum 105 is prevented from loosening, and the practicability is improved.
The present application is not limited to the above-described embodiments, which are adopted in connection with the actual demands, and various changes made by the person skilled in the art without departing from the spirit of the present application are still within the scope of the present application.

Claims (8)

1. The utility model provides a high-precision composite fabric braiding device, includes braider and scrapes miscellaneous winding mechanism, its characterized in that, scrape miscellaneous winding mechanism and scrape miscellaneous subassembly including rolling subassembly, scrape miscellaneous subassembly and include two supporting boxes (201), the activity runs through on the top outer wall of supporting box (201) and be provided with backup pad (202), the bottom fixedly connected with supporting spring (203) of backup pad (202), two fixedly connected with down scrape miscellaneous roller (204) between supporting box (201), two fixedly connected with between backup pad (202) and scrape miscellaneous roller (205), scrape miscellaneous roller (204) down, go up to scrape miscellaneous roller (205) and all adopt elastic material to make down, and scrape miscellaneous roller (204) surface smoothness down, go up to scrape miscellaneous roller (205) and be located under and scrape the top of miscellaneous roller (204), the top of scraping miscellaneous roller (205) is provided with gangbar (206), both ends of gangbar (206) respectively with two backup pads (202) fixed connection, gangbar (208) are provided with on gangbar (207) the gangbar (207), two fixed connection electric support frames (207) are connected with fixed connection top (207) respectively, the top of supporting frame (207) fixed mounting has regulation intelligent controller (209), be provided with in the regulation intelligent controller (209) and adjust control module, adjust control module and electric telescopic link (208) electricity and be connected.
2. The high-precision composite fabric braiding device according to claim 1, wherein the winding assembly comprises a supporting frame (101), a motor box (102) is fixedly installed on the supporting frame (101), a winding motor (103) is fixedly installed in the motor box (102), a rotating shaft (104) is fixedly connected to the output end of the winding motor (103), the rotating shaft (104) penetrates through the supporting frame (101) and is movably connected with the supporting frame, a winding drum (105) is sleeved on the supporting frame (101), a winding control module is further arranged in the intelligent regulation controller (209), and the winding control module is electrically connected with the winding motor (103).
3. The high-precision composite fabric weaving device according to claim 2, wherein a fixed friction plate (106) and a movable friction plate (107) are sleeved on the rotating shaft (104), the winding drum (105) is movably connected with the rotating shaft (104), the fixed friction plate (106) and the movable friction plate (107) are respectively positioned at the left end and the right end of the winding drum (105), and the fixed friction plate (106) and the movable friction plate (107) are tightly abutted against the winding drum (105).
4. A high-precision composite fabric knitting device according to claim 3, characterized in that the fixed friction plate (106) is fixedly connected with the rotating shaft (104), the movable friction plate (107) is in threaded connection with the rotating shaft (104), a pair of handle rods (108) are fixedly connected to the movable friction plate (107), and the impurity scraping assembly is located between the knitting machine and the rolling assembly.
5. The high-precision composite fabric weaving device according to claim 4, wherein the impurity scraping and winding mechanism further comprises a detection and stopping assembly, the detection and stopping assembly comprises a transverse plate (301), a vertical bending plate (302) is fixedly installed on the transverse plate (301), and a color recognition sensor (303) is fixedly installed on the vertical bending plate (302).
6. The high-precision composite fabric weaving device according to claim 5, wherein the cross plate (301) is fixedly connected with two supporting boxes (201) through two connecting rods, the cross plate (301) is located at one side of the lower trash scraping roller (204) far away from the winding drum (105), the color recognition sensor (303) is obliquely arranged, and the intelligent regulation controller (209) is further provided with an analysis and winding stopping module and a ringing reminding module.
7. The high-precision composite fabric weaving device according to claim 6, wherein the color recognition sensor (303) is electrically connected with an analysis stop-winding module, the analysis stop-winding module is electrically connected with a winding control module, and the analysis stop-winding module is electrically connected with a ringing reminding module.
8. The high-precision composite fabric knitting device according to claim 7, characterized in that the use method thereof comprises the following steps:
s1, knitting the yarn into a fabric by using a knitting machine;
s2, enabling the head end of the fabric to pass through the space between the lower impurity scraping roller (204) and the upper impurity scraping roller (205) and be fixed on the winding drum (105);
s3, controlling the electric telescopic rod (208) through the adjusting control module, so that the electric telescopic rod (208) drives the upper trash-scraping roller (205) to move downwards for a certain distance, and the upper trash-scraping roller (205) is attached to the fabric;
s4, starting a winding motor (103) through a winding control module, and enabling the winding motor (103) to drive a winding drum (105) to rotate so as to wind the fabric onto the winding drum (105).
CN202310844280.3A 2023-07-11 2023-07-11 High-precision composite fabric braiding device and use method thereof Pending CN116767919A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310844280.3A CN116767919A (en) 2023-07-11 2023-07-11 High-precision composite fabric braiding device and use method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310844280.3A CN116767919A (en) 2023-07-11 2023-07-11 High-precision composite fabric braiding device and use method thereof

Publications (1)

Publication Number Publication Date
CN116767919A true CN116767919A (en) 2023-09-19

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ID=87987908

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310844280.3A Pending CN116767919A (en) 2023-07-11 2023-07-11 High-precision composite fabric braiding device and use method thereof

Country Status (1)

Country Link
CN (1) CN116767919A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117577440A (en) * 2024-01-16 2024-02-20 承德科翔新材料科技有限公司 Preparation process of nanocrystalline soft magnetic material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117577440A (en) * 2024-01-16 2024-02-20 承德科翔新材料科技有限公司 Preparation process of nanocrystalline soft magnetic material
CN117577440B (en) * 2024-01-16 2024-04-09 承德科翔新材料科技有限公司 Preparation process of nanocrystalline soft magnetic material

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